A device for double reversing of gear plate

Abstract

The present invention discloses a device for double reversal of a gear plate, comprising a loading linear feeder, a rotating mechanism, a pushing mechanism, a picking mechanism and a plane reversing mechanism, wherein the loading linear feeder is installed at the right end of the rotating mechanism, the pushing mechanism is installed at the rear end of the loading linear feeder, the left end of the rotating mechanism is provided with a clamping cylinder picking position, the pushing mechanism is installed corresponding to the position of the loading linear feeder, the picking mechanism is installed at the upper end of the clamping cylinder picking position, and the plane reversing mechanism is installed at the left end of the clamping cylinder picking position. The present invention connects the gear plate riveting machine to the loading linear feeder to realize automatic reversal of the gear plate by flipping 180° and rotating 90° in the plane twice, the reversing method is gentle, can effectively avoid damage to the gear plate caused by strong vibration reversing, save production materials, can effectively reduce defective products produced by the machine, and improve production quality.

Description

Technical Field

[0001] The invention belongs to the technical field of motor processing and production, and in particular relates to a device for double reversing of a gear plate. Background Art

[0002] The gear plate is an important transmission component used in motors. It has high mechanical properties, oil resistance and certain dielectric properties. In simple terms, it is an iron plate for gears. The gear plate needs to be oriented during installation. The existing gear plate uses a vibration plate to achieve reversing to the material, but the material plate will damage the gear plate during vibration, causing the gear plate needle to loosen. When the gear plate is assembled in the motor, it will have an adverse effect on the quality of the motor. The gear plate that is reversing through vibration will cause the machine to produce many defective products. Summary of the invention

[0003] The purpose of the present invention is to provide a device for double reversing of a gear plate, aiming to solve the problems existing in the background technology. To achieve the above purpose, the technical solution adopted by the present invention is:

[0004] A device for double reversal of a gear plate comprises a loading linear feeder, a rotating mechanism, a pushing mechanism, a picking mechanism and a plane reversing mechanism, wherein the loading linear feeder is mounted at the right end of the rotating mechanism, the pushing mechanism is mounted at the rear end of the loading linear feeder, a gripper cylinder picking position is provided at the left end of the rotating mechanism, the pushing mechanism is mounted corresponding to the position of the loading linear feeder, the picking mechanism is mounted at the upper end of the gripper cylinder picking position, and the plane reversing mechanism is mounted at the left end of the gripper cylinder picking position.

[0005] Preferably, the rotating mechanism includes a face-changing rotating rod, a face-changing rotating cylinder and a rotating rod shifting cylinder, the driving end of the face-changing rotating cylinder is equipped with the face-changing rotating rod, and the face-changing rotating cylinder is connected and installed with the driving end of the rotating rod shifting cylinder; the face-changing rotating rod is provided with a rotating rod material trough, and the rotating rod material trough is symmetrically designed up and down, and the rotating rod material trough does not need to be flipped back to its original position after flipping 180°, thereby achieving the purpose of streamlining the operation of the device.

[0006] Preferably, an L-shaped rotating cylinder bracket is installed at the front end of the face-changing rotating cylinder, the front end of the rotating cylinder bracket is connected and installed with the driving end of the face-changing rotating cylinder, a rotating cylinder slide rail is installed at the lower end of the rotating cylinder bracket, and the rotating rod shift cylinder drives the rotating cylinder bracket to move along the rotating cylinder slide rail. The rotating rod shift cylinder drives the face-changing rotating rod and the face-changing rotating cylinder to move, so that the rotating rod material slot is aligned with the position of the loading linear feeder for loading when loading; after the flipping action is completed, the rotating rod material slot is aligned with the position of the pushing mechanism for pushing.

[0007] Preferably, the pushing mechanism includes a pushing cylinder and a pushing block, and the pushing block is installed on the driving end of the pushing cylinder. Under the drive of the pushing cylinder, the pushing block pushes the gear plate that has completed a 180° flip from the rotating rod material trough, so that the gear plate reaches the material picking position of the clamping cylinder.

