Wire winding machine

Abstract

The present invention discloses a wire winding machine, which includes a sheet metal frame, an X-axis transverse mechanism, a Y-axis vertical mechanism, and a wire winding gun fixing component. A sheet fixing bracket is arranged on one side inside the sheet metal frame, and a sheet to be wire wound is fitted on the outside of the sheet fixing bracket. An X-axis transverse mechanism is arranged on one side outside the sheet metal frame, a Y-axis vertical mechanism is arranged on one side of the outer wall of the X-axis transverse mechanism, and a wire winding gun fixing component is arranged on one side of the outer wall of the Y-axis vertical mechanism. In this wire winding machine, the wire winding gun fixing component uses the wire winding gun as the working piece. A wire winding gun rod is arranged at the front end thereof, and the whole acts vertically on the sheet to be wire wound to insert into the sheet notch for reciprocating winding operation. When the wire winding gun moves in the Z-axis, the front and rear limit switches at the upper end will be automatically activated to control the reciprocating movement amount in the Z-axis, and the wire winding position is aligned by the parallel laser lights on the outside to ensure the accuracy and stability during automatic wire winding.

Description

Technical Field

[0001] The present invention relates to the technical field of winding machines, specifically a winding machine. Background Art

[0002] At present, the winding machine is a typical electrical and mechanical processing production equipment. The entire production and processing process is the process of sorting and winding the structure between enameled wires. It is a device that winds linear objects around specific workpieces, usually used for copper wire winding. Inductive coils can be wound by enameled copper wires to meet the processing requirements of various electrical products.

[0003] When the existing winding machine winds wires on a plate, the enameled copper wire is directly wound on the plate. The overall winding efficiency is low, and the winding position cannot be automatically adjusted. Moreover, when automatically winding, the alignment position often deviates, affecting the winding operation process. Summary of the Invention

[0004] The purpose of the present invention is to provide a winding machine to solve the problems in the above background art that when the existing winding machine winds wires on a plate, the enameled copper wire is directly wound on the plate, the overall winding efficiency is low, the winding position cannot be automatically adjusted, and when automatically winding, the alignment position often deviates, affecting the winding operation process.

[0005] To achieve the above purpose, the present invention provides the following technical solution: A winding machine, including a sheet metal frame, an X-axis horizontal mechanism, a Y-axis vertical mechanism, and a winding gun fixing component. On one side inside the sheet metal frame, there is a plate fixing bracket, and a plate to be wound is fitted outside the plate fixing bracket. On one side outside the sheet metal frame, there is an X-axis horizontal mechanism, and on one side of the outer wall of the X-axis horizontal mechanism, there is a Y-axis vertical mechanism, and on one side of the outer wall of the Y-axis vertical mechanism, there is a winding gun fixing component. The winding gun fixing component includes a connecting plate, a rear limit switch, a winding gun, a winding button, a front limit switch, a laser lamp, and a winding gun rod. On one side outside the connecting plate, there is a front limit switch, and on the other side outside the connecting plate, there is a rear limit switch. On one side outside the connecting plate, there is a winding gun, and on the outer port of the winding gun, there is a winding gun rod. And on one side outside the winding gun, there is a winding button. On one side outside the connecting plate, there is a laser lamp.

[0006] Further, on one side outside the sheet metal frame, there is a display bracket. On one side inside the sheet metal frame, there is an electrical box, and on one side outside the electrical box, there is a foot switch connected.

[0007] Further, the X-axis horizontal mechanism includes an X-axis carriage, a protective cover, and an X-axis slider. A protective cover is arranged outside the X-axis carriage, and an X-axis slider is fitted and slid on the outer wall of the X-axis carriage.

[0008] Further, the X-axis carriage forms a sliding structure through an X-axis slider and a Y-axis vertical mechanism, and an auxiliary slide rail plate parallel to the X-axis carriage is provided on the outer wall of the sheet metal frame.

[0009] Further, the Y-axis vertical mechanism includes a Y-axis carriage, a manual control box, and an LED lamp. The manual control box is fitted and slid on the outer wall of the Y-axis carriage, and an LED lamp is provided on the top of the upper end of the manual control box.

[0010] Further, the Y-axis carriage and the manual control box form a sliding structure, and a transmission structure is formed between the Y-axis carriage and the manual control box.

[0011] Further, a wire winding gun placement seat is provided on the outside of the sheet metal frame, and the wire winding gun placement seat and the wire winding gun are matched in size.

