Article of footwear comprising a woven component with tessellated tensile elements and method of assembly

Abstract

The present disclosure relates to articles of footwear and methods of assembly including woven components having tessellated tensile elements. Various articles can include a woven component formed from a plurality of woven component portions. The woven component is formed from a unitary woven construction and includes a plurality of tubular rib structures and a plurality of web regions. An article of footwear can include an upper containing the woven component. The upper can be assembled through a wrapping process. The upper can include regions in which the tubular rib structures are arranged in different directions over a forefoot region, a midfoot region, a vamp region, and a heel region of the article of footwear. Some regions of the upper can have a greater number of tubular rib structures than other regions, and some of the tubular rib structures can include tensile elements.

Description

[0001] This application is a divisional application of the application filed on May 13, 2015, with application number 201810960562.9 and invention title "Footwear Articles and Assembly Methods Including Knitted Components with Embedded Tensile Elements".

[0002] The application filed on May 13, 2015, with application number 201810960562.9 and entitled "Footwear Articles and Assembly Methods Containing Knitted Components with Embedded Tensile Elements", is a divisional application of the application filed on May 13, 2015, with application number 201510242711.4 and entitled "Footwear Articles and Assembly Methods Containing Knitted Components with Embedded Tensile Elements". Technical Field

[0003] This invention generally relates to footwear articles, and particularly to footwear articles comprising woven components. Background Technology

[0004] Conventional footwear generally comprises two main components: the upper and the sole structure. The upper is attached to the sole structure and forms a cavity within the footwear to comfortably and securely accommodate the foot. The sole structure is attached to the lower region of the upper, positioning it between the upper and the ground. For example, in athletic shoes, the sole structure may include a midsole and an outsole. The midsole often comprises a polymer foam material that dampens ground reaction forces during walking, running, and other walking activities to reduce stress on the foot and leg. Additionally, the midsole may include fluid-filled chambers, plates, adjusters, or other elements that further dampen forces, improve stability, or influence foot movement. The outsole is attached to the lower surface of the midsole and provides the ground contact portion of the sole structure, made of a durable and abrasion-resistant material such as rubber. The sole structure may also include an insole positioned within the cavity and adjacent to the lower surface of the foot to enhance footwear comfort.

[0005] The upper generally extends above the instep and toe areas of the foot, along the medial and lateral sides of the foot, below the foot, and around the heel area. In some footwear items, such as basketball shoes and boots, the upper may extend upwards and around the ankle to provide support or protection. Access to the cavities inside the upper is typically provided by an ankle opening in the heel area of ​​the shoe.

[0006] Various material components (e.g., fabrics, polymer foams, polymer sheets, leather, synthetic leather) are routinely used in the manufacture of shoe uppers. For example, in athletic shoes, the upper may have multiple layers, each comprising various interconnected material components. As an example, material components can be selected to impart tensile strength, abrasion resistance, flexibility, breathability, compressibility, comfort, and moisture absorption to different areas of the upper. To impart different properties to different areas of the upper, material components are often cut to the desired shape and then typically joined together using stitching or adhesive bonding. Furthermore, material components are often joined in a layered configuration to impart multiple properties to the same area. As the number and types of material components incorporated into the upper increase, the time and costs associated with transporting, storing, cutting, and joining these components also increase. Waste from the cutting and stitching processes also accumulates significantly as the number and types of material components incorporated into the upper increase. Additionally, uppers with a larger number of material components may be more difficult to recycle than uppers formed from fewer types and numbers of material components. Therefore, by reducing the number of material components used in shoe uppers, waste can be reduced while increasing the manufacturing efficiency and recyclability of shoe uppers. Summary of the Invention

[0007] In one aspect, the braided component is formed by an integral braided structure, wherein the braided component includes a plurality of webbed areas, each webbed area comprising a plurality of rows formed by first yarns. The webbed areas are configured to move between a neutral position and an extended position. The webbed areas are biased to move toward the neutral position and stretched toward the extended position in response to a force applied to the webbed areas. The braided component also includes a plurality of tubular rib structures adjacent to the webbed areas. The tubular rib structures comprise a plurality of rows formed by second yarns. The plurality of tubular rib structures comprise two commonly extending and overlapping braided layers and a central region that is substantially unfixed to form a hollow portion between the two braided layers.

[0008] In some embodiments, the braided component is associated with a longitudinal direction and a transverse direction; wherein the plurality of mesh regions and the plurality of tubular rib structures extend along the longitudinal direction, wherein the plurality of mesh regions and the plurality of tubular rib structures are spaced apart in the transverse direction, and wherein the braided component is configured to be stretched between a neutral position and a stretched position in the transverse direction, wherein the braided component is biased toward the neutral position.

[0009] In some embodiments, the plurality of mesh regions and the plurality of tubular rib structures are arranged alternately throughout most of the arrangement of the braided component.

[0010] In some embodiments, the weaving component further includes a first portion and a second portion, wherein the first portion and the second portion include at least one common mesh area, and wherein the number of rows of the at least one mesh area forming the first portion is less than the number of rows of the at least one mesh area forming the second portion.

[0011] In some embodiments, at least one of the plurality of tubular rib structures includes a tensile element disposed within the hollow portion between the two braided layers in the central unfixed region.

[0012] In some embodiments, the braided component further includes: a plurality of mesh regions including at least a first mesh region and a second mesh region; a plurality of tubular rib structures including at least a first tubular rib structure and a second tubular rib structure; wherein the first tubular rib structure includes a first curved portion and a second curved portion, wherein the first curved portion and the second curved portion are connected along a first edge, and the first curved portion and the second curved portion are connected along a second edge; wherein the first mesh region is adjacent to the first edge of the first tubular rib structure; wherein the second mesh region is adjacent to the second edge of the first tubular rib structure; wherein the second tubular rib structure includes a third curved portion and a fourth curved portion, wherein the third curved portion and the fourth curved portion are connected along a third edge, and the third curved portion and the fourth curved portion are connected along a fourth edge; and wherein the second mesh region is adjacent to the third edge of the second tubular rib structure.

[0013] In some embodiments, the plurality of mesh regions include one of a front plain weave pattern and a reverse plain weave pattern.

[0014] On the other hand, a footwear article comprising a sole and an upper attached to the sole is disclosed. The upper includes a woven component formed by an integral woven structure. The woven component includes multiple mesh regions and multiple tubular rib structures. The multiple mesh regions include multiple rows formed by first yarns. The tubular rib structures include multiple rows formed by second yarns. The tubular rib structures are arranged adjacent to the mesh regions. The multiple tubular rib structures include two commonly extending and overlapping woven layers and a central region that is substantially unfixed to form a hollow portion between the two woven layers. The mesh regions are configured to move between a neutral position and an extended position. The mesh regions are biased to move toward the neutral position. The mesh regions are configured to stretch from the neutral position to the extended position in response to a force applied to the mesh regions.

[0015] In some embodiments, the first yarn and the second yarn are different; and wherein at least one row of one of the plurality of mesh regions formed by the first yarn is connected to at least one row of one of the plurality of tubular rib structures formed by the second yarn.

[0016] In some embodiments, the upper further includes an forefoot area and an inner side surface, wherein the plurality of mesh areas and the plurality of tubular rib structures arranged along the forefoot area are aligned along a first direction, and the plurality of mesh areas and the plurality of tubular rib structures arranged along the inner side surface are aligned along a second direction different from the first direction.