[0008] Preferably, the material picking mechanism comprises a material picking and shifting single-axis module, a material picking clamp assembly and a material unloading clamp assembly, a moving plate is installed at the driving end of the material picking and shifting single-axis module, the material picking clamp assembly and the material unloading clamp assembly are installed side by side on the moving plate, and the material picking clamp assembly is installed at the right end of the material unloading clamp assembly. The material picking and shifting single-axis module drives the moving plate to drive the material picking clamp assembly and the material unloading clamp assembly to move, and the material picking clamp assembly and the material unloading clamp assembly work simultaneously, realizing synchronization of material picking and unloading, which can effectively improve the working efficiency of the device.

[0009] Preferably, the material picking clamp assembly comprises a material picking cylinder and a material picking clamp cylinder, and the material picking clamp cylinder is installed at the lower end of the material picking cylinder.

[0010] Preferably, the unloading clamp assembly includes a first unloading cylinder, a second unloading cylinder and a unloading clamp cylinder, the second unloading cylinder is installed at the lower end of the first unloading cylinder, the driving end of the second unloading cylinder is installed with an unloading connecting block, and the unloading clamp cylinder is installed on the unloading connecting block.

[0011] Preferably, the planar reversing mechanism comprises a planar reversing rotary cylinder, the driving end of the planar reversing rotary cylinder is installed upward, and the driving end of the planar reversing rotary cylinder is provided with a gear plate groove.

[0012] Preferably, the linear feeder includes a feeding drive module and a feeding guide rail, wherein the feeding guide rail is installed at the upper end of the feeding drive module, and the feeding guide rail is provided with a feeding trough. During the feeding process, the linear feeder is docked with the gear plate riveting machine, and the gear plate riveting machine feeds the gear plate into the gear plate feeding trough, and the feeding trough can protect the gear plate rivet pins and avoid damage to the gear plate rivet pins during transmission in the linear feeder.

[0013] Beneficial effects of the present invention:

[0014] The linear feeder in the present invention is connected to the gear plate riveting machine to transfer the gear plate in the gear plate loading slot; the gear plate is flipped 180° by driving the rotating rod through the face-changing rotary cylinder, and the gear plate is reversed 90° in the plane through the plane reversing rotary cylinder. The transmission and reversing process is smooth, the action is simple, and the efficiency is high. The loading and unloading are completed by full automation, and the gear plate that has completed the two reversing actions can be directly assembled by the common unloading jaw assembly. The gear plate that is reversed by the present invention can almost avoid the gear plate needle being damaged and loosened due to mechanical reasons during the reversing process, effectively improve the yield rate of processed products, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 An overall schematic diagram of a device for double reversing of a gear plate provided by an embodiment of the present invention;

[0016] Figure 2 A schematic diagram of the structure of a device for double reversing of a gear plate provided by an embodiment of the present invention;

[0017] Figure 3 A schematic diagram of the structure of a rotating mechanism of a device for double reversing of a gear plate provided by an embodiment of the present invention;

[0018] Figure 4 A schematic diagram of the structure of part A of a device for double reversing of a gear plate provided by an embodiment of the present invention;

[0019] Figure 5 A schematic diagram of a rotating rod structure for changing the face of a device for double reversing of a gear plate provided by an embodiment of the present invention;

[0020] Figure 6 A schematic diagram of the structure of a pushing mechanism of a device for double reversing of a gear plate provided in an embodiment of the present invention;

[0021] Figure 7 A schematic diagram of the structure of a material taking mechanism of a device for double reversing of a gear plate provided in an embodiment of the present invention;

[0022] Figure 8 A schematic diagram of the structure of a material taking mechanism of a device for double reversing of a gear plate provided in an embodiment of the present invention;

[0023] Fig. 9 A schematic diagram of the structure of a planar reversing mechanism of a device for double reversing of a gear plate provided in an embodiment of the present invention.