[0012] Further, the connecting plate and the wire winding gun form a sliding structure, and the wire winding gun, the rear limit switch, and the front limit switch are electrically connected.

[0013] Further, the wire winding gun and the laser lamp are distributed in parallel.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: The wire winding machine adopts the mutual cooperation between multiple mechanisms, has strong functionality, and can use the sliding control on the X-axis and Y-axis to control the position of the wire winding gun on the vertical horizontal plane when winding the wire, so that the wire winding gun is located outside the sheet to be wound, and the laser lamp is used to align the winding position to ensure the accuracy and stability during automatic wire winding, and the wire winding machine supports multiple control methods to ensure the accuracy of wire winding control.

[0015] 1. In the present invention, the parallel cooperation between the X-axis transverse mechanism and the auxiliary slide rail plate is used to enable the overall Y-axis vertical mechanism to slide horizontally outside it, so as to adjust the position control of the wire winding gun fixing component on the X-axis, and enable the wire winding gun fixing component to slide vertically on the Y-axis slide rail in the Y-axis vertical mechanism, so as to adjust the position of the wire winding gun fixing component on the Y-axis, so as to meet the sliding control of the entire wire winding gun fixing component on the X-axis and Y-axis to ensure the adjustment of the winding position.

[0016] 2. In the present invention, the wire winding gun fixing component uses the wire winding gun as the working piece, and a wire winding gun rod is provided at its front end. The whole acts vertically on the sheet to be wound, and reciprocates around into the notch of the sheet. When the wire winding gun moves on the Z-axis, the front and rear limit switches at the upper end will be automatically activated to control the reciprocating movement amount on the Z-axis, and the parallel laser lamp outside is used to align the winding position to ensure the accuracy and stability during automatic wire winding, and the wire winding machine supports multiple control methods to ensure the accuracy of wire winding control. Brief Description of the Drawings

[0017] Figure 1 It is a schematic three-dimensional structure diagram of the left side of the present invention;

[0018] Figure 2 It is a schematic three-dimensional structure diagram of the right side of the present invention;

[0019] Figure 3 It is a schematic top view structure diagram of the present invention;

[0020] Figure 4 It is a schematic three-dimensional structure diagram of the wire winding gun fixing assembly of the present invention;

[0021] Figure 5 For the present invention Figure 1 It is a schematic diagram of the partial enlarged structure at position A in the present invention.

[0022] In the figure: 1, sheet metal frame; 2, monitor bracket; 3, sheet to be wound; 4, sheet fixing bracket; 5, X-axis horizontal mechanism; 501, X-axis carriage; 502, protective cover; 503, X-axis slider; 6, Y-axis vertical mechanism; 601, Y-axis carriage; 602, manual control box; 603, LED lamp; 7, wire winding gun placement seat; 8, wire winding gun fixing assembly; 801, connecting plate; 802, rear limit switch; 803, wire winding gun; 804, wire winding button; 805, front limit switch; 806, laser lamp; 807, wire winding gun rod; 9, electrical box; 10, foot switch; 11, auxiliary slide rail plate. Detailed Description of the Preferred Embodiments

[0023] In the description of the present invention, unless otherwise specified, "a plurality of" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] As shown Figure 1-3 in the figure, the present invention provides a technical solution: a winding machine, comprising: a sheet metal frame 1, an X-axis horizontal mechanism 5, a Y-axis vertical mechanism 6 and a winding gun fixing assembly 8. On one side inside the sheet metal frame 1, a sheet fixing bracket 4 is provided, and a sheet to be wound 3 is fitted on the outside of the sheet fixing bracket 4. On one side outside the sheet metal frame 1, an X-axis horizontal mechanism 5 is provided, and on one side of the outer wall of the X-axis horizontal mechanism 5, a Y-axis vertical mechanism 6 is provided, and on one side of the outer wall of the Y-axis vertical mechanism 6, a winding gun fixing assembly 8 is provided. On one side outside the sheet metal frame 1, a display bracket 2 is provided. On one side inside the sheet metal frame 1, an electric box 9 is provided, and a foot switch 10 is connected to the outside of the electric box 9. The X-axis horizontal mechanism 5 includes an X-axis carriage 501, a protective cover 502 and an X-axis slider 503. A protective cover 502 is provided on the outside of the X-axis carriage 501, and an X-axis slider 503 is fitted and slid on the outer wall of the X-axis carriage 501. The X-axis carriage 501 and the Y-axis vertical mechanism 6 form a sliding structure through the X-axis slider 503, and an auxiliary slide rail plate 11 parallel to the X-axis carriage 501 is provided on the outer wall of the sheet metal frame 1. The Y-axis vertical mechanism 6 includes a Y-axis carriage 601, a manual control box 602 and an LED lamp 603. A manual control box 602 is fitted and slid on the outer wall of the Y-axis carriage 601, and an LED lamp 603 is provided on the top of the upper end of the manual control box 602. The Y-axis carriage 601 and the manual control box 602 form a sliding structure, and a transmission structure is formed between the Y-axis carriage 601 and the manual control box 602. By using the parallel cooperation of the X-axis carriage 501 and the auxiliary slide rail plate 11, the overall Y-axis carriage 601 slides horizontally on its outside to adjust the position of the winding gun fixing assembly 8 on the X-axis, and the winding gun fixing assembly 8 slides vertically on the Y-axis carriage 601 in the Y-axis vertical mechanism 6 to adjust the position of the winding gun fixing assembly 8 on the Y-axis, so as to meet the sliding adjustment of the entire winding gun fixing assembly 8 on the X-axis and Y-axis to ensure the adjustment of the winding position. In addition, the sheet to be wound 3 can slide on the sheet fixing bracket 4 to adjust and fix its fixation to ensure the accurate position of the sheet to be wound 3 during the winding process.

