A new type of garlic sprout cutting system

Abstract

The invention discloses a novel garlic sprout cutting system, comprising a guide plate, a conveyor belt and a reciprocating cutting mechanism; the guide plate is fixed between a frame and a slide rail by bolts, and the reciprocating cutting mechanism comprises a fixed knife group, a movable knife group and an electromagnetic push-pull device; the transport mechanism on the slide rail is composed of a pulley mechanism, a buckle, a short shaft, a short shaft bearing, a short shaft bolt, a motor B, a coupling, a first reduction pulley group, a ninth bearing seat, a tenth bearing seat, a driving bearing and a driving short shaft; the use of inclined cutting can reduce the amount of single cutting, improve the cutting rate, and reduce the phenomenon of missed cutting; the slide rail and the buckle cooperate to realize cyclic continuous operation without pausing cutting, thereby improving production efficiency; the guide plate can effectively avoid the situation that the garlic sprouts are in a disordered direction during cutting, and can reduce the phenomenon of missed cutting; the cutting table is parallel to the bottom surface of the slide rail, and the high consistency of the garlic sprout cutting can be ensured.

Description

Technical Field

[0001] The invention relates to the technical field of agricultural machinery, and in particular to a novel garlic sprout cutting system. Background Art

[0002] At present, the main method of planting garlic sprouts on the market is greenhouse planting, and the harvesting method of garlic sprouts is cutting with a guillotine. The garlic sprouts need to be manually arranged and placed on the guillotine for cutting. This working method has low production efficiency, and it requires a lot of manpower to cope with a large number of local market demands. The existing garlic sprout cutting equipment has problems such as poor continuous operation capacity and low work efficiency, and is not suitable for factory-based garlic sprout cultivation. Garlic sprouts are aquatic spicy plants with more water. When cutting, it must be fast and without omissions. At the same time, too many garlic sprouts cannot be cut at one time, which may cause some garlic sprouts to be damaged and affect the profit.

[0003] At present, conventional garlic sprout cutting machines in China have the following problems:

[0004] 1. Conventional garlic sprout cutting machines require manual work to arrange the garlic sprouts neatly before cutting;

[0005] 2. For conventional garlic sprout cutting machines, it is not advisable to cut too many garlic sprouts at one time;

[0006] 3. Conventional garlic sprout cutting machines have poor continuous operation capabilities and need to stop and place the garlic sprouts before cutting;

[0007] 4. Conventional garlic sprout cutting machines have problems such as garlic sprout damage and missed cutting. Summary of the invention

[0008] Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a novel garlic sprout cutting system that can work efficiently and continuously, effectively reducing labor costs and seedling injury rate.

[0009] Technical solution: To achieve the above-mentioned purpose, a novel garlic sprout cutting system of the present invention comprises a guide plate, a conveyor belt and a reciprocating cutting mechanism; the guide plate is fixed between the frame and the slide rail by bolts, and a driving roller, a driven roller, a first tensioning roller and a second tensioning roller are respectively assembled with the driving long shaft, the driven long shaft, the first tensioning long shaft and the second tensioning long shaft; the driving long shaft is bolted to the frame by a first bearing, a first bearing seat and a second bearing seat; the first tensioning long shaft is bolted to the frame by a third bearing, a third bearing seat, a fourth bearing and a fourth bearing seat; the second tensioning long shaft is bolted to the frame by a fifth bearing, a fifth bearing seat, a first bearing seat and a second bearing seat; The sixth bearing and the sixth bearing seat are bolted to the frame; a driven long shaft is set to fix the driven roller to the frame through the seventh bearing, the seventh bearing seat, the eighth bearing and the eighth bearing seat; motor A and motor B are set to fix the motor support plate of the frame by bolts; the slide rail is axially fixed to the frame by welding, and a square steel support frame is welded under the slide rail; the reciprocating cutting mechanism includes a fixed knife group, a moving knife group and an electromagnetic push-pull device; the transportation mechanism on the slide rail is composed of a pulley mechanism, a buckle, a short shaft, a short shaft bearing, a short shaft bolt, a motor B, a coupling, a first reduction pulley group, a ninth bearing seat, a tenth bearing seat, a driving bearing and a driving short shaft.

