An automatic discrimination and switching double-filter textile workshop air purification system

By setting switchable PP cotton filter element and glass filter element in the air purification system, and automatically switching and adjusting the wind speed according to environmental factors, the problem of filter element failure in a specific environment in the existing air purification system is solved, achieving a longer service life, lower energy consumption and better filtration effect.

CN114259820BActive Publication Date: 2025-06-24FUJIAN EVERSUN JINJIANG CO LTD
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Patent Information

Application Number
CN202210013029.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-01-06
Publication Date
2025-06-24
Estimated Expiration
2042-01-06

AI Technical Summary

Technical Problem

In the existing air purification system, the PP cotton filter element loses its filtering capacity in an environment with high humidity or high oil particulate concentration, while the gas passing capacity of the glass filter element is poor and consumes a lot of energy.

Method used

A dual-filter textile workshop air purification system is designed for automatic discrimination and switching. By setting switchable PP cotton filter element and glass filter element in the filter air duct, and equipped with a humidity and fume concentration monitoring module, the filter element is automatically switched and the wind speed is adjusted according to environmental factors.

Benefits of technology

It effectively solves the defects of the PP cotton filter element and glass filter element, extends the service life of the filter element, reduces energy consumption, and improves the filtration effect of the air purification system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an air purification system for a textile workshop with a double filter screen that automatically discriminates and switches, including a filter air duct, an intake air duct, and an exhaust air duct. The intake air duct and the exhaust air duct are respectively arranged at both ends of the filter air duct. Inside the filter air duct, there are a PP cotton filter element and a glass filter element made of glass fiber, and the PP cotton filter element and the glass filter element can be selectively switched inside the filter air duct. By setting the switchable PP cotton filter element and glass filter element, the filter element can be selectively switched according to the environment and actual needs, effectively solving the respective defects of the two filter elements. By monitoring environmental factors, when the environmental factors do not affect the PP cotton filter element, the PP cotton filter element is selected for air purification, and the wind speed of the intake fan is correspondingly reduced to achieve the energy-saving effect of daily use. When it is monitored that the environmental factors affect the PP cotton filter element, the glass filter element is switched and selected, and the wind speed of the intake fan is correspondingly increased to filter in a complex environment to protect the service life of the PP cotton filter element.
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Description

Technical Field

[0001] The present invention is applied to the field of air purification, and specifically relates to an air purification system for textile workshops with automatically discriminative switching of double filters. Background Art

[0002] Air purification technology is widely used in production and life. For example, there is a lot of dust in textile workshops. If the air in the workshop is not purified and filtered, the workers in the workshop will directly inhale the dust, which will cause great harm to their physical health. The commonly used filter elements in the existing technology include two types: PP cotton filter elements and glass filter elements, each with its own advantages and disadvantages. The PP cotton filter element has good filtering effect, but its service life is affected by environmental factors. When it is in an environment with high humidity or high concentration of oil particles, the electrostatic adhesion on its surface will be reduced or even eliminated, resulting in the loss of its filtering ability; the glass filter element has good filtering effect and is not easily affected by environmental factors, but its gas passing ability is poor and it needs to be used in conjunction with a high-power fan with strong wind force, consuming a large amount of energy during operation. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide an air purification system for textile workshops with automatically discriminative switching of double filters in view of the deficiencies of the existing technology.

[0004] To solve the above technical problem, an air purification system for textile workshops with automatically discriminative switching of double filters according to the present invention includes a filter air duct, an intake air duct, and an exhaust air duct. The intake air duct and the exhaust air duct are respectively arranged at both ends of the filter air duct;

[0005] A PP cotton filter element and a glass filter element made of glass fiber are arranged in the filter air duct, and the PP cotton filter element and the glass filter element can be selectively switched in the filter air duct;

[0006] An intake air fan and a monitoring component are arranged in the intake air duct. The monitoring component includes a humidity monitoring module for monitoring the humidity in the air and an oil fume concentration monitoring module for monitoring the concentration of oil particles in the air.

[0007] As a possible implementation, further, a sealing frame is arranged in the middle section of the filter air duct. The PP cotton filter element and the glass filter element are respectively arranged on both sides of the sealing frame, and mounting frames corresponding to the PP cotton filter element and the glass filter element are respectively arranged on both sides of the sealing frame. The PP cotton filter element and the glass filter element are both arranged on the mounting frames. One end of each mounting frame is rotatably connected to the inner wall of the filter air duct through an ear plate, and the mounting frame is controlled by a control motor to rotate relative to the ear plate.