[0024] Among them, the reference numerals in the figure are:

[0025] 1. Loading linear feeder; 11. Loading guide rail; 12. Loading drive module; 13. Loading trough; 2. Rotating mechanism; 21. Gripping cylinder to take material position; 22. Face-changing rotating rod; 221. Rotating rod trough; 23. Face-changing rotating cylinder; 24. Rotating rod shifting cylinder; 25. Rotating cylinder bracket; 26 Rotating cylinder slide rail; 3. Pushing mechanism; 31. Pushing cylinder; 32. Pushing block; 4 . Material picking mechanism; 41. Material picking and shifting single-axis module; 42. Material picking clamp assembly; 421. Material picking cylinder; 422. Material picking clamp cylinder; 43. Material unloading clamp assembly; 431. First material unloading cylinder; 432. Second material unloading cylinder; 433. Material unloading clamp cylinder; 434. Material unloading connecting block; 44. Moving plate; 5. Plane reversing mechanism; 51. Plane reversing rotating cylinder; 52. Gear plate groove. DETAILED DESCRIPTION

[0026] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly understood.

[0027] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may also be a centered element. When an element is considered to be "connected" to another element, it may be directly connected to the other element or there may be a centered element at the same time. On the contrary, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method. The terms "upper end", "lower end", "left side", "right side", "front end", "rear end" and similar expressions used herein are positional relationships with reference to the accompanying drawings.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0029] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0030] like Figures 1 to 9As shown, an embodiment of the present invention provides a device for double reversing of a gear plate, comprising a loading linear feeder 1, a rotating mechanism 2, a pushing mechanism 3, a picking mechanism 4 and a plane reversing mechanism 5. The loading linear feeder 1 is installed at the right end of the rotating mechanism 2, the pushing mechanism 3 is installed at the rear end of the loading linear feeder 1, a gripper cylinder picking position 21 is provided at the left end of the rotating mechanism 2, the pushing mechanism 3 is installed corresponding to the position of the loading linear feeder 1, the picking mechanism 4 is installed at the upper end of the gripper cylinder picking position 21, and the plane reversing mechanism 5 is installed at the left end of the gripper cylinder picking position 21.

[0031] In this embodiment, the loading linear feeder 1 includes a loading drive module 12 and a loading guide rail 11 . The loading guide rail 11 is installed at the upper end of the loading drive module 12 , and the loading guide rail 11 is provided with a loading trough 13 .

[0032] In this embodiment, the rotating mechanism 2 includes a face-changing rotating rod 22, a face-changing rotating cylinder 23 and a rotating rod shifting cylinder 24. The driving end of the face-changing rotating cylinder 23 is installed with the face-changing rotating rod 22, and the face-changing rotating cylinder 23 is connected and installed with the driving end of the rotating rod shifting cylinder 24; the face-changing rotating rod 22 is provided with a rotating rod material groove 221; the rotating rod material groove 221 is designed to be symmetrical up and down, the purpose of which is to simplify the rotation action of the rotating rod so that the rotating rod does not need to be rotated and reset before the next gear plate is changed.

[0033] In this embodiment, an L-shaped rotating cylinder bracket 25 is installed at the front end of the face-changing rotating cylinder 23. The front end of the rotating cylinder bracket 25 is connected and installed with the driving end of the face-changing rotating cylinder 23. A rotating cylinder slide rail 26 is installed at the lower end of the rotating cylinder bracket 25. The rotating rod shifting cylinder 24 drives the rotating cylinder bracket 25 to move along the rotating cylinder slide rail 26. The rotating cylinder slide rail 26 makes the rotating rod more stable during the movement and ensures that its moving position is more precise.

[0034] In this embodiment, the pushing mechanism 3 includes a pushing cylinder 31 and a pushing block 32, and the pushing block 32 is installed on the driving end of the pushing cylinder 31. When the pushing block 32 pushes the material, the pushing block 32 extends through the rotating rod material slot 221 and completely pushes the gear plate to the clamping claw cylinder material taking position 21.