[0010] Furthermore, the movable knife group can perform reciprocating cutting motion within a set stroke under the action of the electromagnetic push-pull device. The movable knife group is provided with a plurality of long holes. The fixed knife group and the movable knife group are fixed to the frame by bolts. The long holes and the bolt shape on the movable knife group limit the movable knife group to reciprocating motion in a single horizontal direction.

[0011] Furthermore, the slide rail is installed in an inclined manner, the horizontal inclination angle of the slide rail is not less than 45°, the vertical inclination angle is not more than 40° and not less than 30°, and a sliding track for the seedling tray is provided 300 mm away from the upper edge of the slide rail.

[0012] Furthermore, the pulley mechanism of the slide rail includes a driven pulley, a driving pulley and a belt; the driving pulley is fixed to the slide rail by a short shaft, a short shaft bearing, a short shaft bolt and a bolt, and the driving pulley is fixed to the slide rail by a driving bearing and a driving short shaft, and the driving bearing is fixed to the driving short shaft by welding; the buckle is fixed to the belt by screws; the driving short shaft is connected to the first reduction pulley group through the tenth bearing seat, and the motor B is the power output end to drive the entire conveying mechanism to operate, so as to achieve the effect that the seedling tray can be continuously conveyed on the slide rail.

[0013] Furthermore, the guide plate is fixed between the slide rail and the frame by bolts, and is mainly used to prevent the garlic sprouts from falling over and allow the cut garlic sprouts to fall along the guide plate onto the conveyor belt, while ensuring that the orientation is consistent to facilitate subsequent packaging work.

[0014] Furthermore, the limit plate is fixed to the frame by bolts. The limit plate adopts an acrylic soft plate and is fixed in a J-shape, which is used to limit the height of the cut garlic sprouts on the conveyor belt, so that the number of garlic sprouts passing through the limit plate at a single time is close to the same, which is convenient for subsequent packaging and bundling.

[0015] Furthermore, the conveyor belt is driven by motor A, and the motor A is directly connected to the second reduction pulley group. The second reduction pulley group is fixed to the motor support plate of the frame through the eleventh bearing, the eleventh bearing seat and the bearing seat plus the bearing. The second reduction pulley group is connected to the driving pulley group connected to the driving long shaft to provide power for the conveyor belt, so that the cut garlic sprouts can be transported to the rear packaging part in time.

[0016] Beneficial effects: The novel garlic seedling cutting system of the present invention can work efficiently and continuously, effectively reducing labor costs and seedling injury rate, including but not limited to the following technical effects:

[0017] 1) The use of inclined cutting can reduce the amount of single cutting, improve the cutting rate, and reduce the phenomenon of missed cutting;

[0018] 2) The slide rail and the buckle cooperate to realize continuous operation without pausing cutting, thus improving production efficiency;

[0019] 3) The guide plate can effectively prevent the garlic sprouts from being in a messy orientation during cutting, thus reducing the chance of missing a cut;

[0020] 4) The slide rail leads directly to the ground on the other side of the cutting machine. There is no need to process the roots after cutting. It can slide directly to the ground on the other side, which is convenient for centralized processing of the remaining roots after cutting, effectively improving work efficiency;

[0021] 5) The cutting table is parallel to the bottom of the slide rail, which can ensure the high consistency of cutting of garlic sprouts;

[0022] 6) The seedling tray is processed by mold opening, which has high consistency, is very convenient for factory-based seedling cultivation, and is conducive to improving the production efficiency of factory-based production and processing of garlic seedlings. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 The structure of the present invention is schematically shown Figure 1 ;

[0024] Figure 2 The structure of the present invention is schematically shown Figure 2 ;

[0025] Figure 3 It is a schematic top view of the structure of the present invention;

[0026] Figure 4It is a schematic front view of the structure of the present invention;

[0027] Figure 5 It is a schematic diagram of a seedling tray of the present invention. DETAILED DESCRIPTION

[0028] The present invention will be further described below in conjunction with the accompanying drawings.