[0008] As a possible implementation, further, when the mounting frame rotates to be perpendicular to the axis of the filter air duct, it is in the working state, and when the mounting frame rotates to be parallel to the axis of the filter air duct, it is in the storage and switching state.

[0009] As a possible implementation, further, a first adsorption magnet is provided at one end of the installation frame away from the control motor, and second adsorption magnets are provided on both sides of the sealing frame corresponding to the first adsorption magnet. When the installation frame is in the working state, the first adsorption magnet and the second adsorption magnet adsorb each other to fix the installation frame in the working state.

[0010] As a possible implementation, further, clamping blocks are provided on both sides of the PP cotton filter element and the glass filter element, and sliding grooves are provided on the installation frame corresponding to the clamping blocks. The clamping blocks are engaged with the sliding grooves to complete the detachable connection between the PP cotton filter element or the glass filter element and the installation frame.

[0011] As a possible implementation, further, a filter element replacement opening is provided on the filter air duct corresponding to the installation frame in the working state, and a sealing valve is provided on the filter element replacement opening.

[0012] As a possible implementation, further, air holes are evenly provided on the filter air duct corresponding to the installation frame of the PP cotton filter element in the storage switching state, and gas one-way valves that only allow gas to be discharged outward from the filter air duct are provided on the air holes. One ends of the gas one-way valves away from the filter air duct are all connected to the air box, and a drying fan is provided on one side of the air box.

[0013] As a possible implementation, further, an impeller is provided in the air outlet duct.

[0014] As a possible implementation, further, the axes of the filter air duct, the air inlet duct, and the air outlet duct coincide, and they are arranged in a horizontal straight line.

[0015] An automatic discrimination and switching double-filter textile workshop air purification method, the method needs to provide the above-mentioned automatic discrimination and switching double-filter textile workshop air purification system, which includes:

[0016] S1. Preset the threshold values of air humidity and oil particulate matter concentration;

[0017] S2. Turn on the intake fan in the intake air duct to work at a low speed, and read the data of the humidity monitoring module and the oil fume concentration monitoring module after waiting for a preset time;

[0018] S3. Compare the data of the humidity monitoring module and the oil fume concentration monitoring module with the preset threshold values of air humidity and oil particulate matter concentration;

[0019] S4. When the data of both the humidity monitoring module and the oil fume concentration monitoring module are less than the threshold value, execute step S5. When at least one of the data of the humidity monitoring module and the oil fume concentration monitoring module is greater than or equal to the threshold value, execute step S6;

[0020] S5. Start the control motor to rotate the installation frame corresponding to the PP cotton filter element to the working state, and rotate the installation frame corresponding to the glass filter element to the storage switching state. Turn on the intake fan to perform the filtering work at the first wind speed;

[0021] S6. Start the control motor to rotate the installation frame corresponding to the glass filter element to the working state, and rotate the installation frame corresponding to the PP cotton filter element to the storage switching state. Turn on the intake fan to perform the filtering work at the second wind speed.

[0022] The present invention adopts the above technical solutions and has the following beneficial effects:

[0023] By setting a switchable PP cotton filter element and a glass filter element, the present invention can selectively switch the filter element according to the environment and actual needs, effectively solving the respective defects of the two filter elements. By monitoring environmental factors, when the environmental factors do not affect the PP cotton filter element, the PP cotton filter element is selected for air purification, and the wind speed of the intake fan is correspondingly reduced to achieve the energy-saving effect of daily use. When it is detected that the environmental factors affect the PP cotton filter element, the glass filter element is selected and switched, and the wind speed of the intake fan is correspondingly increased to filter in a complex environment and protect the service life of the PP cotton filter element. Description of the Drawings

[0024] The following further describes the present invention in detail in conjunction with the drawings and specific embodiments:

[0025] Figure 1 It is a schematic structural diagram of the present invention;

[0026] Figure 2 It is a cross-sectional view of the cooperation state of the clamping block and the sliding groove of the present invention. Specific Embodiments

[0027] To make the purposes, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.