[0026] As shown Figure 4-5As shown in the figure, the present invention provides a technical solution: a winding machine. The winding gun fixing assembly 8 includes a connecting plate 801, a rear limit switch 802, a winding gun 803, a winding button 804, a front limit switch 805, a laser lamp 806 and a winding gun rod 807. A front limit switch 805 is arranged on the outer side of one side of the connecting plate 801, and a rear limit switch 802 is arranged on the outer side of the other side of the connecting plate 801. A winding gun 803 is arranged on the outer side of one side of the connecting plate 801, and a winding gun rod 807 is arranged at the outer port of the winding gun 803. And a winding button 804 is arranged on the outer side of one side of the winding gun 803. A laser lamp 806 is arranged on the outer side of one side of the connecting plate 801. A winding gun placement seat 7 is arranged on the outer side of the sheet metal frame 1, and the dimensions of the winding gun placement seat 7 and the winding gun 803 are matched. The connecting plate 801 and the winding gun 803 form a sliding structure, and the winding gun 803, the rear limit switch 802 and the front limit switch 805 are electrically connected. The winding gun 803 and the laser lamp 806 are arranged in parallel. The winding gun fixing assembly 8 uses the winding gun 803 as the working piece. A winding gun rod 807 is arranged at its front end. The whole acts vertically on the to-be-wound sheet 3 to insert into the sheet slot and perform reciprocating winding operations. When the winding gun 803 moves in the Z-axis, the upper rear limit switch 802 and front limit switch 805 will be automatically activated to control the reciprocating movement amount of the winding gun 803 on the connecting plate 801, and the parallel laser lamp 806 on the outside is used to align the winding position to ensure accurate and stable automatic winding, and the winding machine supports a variety of control methods to ensure the accuracy of winding control.

[0027] In summary, when using this winding machine, first, the user installs the to-be-wound sheet 3 on the outer side of the sheet fixing bracket 4 and fixes it at a suitable position according to the winding requirements. Then, the winding gun 803 in the winding gun fixing assembly 8, under the vertical cooperation of the X-axis carriage 501 and the Y-axis carriage 601, uses the sliding control on the X-axis and Y-axis to ensure the adjustment of the winding position. Then, the winding gun rod 807 at the front end of the winding gun 803 is placed at the slot of the to-be-wound sheet 3. Then, it is controlled and started by the winding button 804 on the outside of the winding gun 803. Then, the whole winding gun 803 is controlled to approach the vertically inner to-be-wound sheet 3 to insert into the sheet slot and perform reciprocating winding operations. When the winding gun 803 moves, it will touch the rear limit switch 802 and then touch the front limit switch 805, so as to achieve the effect of reciprocating control, thereby controlling the reciprocating operations of the winding gun 803 to insert or pull out, and performing winding operations on the to-be-wound sheet 3 under the transmission cooperation of the X-axis carriage 501 and the Y-axis carriage 601.

[0028] It will be understood that the above-described embodiments are merely exemplary embodiments employed to illustrate the principles of the present invention, and the present invention is not limited thereto. For those of ordinary skill in the art, various modifications and improvements can be made without departing from the spirit and essence of the present invention, and these modifications and improvements are also considered within the scope of protection of the present invention.