[0029] As attached Figure 1-5 : A novel garlic sprout cutting system, comprising a guide plate 1, a conveyor belt 2 and a reciprocating cutting mechanism; the guide plate 1 is fixed between a frame 13 and a slide rail 18 by bolts, and a driving roller 37, a driven roller 5, a first tensioning roller 19 and a second tensioning roller 9 are respectively assembled with a driving long shaft 40, a driven long shaft 6, a first tensioning long shaft 21 and a second tensioning long shaft 11, the driving long shaft 40 is bolted to the frame 13 by a first bearing 39, a first bearing seat 38 and a second bearing seat 48; the first tensioning long shaft 21 is bolted to the frame 13 by a third bearing 22, a third bearing seat 20, a fourth bearing 32 and a fourth bearing seat 31; the second tensioning long shaft 11 is bolted to the frame 13 by a fifth bearing 12, a fifth bearing seat 10, a sixth bearing 30 and a sixth bearing The seat 29 is bolted to the frame 13; a driven long shaft is set to fix the driven roller 5 to the frame 13 through the seventh bearing 7, the seventh bearing seat 8, the eighth bearing 27 and the eighth bearing seat 28; a motor A26 and a motor B14 are set to be fixed to the motor support plate of the frame 13 by bolts; the slide rail 18 is axially fixed to the frame 13 by welding, and a square steel support frame is welded under the slide rail 18; the reciprocating cutting mechanism includes a fixed knife group 45, a movable knife group 46 and an electromagnetic push-pull device 3; the transportation mechanism on the slide rail 18 is composed of a pulley mechanism 34, a buckle 33, a short shaft 23, a short shaft bearing, a short shaft bolt 35, a motor B14, a coupling 15, a first reduction pulley group 16, a ninth bearing seat 17, a tenth bearing seat 44, a driving bearing 43 and a driving short shaft.

[0030] The movable knife group 46 can perform reciprocating cutting motion within a set stroke under the action of the electromagnetic push-pull device 3. The movable knife group 46 has a plurality of long holes. The fixed knife group 45 and the movable knife group 46 are fixed to the frame by bolts. The long holes and bolts on the movable knife group 46 limit the movable knife group to reciprocating motion in a single horizontal direction.

[0031] The slide rail 18 is installed in an inclined manner, with a horizontal inclination angle of not less than 45°, a vertical inclination angle of not more than 40° and not less than 30°, and a sliding track of a seedling tray 49 is provided 30 mm from the upper edge of the slide rail 18.

[0032] The pulley mechanism 34 of the slide rail 18 includes a driven pulley, a driving pulley and a belt; the driving pulley is fixed to the slide rail 18 by a short shaft 23, a short shaft bearing, a short shaft bolt 35 and a bolt 24, and the driving pulley is fixed to the slide rail 18 by a driving bearing 43 and a driving short shaft, and the driving bearing 43 is fixed to the driving short shaft by welding; the buckle 33 is fixed to the belt by screws; the driving short shaft is connected to the first reduction pulley group 16 through the tenth bearing seat 44, and the motor B14 is the power output end to drive the entire conveying mechanism to achieve the effect that the seedling tray 49 can be continuously conveyed on the slide rail 18.

[0033] The guide plate 1 is fixed between the slide rail 18 and the frame 13 by bolts, and is mainly used to prevent the garlic sprouts from falling over and allow the cut garlic sprouts to fall along the guide plate 1 onto the conveyor belt 2, and ensure that the orientation is consistent to facilitate subsequent packaging work.