[0028] Such as Figure 1-2As shown in the figure, the present invention provides an air purification system for a textile workshop with a double filter screen that automatically discriminates and switches, including a filter air duct 1, an intake air duct 2, and an exhaust air duct 3. The intake air duct 2 and the exhaust air duct 3 are respectively arranged at both ends of the filter air duct 1. Inside the filter air duct 1, there is a PP cotton filter element 4 and a glass filter element 5 made of glass fiber, and the PP cotton filter element 4 and the glass filter element 5 can be selectively switched inside the filter air duct 1. Inside the intake air duct 2, there is an intake air fan 6 and a monitoring component. The monitoring component includes a humidity monitoring module 7 for monitoring the humidity in the air and a fume concentration monitoring module 8 for monitoring the concentration of oil particles in the air. In the middle section of the filter air duct 1, there is a sealing frame 9. The PP cotton filter element 4 and the glass filter element 5 are respectively arranged on both sides of the sealing frame 9, and installation frames 10 are respectively provided corresponding to the PP cotton filter element 4 and the glass filter element 5 on both sides of the sealing frame 9. The PP cotton filter element 4 and the glass filter element 5 are both arranged on the installation frames 10. One end of each installation frame 10 is rotationally connected to the inner wall of the filter air duct 1 through an ear plate, and the installation frame 10 is controlled by a control motor to rotate relative to the ear plate. When the installation frame 10 rotates to be perpendicular to the axis of the filter air duct 1, it is in the working state. When the installation frame 10 rotates to be parallel to the axis of the filter air duct 1, it is in the storage and switching state. At one end of the installation frame 10 away from the control motor, there is a first adsorption magnet. Corresponding to the first adsorption magnet on both sides of the sealing frame 9, there are second adsorption magnets. When the installation frame 10 is in the working state, the first adsorption magnet and the second adsorption magnet adsorb each other to fix the installation frame 10 in the working state. On both sides of the PP cotton filter element 4 and the glass filter element 5, there are clamping blocks 11. The installation frame 10 is provided with sliding grooves 12 corresponding to the clamping blocks 11. The clamping blocks 11 are engaged with the sliding grooves 12 to complete the detachable connection between the PP cotton filter element 4 or the glass filter element 5 and the installation frame 10. The filter air duct 1 is provided with a filter element replacement opening 13 corresponding to the installation frame 10 in the working state, and a sealing valve is provided on the filter element replacement opening 13. The installation frame 10 of the PP cotton filter element 4 corresponding to the storage and switching state of the filter air duct 1 is evenly provided with air holes 14. Gas one-way valves that only allow gas to be discharged from the filter air duct 1 are provided on the air holes 14. One end of each gas one-way valve away from the filter air duct 1 is connected to an air box 15, and a drying fan 16 is provided on one side of the air box 15. Among them, an impeller 17 is provided inside the exhaust air duct 3. And the axes of the filter air duct 1, the intake air duct 2, and the exhaust air duct 3 coincide, and they are arranged in a horizontal straight line.

[0029] During the use process, the PP cotton filter element 4 is greatly affected by the air humidity, and its performance will be irreversibly affected in humid weather. Therefore, how to increase the air flow rate on the surface of the PP cotton filter element 4 to prevent it from getting damp in humid weather, or how to quickly remove the moisture just adsorbed on its surface has become a technical problem to be solved in this field. This solution can use the drying fan 16 to work to suck away the moisture on its surface through the air box 15, the one-way valve, and the air holes 14, which extends the service life of the PP cotton filter element 4 to a certain extent.

[0030] An air purification method for a textile workshop with a double filter screen that automatically discriminates and switches. The method requires providing the above-mentioned air purification system for a textile workshop with a double filter screen that automatically discriminates and switches, which includes:

[0031] S1. Preset the threshold values of air humidity and oil particulate matter concentration;

[0032] S2. Start the intake fan 6 in the intake air duct 2 to operate at a low speed. After waiting for a preset time, read the data of the humidity monitoring module 7 and the oil fume concentration monitoring module 8;

[0033] S3. Compare the data of the humidity monitoring module 7 and the oil fume concentration monitoring module 8 with the preset threshold values of air humidity and oil particulate matter concentration;

[0034] S4. When the data of both the humidity monitoring module 7 and the oil fume concentration monitoring module 8 are less than the threshold values, execute step S5. When at least one of the data of the humidity monitoring module 7 and the oil fume concentration monitoring module 8 is greater than or equal to the threshold values, execute step S6;

[0035] S5. Start the control motor to rotate the installation frame 10 corresponding to the PP cotton filter element 4 to the working state, and rotate the installation frame 10 corresponding to the glass filter element 5 to the storage and switching state, and start the intake fan 6 to perform filtering work at the first wind speed;

[0036] S6. Start the control motor to rotate the installation frame 10 corresponding to the glass filter element 5 to the working state, and rotate the installation frame 10 corresponding to the PP cotton filter element 4 to the storage and switching state, and start the intake fan 6 to perform filtering work at the second wind speed.

[0037] The above is the embodiment of the present invention. For those of ordinary skill in the art, according to the teachings of the present invention, any equivalent changes, modifications, substitutions, and variations made within the scope of the patent application of the present invention without departing from the principles and spirit of the present invention shall fall within the scope of the present invention.

