A part welding clamping device for high-end equipment manufacturing

By designing an automated parts welding clamping device, which utilizes servo motors and clamping plates, efficient and safe parts welding is achieved, solving the problems of cumbersome operation and safety hazards in high-end equipment manufacturing.

CN113953727BActive Publication Date: 2026-07-03JIANGSU JICUI WEIRUI ADVANCED TURBINE POWER TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JIANGSU JICUI WEIRUI ADVANCED TURBINE POWER TECH CO LTD
Filing Date
2021-11-23
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

In existing technologies, the welding operation of parts in the manufacturing of high-end equipment is cumbersome, inefficient, and poses safety hazards.

Method used

A part welding clamping device was designed, which includes a drive mechanism, a transmission mechanism, a material blocking mechanism, a rotation mechanism, a feeding mechanism, and a pressing mechanism. By using a servo motor and a clamping plate, automated welding can be achieved, reducing manual operation.

Benefits of technology

It improved welding efficiency, simplified the operation process, and ensured the safety of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to a welding apparatus, and more particularly to a welding clamping device for high-end equipment manufacturing. The technical problem this invention aims to solve is how to design a welding clamping device for high-end equipment manufacturing that is simple to operate, improves work efficiency, and ensures user safety. To solve the above technical problem, this invention provides a welding clamping device for high-end equipment manufacturing, comprising: a base plate with a bracket connected to its top; a central control panel mounted in the middle of the bracket; a first guide rod connected to the top of the bracket; a welding torch slidably connected to the first guide rod, the welding torch cooperating with the central control panel; and a drive mechanism mounted on the bracket. This invention achieves the welding effect by cooperating with the drive mechanism and the welding torch to weld parts.
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Description

Technical Field

[0001] This invention relates to a welding apparatus, and more particularly to a part welding clamping device for high-end equipment manufacturing. Background Technology

[0002] In modern society, more and more high-end equipment is being developed. High-end equipment usually requires the use of parts during its manufacturing process. Some parts, when used in the manufacture of high-end equipment, usually need to be welded together to facilitate assembly.

[0003] Currently, the usual method for welding two parts together is to manually place the two parts, and then manually weld them together with a welding torch. This method is cumbersome, inefficient, and prone to hand injuries if not handled properly, posing a certain degree of danger.

[0004] Therefore, there is a need to design a high-end equipment manufacturing parts welding clamping device that is easy to operate, can improve work efficiency, and ensure user safety. Summary of the Invention

[0005] (1) Technical problems to be solved

[0006] In order to overcome the shortcomings of the above-mentioned methods, such as cumbersome operation, low work efficiency, and high manpower consumption, the present invention aims to provide a high-end equipment manufacturing parts welding clamping device that is simple to operate, can improve work efficiency, and ensure user safety.

[0007] (2) Technical solution

[0008] To solve the above-mentioned technical problems, the present invention provides a welding clamping device for high-end equipment manufacturing, comprising a base plate, a bracket connected to the top of the base plate; a central control panel, the central control panel being installed in the middle of the bracket; a first guide rod, the first guide rod being connected to the top of the bracket; a welding torch, the welding torch being slidably connected to the first guide rod, the welding torch cooperating with the central control panel; and a driving mechanism, the driving mechanism being provided on the bracket.

[0009] Preferably, the drive mechanism includes a servo motor mounted on a bracket; a rhomboid rod connected to the output shaft of the servo motor; a rhomboid sleeve slidably connected to the rhomboid rod, the rhomboid sleeve being rotatably engaged with the bracket, and the bracket being slidably engaged with the rhomboid sleeve; a first clamping plate connected to the rhomboid sleeve; a second clamping plate slidably connected to the side of the bracket away from the servo motor, the second clamping plate being rotatably engaged with the bracket; and a first return spring connected between the first clamping plate and the bracket, and between the second clamping plate and the bracket, the first return spring being rotatably engaged with the bracket.

[0010] Preferably, it further includes a transmission mechanism, which includes fixed blocks, two fixed blocks connected to the bracket; a rotating rod, which is rotatably connected between the two fixed blocks; pulleys, which are connected to both the rotating rod and the rhomboid rod; a flat belt, which is wound between the two pulleys; a disc, which is connected to both sides of the rotating rod; an extrusion block, which is connected to the disc; and a contact rod, which is connected to both the first clamping plate and the second clamping plate, and the contact rod cooperates with the extrusion block.