[0034] The limit plate 4 is fixed to the frame 13 by bolts. The limit plate 4 is made of acrylic soft plate and has a fixed J-shape, which is used to limit the height of the cut garlic sprouts on the conveyor belt 2, so that the number of garlic sprouts passing through the limit plate 4 at a single time is close to the same, which is convenient for subsequent packaging and bundling.

[0035] The conveyor belt 2 is driven by a motor A26, which is directly connected to a second reduction pulley set 25. The second reduction pulley set 25 is fixed to a motor support plate of the frame 13 through an eleventh bearing 41, an eleventh bearing seat 42 and a bearing seat plus a bearing 47. The second reduction pulley set 25 is connected to a driving pulley set 36 connected to a driving shaft 40, providing power for the conveyor belt 2 so that the cut garlic sprouts can be transported to the rear packaging section in a timely manner.

[0036] Before use, first assemble the measuring machine, first connect the motor A26, the motor B14 and the electromagnetic push-pull device 3 to the power supply, then start the electromagnetic push-pull device 3 to make the movable knife group 46 start reciprocating cutting motion, and then start the motor A26 to make the driving long shaft 40 drive the driving roller 37 to rotate, so that the conveyor belt 2 starts to operate; place the seedling tray 49 on the slide rail 18, start the motor B14, and make the pulley mechanism 34 rotate, thereby driving the buckle 33 to move along the direction of the slide rail 18. When the buckle 33 is hooked with the seedling tray 49, the seedling tray 49 begins to move toward the reciprocating cutting mechanism under the forced action of the buckle 33.

[0037] When the garlic sprouts on the seedling tray 49 come into contact with the fixed knife group 45 and the movable knife group 46, the garlic sprouts are cut off by the reciprocating cutting action, and fall neatly on the conveyor belt 2 along the guide plate 1 and begin to be transported to the end.

[0038] When the garlic seedlings in the seedling tray 49 are all cut, the seedling tray 49 will continue to slide down along the slide rail 18 to the lower end of the slide rail 18, and finally leave the slide rail and fall to the ground, and then the seedling tray 49 will be manually collected for reuse.

[0039] The cut garlic sprouts are transported to the end of the conveyor belt 2 along the conveyor belt 2. Since the garlic sprouts are cut by inclined feeding, the cutting amount each time is different. When passing through the limiting plate 4 connected to the frame 13, under the action of the limiting plate 4, the number of garlic sprouts passing through at a single time does not exceed five. The garlic sprouts after flow limiting are gradually transported to the end of the conveyor belt 2, and manual bundling and packaging work such as boxing are carried out at the end.

[0040] When one seedling tray 49 is forcibly taken away by the buckle 33, the next seedling tray 49 is placed, and the above working process is repeated to achieve uninterrupted operation, improve production efficiency, save time, manpower and other costs, and realize automatic cutting of garlic sprouts.

[0041] After finishing the work, turn off the power and clean the entire machine to avoid problems such as rust.