[0017] In some embodiments, the upper further includes a heel area, and the plurality of mesh areas and the plurality of tubular rib structures arranged along the heel area are aligned along a third direction different from the first direction and the second direction.

[0018] In some embodiments, the woven component further includes a throat portion, a throat opening, a lower region, a first end, and a second end; wherein the plurality of mesh regions and the plurality of tubular rib structures of the lower region extend from the first end of the woven component to the second end of the woven component; and wherein the plurality of mesh regions and the plurality of tubular rib structures of the throat portion extend from the first end of the woven component to a region along the throat opening of the woven component.

[0019] In some embodiments, at least one of the plurality of tubular rib structures in the lower region includes a tensile element disposed within the hollow portion between the two braided layers in the centrally unfixed region.

[0020] In some embodiments, the plurality of mesh regions include a first mesh region and a second mesh region; wherein the first mesh region has a first width and the second mesh region has a second width, and the first width is smaller than the second width.

[0021] In some embodiments, the plurality of mesh regions and the plurality of tubular rib structures are arranged alternately throughout most of the arrangement of the braided component.

[0022] In another aspect, a method for manufacturing a braided component formed by an integral braided structure is disclosed. The method includes braiding a first plurality of rows to define a first mesh region of the braided component. The braided component is associated with a longitudinal direction and a transverse direction. The first mesh region is configured to move between a neutral position and an extended position. The first mesh region is biased toward the neutral position. The first mesh region is configured to be stretched laterally toward an extended position of the first mesh region in response to a force applied to the first mesh region. The method of braiding the first plurality of rows includes extending the first plurality of rows along the longitudinal direction of the braided component. The method also includes braiding a second plurality of rows to define a first tubular rib structure of the braided component. At least one of the first plurality of rows is connected to at least one of the second plurality of rows to form the first mesh region and the first tubular structure of the integral braided structure. The method of braiding the second plurality of rows includes extending the second plurality of rows along the longitudinal direction of the braided component.

[0023] In some embodiments, the step of weaving the second plurality of rows to define the first tubular rib structure further includes: weaving two commonly extending and overlapping braided layers; and providing a central region of the first tubular rib structure that is substantially unfixed to form a hollow portion between the two braided layers.

[0024] In some embodiments, the method further includes the step of embedding a tensile element within the hollow portion of the central region of the first tubular threaded structure.

[0025] In some embodiments, weaving the first mesh region includes weaving the first mesh region using a first yarn; and wherein weaving the first tubular rib structure includes weaving the first tubular structure using a second yarn, the second yarn being different from the first yarn.

[0026] In some embodiments, the method further includes weaving a second mesh region, wherein the second mesh region is substantially similar to the first mesh region; and weaving a second tubular rib structure, wherein the second tubular rib structure is substantially similar to the first tubular rib structure; wherein the first tubular rib structure is arranged adjacent to the first mesh region in the transverse direction, the first mesh region is arranged between the first tubular rib structure and the second tubular rib structure in the transverse direction, and the second tubular rib structure is arranged adjacent to the second mesh region in the transverse direction; and wherein the first mesh region, the first tubular rib structure, the second mesh region, and the second tubular rib structure are formed by an integral weaving structure.

[0027] Other systems, methods, features, and advantages of the embodiments will be apparent or will become apparent to those skilled in the art upon review of the following figures and detailed description. It is intended that all such additional systems, methods, features, and advantages are included within this description and overview, within the scope of the embodiments, and protected by the following claims. Attached Figure Description

[0028] This disclosure can be better understood by referring to the following figures and description. The components in the figures are not necessarily drawn to scale, but rather the emphasis is on illustrating the principles of this disclosure. Furthermore, in the figures, the same reference numerals denote corresponding portions throughout different views.

[0029] Figure 1 This is a perspective view of an embodiment of the braided component, wherein the braided component is shown in a first position;

[0030] Figure 2 It is shown in the second position. Figure 1 A perspective view of the implementation scheme of the woven component;

[0031] Figure 3 It is a perspective view of an embodiment of the braided component, wherein the braided component is shown in solid lines in a first position and in dashed lines in a second position;

[0032] Figure 4 It is along Figure 1 The cross-section of the braided component obtained from line 4-4 in the embodiment;

[0033] Figure 5 It is along Figure 2 The cross-section of the braided component obtained from line 5-5 in the embodiment;

[0034] Figure 6 It is a cross-section of an embodiment of a braided component including tensile elements;

[0035] Figure 7 It is a perspective view of an embodiment of a braided component including tensile elements;

[0036] Figure 8 This is a detailed view of the implementation scheme for the woven components;

[0037] Figure 9 This is a schematic perspective view of an implementation scheme for configuring a braiding machine for manufacturing braided components;

[0038] Figure 10A yes Figure 1 A schematic weaving diagram of the implementation scheme for the woven components;

[0039] Figure 10B It includes embedded tensile elements. Figure 1 A schematic weaving diagram of the implementation scheme for the woven components;

[0040] Figure 11 This is a schematic illustration of an embodiment of a method for manufacturing a woven component, showing a mesh area being formed;

[0041] Figure 12 This is a schematic illustration of an embodiment of a method for manufacturing a braided component, showing a tubular structure being formed;

[0042] Figure 13 This is a schematic illustration of an embodiment of a method for manufacturing a braided component, wherein mesh areas and tubular rib structures have been added;

[0043] Figure 14 This is a schematic illustration of an embodiment of a method for manufacturing a braided component including tensile elements, wherein a tubular structure is being formed;

[0044] Figure 15 This is a schematic illustration of an embodiment of a method for manufacturing a braided component including tensile elements, wherein a tubular structure is being formed and cables are being incorporated into the tubular structure;

[0045] Figure 16 This is a schematic illustration of an embodiment of a method for manufacturing a braided component including tensile elements, wherein a tubular structure is being formed;

[0046] Figure 17 This is a schematic illustration of an embodiment of a method for manufacturing a braided component including tensile elements, wherein tubular rib structures and mesh areas have been added;

[0047] Figure 18 This is an implementation scheme for the woven component in the first position;

[0048] Figure 19 This is an implementation scheme for the braided component in the second position;

[0049] Figure 20 It is a top view of an embodiment of an upper for footwear articles, including woven components;

[0050] Figure 21 It is a perspective view of an upper assembly method including the woven components;

[0051] Figure 22 It is a perspective view of an upper assembly method including the woven components;

[0052] Figure 23 It is a perspective view of an upper assembly method including the woven components;

[0053] Figure 24 It is a perspective view of an upper assembly method including the woven components;

[0054] Figure 25 It is an isometric view of the outer side of a footwear article including the woven components of the embodiment;

[0055] Figure 26 It is an inner side view of a footwear article including an embodiment of the woven component; and

[0056] Figure 27 This is a rear view of a footwear article including an embodiment of the woven components; Detailed Implementation

[0057] The following discussion and figures disclose various concepts relating to woven components and the manufacture of woven components. While woven components can be used in a wide variety of products, footwear articles containing one such woven component are disclosed below as an example. Besides footwear, woven components can be used in other types of clothing (e.g., shirts, trousers, socks, jackets, underwear), sports equipment (e.g., golf bags, baseball and rugby gloves, football restraint structures), containers (e.g., backpacks, bags), and seat covers for furniture (e.g., chairs, couches, car seats). Woven components can also be used in bedspreads (e.g., sheets, blankets), tablecloths, towels, flags, tents, sails, and parachutes. Woven components can be used as technical fabrics for industrial purposes (including structures for automotive and aerospace applications), filtering materials, medical fabrics (e.g., bandages, swabs, implants), geotextiles for reinforcing embankments, agrotextiles for crop protection, and industrial clothing for protection or insulation against heat and radiation. Therefore, the woven components and other concepts disclosed herein can be incorporated into a wide variety of products for both personal and industrial purposes.