[0011] Preferably, it also includes a material blocking mechanism, which includes a second guide rod, with two second guide rods connected to the lower part of one side of the bracket; a sliding plate, with a sliding plate connected between the two second guide rods; and a limiting plate, with a limiting plate connected to the middle of the bracket.

[0012] Preferably, a semi-circular support plate is provided in the middle of the slide to support the parts that need to be welded.

[0013] Preferably, it further includes a rotating mechanism, which includes a sector gear, with sector gears connected to both sides of the rotating rod; a rack, with racks connected to both sides of the top of the slide plate, and the sector gears meshing with the racks; and a second return spring, with a second return spring connected between the slide plate and the second guide rod.

[0014] Preferably, it also includes a feeding mechanism, which includes cylinders, with cylinders installed on both sides of the bracket; a guide plate, with a guide plate connected to the lower part of one side of the bracket; a slider, with sliders slidably connected to both sides of the guide plate; a connecting block, with a connecting block rotatably connected to the slider; and a rotating shaft, with a rotating shaft rotatably connected to the telescopic rod of the cylinder, and a feeding plate connected between the two rotating shafts, with the feeding plate hinged to two connecting blocks on both sides respectively.

[0015] Preferably, it also includes a pressing mechanism, which includes a fixed frame, with the fixed frame connected between the two telescopic rods of the two cylinders; a semi-circular clamp, with the semi-circular clamp slidably connected to both sides of the bracket; a contact plate, with the contact plate connected between the two semi-circular clamps; and an elastic element, with the elastic element connected between the contact plate and the bracket, and the contact plate cooperating with the fixed frame.

[0016] (3) The beneficial effects of the present invention are as follows:

[0017] 1. This invention uses a drive mechanism and a welding torch to weld parts, thereby achieving the effect of welding parts.

[0018] 2. This invention uses a transmission mechanism to assist the operation of the drive mechanism, eliminating the need for manual operation of the drive mechanism and effectively saving manpower.

[0019] 3. During operation, the operator only needs to place and remove the parts, which is simple and effectively improves work efficiency. Furthermore, no manual welding is required, ensuring the safety of the operator. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0021] Figure 2 This is a schematic diagram of the first partial three-dimensional structure of the present invention.

[0022] Figure 3 This is a schematic diagram of the second partial three-dimensional structure of the present invention.

[0023] Figure 4 This is an enlarged schematic diagram of part A of the present invention.

[0024] The labels in the attached diagram are as follows: 1-base plate, 2-bracket, 3-central control panel, 4-first guide rod, 5-welding torch, 6-drive mechanism, 61-servo motor, 62-diamond rod, 63-diamond sleeve, 64-first clamping plate, 65-first return spring, 66-second clamping plate, 7-transmission mechanism, 71-fixed block, 72-rotating rod, 73-pulley, 74-flat belt, 75-disc, 76-extrusion block, 77-contact rod, 8-gear. Material feeding mechanism, 81-second guide rod, 82-slide plate, 83-limiting plate, 9-rotating mechanism, 91-sector gear, 92-rack, 93-second return spring, 10-feeding mechanism, 101-cylinder, 102-guide plate, 103-slider, 104-connecting block, 105-discharging plate, 106-rotating shaft, 11-pressing mechanism, 111-fixed frame, 112-semi-circular clamping plate, 113-contact plate, 114-elastic element. Detailed Implementation

[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0026] Example 1

[0027] A welding clamping device for high-end equipment manufacturing, such as Figure 1-2 As shown, it includes a base plate 1, a bracket 2, a central control panel 3, a first guide rod 4, a welding torch 5, and a drive mechanism 6. The bracket 2 is connected to the top of the base plate 1, the central control panel 3 is installed in the middle of the bracket 2, the first guide rod 4 is connected to the top of the bracket 2, the welding torch 5 is slidably connected to the first guide rod 4, the welding torch 5 and the central control panel 3 cooperate, and the drive mechanism 6 is provided on the bracket 2.

