A slitting structure and an unwinding machine
By designing an automated slitting structure, including adsorption, pasting, cutting and fuse mechanisms, the problems of high risk, high cost and low efficiency of manual operation in the existing coil packaging technology are solved, and an efficient and safe automated packaging process is achieved.
Patent Information
- Application Number
- CN202111624367.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-28
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2041-12-28
AI Technical Summary
The existing coil packaging technology relies on manual operation, which poses problems such as high risk, high labor costs and low efficiency.
A slitting structure is designed, including an upper film frame, an adsorption mechanism and a fuse mechanism. The packaging film is adsorbed through the adsorption mechanism, the tape sticking mechanism is automatically pasted, and the cutting device automatically cuts the tape, and the packaging film is automatically cut through the fuse mechanism.
It improves packaging efficiency, reduces the risk of manual operation and labor costs, and realizes automatic cutting of packaging film.
Smart Images

Figure CN114313386B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of packaging equipment, and in particular to a slitting structure and an unwinding machine. Background Art
[0002] The coil is a cylindrical plastic film or cloth. After production, it needs to be packaged to prevent collision, wear and other problems during transportation. The existing coil packaging usually adopts a manual packaging method. First, the worker tears off the tape and sticks one end of the packaging film to the outer surface of the coil. Then, the coil is rolled to wrap the packaging film around the coil. After the packaging film completely wraps the coil, the worker uses a cutting tool to cut the packaging film to prepare for the next packaging. During the packaging process, the worker needs to use a variety of cutting tools to cut the tape and packaging film. There is a certain risk in the cutting process. In addition, manual packaging requires a lot of labor costs and has low packaging efficiency.
[0003] It can be seen that the existing technology still needs to be improved and enhanced. Summary of the invention
[0004] In view of the above-mentioned deficiencies in the prior art, an object of the present invention is to provide a slitting structure which can automatically slit packaging film and adhesive tape, thereby improving packaging efficiency.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A slitting structure includes an upper film frame, an adsorption mechanism and a fuse mechanism, wherein the adsorption mechanism is arranged on the front side of the upper film frame, and the fuse mechanism can be swung up and down on the rear side of the upper film frame, and one or more tape pasting mechanisms that can slide back and forth are arranged below the adsorption mechanism, and the tape pasting mechanism is rotatably connected to the upper film frame. A cutting device is arranged at the front end of the tape pasting mechanism, and the cutting device is rotatably connected to the tape pasting mechanism.
[0007] In the slitting structure, a plurality of guide rollers are arranged in the upper film frame, and the guide rollers are rotatably connected to the upper film frame.
[0008] In the slitting structure, the fusing mechanism includes a first swinging device and a first connecting rod. There are two first swinging devices, and the two first swinging devices are respectively arranged on both sides of the upper film frame. The two ends of the first connecting rod are respectively connected to the two first swinging devices in a transmission manner. One or more swing arms are distributed on the first connecting rod, and a hot melt frame is arranged at the bottom of the swing arm.
[0009] In the slitting structure, a pressing plate and a thermal fuse are respectively arranged at the bottom of the thermal melt rack, and the thermal fuse is located below the pressing plate.
[0010] In the slitting structure, a limiting frame is arranged outside the fusing mechanism, and both ends of the limiting frame are respectively fixedly connected to the upper film frame.
[0011] In the slitting structure, second swing devices are respectively provided on both sides of the upper film frame, a second connecting rod is provided between the two second swing devices, both ends of the second connecting rod are respectively transmission-connected with the two second swing devices, and the tape pasting mechanism is provided on the second connecting rod.
[0012] In the slitting structure, the tape pasting mechanism includes two fixed seats and a mounting frame, the two fixed seats are respectively fixedly connected to the second connecting rod, the mounting frame is respectively slidably connected to the two fixed seats, a pushing device is provided on the outer side of the fixed seat, the free end of the pushing device is connected to the mounting frame, a tape pressing wheel is provided at the front end of the mounting frame, and the cutting device is arranged on the mounting frame and is located below the tape pressing wheel.
[0013] In the slitting structure, the cutting mechanism includes a serrated knife and a rotating device, the rotating device is arranged on one side of the tape pressure wheel, the serrated knife is arranged below the tape pressure wheel, and the serrated knife is transmission-connected to the rotating device.