[0058] Figure 1 A braided component 100 according to an exemplary embodiment of the present disclosure is illustrated. In some embodiments, the braided component 100 may be provided with different structural portions that affect the properties and / or physical characteristics of the braided component 100. In an exemplary embodiment, at least a portion of the braided component 100 may include a rib structure that provides strength and / or support to the braided component. In some cases, the rib structure may be a hollow tube formed in the braided component 100 by commonly extending and overlapping braided layers that close to form a tube. In other cases, the rib structure may include additional components arranged within the tube, as will be described in more detail below.

[0059] In some embodiments, at least a portion of the braided component 100 extending between the rib structures may be flexible, elastic, and resilient. More specifically, in some embodiments, the braided component 100 may be resiliently stretched, deformed, compressed, bent, or otherwise moved between a first position and a second position. Furthermore, the braided component 100 may be compressible and, in some embodiments, may return from a compressed state to a neutral position.

[0060] Figure 1 The illustration shows a first position of an embodiment of the braided component 100, and Figure 2 The illustration shows a second position of an embodiment of the braided component 100. For clarity, Figure 3 The braided component 100 is shown in two positions, with the first position indicated by a solid line and the second position by a dashed line. In some embodiments, the braided component 100 may be biased to move toward the first position. Therefore, in some embodiments, a force may be applied to the braided component 100 to move it to the second position. In some embodiments, upon release, the braided component 100 may spring back to the first position. In some embodiments, the braided component 100 may be subjected to a load, and the result may be compression or stretching. In other embodiments, once the compressive load is reduced, the braided component 100 may return to the first position. Figure 1 The first position in the list.

[0061] The resilience and elasticity of the braided component 100 can provide benefits. For example, the braided component 100 can deform elastically under load, providing cushioning against the load. Thus, once the load decreases, the braided component 100 can return to its initial position and continue to provide cushioning, structural reinforcement, and support. Furthermore, the elasticity of the braided component 100 in the portions between adjacent rib structures allows the rib structures to be arranged in various orientations on the braided component 100 by adjusting the degree or amount of stretching, as will be further described below.

[0062] In an exemplary embodiment, the knitting component 100 may include a plurality of rib structures arranged on various portions of the knitting component 100. These rib structures are configured as non-planar regions, which may be arranged such that the knitting component 100 has a wavy, undulating, corrugated, or otherwise uneven appearance. In some embodiments, when the knitting component 100 is... Figure 1 The first position indicated by the middle is facing Figure 2When the second position indicated in the diagram is moved, the braided component 100 may become relatively flat in the second position. In one embodiment, the wavy shape of the braided component 100 may increase when it moves back to the first position. In some embodiments, the wavy shape of the braided component 100 may increase the range of motion and tensile strength of the braided component 100. Therefore, in some embodiments, the braided component 100 may provide a high degree of damping or cushioning.

[0063] Now refer to Figure 1-7 The woven component 100 is depicted as separate from the footwear article. In some embodiments, the woven component according to this disclosure (e.g., woven component 100) may be incorporated into the upper of the footwear article. In exemplary embodiments, the woven component may form a large portion of the upper of the footwear article.

[0064] In various embodiments, the braided component 100 is formed by an integral braided construction. As used herein and in the claims, a braided component (e.g., braided component 100 or other braided components described herein) is defined as being formed by an “integral braided construction” when formed as a one-piece element by a braiding process. That is, the braiding process substantially forms the various features and structures of the braided component 100 without requiring additional significant manufacturing steps or processes. An integral braided construction can be used to form a braided component having structures or elements comprising one or more rows of yarn or other braiding material, said structures or elements being connected such that said structures or elements include at least one common row (i.e., sharing a common yarn) and / or include rows that are substantially continuous between each of said structures or elements. Using this arrangement, a one-piece element of an integral braided construction is provided.

[0065] Although portions of the woven component 100 may be joined together after the weaving process (e.g., the edges of the woven component 100 are joined together), the woven component 100 remains formed as a single woven structure because it is formed as a one-piece woven element. Furthermore, when other elements (e.g., shoelaces, logos, trademarks, notices with instructions for use and material information, structural elements) are added after the weaving process, the woven component 100 remains formed as a single woven structure.

[0066] In various embodiments, any suitable knitting process can be used to produce the knitted component 100 formed of an integral knitted structure. The knitting process includes, but is not limited to, warp knitting or weft knitting processes, including flat knitting or circular knitting processes, or any other knitting process suitable for providing the knitted component. Examples of various configurations of the knitted component and methods for forming the knitted component 100 having an integral knitted structure are disclosed in U.S. Patent No. 6,931,762 to Dua; and U.S. Patent No. 7,347,011 to Dua et al., the contents of which are incorporated herein by reference in their entirety. As will be described in more detail, in an exemplary embodiment, a flat knitting process can be used to form the knitted component 100.

[0067] For reference purposes, Figure 1-7 The braided component 100 is illustrated in relation to a Cartesian coordinate system. Specifically, the longitudinal direction 102, the transverse direction 104, and the thickness direction 106 of the braided component 100 are shown. However, the braided component 100 may also be illustrated relative to a radial coordinate system or other coordinate systems.

[0068] As in Figure 1-3 As shown, some embodiments of the braided component 100 may include a front surface 108 and a rear surface 110. Furthermore, in various embodiments, the braided component 100 may include a peripheral edge 114. The peripheral edge 114 may define the boundary of the braided component 100. In one embodiment, the braided component 100 may have a thickness visible along the peripheral edge 114, said thickness extending in the thickness direction 106 between the front surface 108 and the rear surface 110. In some embodiments, the peripheral edge 114 of the braided component 100 may extend around the periphery of the braided component 100 and may be further subdivided into any number of sides depending on the configuration of the braided component. For example, in one embodiment of the braided component 100, the peripheral edge 114 may include a boundary defining... Figure 1-3 The four sides of the woven component 100 shown are approximately rectangular in shape.

[0069] More specifically, in some implementation schemes, such as Figure 1-3As shown, the peripheral edge 114 of the braided component 100 can be further divided into a first edge 116, a second edge 118, a third edge 120, and a fourth edge 122. The first edge 116 and the second edge 118 may be spaced apart in the longitudinal direction 102. The third edge 120 and the fourth edge 122 may be spaced apart in the transverse direction 104. The third edge 120 may extend between the first edge 116 and the second edge 118, and the fourth edge 122 may also extend between the first edge 116 and the second edge 118. In some embodiments, the braided component 100 may be generally rectangular. However, it should be understood that the braided component 100 may define any shape, including regular and irregular (non-geometric) shapes, without departing from the scope of this disclosure.

[0070] In various embodiments, the front surface 108 and / or rear surface 110 of the braided component 100 may be wavy, corrugated, raised, undulating, wavy, corrugated, or otherwise uneven and non-planar. Any wavy shape may be discontinuous or continuous. It should also be understood that in some embodiments, the braided component 100 may include a series of non-planar features or constructions. For example, the braided component 100 may include ribs, channels, peaks and valleys, corrugations, steps, raised ridges and recessed channels, or other uneven features formed by the braided structure of the braided component 100. Such features may extend through the braided component 100 in any direction where they occur. In some embodiments, the braided component 100 may include a plurality of tubular rib structures 126 and a plurality of mesh regions 128. For the purposes of this description, the tubular rib structures 126 and the mesh regions 128 will be collectively referred to as “rib features”.