Claims

1. An automatic discrimination and switching dual-filter textile workshop air purification system, characterized in that: It includes a filter air duct, an intake air duct and an exhaust air duct. The intake air duct and the exhaust air duct are respectively arranged at both ends of the filter air duct; A PP cotton filter element and a glass filter element made of glass fiber are arranged in the filter air duct, and the PP cotton filter element and the glass filter element can be selectively switched in the filter air duct; An intake air fan and a monitoring component are arranged in the intake air duct. The monitoring component includes a humidity monitoring module for monitoring the humidity in the air and a lampblack concentration monitoring module for monitoring the concentration of oil particulate matter in the air. When the data of both the humidity monitoring module and the lampblack concentration monitoring module are less than the threshold value, the PP cotton filter element is used for filtration; when at least one of the data of the humidity monitoring module and the lampblack concentration monitoring module is greater than or equal to the threshold value, the glass filter element is used for filtration; A sealing frame is arranged in the middle section of the filter air duct. The PP cotton filter element and the glass filter element are respectively arranged on both sides of the sealing frame, and mounting frames corresponding to the PP cotton filter element and the glass filter element are respectively arranged on both sides of the sealing frame. The PP cotton filter element and the glass filter element are both arranged on the mounting frames. One end of each mounting frame is rotatably connected to the inner wall of the filter air duct through an ear plate, and the mounting frame is controlled by a control motor to rotate relative to the ear plate; When the mounting frame rotates to be perpendicular to the axis of the filter air duct, it is in the working state. When the mounting frame rotates to be parallel to the axis of the filter air duct, it is in the storage and switching state; The filter air duct is evenly provided with air holes corresponding to the mounting frame of the PP cotton filter element in the storage and switching state. Gas one-way valves that only allow gas to be discharged from the filter air duct outward are arranged on the air holes. One ends of the gas one-way valves far away from the filter air duct are all communicated with an air box, and a drying fan is arranged on one side of the air box.

2. The automatic discrimination and switching dual-filter textile workshop air purification system according to claim 1, characterized in that: A first adsorption magnet is arranged at one end of the mounting frame far away from the control motor. Second adsorption magnets corresponding to the first adsorption magnet are arranged on both sides of the sealing frame. When the mounting frame is in the working state, the first adsorption magnet and the second adsorption magnet adsorb each other to fix the mounting frame in the working state.

3. The automatic discrimination and switching dual-filter textile workshop air purification system according to claim 1, characterized in that: Clamping blocks are arranged on both sides of the PP cotton filter element and the glass filter element. Sliding grooves corresponding to the clamping blocks are arranged on the mounting frame. The clamping blocks are clamped with the sliding grooves to complete the detachable connection between the PP cotton filter element or the glass filter element and the mounting frame.

4. An automatic discrimination and switching dual-filter textile workshop air purification system according to claim 3, characterized in that: A filter element replacement opening is arranged on the filter air duct corresponding to the mounting frame in the working state, and a sealing valve is arranged on the filter element replacement opening.

5. An automatic discrimination and switching dual-filter textile workshop air purification system according to claim 1, characterized in that: An impeller is arranged in the exhaust air duct.

6. An automatic discrimination and switching dual-filter textile workshop air purification system according to claim 1, characterized in that: The axes of the filter air duct, the intake air duct and the exhaust air duct coincide, and they are arranged in a horizontal straight line.

7. An air purification method for a textile workshop with a double filter screen that automatically discriminates and switches, characterized in that, The method needs to provide an automatic discrimination and switching double-filter textile workshop air purification system as described in any one of claims 1-6, which includes: S1. Preset the threshold values of air humidity and oil particulate matter concentration; S2. Turn on the intake air fan in the intake air duct to work at a low speed, and read the data of the humidity monitoring module and the lampblack concentration monitoring module after waiting for a preset time; S3. Compare the data of the humidity monitoring module and the lampblack concentration monitoring module with the preset threshold values of air humidity and oil particulate matter concentration; S4. When the data of both the humidity monitoring module and the lampblack concentration monitoring module are less than the threshold value, execute step S5. When at least one of the data of the humidity monitoring module and the lampblack concentration monitoring module is greater than or equal to the threshold value, execute step S6; S5. Start the control motor to rotate the installation frame corresponding to the PP cotton filter element to the working state, and rotate the installation frame corresponding to the glass filter element to the storage switching state, and turn on the intake air fan to perform the filtering work at the first wind speed; S6. Start the control motor to rotate the installation frame corresponding to the glass filter element to the working state, and rotate the installation frame corresponding to the PP cotton filter element to the storage switching state, and turn on the intake air fan to perform the filtering work at the second wind speed.

Citation Information

Patent Citations

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