[0014] In the slitting structure, a stop plate is arranged on the top of the mounting frame, the stop plate is movably connected to the mounting frame, and the stop plate is in contact with the tape pressure wheel.
[0015] The present invention also provides an unwinding machine, comprising the slitting structure as described above.
[0016] Beneficial effects:
[0017] The present invention provides a slitting structure and an unwinding machine. When the coil is packaged, the packaging film is adsorbed by the adsorption mechanism to prevent the packaging film from rebounding into the film loading frame during non-working hours, thereby reducing the operating procedures of the unwinding machine and preventing workers from loading the packaging film on the machine every time they package. During the pasting process, the position of the tape pasting mechanism is adjusted so that it can be close to the surface of the coil and the adsorption mechanism respectively, so that the tape is adhered to the packaging film and the surface of the coil respectively, so that the coil and the packaging film are adhered. After part of the packaging film is wound onto the surface of the coil, the tape is cut by the cutting device to prevent all the tape from being wound onto the coil following the packaging film, and manual cutting is also avoided, thereby improving the safety of the packaging process. After the surface of the coil is completely wrapped by the packaging film, the packaging film located outside the adsorption mechanism is cut off by the fusing mechanism to realize automatic cutting of the packaging film. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1Schematic diagram of the overall structure of the slitting structure provided by the present invention Figure 1 ;
[0019] Figure 2 Schematic diagram of the overall structure of the slitting structure provided by the present invention Figure 2 ;
[0020] Figure 3 Schematic diagram of the overall structure of the slitting structure provided by the present invention Figure 3 ;
[0021] Figure 4 Schematic diagram of the overall structure of the slitting structure provided by the present invention Figure 4 ;
[0022] Figure 5 Schematic diagram of the overall structure of the slitting structure provided by the present invention Figure 5 ;
[0023] Figure 6 is Figure 5 an enlarged schematic diagram of area A in
[0024] Description of main component symbols: 1 - upper film rack, 2 - adsorption mechanism, 3 - fusing mechanism, 4 - tape pasting mechanism, 5 - cutting device, 6 - second swing device, 7 - limit frame, 8 - pushing mechanism, 11 - guiding roller, 21 - anti-collision wheel, 31 - first swing device, 32 - first connecting rod, 33 - swing arm, 34 - hot melt frame, 41 - fixed seat, 42 - mounting frame, 43 - pushing device, 44 - tape pressing wheel, 45 - stop baffle, 46 - guide rod, 47 - conducting roller, 48 - tape cassette, 51 - serrated knife, 52 - rotating device, 61 - second connecting rod, 81 - pushing cylinder, 82 - sliding frame, 83 - track frame, 84 - top support seat, 341 - pressing plate, 342 - hot melt wire. Detailed implementation manners
[0025] The present invention provides a slitting structure and a pay-off machine. To make the purpose, technical solutions and effects of the present invention clearer and more definite, the following further elaborates on the present invention by way of examples with reference to the accompanying drawings. It should be understood that the specific examples described herein are only used to explain the present invention and are not used to limit the present invention.
[0026] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by terms such as "middle part", "inner side", "outer side", etc. are the orientation or positional relationships of the present invention based on the drawings, and are only for the convenience of describing the present invention and simplifying the description. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features.
[0027] Please refer to Figures 1 to 6, the present invention provides a slitting structure, which includes an upper film rack 1, an adsorption mechanism 2 and a fusing mechanism 3. The adsorption mechanism 2 is arranged on the front side of the upper film rack 1, and the fusing mechanism 3 is arranged on the rear side of the upper film rack 1 in a swingable manner up and down. One or more tape pasting mechanisms 4 that can slide back and forth are arranged below the adsorption mechanism 2. The tape pasting mechanism 4 is rotationally connected to the upper film rack 1. A cutting device 5 is arranged at the front end of the tape pasting mechanism 4, and the cutting device 5 is rotationally connected to the tape pasting mechanism 4.