[0071] Typically, the tubular rib structure 126 can be a region of the braided component 100 consisting of two or more commonly extending and overlapping braided layers. A braided layer can be a portion of the braided component 100 formed by a braided material such as thread, yarn, or rope. Two or more braided layers can be formed by an integral braided construction such that tubes or channels, identified as the tubular rib structure 126, are formed within the braided component 100. Although the sides or edges of the braided layers forming the tubular rib structure 126 may be secured to other layers, the central region is generally not secured to form a hollow space between the two braided layers forming each braided layer. In some embodiments, the central region of the tubular rib structure 126 may be configured such that another element (e.g., a tensile element) can be positioned between the two braided layers forming the tubular rib structure 126 and through the hollow space between the two braided layers forming the tubular rib structure 126.

[0072] The braided component 100 may include any suitable number of tubular thread structures 126. In some embodiments, two or more tubular thread structures 126 of the braided component 100 may have similar shapes and sizes to each other. In other embodiments, the shape and size of the tubular thread structures 126 may vary throughout the braided component 100. In some embodiments, the tubular thread structures 126 may be generally shaped as cylinders. In an exemplary embodiment, the tubular thread structure 126 may have an elongated cylindrical shape, wherein a wider top portion is associated with the front surface 108 and a narrower lower portion is associated with the rear surface 110. In other embodiments, the tubular thread structure 126 may be shaped as a generally circular or elliptical cylinder. The braided component may include tubular thread structures 126 with different shapes.

[0073] Typically, the mesh region 128 can be a connecting portion between the various elements and / or components of the braided component 100. The mesh region 128 is formed integrally with the remainder of the braided component 100 and can be used to connect the various portions together as a single braided element. The braided component 100 may include any suitable number of mesh regions 128. In various embodiments, the mesh region 128 may be a region of the braided component 100 including a braided layer. In some embodiments, the mesh region 128 may extend between one portion of the braided component and another portion of the braided component 100. In one embodiment, the mesh region 128 may extend between one tubular rib structure and another tubular rib structure. In various embodiments, the mesh region 128 may extend between a tubular rib structure and another portion of the braided component 100. In another embodiment, the mesh region 128 may extend between a tubular rib structure and an edge of the braided component 100.

[0074] In some embodiments, the mesh region 128 may be arranged alternately between two or more tubular rib structures 126. In an exemplary embodiment, the mesh region 128 may extend between and connect two or more adjacent tubular rib structures 126. Using this configuration, the mesh region 128 and the tubular rib structures 126 are formed together with the braided component 100 by an integral braided construction.

[0075] In addition, such as in Figure 4 and Figure 5As shown, the braided component 100 may have a braid thickness 400 measured from a front surface 108 to a rear surface 110 in some regions. In some embodiments, the braid thickness 400 may be substantially constant throughout the braided component 100. In other embodiments, the braid thickness 400 may vary as some portions are thicker than others. It should be understood that in some embodiments, the braid thickness 400 may be selected and controlled based on the diameter of the yarn used. In another embodiment, the braid thickness 400 may also be controlled based on the denier of the yarn. Furthermore, in other embodiments, the braid thickness 400 may be controlled based on the stitch density within the braided component 100.

[0076] As mentioned, the braided component 100 can be resiliently flexible, compressible, and stretchable. When the braided component 100 is stretched, the mesh area 128 and / or the tubular rib structure 126 can bend, deform, or otherwise move. For example, in Figure 1 and Figure 4 In the first position, the mesh area 128 can maintain relative compression and compaction. Figure 2 and Figure 5 In the second position, the mesh region 128 can be relatively more extended and stretched. Furthermore, stretching of the mesh region 128 can cause stretching and flattening of the braided component 100. Additionally, in some embodiments, the tubular rib structure 126 can be compressed or extended.

[0077] In some implementation schemes, Figure 1 and Figure 4 The first position of the braided component 100 shown can also be referred to as the unstretched position or the neutral position. Figure 2 and Figure 5 The second position indicated in the implementation scheme may also be referred to as the stretching position or the extension position.

[0078] If the braided component 100 is stretched to the second position, its resilience and elasticity allow it to recover and move back once the tension is removed. Figure 1 and Figure 4 The first position is indicated in the text. In other words, the braided component 100 can be offset toward the first position.

[0079] like Figure 3 As shown, in some embodiments, movement of the braided component 100 from a first position to a second position can cause the braided component 100 to stretch and elongate in the lateral direction 104. More specifically, as in Figure 3 As shown, the woven component 100 may have a first width 300 measured along the lateral direction 104 from the third edge 120 to the fourth edge 122 in a first position. In contrast, as... Figure 4As shown, the braided component 100 may have a second width 302 that is longer than the first width 300. It should be understood that the braided component 100 may have different widths when it is stretched. In some cases, the first width 300 and / or the second width 302 may each change, depending in part on the material constituting the braided component 100 and the amount of force applied.

[0080] As in Figure 3 As seen in the diagram, the braided component 100 may also have a total length 304 measured along the longitudinal direction 102 between the first edge 116 and the second edge 118. In some embodiments, the length 304 may remain substantially constant. In other embodiments, the braided component 100 may exhibit some degree of stretchability in the longitudinal direction 102, such that the length 304 is variable. In one embodiment, the mesh region 128 and the tubular rib structure 126 may be stretched in the longitudinal direction 102. In some embodiments, the braided component 100 may increase in length 304 in response to a force stretched along the longitudinal direction 102. In other embodiments, the braided component 100 may exhibit a significantly higher degree of stretchability in the transverse direction 104 than in the longitudinal direction 102.

[0081] Furthermore, the braided component 100 may have a body thickness that changes as the braided component 100 moves. The body thickness refers to the height of the tubular rib structure 126 in the thickness direction 106 of the braided component 100. For example, in some embodiments, the body thickness may change due to changes in the curvature of the tubular rib structure 126 when the braided component 100 is stretched and compressed. Specifically, as... Figure 3 As shown, the braided component 100 has a first body thickness 306, depicted in solid lines in a first position, and a second body thickness 308, depicted in dashed lines in a second position. Figure 3 In the middle, the thickness of the first main body is 306, which is greater than the thickness of the second main body is 308.

[0082] Furthermore, different regions of the braided component 100 may have different body thicknesses. In different embodiments, a portion of the braided component 100 may have a larger body thickness than another portion of the braided component 100. In another embodiment, some tubular rib structures of the braided component 100 may undergo greater stretching and have a smaller body thickness than other tubular rib structures in the braided component 100.