Claims

1. A winding machine, comprising a sheet metal frame (1), an X-axis transverse mechanism (5), a Y-axis vertical mechanism (6) and a winding gun fixing assembly (8), characterized in that, on one side inside the sheet metal frame (1), a sheet fixing bracket (4) is provided, and a sheet to be wound (3) is fitted on the outside of the sheet fixing bracket (4). On one side outside the sheet metal frame (1), an X-axis transverse mechanism (5) is provided, and on one side of the outer wall of the X-axis transverse mechanism (5), a Y-axis vertical mechanism (6) is provided. And on one side of the outer wall of the Y-axis vertical mechanism (6), a winding gun fixing assembly (8) is provided. The winding gun fixing assembly (8) includes a connecting plate (801), a rear limit switch (802), a winding gun (803), a winding button (804), a front limit switch (805), a laser lamp (806) and a winding gun rod (807). On one side outside the connecting plate (801), a front limit switch (805) is provided, and on the other side outside the connecting plate (801), a rear limit switch (802) is provided. On one side outside the connecting plate (801), a winding gun (803) is provided, and at the outer port of the winding gun (803), a winding gun rod (807) is provided. And on one side outside the winding gun (803), a winding button (804) is provided. On one side outside the connecting plate (801), a laser lamp (806) is provided; the connecting plate (801) and the winding gun (803) form a sliding structure, and the winding gun (803), the rear limit switch (802) and the front limit switch (805) are electrically connected; The winding method of the winding machine, the method comprising the following steps: S1. The user installs the sheet to be wound (3) outside the sheet fixing bracket (4) and fixes it at a suitable position according to the winding requirement. Then, the winding gun (803) in the winding gun fixing assembly (8) is used to ensure the adjustment of the winding position under the vertical cooperation of the X-axis carriage (501) and the Y-axis carriage (601) by means of the sliding control on the X-axis and the Y-axis; S2. The winding gun rod (807) at the front end of the winding gun (803) is placed at the notch of the sheet to be wound (3). Then, it is controlled and started by the winding button (804) outside the winding gun (803). Then, the whole winding gun (803) is controlled to approach the vertically inner sheet to be wound (3) and insert into the sheet notch for reciprocating winding operation; S3. When the winding gun (803) moves, after the winding gun (803) touches the rear limit switch (802), it touches the front limit switch (805), so as to achieve the effect of reciprocating control, thereby controlling the reciprocating operation of the winding gun (803) to insert or pull out, and performing the winding operation on the sheet to be wound (3) under the transmission cooperation of the X-axis carriage (501) and the Y-axis carriage (601).

2. The winding machine according to claim 1, characterized in that: On one side of the outside of the sheet metal frame (1), a monitor bracket (2) is provided. On one side of the inside of the sheet metal frame (1), an electrical box (9) is provided, and a foot switch (10) is connected to the outside of the electrical box (9).

3. The winding machine according to claim 1, characterized in that: The X-axis transverse mechanism (5) includes an X-axis carriage (501), a protective cover (502) and an X-axis slider (503). A protective cover (502) is provided on the outer side of the X-axis carriage (501), and an X-axis slider (503) is fitted and slid on the outer wall of the X-axis carriage (501).

4. The winding machine according to claim 3, characterized in that: The X-axis carriage (501) forms a sliding structure through the X-axis slider (503) and the Y-axis vertical mechanism (6). An auxiliary slide rail plate (11) parallel to the X-axis carriage (501) is provided on the outer wall of the sheet metal frame (1).

5. The winding machine according to claim 1, characterized in that: The Y-axis vertical mechanism (6) includes a Y-axis carriage (601), a manual control box (602) and an LED lamp (603). The manual control box (602) is fitted and slid on the outer wall of the Y-axis carriage (601), and an LED lamp (603) is provided on the top of the upper end of the manual control box (602).

6. The winding machine according to claim 5, characterized in that: The Y-axis carriage (601) and the manual control box (602) form a sliding structure, and a transmission structure is formed between the Y-axis carriage (601) and the manual control box (602).

7. The winding machine according to claim 1, characterized in that: A winding gun placement seat (7) is provided on the outside of the sheet metal frame (1), and the dimensions of the winding gun placement seat (7) and the winding gun (803) are matched.

8. The winding machine according to claim 1, characterized in that: The winding gun (803) and the laser lamp (806) are distributed in parallel.

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