[0028] In actual application, this slitting structure is a part of the unwinder and needs to be used in cooperation with the unwinder. The unwinder further includes a pushing mechanism 8 for pushing this slitting structure and a rotating mechanism (not shown in the figure) for making the coil roll. When packaging the coil, the upper film rack 1 is pushed above the coil through the pushing mechanism 8. The packaging film of the unwinder enters the upper film rack 1, and the free end of the packaging film extends out of the upper film rack 1 after passing below the adsorption mechanism 2. The adsorption mechanism 2 adsorbs the packaging film to prevent the packaging film from rebounding into the upper film rack 1 during non-working hours, reducing the operating procedures of the unwinder and avoiding the need for workers to load the packaging film onto the machine every time they package. The packaging film is fixedly connected to the surface of the coil through the tape pasting mechanism 4. During the pasting process, the tape pasting mechanism 4 slides forward close to the surface of the coil and adheres the free end of the tape to the surface of the coil. Then, the tape pasting mechanism 4 flips upward close to the adsorption mechanism 2 to make the free end of the tape adhere to the packaging film adsorbed on the adsorption mechanism 2, thereby adhering the packaging film to the surface of the coil. After part of the packaging film is wound around the surface of the coil, the cutting device 5 rotates towards the tape and cuts the tape, preventing all the tape from following the packaging film and winding onto the coil, and also avoiding manual cutting, improving the safety of the packaging process. After the surface of the coil is completely wrapped with the packaging film, the fusing mechanism 3 swings towards the adsorption mechanism 2 and truncates the packaging film located outside the adsorption mechanism 2, thus completing the packaging process of the coil. The automatic cutting of the packaging film is realized through the fusing mechanism 3, improving the safety of the packaging process and also improving the packaging efficiency.
[0029] In one embodiment, the adsorption mechanism 2 can be a vacuum suction pipe.
[0030] In one embodiment, a plurality of anti-collision wheels 21 are arranged at the top of the adsorption mechanism 2 to prevent the upper film rack 1 from colliding with the coil through the anti-collision wheels 21.
[0031] In one embodiment, the pushing mechanism 8 includes a pushing cylinder 81, a slide 82 and a track frame 83, the upper film frame 1 is fixedly connected to the bottom of the slide 82, the slide 82 is matched and installed with the track frame 83, the free end of the pushing cylinder 81 is fixedly connected to the slide 82, the pushing cylinder 81 is installed on the unwinding machine through a top support seat 84, and the track frame 83 is also installed on the unwinding machine; when in use, the free end of the pushing cylinder 81 is extended and retracted to make the slide 82 slide along the track frame 83, so that the upper film frame 1 can adjust the working distance between it and the coil.
[0032] like Figures 1 to 6 As shown, further, a plurality of guide rollers 11 are provided in the upper film frame 1, and the guide rollers 11 are rotatably connected to the upper film frame 1; after the packaging film enters the upper film frame 1, it is sequentially wound around the plurality of guide rollers 11, and the guide rollers 11 enable the packaging film to be stably conducted to the bottom of the adsorption mechanism 2; in one embodiment, there are two guide rollers 11, and the two guide rollers 11 are sequentially arranged from top to bottom, and the packaging film is wound around the two guide rollers 11 in a "z" shape to prevent the packaging film from slipping during the conduction process.
[0033] like Figures 1 to 6 As shown, further, the fusing mechanism 3 includes a first swinging device 31 and a first connecting rod 32, there are two first swinging devices 31, the two first swinging devices 31 are respectively arranged on both sides of the upper film frame 1, the two ends of the first connecting rod 32 are respectively connected to the two first swinging devices 31 in transmission, one or more swing arms 33 are distributed on the first connecting rod 32, and a hot melt frame 34 is arranged at the bottom of the swing arm 33; when in use, the first connecting rod 32 is driven to rotate by the first swinging device 31, so that all the swing arms 33 simultaneously drive the hot melt frame 34 to swing toward the bottom of the adsorption mechanism 2, and when the hot melt frame 34 touches the packaging film, the packaging film is melted at the contact position, thereby separating the packaging film from the coil, completing the entire packaging process, and the cut packaging film is re-adsorbed on the adsorption mechanism 2 to prepare for the packaging of the next coil; the above-mentioned setting realizes automatic cutting of the packaging film and reduces labor costs.