[0083] The mesh region 128 and tubular rib structure 126 of the braided component 100 will now be discussed in more detail. In some embodiments, the mesh region 128 may be elongated and generally straight, as in... Figure 1-3 As shown in the diagram. More specifically, the mesh region 128 may be along the corresponding mesh axis 130 (as an example, Figure 1 (This indicates one of them) longitudinal extensions. The mesh region 128 may include a first longitudinal end 134 and a second longitudinal end 136, as shown in... Figure 2 As shown in the diagram. Similarly, the tubular threaded structure 126 may be along the corresponding tube axis 132 (as an example, Figure 1 The text indicates one of the longitudinal extensions. The tubular threaded structure 126 may include a first longitudinal end 138 and a second longitudinal end 140, as shown in... Figure 1 and Figure 2 As shown in the diagram. In some embodiments, the mesh axis 130 and the tube axis 132 may be generally straight and parallel to the longitudinal direction 102. In other embodiments, the mesh axis 130 and / or the tube axis 132 may be curved relative to the longitudinal direction 102. Moreover, in some embodiments, the mesh region 128 and the tubular thread structure 126 may not be parallel to each other. In one embodiment, the tubular thread structure 126 may exhibit a greater curvature than the mesh region 128. In another embodiment, the mesh region 128 may exhibit a greater curvature than the tubular thread structure 126.

[0084] Furthermore, in some implementation schemes, such as Figure 2 As shown, the first longitudinal end 134 of the mesh region 128 is arranged close to the first edge 116 of the braided member 100, and the second longitudinal end 136 of the mesh region 128 is arranged close to the second edge 118 of the braided member 100. Similarly, the first longitudinal end 138 of the tubular rib structure 126 is arranged close to the first edge 116 of the braided member 100, and the second longitudinal end 140 of the tubular rib structure 126 is arranged close to the second edge 118 of the braided member.

[0085] Furthermore, in some embodiments, the first longitudinal end 134 of the mesh region 128 and the first longitudinal end 138 of the tubular rib structure 126 may jointly define the first edge 116 of the braided component 100. Similarly, in some embodiments, the second longitudinal end 136 of the mesh region 128 and the second longitudinal end 140 of the tubular rib structure 126 may jointly define the second edge 118 of the braided component 100.

[0086] Mesh region 128 may include a first mesh region 142. In some embodiments, the first mesh region 142 may be representative of other mesh regions 128. (See also...) Figure 1-5In various embodiments, the first mesh region 142 may be bent or positioned relatively flat along the lateral direction 104. In one embodiment, the first mesh region 142 may be generally flat. In other embodiments, the first mesh region 142 may be bent or angled. In some embodiments, the first mesh region 142 may be concave on the front surface 108. In other embodiments, the first mesh region 142 may be convex on the front surface 108.

[0087] It should be understood that in some embodiments, the mesh region 128 may be stretched to a greater extent relative to other embodiments, resulting in a generally flattened shape of the braided component 100. In these embodiments, the mesh region 128 may include a shape that is flatter than an arched shape.

[0088] In some embodiments, the mesh region 128 of the braided component 100 may have a similar shape and size to other mesh regions 128. In other embodiments, the shape and size of the mesh region 128 may vary throughout the braided component 100.

[0089] In different embodiments, the tubular thread structure 126 may include a first tubular structure 146. In some embodiments, the first tubular structure 146 may be representative of other tubular thread structures 126. In some embodiments, the first tubular structure 146 may have a tubular shape. When such... Figure 4 and Figure 5 As shown in cross-section, the tubular threaded structure 126 may include a first bend 416 and a second bend 418. In an exemplary embodiment, the first bend 416 and the second bend 418 are arranged opposite each other on corresponding top and bottom surfaces of the tubular threaded structure 126. In some embodiments, the first bend 416 and the second bend 418 may be woven together to define a tube forming the tubular threaded structure 126. Figure 4 and Figure 5 In one embodiment, the first curved portion 416 and the second curved portion 418 meet along the edge of the first transition portion 420 and also along the edge of the second transition portion 422, forming a channel or tube shape.

[0090] In some embodiments, the first bend 416 may include a portion of the front surface 108 of the braided member. In some embodiments, the second bend 418 may include a portion of the rear surface 110 of the braided member 100. Together, the first bend 416 and the second bend 418 may include both sides of the first tubular structure 146. In different embodiments, the first bend 416 may include one braided layer, and the second bend 418 may include another braided layer.

[0091] The various regions of the first tubular structure 146 may include different shapes. In different embodiments, the first curved portion 416 and the second curved portion 418 may be movable and change shape. In some embodiments, the first curved portion 416 and / or the second curved portion 418 may be relatively horizontal or flat. In other embodiments, the first curved portion 416 and / or the second curved portion 418 may be arched or curved by different amounts.

[0092] In other embodiments, the first bent portion 416 and / or the second bent portion 418 may include bent regions of the tubular rib structure 126. The first bent portion 416 and / or the second bent portion 418 may be bent or curved to a greater extent in some embodiments and to a lesser extent in others. For example, in some embodiments, the amount of rows of the woven material forming the first bent portion 416 and / or the second bent portion 418 may be varied to change the associated degree or amount of bending of the respective first bent portion 416 and / or the second bent portion 418. Furthermore, the direction of bending of each of the first bent portions 416 and / or the second bent portions 418 may be varied. In one embodiment, the first bent portion 416 and / or the second bent portion 418 may be configured such that the first tubular structure 146 may be convex on the front surface 108 and convex on the rear surface 110.

[0093] In various embodiments, the tubular threaded structure 126 may define one or more hollow tubes. The hollow tube 112 may be a generally unfixed region disposed between a first bend 416 and a second bend 418 of the tubular threaded structure having a channel or channel configuration. In some embodiments, the first tubular structure 146 may include a generally cylindrical or elliptical shape, wherein the hollow tube 112 extends longitudinally 102 through the length of the first tubular structure 146. In some embodiments, the hollow tube 112 may form a channel within the tubular threaded structure 126 and may extend partially along the length of the tubular threaded structure 126. In other embodiments, the hollow tube 112 may extend through the entire length of the tubular threaded structure 126. In some embodiments, the diameter of one hollow tube may differ from the diameters of the other hollow tubes, as discussed further below.

[0094] In different implementations, the mesh region 128 and the tubular threaded structure 126 can be arranged in various configurations. For example, in... Figure 4As shown, the mesh region 128 and the tubular rib structure 126 may be spaced apart from each other. For example, in some embodiments, the mesh region 128 and the tubular rib structure 126 may be spaced apart in the transverse direction 104. Furthermore, in some embodiments, the mesh region 128 and the tubular rib structure 126 may be arranged alternately throughout the braided component 100. More specifically, as... Figure 1-5 As shown, the mesh region 128 may include a first mesh region 142 and a second mesh region 144. Similarly, the tubular rib structure 126 may include a first tubular structure 146 and a second tubular structure 148. The first tubular structure 146 may be arranged between the first mesh region 142 and the second mesh region 144 and may separate the first mesh region 142 and the second mesh region 144. Furthermore, the first mesh region 142 may be arranged between the first tubular structure 146 and the second tubular structure 148 and may separate the first tubular structure 146 and the second tubular structure 148. In some embodiments, this alternating arrangement may be repeated throughout the braided component 100 in the transverse direction 104.

[0095] In some implementation schemes, such as in Figure 4 and Figure 5 In the embodiments shown, the braided component 100 may further include a third tubular structure 432, a third mesh region 442, a fourth tubular structure 434, a fourth mesh region 444, a fifth tubular structure 436, a fifth mesh region 446, and a sixth tubular structure 438. The third tubular structure 432 may define a third edge 120 of the braided component 100. Moving away from the third edge 120 in the lateral direction 104, the third mesh region 442 is arranged adjacent to the third tubular structure 432. Furthermore, the fourth tubular structure 434 is arranged adjacent to the third mesh region 442, and the second mesh region 144 is arranged adjacent to the fourth tubular structure 434. As described, the first mesh region 142 is arranged adjacent to the second tubular structure 148, the first tubular structure 146 is arranged adjacent to the first mesh region 142, and the second mesh region 144 is arranged adjacent to the first tubular structure 146. Furthermore, the second tubular structure 148 is arranged adjacent to the fourth mesh region 444, and the fourth mesh region 444 is arranged adjacent to the fifth tubular structure 436. The fifth tubular structure 436 is arranged adjacent to the fifth mesh region 446, and the fifth mesh region 446 is arranged adjacent to the sixth tubular structure 438. The sixth tubular structure 438 can define the fourth edge 122.