[0028] The drive mechanism 6 includes a servo motor 61, a rhomboid rod 62, a rhomboid sleeve 63, a first clamping plate 64, a first return spring 65, and a second clamping plate 66. The servo motor 61 is mounted on the left side of the bracket 2. The rhomboid rod 62 is connected to the output shaft of the servo motor 61. The rhomboid sleeve 63 is slidably connected to the rhomboid rod 62. The rhomboid sleeve 63 is rotatably engaged with the bracket 2, and the bracket 2 is slidably engaged with the rhomboid sleeve 63. The first clamping plate 64 is connected to the rhomboid sleeve 63. The second clamping plate 66 is slidably connected to the right side of the bracket 2. The second clamping plate 66 is rotatably engaged with the bracket 2. The first return spring 65 is connected between the first clamping plate 64 and the bracket 2, and between the second clamping plate 66 and the bracket 2. The first return spring 65 is rotatably engaged with the bracket 2.

[0029] When welding parts is required, this device can be used. First, the user can place two parts onto the first clamping plate 64 and the second clamping plate 66 respectively, aligning the welding position between the two parts with the welding torch 5. Then, the user can operate the welding torch 5 through the central control panel 3 to perform welding. During the welding process, the servo motor 61 can be started to drive the rhomboid rod 62 to rotate. The rotation of the rhomboid rod 62 drives the first clamping plate 64 to rotate through the rhomboid sleeve 63. When the first clamping plate 64 rotates, it can drive the welding parts placed on it to rotate. When the welding parts placed on the first clamping plate 64 rotate, they will drive the other welding parts to rotate together, thereby adjusting the welding position. After welding is completed, the welding torch 5 is turned off through the central control panel 3, and then the servo motor 61 is turned off. After the servo motor 61 is turned off, the first clamping plate 64 and the second clamping plate 66 are pulled away from each other, and the first return spring 65 is compressed. After the first clamping plate 64 and the second clamping plate 66 move away from each other, they no longer support the parts. At this time, the welded parts fall onto the base plate 1 under the action of gravity. In this way, the parts can be welded.

[0030] Example 2

[0031] Based on Example 1, such as Figure 2 As shown, it also includes a transmission mechanism 7, which includes a fixed block 71, a rotating rod 72, a pulley 73, a flat belt 74, a disc 75, a pressing block 76, and a contact rod 77. Two fixed blocks 71 are connected to the rear side of the bracket 2, and a rotating rod 72 is rotatably connected between the two fixed blocks 71. A pulley 73 is connected to the left side of the rotating rod 72 and the diamond-shaped rod 62. A flat belt 74 is wound between the two pulleys 73. Discs 75 are connected to both the left and right sides of the rotating rod 72. The pressing block 76 is connected to the disc 75. The contact rod 77 is connected to both the first clamping plate 64 and the second clamping plate 66. The contact rod 77 cooperates with the pressing block 76.

[0032] When the rhomboid rod 62 rotates, it drives the rotating rod 72 to rotate via the pulley 73 and the flat belt 74. The rotation of the rotating rod 72 drives the disc 75 to rotate, and the rotation of the disc 75 drives the pressing block 76 to rotate. When the pressing block 76 rotates to contact the contact rod 77, the part is also welded. At this time, the pressing block 76 continues to rotate, pushing the two contact rods 77 away from each other. The two contact rods 77 move away from each other, and all the devices on them move away from each other, thereby releasing the part. In this way, there is no need for manual pulling of the first clamping plate 64 and the second clamping plate 66, which effectively saves manpower.

[0033] like Figure 2 As shown, it also includes a material blocking mechanism 8, which includes a second guide rod 81, a sliding plate 82 and a limiting plate 83. Two second guide rods 81 are connected to the lower rear side of the bracket 2, and a sliding plate 82 is connected between the two second guide rods 81. A limiting plate 83 is connected to the middle rear side of the bracket 2.

[0034] The slide plate 82 has a semi-circular support plate in the middle to support the parts that need to be welded.

[0035] After the parts are placed, the support plate on the slide plate 82 can hold the parts, and the limiting plate 83 can limit the parts. After the parts are welded, the slide plate 82 is pulled to move backward. The slide plate 82 moves backward and drives all the devices on it to move backward together. When the slide plate 82 moves backward and no longer holds the parts, the first clamping plate 64 and the second clamping plate 66 also no longer clamp the parts. At this time, the parts fall under the action of gravity. In this way, the parts can be held during welding to prevent the parts from shifting or falling.