[0034] In this embodiment, the first swing device 31 and the first connecting rod 32 are connected by a hinge, that is, they are hinged, and the first swing device 31 is a telescopic cylinder. The telescopic cylinder pushes the hinge by extending and retracting its free end, thereby driving the first connecting rod 32 to rotate, thereby realizing the up and down swing of the swing arm 33 and the hot melt rack 34.
[0035] like Figures 1 to 6As shown in the figure, further, a pressing plate 341 and a hot melt wire 342 are respectively arranged at the bottom of the hot melt frame 34, and the hot melt wire 342 is located below the pressing plate 341; when the hot melt frame 34 swings to below the adsorption mechanism 2, first, the pressing plate 341 presses the packaging film against the adsorption mechanism 2, and then the hot melt wire 342 thermally fuses the packaging film, thereby cutting off the packaging film. The pressing plate 341 avoids the problem of the packaging film shifting during fusing and ensures that the cut packaging film remains adsorbed on the adsorption mechanism 2.
[0036] As Figures 1 to 6 shown in the figure, further, a limit frame 7 is arranged outside the fusing mechanism 3, and both ends of the limit frame 7 are fixedly connected to the upper film frame 1; during use, when the fusing mechanism 3 swings upward to reset, the limit frame 7 is used for stopping to prevent the swing amplitude of the fusing mechanism 3 from being too large; in one embodiment, the limit frame 7 is bolted to the upper film frame 1.
[0037] As Figures 1 to 6 shown in the figure, further, second swing devices 6 are respectively arranged on both sides of the upper film frame 1, a second connecting rod 61 is arranged between the two second swing devices 6, and both ends of the second connecting rod 61 are drivingly connected to the two second swing devices 6 respectively; the tape pasting mechanism 4 is arranged on the second connecting rod 61; during use, the second swing device 6 drives the second connecting rod 61 to rotate, so that the tape pasting mechanism 4 swings towards the adsorption mechanism 2, and when the tape on the tape pasting mechanism 4 contacts the packaging film, the bonding of the packaging film is completed, thereby realizing the automatic bonding of the packaging film and the coil material.
[0038] In this embodiment, the second swing device 6 and the second connecting rod 61 are connected by a hinge, that is, hinged, and the second swing device 6 is a telescopic cylinder. The telescopic cylinder drives the hinge by telescoping its free end, thereby driving the second connecting rod 61 to rotate and realizing the up-and-down swing of the tape pasting mechanism 4.
[0039] As Figures 1 to 6As shown in the figure, further, the tape sticking mechanism 4 includes two fixed seats 41 and a mounting frame 42. The two fixed seats 41 are respectively fixedly connected to the second connecting rod 61. The mounting frame 42 is slidably connected to the two fixed seats 41 respectively. A pushing device 43 is arranged on the outer side of the fixed seat 41. The free end of the pushing device 43 is connected to the mounting frame 42. A tape pressing wheel 44 is arranged at the front end of the mounting frame 42. The cutting device 5 is arranged on the mounting frame 42 and is located below the tape pressing wheel 44. By pushing and pulling the mounting frame 42 through the pushing device 43, the front and back movement of the tape pressing wheel 44 is realized. When the tape pressing wheel 44 abuts against the surface of the coil or the adsorption mechanism 2, the tape attached to the tape pressing wheel 44 is pressed onto the surface of the coil or the adsorption mechanism 2, thereby completing the bonding of the coil and the packaging film.
[0040] In one embodiment, a tape cassette 48 for placing a tape roll is arranged at the rear end of the mounting frame 42. The tape pulled out from the tape roll adheres to the tape pressing wheel 44 for use during packaging.
[0041] In one embodiment, a rotatable conducting roller 47 is arranged inside the mounting frame 42. The tape is guided to the tape pressing wheel 44 through the conducting roller 47.
[0042] In one embodiment, the pushing device 43 can be a cylinder.
[0043] In one embodiment, the fixed seat 41 and the mounting frame 42 are connected through a guide rod 46. The sliding of the mounting frame 42 is guided by the guide rod 46.
[0044] As Figures 1 to 6 shown in the figure, further, the cutting mechanism includes a serrated knife 51 and a rotating device 52. The rotating device 52 is arranged on one side of the tape pressing wheel 44. The serrated knife 51 is arranged below the tape pressing wheel 44. The serrated knife 51 is in transmission connection with the rotating device 52. During use, the rotating device 52 drives the serrated knife 51 to rotate, thereby completing the cutting of the tape. There is no need for workers to cut with tools, improving the safety of use. In one embodiment, the rotating device 52 can be a rotary cylinder.