[0035] In this embodiment, the material picking mechanism 4 includes a material picking and shifting single-axis module 41, a material picking clamp assembly 42 and a material unloading clamp assembly 43. The driving end of the material picking and shifting single-axis module 41 is installed with a moving plate 44. The material picking clamp assembly 42 and the material unloading clamp assembly 43 are installed side by side on the moving plate 44. The material picking clamp assembly 42 is installed at the right end of the material unloading clamp assembly 43.

[0036] In this embodiment, the material picking jaw assembly 42 includes a material picking cylinder 421 and a material picking jaw cylinder 422 , and the material picking jaw cylinder 422 is installed at the lower end of the material picking cylinder 421 .

[0037] In this embodiment, the unloading clamp assembly 43 includes a first unloading cylinder 431, a second unloading cylinder 432 and a unloading clamp cylinder 433. The second unloading cylinder 432 is installed at the lower end of the first unloading cylinder 431. The driving end of the second unloading cylinder 432 is installed with a unloading connecting block 434, and the unloading clamp cylinder 433 is installed on the unloading connecting block 434.

[0038] In this embodiment, the planar reversing mechanism 5 comprises a planar reversing rotary cylinder 51 , the driving end of which is installed upwards, and a gear plate slot 52 is provided at the driving end of the planar reversing rotary cylinder 51 .

[0039] Working method:

[0040] The feeding linear feeder 1 is directly connected to the gear plate riveting machine, and the gear plate riveting machine feeds the gear plate into the feeding trough 13. Through the shaking of the feeding drive module 12, the gear plate is transmitted to the rotating mechanism 2 in the feeding guide rail 11. The feeding trough 13 can effectively protect the gear plate needle from being damaged due to shaking.

[0041] The rotating rod shifting cylinder 24 drives the rotating cylinder bracket 25, and the rotating cylinder bracket 25 drives the face-changing rotating rod 22 and the face-changing rotating cylinder 23 to move, so that the rotating rod material groove 221 on the face-changing rotating rod 22 is aligned with the left end of the loading trough 13, and the gear plate is fed into the loading trough 13 by the loading linear feeder 1. The face-changing rotating cylinder 23 drives the face-changing rotating rod 22 to rotate 180°, and driven by the face-changing rotating rod 22, the gear plate completes a 180° flip in the rotating rod material groove 221. At the same time, the rotating rod shifting cylinder 24 drives the rotating cylinder bracket 25 to move the face-changing rotating rod 22 to a position where the rotating rod material groove 221 is aligned with the push block 32.

[0042] The push block 32 penetrates the rotating rod material slot 221 under the drive of the push cylinder 31, pushes out the gear plate, and the gear plate is pushed to the clamping cylinder material taking position 21, the push cylinder 31 is reset, and the rotating rod shift cylinder 24 is reset.

[0043] The material picking jaw assembly 42 is located at the upper end of the jaw cylinder material picking position 21. Under the drive of the material picking cylinder 421, the material picking jaw cylinder 422 moves downward, the material picking jaw cylinder 422 picks up the gear plate, and the material picking cylinder 421 resets. The material picking displacement single-axis module 41 drives the material picking jaw assembly 42 to move to the upper end of the plane reversing mechanism 5, and the material picking cylinder 421 drives the material picking jaw cylinder 422 downward, and the material picking jaw cylinder 422 places the gear plate in the gear plate groove 52, and the material picking cylinder 421 resets, and the plane reversing rotating cylinder 51 performs a plane 90° rotation reversal on the gear plate.

[0044] When the plane reversing rotary cylinder 51 rotates, the material picking and shifting single-axis module 41 is driven to reset. The material picking clamp assembly 42 clamps the next gear plate, and the first unloading cylinder 431 drives the unloading clamp cylinder 433 downward to pick up the gear plate that has completed the second reversing action. The first unloading cylinder 431 is reset, the plane reversing rotary cylinder 51 is reset, and the material picking clamp assembly 42 completes the action of clamping the next gear plate. The material picking and shifting single-axis module 41 drives the material picking clamp assembly 42 to move to the upper end of the plane reversing mechanism 5, and the material picking clamp begins to place the second gear plate. At the same time, the first unloading cylinder 431 and the second unloading cylinder 432 both drive the unloading clamp cylinder 433 downward, and the unloading clamp cylinder 433 unloads and assembles the gear plate that has completed two reversing actions. The unloading clamp assembly 43 and the material picking clamp assembly 42 simultaneously pick up and discharge materials, effectively improving production efficiency.