[0036] Example 3

[0037] Based on Example 2, such as Figure 2 As shown, it also includes a rotating mechanism 9, which includes a sector gear 91, a rack 92, and a second return spring 93. The sector gear 91 is connected to both sides of the rotating rod 72, and the rack 92 is connected to both sides of the top of the slide plate 82. The sector gear 91 will mesh with the rack 92. The second return spring 93 is connected between the slide plate 82 and the second guide rod 81.

[0038] When the rotating rod 72 rotates, it drives the sector gear 91 to rotate. When the sector gear 91 rotates to mesh with the rack 92, the sector gear 91 continues to rotate, pushing the rack 92 to move backward. The rack 92 moves backward, causing the slide plate 82 to move backward. The second return spring 93 is compressed. When the slide plate 82 moves backward, it drives all the devices on it to move backward together. When the slide plate 82 moves backward and no longer supports the parts, the first clamping plate 64 and the second clamping plate 66 also move to no longer jam the parts. In this way, there is no need for manual movement of the slide plate 82, which effectively saves manpower.

[0039] like Figure 3-4 As shown, it also includes a feeding mechanism 10, which includes a cylinder 101, a guide plate 102, a slider 103, a connecting block 104, a discharge plate 105, and a rotating shaft 106. Cylinders 101 are installed on both the left and right sides of the bracket 2. The guide plate 102 is connected to the lower front side of the bracket 2. Sliders 103 are slidably connected to both the left and right sides of the guide plate 102. Connecting blocks 104 are rotatably connected to sliders 103. Rotating shaft 106 is rotatably connected to the telescopic rod of the cylinder 101. Discharge plate 105 is connected between the two rotating shafts 106. The two sides of discharge plate 105 are respectively hinged to two connecting blocks 104.

[0040] Initially, the cylinder 101 telescopic rod is in the extended state. When placing parts, the parts can be placed on the feeding plate 105. When adding parts, the cylinder 101 telescopic rod can be activated to retract, which drives the feeding plate 105 to move upward through the rotating shaft 106. When the feeding plate 105 moves upward, it can lift the parts. When the feeding plate 105 moves upward, it will swing towards the guide plate 102 along the hinge point with the connecting block 104. After swinging for a certain angle, the feeding plate 105 continues to rotate, which pulls the slider 103 upward through the connecting block 104. When the slider 103 moves upward to its limit, the lower side of the feeding plate 105 is aligned with the tray on the slide plate 82. At this time, under the action of gravity, the parts on the feeding plate 105 slide down to the tray. After sliding down, the first clamping plate 64 and the second clamping plate 66 are operated to fix the parts. In this way, there is no need for manual labor to lift the parts and place them on the tray, which effectively saves manpower.

[0041] Example 4

[0042] Based on Example 3, such as Figure 3 As shown, it also includes a pressing mechanism 11, which includes a fixed frame 111, a semi-circular clamping plate 112, a contact plate 113, and an elastic element 114. The fixed frame 111 is connected between the two telescopic rods of the two cylinders 101. The semi-circular clamping plates 112 are slidably connected to both sides of the bracket 2. The contact plate 113 is connected between the two semi-circular clamping plates 112. The elastic element 114 is connected between the contact plate 113 and the bracket 2. The contact plate 113 cooperates with the fixed frame 111.

[0043] During welding, the semi-circular clamp 112 can limit the movement of the parts, preventing them from shifting. When the cylinder 101 telescopic rod retracts, it drives the fixed frame 111 to move upward. When the fixed frame 111 moves upward and contacts the contact plate 113, it continues to move upward, pushing the contact plate 113 upward. The elastic element 114 is stretched, and the upward movement of the contact plate 113 drives the semi-circular clamp 112 to move upward. The upward movement of the semi-circular clamp 112 drives all the devices on it to move upward together, thus preventing the semi-circular clamp 112 from blocking the addition of parts. In this way, the parts can be limited when welding is required.

[0044] The embodiments described above are merely preferred embodiments of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications, improvements, and substitutions without departing from the concept of the present invention, and these all fall within the scope of protection of the present invention. Therefore, the scope of protection of this patent should be determined by the appended claims.