[0045] As Figures 1 to 6 shown in the figure, further, a stop plate 45 is arranged at the top of the mounting frame 42. The stop plate 45 is movably connected to the mounting frame 42 and is in contact with the tape pressing wheel 44. When the tape is cut by the serrated knife 51, there will be a problem of tape rebound. Therefore, the tape is pressed tightly between the stop plate 45 and the tape pressing wheel 44 through the stop plate 45 to avoid the problem of tape rebound.
[0046] In one embodiment, the stop plate 45 is hinged to the mounting frame 42, and a torsion spring (not shown in the figure) is provided at the hinge position, and the clamping action of the baffle is realized through the torsion spring.
[0047] The present invention also provides a unwinding machine, including the slitting structure as described above.
[0048] In summary, during the coiled material packaging, the packaging film is adsorbed by the adsorption mechanism 2 to prevent the packaging film from rebounding into the upper film rack 1 during non-working hours, reducing the operation process of the unwinding machine and avoiding the need for workers to load the packaging film onto the machine every time they pack; during the pasting process, by adjusting the position of the tape pasting mechanism 4, it can be respectively close to the surface of the coiled material and the adsorption mechanism 2, so as to adhere the tape to the surfaces of the packaging film and the coiled material respectively, making the coiled material and the packaging film adhere; after part of the packaging film is wound around the coiled material surface, the tape is cut by the cutting device 5 to prevent all tapes from following the packaging film and winding onto the coiled material, and at the same time, manual cutting is also avoided, improving the safety of the packaging process; after the coiled material surface is completely wrapped by the packaging film, the packaging film located outside the adsorption mechanism 2 is truncated by the fusing mechanism 3, thereby realizing the automatic cutting of the packaging film.
[0049] It can be understood that for those of ordinary skill in the art, equivalent substitutions or changes can be made according to the technical solutions and inventive concepts of the present invention, and all such changes or substitutions should fall within the protection scope of the appended claims of the present invention.
Claims
1. A slitting structure, characterized in that, The adhesive tape pasting mechanism is a kind of adhesive tape pasting mechanism of the present invention, and its outer surface is provided with the adhesive tape pasting mechanism, and its outer surface is provided with the adhesive tape pasting mechanism, and its outer surface is provided with the adhesive tape pasting mechanism. A pushing device is provided, the free end of the pushing device is connected to the mounting bracket, the front end of the mounting bracket is provided with a tape pressure wheel, and the cutting device is arranged on the mounting bracket and is located below the tape pressure wheel; a stop plate is arranged on the top of the mounting bracket, the stop plate is movably connected to the mounting bracket, and the stop plate is in contact with the tape pressure wheel; the cutting device comprises a serrated knife and a rotating device, the rotating device is arranged on one side of the tape pressure wheel, the serrated knife is arranged below the tape pressure wheel, and the serrated knife is transmission connected to the rotating device; the fusing mechanism comprises a first swinging device and a first connecting rod, the first swinging device has two, the two first swinging devices are respectively arranged on both sides of the upper film frame, the two ends of the first connecting rod are respectively transmission connected with the two first swinging devices, one or more swing arms are distributed on the first connecting rod, and a hot melt frame is arranged at the bottom of the swing arm.
2. The slitting structure according to claim 1, characterized in that, A plurality of guide rollers are arranged in the film upper frame, and the guide rollers are rotatably connected to the film upper frame.
3. The slitting structure according to claim 1, characterized in that, A pressing plate and a thermal fuse are respectively arranged at the bottom of the thermal melt rack, and the thermal fuse is located below the pressing plate.
4. The slitting structure according to claim 1, characterized in that, A limiting frame is arranged on the outer side of the fuse mechanism, and two ends of the limiting frame are respectively fixedly connected to the upper film frame.
5. An unwinder, characterized in that, It comprises the slitting structure as described in any one of claims 1 to 4.
Citation Information
Patent Citations
Packaging film fixing device of winding packaging robot
CN113212826A
Unreeling machine head and packaging machine
CN114313438A
Slitting structure and unreeling machine
CN217348388U