[0045] The gear plate double reversing device provided by the present invention provides a gentle reversing method, which is different from the traditional method of completing gear plate reversing by vibration. The present invention can avoid damage to the gear plate during the reversing process, thereby producing defective products and improving production quality.

[0046] The above implementation modes are only used to illustrate the present invention, but not to limit the present invention. Ordinary technicians in the relevant technical field can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions also belong to the scope of the present invention. The patent protection scope of the present invention should be defined by the claims.

Claims

1. A device for double reversing of a gear plate, characterized in that: It includes a loading linear feeder, a rotating mechanism, a pushing mechanism, a picking mechanism and a plane reversing mechanism. The loading linear feeder is installed at the right end of the rotating mechanism, the pushing mechanism is installed at the rear end of the loading linear feeder, the left end of the rotating mechanism is provided with a clamping cylinder picking position, the pushing mechanism is installed corresponding to the position of the loading linear feeder, the picking mechanism is installed at the upper end of the clamping cylinder picking position, and the plane reversing mechanism is installed at the left end of the clamping cylinder picking position; The rotating mechanism comprises a face-changing rotating rod, a face-changing rotating cylinder and a rotating rod shifting cylinder, the driving end of the face-changing rotating cylinder is equipped with the face-changing rotating rod, and the face-changing rotating cylinder is connected and installed with the driving end of the rotating rod shifting cylinder; The face-changing rotating rod is provided with a rotating rod material slot, and the rotating rod material slot is designed to be symmetrical up and down; An L-shaped rotating cylinder bracket is installed at the front end of the face-changing rotating cylinder, the front end of the rotating cylinder bracket is connected and installed with the driving end of the face-changing rotating cylinder, a rotating cylinder slide rail is installed at the lower end of the rotating cylinder bracket, and the rotating rod shift cylinder drives the rotating cylinder bracket to move along the rotating cylinder slide rail; The material picking mechanism includes a material picking and shifting single-axis module, a material picking clamp assembly and a material unloading clamp assembly. The driving end of the material picking and shifting single-axis module is installed with a moving plate. The material picking clamp assembly and the material unloading clamp assembly are installed side by side on the moving plate. The material picking clamp assembly is installed at the right end of the material unloading clamp assembly.

2. A device for double reversing of a gear plate according to claim 1, characterized in that: The pushing mechanism comprises a pushing cylinder and a pushing block, and the pushing block is installed on the driving end of the pushing cylinder.

3. A device for double reversing of a gear plate according to claim 1, characterized in that: The material picking clamping claw assembly comprises a material picking cylinder and a material picking clamping claw cylinder, and the material picking clamping claw cylinder is installed at the lower end of the material picking cylinder.

4. A device for double reversing of a gear plate according to claim 1, characterized in that: The unloading clamp assembly includes a first unloading cylinder, a second unloading cylinder and an unloading clamp cylinder. The second unloading cylinder is installed at the lower end of the first unloading cylinder. The driving end of the second unloading cylinder is installed with an unloading connecting block. The unloading clamp cylinder is installed on the unloading connecting block.

5. A device for double reversing of a gear plate according to claim 1, characterized in that: The planar reversing mechanism comprises a planar reversing rotating cylinder, the driving end of which is installed upwards, and a gear plate groove is provided on the driving end of which.

6. A device for double reversing of a gear plate according to claim 1, characterized in that: The feeding linear feeder comprises a feeding drive module and a feeding guide rail. The feeding guide rail is installed on the upper end of the feeding drive module. The feeding guide rail is provided with a feeding trough.

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