[0096] In some implementations, the mesh region 128 and the tubular thread structure 126 can be directly adjacent to and attached to each other. More specifically, such as Figure 5As shown in the embodiment, the first mesh region 142 may be attached to the first tubular structure 146 at the first transition 420. The first mesh region 142 is also attached to the second tubular structure 148 at the second transition 422. This arrangement may also be repeated in other adjacent pairs of mesh regions and tubular rib structures.

[0097] In other embodiments, the arrangement of the mesh regions and the tubular rib structures can differ. In one embodiment, two or more mesh regions may be arranged adjacent to each other within the braided component 100. In another embodiment, two or more tubular rib structures may be arranged adjacent to each other within the braided component 100. In some embodiments, the mesh regions and / or tubular rib structures may be arranged adjacent to other portions of the braided component 100.

[0098] In different implementations, when the braided component 100 is in Figure 1 and Figure 4 First position and Figure 2 and Figure 5 When moving between the second positions, the positions of the mesh region 128 and the tubular thread structure 126 can change. For example, in Figure 4 As shown, when the braided component 100 is in the first position, the mesh region 128 can be in a compressed or unstretched position. In some embodiments, when the braided component 100 is in the first position, the tubular rib structure 126 can similarly be in a compressed or unstretched position. In contrast, as in Figure 5 As shown, when the braided component 100 is in the second position, the mesh region 128 can be in an extended or stretched position, and similarly, the tubular rib structure 126 can be in an extended or stretched position when the braided component 100 is in the second position. The lateral width of the mesh region 128 can be smaller in the neutral position compared to the extended position. Furthermore, as in... Figure 3 The thickness of the main body shown changes from the first main body thickness 306 to the second main body thickness 308, as in Figure 4-5 As seen in the diagram, the midpoints of the first bend 416 and the second bend 418 of the tubular thread structure 126 can be closer together in the stretched position compared to the unstretched position. Similarly, as in... Figure 4 and Figure 5 As shown, in some embodiments, the first transition portion 420 may be closer to the second transition portion 422 in a relaxed or neutral position than in an extended or stretched position. This is partly due to the change in the curvature of the first curved portion 416 and the second curved portion 418 about the respective tube axis 132 when moving between a compressed position and an extended position associated with a neutral or unstretched first position of the braided component 100 and an extended or stretched second position of the braided component 100. Figures 4 to 5This can be seen when the first curved portion 416 and the second curved portion 418 move closer to the fictitious reference plane 402.

[0099] In some embodiments, the arrangement of adjacent tubular thread structures 126 can be configured such that, when viewed from the top surface 108, the mesh region 128 arranged between each pair of adjacent tubular thread structures 126 is at least partially blurred when viewed from a neutral or unstretched position. That is, the first curved portion 416 of each adjacent tubular thread structure 126 may be in contact with or close to each other, such that the underlying mesh region 128 is not visible in the unstretched position of the braided member 100. When a force is applied to the braided member 100 to move it from an unstretched position to a stretched position, the relative position of the mesh region 128 and the tubular thread structure 126 shifts from the neutral position to the extended position, and the underlying mesh region 128 can then be displayed for visual observation from the top surface 108. In an exemplary embodiment, the mesh region 128 may be woven with yarn of a type or color that contrasts with the tubular rib structure 126, such that when the braided part 100 is moved from an unstretched position to a stretched position, the contrast of the mesh region 128 is displayed for visual observation from the top surface 108.

[0100] In different embodiments, the mesh region 128 and the tubular rib structure 126 may be stretched to varying degrees when the braided component moves from an unstretched or neutral position to a stretched or extended position. For example, in Figure 4 In the first tubular structure 146, the fifth mesh region 446 has a width W1, and the first tubular structure 146 has a width W3. Figure 5 In the middle, the fifth mesh region 446 has a width W2, and the first tubular structure 146 has a width W4. When the braided part 100 is from Figure 4 Move the first position to Figure 5 In the second position, width W1 increases to width W2, and width W3 increases to width W4. In some embodiments, the lateral stretch occurring along the mesh region 128 may be greater than the stretch occurring along the tubular rib structure 126. For example, in one embodiment, the percentage increase from width W1 to width W2 may be greater than the percentage increase from width W3 to width W4. In some embodiments, this difference may be caused by the specific construction of the tubular rib structure 126 in which two braided layers (e.g., the first bend 416 and the second bend 418) are joined together (which may limit the amount of stretch). In other embodiments, this difference may be attributed to the rope selected in the weave of the tubular rib structure 126, and / or the inclusion of other materials (such as tensile elements, as discussed further below) within the opening 112 of the tubular rib structure 126.

[0101] Furthermore, in some embodiments, the mesh region 128 and / or the tubular rib structure 126 may be oriented towards Figure 1 and Figure 4 The neutral position is offset as indicated by the center. In some embodiments, the mesh region 128 and the tubular thread structure 126 can be offset by the direction of the center. Figure 2 and Figure 5 The extension or stretching position indicated in the diagram moves in response to force. Once the tensile force decreases, the mesh region 128 and the tubular rib structure 126 can return to their original positions. Figure 1 and Figure 4 The neutral position is indicated by the symbol 128. When the load is removed, the resilience of the braided component 100 and the bias provided by the mesh area 128 and the tubular rib structure 126 allow the braided component 100 to return to its neutral position. Figure 4 The restoration of its position.

[0102] In different embodiments, the braided component 100 may be modified to limit the return from a stretched position to a more compact position. In some embodiments, this process is supported when the braided component 100 may at least partially comprise a fusible material. In one embodiment, the material may comprise a thermoplastic polymer. Typically, thermoplastic polymers soften or melt when heated and return to a solid state when cooled. While a wide range of thermoplastic polymers can be used in the braided component 100, examples of possible thermoplastic polymers include thermoplastic polyurethanes, polyamides, polyesters, polypropylenes, and polyolefins.

[0103] In some configurations, the braided component 100 may be formed wholly, substantially, or partially from one or more thermoplastic polymer materials. The advantages of forming the braided component 100 from thermoplastic polymer materials include uniform properties, the ability to form thermal bonds, efficient manufacturing, elastomer tensile strength, and relatively high stability or tensile strength. Although a single thermoplastic polymer material can be used, the individual ropes in the braided component 100 may be formed from multiple thermoplastic polymer materials. Furthermore, while each rope may be formed from a common thermoplastic polymer material, different ropes may also be formed from different materials. As an example, some ropes in the braided component 100 may be formed from a first type of thermoplastic polymer material, while other ropes in the braided component 100 may be formed from a second type of thermoplastic polymer material, and additional ropes in the braided component 100 may be formed from different materials.