Claims

1. A welding clamping device for high-end equipment manufacturing, characterized in that, It includes: a base plate (1), with a bracket (2) connected to the top of the base plate (1); a central control panel (3), with the central control panel (3) installed in the middle of the bracket (2); a first guide rod (4), with the first guide rod (4) connected to the top inside the bracket (2); a welding torch (5), with the welding torch (5) slidably connected to the first guide rod (4), and the welding torch (5) cooperating with the central control panel (3); and a drive mechanism (6), with the drive mechanism (6) provided on the bracket (2). The drive mechanism (6) includes: a servo motor (61), which is mounted on the bracket (2); a rhombus rod (62), which is connected to the output shaft of the servo motor (61); a rhombus sleeve (63), which is slidably connected to the rhombus rod (62), and the rhombus sleeve (63) is rotatably engaged with the bracket (2), and the bracket (2) is slidably engaged with the rhombus sleeve (63); a first clamping plate (64), which is connected to the rhombus sleeve (63); a second clamping plate (66), which is slidably connected to the side of the bracket (2) away from the servo motor (61), and the second clamping plate (66) is rotatably engaged with the bracket (2); and a first return spring (65), which is connected between the first clamping plate (64) and the bracket (2) and between the second clamping plate (66) and the bracket (2), and the first return spring (65) is rotatably engaged with the bracket (2). It also includes a transmission mechanism (7), which includes: a fixed block (71), two fixed blocks (71) are connected to the bracket (2); a rotating rod (72), a rotating rod (72) is rotatably connected between the two fixed blocks (71); a pulley (73), a pulley (73) is connected to both the rotating rod (72) and the rhomboid rod (62); a flat belt (74), a flat belt (74) is wound between the two pulleys (73); a disc (75), a disc (75) is connected to both sides of the rotating rod (72); an extrusion block (76), an extrusion block (76) is connected to the disc (75); and a contact rod (77), a contact rod (77) is connected to both the first clamping plate (64) and the second clamping plate (66), and the contact rod (77) cooperates with the extrusion block (76).

2. The part welding clamping device for high-end equipment manufacturing according to claim 1, characterized in that, It also includes a material blocking mechanism (8), which includes: a second guide rod (81), two second guide rods (81) are connected to the lower part of one side of the bracket (2); a sliding plate (82), a sliding plate (82) is connected between the two second guide rods (81); and a limiting plate (83), a limiting plate (83) is connected to the middle of the bracket (2).

3. The welding clamping device for high-end equipment manufacturing according to claim 2, characterized in that, The middle of the slide (82) is provided with a semi-circular support plate to support the parts that need to be welded.

4. The welding clamping device for high-end equipment manufacturing according to claim 3, characterized in that, It also includes a rotating mechanism (9), which includes: a sector gear (91), with sector gears (91) connected to both sides of the rotating rod (72); a rack (92), with racks (92) connected to both sides of the top of the slide plate (82), and the sector gears (91) meshing with the rack (92); and a second return spring (93), with a second return spring (93) connected between the slide plate (82) and the second guide rod (81).

5. A part welding clamping device for high-end equipment manufacturing according to claim 4, characterized in that, It also includes a feeding mechanism (10), which includes: a cylinder (101), with cylinders (101) installed on both sides of the bracket (2); a guide plate (102), with a guide plate (102) connected to the lower part of one side of the bracket (2); a slider (103), with sliders (103) slidably connected to both sides of the guide plate (102); a connecting block (104), with a connecting block (104) rotatably connected to the slider (103); and a rotating shaft (106), with a rotating shaft (106) rotatably connected to the telescopic rod of the cylinder (101), and a feeding plate (105) connected between the two rotating shafts (106), with the feeding plate (105) hinged to the two connecting blocks (104) on both sides respectively.

6. The part welding clamping device for high-end equipment manufacturing according to claim 5, characterized in that, It also includes a pressing mechanism (11), which includes: a fixed frame (111), which is connected between the two telescopic rods of the two cylinders (101); a semi-circular clamp (112), which is slidably connected to both sides of the bracket (2); a contact plate (113), which is connected between the two semi-circular clamps (112); and an elastic element (114), which is connected between the contact plate (113) and the bracket (2), and the contact plate (113) cooperates with the fixed frame (111).