[0042] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A novel garlic sprout cutting system, characterized in that: The invention comprises a guide plate (1), a conveyor belt (2) and a reciprocating cutting mechanism; the guide plate (1) is fixed between a frame (13) and a slide rail (18) by means of bolts; a driving roller (37), a driven roller (5), a first tensioning roller (19) and a second tensioning roller (9) are respectively assembled with a driving long shaft (40), a driven long shaft (6), a first tensioning long shaft (21) and a second tensioning long shaft (11); the conveyor belt (2) is operated by the rotation of the driving roller (37) and the driven roller (5); the driving long shaft (40) is connected to the conveyor belt (2) by means of a screw thread; The first tensioning shaft (21) is bolted to the frame (13) through a first bearing (39), a first bearing seat (38) and a second bearing seat (48); the first tensioning shaft (21) is bolted to the frame (13) through a third bearing (22), a third bearing seat (20), a fourth bearing (32) and a fourth bearing seat (31); the second tensioning shaft (11) is bolted to the frame (13) through a fifth bearing (12), a fifth bearing seat (10), a sixth bearing (30) and a sixth bearing seat (29); a driven shaft is provided through a seventh bearing (7), a third bearing seat (21), a fourth bearing (32) and a fourth bearing seat (31); The seventh bearing seat (8), the eighth bearing (27) and the eighth bearing seat (28) fix the driven roller (5) to the frame (13); the motor A (26) and the motor B (14) are fixed to the motor support plate of the frame (13) by bolts; the slide rail (18) is axially fixed to the frame (13) by welding, and a square steel support frame is welded below the slide rail (18); the reciprocating cutting mechanism includes a fixed knife group (45), a movable knife group (46) and an electromagnetic push-pull device (3); the transportation mechanism on the slide rail (18) is composed of a pulley mechanism ( 34), a buckle (33), a short shaft (23), a short shaft bearing, a short shaft bolt (35), a motor B (14), a coupling (15), a first reduction pulley group (16), a ninth bearing seat (17), a tenth bearing seat (44), a driving bearing (43) and a driving short shaft; the slide rail (18) is installed in an inclined manner, the horizontal inclination angle of the slide rail (18) is not less than 45°, the vertical inclination angle is not greater than 40° and not less than 30°, and a sliding track of a seedling tray (49) is provided at a distance of 30 mm from the upper edge of the slide rail (18); The pulley mechanism (34) of the slide rail (18) comprises a driven pulley, a driving pulley and a belt; the driving pulley is fixed to the slide rail (18) via a short shaft (23), a short shaft bearing, a short shaft bolt (35) and a bolt (24); the driving pulley is fixed to the slide rail (18) via a driving bearing (43) and a driving short shaft; the driving bearing (43) is fixed to the driving short shaft by welding; the buckle (33) is fixed to the belt via screws; the driving short shaft is connected to the first reduction pulley group (16) via a tenth bearing seat (44); the motor B (14) is a power output end that drives the entire conveying mechanism to operate, so as to achieve the effect that the seedling tray (49) can be continuously conveyed on the slide rail (18).

2. A novel garlic sprout cutting system according to claim 1, characterized in that: The movable knife group (46) can perform reciprocating cutting motion within a set stroke under the action of the electromagnetic push-pull device (3). The movable knife group (46) is provided with a plurality of long holes. The fixed knife group (45) and the movable knife group (46) are fixed to the frame by bolts. The long holes and the bolts on the movable knife group (46) restrict the movable knife group from performing reciprocating motion in a single horizontal direction.

3. A novel garlic sprout cutting system according to claim 1, characterized in that: The guide plate (1) is fixed between the slide rail (18) and the frame (13) by bolts, and is mainly used to prevent the garlic sprouts from falling over and to allow the cut garlic sprouts to fall along the guide plate (1) onto the conveyor belt (2), while ensuring that they are in a consistent orientation to facilitate subsequent packaging work.

4. The novel garlic sprout cutting system according to claim 1 is characterized in that: It also includes a limit plate (4), which is fixed to the frame (13) by bolts. The limit plate (4) is made of an acrylic soft plate and has a fixed J-shape, and is used to limit the height of the cut garlic sprouts on the conveyor belt (2), so that the number of garlic sprouts passing through the limit plate (4) at a time is close to the same, which facilitates the subsequent packaging and bundling work.

5. The novel garlic sprout cutting system according to claim 1 is characterized in that: The conveyor belt (2) is driven by a motor A (26), and the motor A (26) is directly connected to a second reduction pulley set (25). The second reduction pulley set (25) is fixed to a motor support plate of the frame (13) via an eleventh bearing (41), an eleventh bearing seat (42), and a bearing seat plus a bearing (47). The second reduction pulley set (25) is connected to a driving pulley set (36) connected to a driving shaft (40), so as to provide power for the conveyor belt (2), so that the cut garlic sprouts can be promptly transported to a rear packaging section.

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