[0104] Thermoplastic polymer materials can be selected to have various tensile and fusible properties, and the material can be considered an elastomer. As a related issue, the thermoplastic polymer material used can be selected to have various recovery properties. That is, the braided part 100 can be shaped to return to its initial, neutral shape after stretching. However, in different embodiments, the braided part 100 can be shaped and / or treated such that different portions include different capabilities for stretching and recovery.

[0105] The braided component 100 can be maintained in various neutral configurations due to different treatments of the material forming the braided component 100. The braided component 100 can be treated in a way that inhibits recovery to its initial position. Treatments may include chemical treatment, application of heat, changes in manufacturing or materials, or other treatments. The material used in the formation of the braided component 100 can influence the choice of treatment. In one embodiment, a fusible material may be selected to allow the use of heat to maintain a stretched position. Thus, in some embodiments, one or more portions of the braided component 100 may be maintained in a stretched position in which the elastic recovery properties of the material are reduced.

[0106] Therefore, in some embodiments, tension can be maintained in one or more regions. In other words, a region of the braided component 100 can remain stretched relative to other regions even without compressive load. In some embodiments, the degree of tension in one region can differ from the degree of tension in another region. Therefore, the width of one region of the braided component 100 can also differ from the width of other regions of the braided component 100 that include the same number of rib features. Depending on the degree of tension present, a segment of the braided component 100 that includes a series of rib features can have an average width greater than the average width of another segment of the braided component 100 that includes the same set of rib features. Therefore, the braided component 100 can include different levels of tension throughout the component that can be maintained even in the absence of compressive load.

[0107] Furthermore, it should be noted that the direction of the rib pattern can also change when the braided component 100 is stretched in various ways. This aspect will be discussed in more detail below regarding articles containing braided components.

[0108] In different implementation schemes, such as in Figure 6-1 As shown in Figure 0, one or more tensile elements 600 may be incorporated into the knitted component 100. The tensile elements 600 may provide support for the knitted component 100. In other words, the tensile elements 600 may allow the knitted component 100 to resist deformation, stretching, or otherwise provide support for the wearer's foot during running, jumping, or other movement. The tensile elements may be arranged in a manner that improves performance characteristics. The tensile elements may increase strength, provide support, and offer structural reinforcement.

[0109] In some embodiments, the tensile element 600 may be incorporated, embedded, or extended into one or more tubular rib structures during the overall weaving construction of the braided component 100. In other words, the tensile element 600 may be incorporated during the weaving process of the braided component 100. In one embodiment, the tensile element 600 may extend through the tubular structure. In some embodiments, the tensile element 600 may be located within a channel formed by the first bend 416 and the second bend 418 of the tubular rib structure.

[0110] exist Figure 6 The diagram shows a cross-section of a portion of the braided component 100. A first tubular structure 602 and a second tubular structure 604 are depicted, with a mesh region 606 disposed between the two tubular rib structures. Tensile elements 600 may be embedded during the overall braiding construction of the braided component 100, such that a first cable 608 is disposed in a channel of the first tubular structure 602, and a second cable 610 is disposed in a channel of the second tubular structure 604. The first cable 608 and the second cable 610 are shown independently of each other. However, in some embodiments, the first cable 608 and the second cable 610 may comprise a single, continuous length of cable.

[0111] The tensile element 600 may extend along one or more tubular threaded structures, such as Figure 7 As shown in the diagram. In different embodiments, the tensile element 600 can be arranged through the braided component 100 in various configurations. The tensile element 600 can be present in some or all of the tubular rib structure. The tensile element 600 can be arranged along the braided component 100 in various ways or at different intervals. Figure 7 In the diagram, the braided component 100 is shown where tensile elements 600 are arranged along channels of half (or, in this case, three of the six tubular ribs) of the depicted tubular rib structure. Figure 7 In one embodiment, a first cable 702, a second cable 704, and a third cable 706 are shown. The first cable 702 extends along a channel 714 of the first tubular structure 146, the second cable 704 extends along a channel 720 of the fourth tubular structure 434, and the third cable 706 extends along a channel 718 of the third tubular structure 432. Importantly, it should be noted that although the first cable 702, the second cable 704, and the third cable 706 are depicted as independent of each other, in some embodiments, the first cable 702, the second cable 704, and the third cable 706 may comprise a single, continuous length of cable. In other words, a single cable may emerge from the channel 714 of the first tubular structure 146 and return to the braided component 100 by entering, for example, a channel 720 in the adjacent fourth tubular structure 434, and continue in this manner through any number of other tubular rib structures.

[0112] In other embodiments, the braided component 100 may include tensile elements 600 in fewer or more channels. In one embodiment, tensile elements 600 may be arranged in tubular rib structures 126 adjacent to each other. In another embodiment, tensile elements 600 may be present in most or all of the tubular rib structures 126 of the braided component 100. In one embodiment, tensile elements 600 may be arranged in tubular rib structures 126 further apart from each other. In another embodiment, tensile elements 600 may appear every other tubular structure 126 to form a staggered or alternating arrangement. Thus, a tubular rib structure 126 containing tensile elements 600 may be adjacent to a tubular rib structure 126 that does not contain tensile elements 600. In other embodiments, the presence of tensile elements 600 may not be so regular. For example, two or more tubular thread structures 126 may be present, each containing a tensile element 600, and these tubular thread structures 126 may be adjacent to one or more tubular thread structures 126 that do not contain a tensile element 600. Furthermore, one or more tubular thread structures 126 may be present, each containing a tensile element 600, and these tubular thread structures 126 may be adjacent to two or more tubular thread structures 126 that do not contain a tensile element 600. In other embodiments, the braided component 100 may include a tensile element 600 in one region of the braided component 100 and may not include a tensile element 600 in another region of the braided component 100. In other embodiments, the braided component 100 may not include a tensile element 600.

[0113] In various embodiments, the tensile element 600 may be formed from a variety of materials. The tensile element 600 may include a variety of materials, such as ropes, threads, strips, cables, yarns, cords, filaments, or warp yarns. In some embodiments, the tensile element 600 may be formed from materials that can be used in a braiding machine or other apparatus for forming the braided component 100. The tensile element 600 may be a generally elongated fiber or rope exhibiting a length generally greater than its width and thickness. Therefore, suitable materials for the tensile element 600 include various filaments, fibers, and yarns formed from rayon, nylon, polyester, polyacrylate, silk, cotton, carbon, glass, aramids (e.g., para-aramid and meta-aramid), ultra-high molecular weight polyethylene, and liquid crystal polymers. The tensile element may be thicker than the yarn forming the braided component. In some configurations, the tensile element may have a significantly larger thickness than the yarn of the braided component. Although the cross-sectional shape of the tensile element may be circular, triangular, square, rectangular, elliptical, or irregular shapes may also be used. Furthermore, the material forming the tensile element may include any of the materials used for the yarn within the braided component, including but not limited to: cotton, elastic fibers, polyester, rayon, wool, nylon, and other suitable materials. Although the tensile element 600 may have a cross-section in which the width in the transverse direction 104 and the thickness direction 106 are substantially equal (e.g., a circular or square cross-section), some tensile elements may have a width slightly larger than their thickness (e.g., a rectangular, oval, or otherwise elongated cross-section).

[0114] In different embodiments, the size and length of the tensile element 600 may vary. In some embodiments, the tensile element 600 may extend through the length of one or more tubular threaded structures. In other embodiments, the tensile element 600 may extend only partially through the length of one or more tubular threaded structures. In yet another embodiment, the tensile element 600 may extend beyond the length of one or more tubular threaded structures. In some embodiments, a first cable 702 may include a first length within some tubular threaded structures, and a second cable 704 may include a second length within other tubular threaded structures. For example, in one embodiment, the first cable 702 may extend partially through the length of one or more tubular threaded structures, the second cable 704 may extend through the full length of another tubular structure, and a third cable 706 may extend beyond the length of the tubular structure.

[0115] In various embodiments, the end portions of the tensile element 600 may enter and / or exit the first longitudinal end 134 and / or the second longitudinal end 136 of the tubular thread structure. The tensile element 600 may be adjusted in terms of tension, length, friction, or other aspects. In some embodiments, the tensile element may be anchored at any point along its length to stabilize or inhibit movement of the tensile element. For example, in some cases, the tensile element 600 may be anchored at one or more longitudinal ends to prevent its ends from being pulled beyond a designated point through one of the tubular threads. In other cases, a single tensile element may pass through two or more loops in the tubular threads, which may prevent the tensile element from being pulled beyond a certain point into the tubular threads.

[0116] In different embodiments, the resistance between the tensile element 600 and the inner surface of the tubular thread structure 126 is adjustable. Friction can be varied by different configurations of the tubular thread structure 126 and / or the tensile element 600. This allows the tensile element 600 to move through the channel at different levels of tension or compression. Depending on the preferred stiffness level, the amount of contact between the inner surface of the tubular thread structure 126 and the tensile element 600 is adjustable.

[0117] It should be understood that, in different embodiments, one or more modifications may be made to the mesh region 128, the tubular rib structure 126, or the tensile element 600 to adjust the resistance between the tensile element 600 and the braided component 100, including those resistances described above. Some embodiments may allow other configurations. For example, in one embodiment, the diameter of the cable may be increased, while the lateral length of one or more braided layers of the tubular rib structure corresponding to the tensile element may be decreased. In another embodiment, the thickness of one or more braided layers may be decreased, and / or the diameter of the tensile element associated with those braided layers may be increased.

[0118] Now refer to Figure 8 A portion of the braided component 100 is shown in detail in a flattened configuration. As shown, the braided component 100 may include one or more yarns, ropes, monofilaments, composite filaments, or other cords woven to define the braided component 100. Yarns 808 may be woven and sewn to define a plurality of consecutive rows 800 and a plurality of consecutive warps 802. In some embodiments, the rows 800 may extend generally in a longitudinal direction 102, and the warps 802 may extend generally in a transverse direction 104.

[0119] Representative portions of the mesh region 128 and the woven layers of the tubular rib structure 126 are also present. Figure 8The diagram indicates that, in this flattened configuration, the tubular rib structure 126 is shown in two dimensions for illustrative purposes, while the three-dimensional configuration of the tubular rib structure 126 is shown in dashed lines. As shown, the plurality of rows 800 of the braided component 100 may include a plurality of mesh rows 806 defining the mesh region 128. Moreover, as shown, the plurality of rows 800 of the braided component 100 may include a plurality of tube rows 804 that help define the tubular rib structure 126. In some embodiments, the mesh rows 806 may extend in the same direction as the mesh axis 130, and the tube rows 804 may be connected to the mesh axis 130. Figure 1 and Figure 2 The tube axis 132 mentioned in the text extends in the same direction.

[0120] The weave pattern of the mesh region 128 may be opposite to the weave pattern of the tubular rib structure 126. For example, one or more portions of the tubular rib structure 126 may be woven using a front plain weave pattern, and one or more portions of the mesh region 128 may be woven using a back plain weave pattern. In other embodiments, the tubular rib structure 126 may be woven using a back plain weave stitch pattern, and the mesh region 128 may be woven using a front plain weave stitch pattern. It should be understood that the inherent bias provided by this type of weave pattern can at least partially cause curling, rolling, folding, or compression behavior of the biases of the mesh region 128 and the tubular rib structure 126. Moreover, it should be understood that in some embodiments, the mesh region 128 may be stitched from a weave layer of the tubular rib structure 126 with an opposing pattern.

[0121] In an exemplary embodiment, during the weaving process, at least one tube row 804 can be woven together to at least one mesh row 806 to form a loop and close the tubular rib structure 126. For example, as in Figure 8 As shown, a first portion 850 of a tube row 804 forming a tubular rib structure 126 can be braided to an attachment portion 852 of a mesh row 806. The first portion 850 and the attachment portion 852 can be connected by using yarn braiding across both the front and rear beds of the braiding machine, so that portions of each of the tube row 804 and the mesh row 806 loop together. Using this arrangement, the tubular rib structure 126 can be moved from a generally flattened two-dimensional configuration to a raised three-dimensional configuration, as in... Figures 1 to 7 As shown in the image.

[0122] The mesh region 128 may include any number of mesh rows 806, and the tubular thread structure 126 may include any number of tubular rows 804. Figure 8In one embodiment, the mesh region 128 includes four mesh rows 806, and the braided layer of the depicted tubular structure 126 includes four tube rows 804. However, the number of mesh rows 806 and tube rows 804 can be... Figure 8 The implementation schemes differ. For example, in other implementations, the mesh region 128 may include five to ten mesh rows 806, and a single braided layer of the tubular structure 126 may include five to ten tubular rows 804. Furthermore, the curvature of the mesh region 128 may be affected by the number of mesh rows 806 included, and the curvature of the tubular thread structure 126 may be affected by the number of tubular rows 804 included. More specifically, by increasing the number of mesh rows 806, the width, curvature, and / or tensile strength of the mesh region 128 can be increased. Similarly, by increasing the number of tubular rows 804, some or all of the width and / or curvature of the tubular rib structure 126 can be increased. The number of mesh rows 806 within the mesh region 128 can be selected to provide sufficient fabric to allow for adequate elasticity of the mesh region 128. The number of tube rows 804 within the tubular structure 126 can be selected to provide sufficient fabric to allow some or all of the tubular structure 126 to be fully curled to form a hollow tube.

[0123] In some embodiments, yarn 808 may be made of a material or otherwise constructed to enhance the resilience of the mesh region 128 and the tubular rib structure 126. Yarn 808 may be made of any suitable material, such as cotton, elastic fibers, polymer materials, or a combination of two or more materials. Furthermore, in some embodiments, yarn 808 may be stretchable and elastic. In this respect, yarn 808 can be stretched considerably in length and can be biased to restore its initial, neutral length. In some embodiments, yarn 808 may be elastically stretched to increase its length by at least 25% from its neutral length without breaking. Furthermore, in some embodiments, yarn 808 may elastically increase its length by at least 50% from its neutral length. Furthermore, in some embodiments, yarn 808 may elastically increase its length by at least 75% from its neutral length. Additionally, in some embodiments, yarn 808 may elastically increase its length by at least 100% from its neutral length. Therefore, the elasticity of yarn 808 enhances the overall resilience of the braided component 100.

[0124] Furthermore, in some embodiments, the braided component 100 can be braided using a variety of different yarns. For example, in Figure 8In this process, at least a portion of the mesh region 128 can be woven using the first yarn 810, and at least a portion of the tubular structure 126 can be woven using the second yarn 812. In some embodiments, the first yarn 810 and the second yarn 812 may differ in at least one characteristic. For example, the first yarn 810 and the second yarn 812 may differ in appearance, diameter, denier, elasticity, texture, or other characteristics. In some embodiments, the first yarn 810 and the second yarn 812 may differ in color. Therefore, in some embodiments, when the weaving component 100 is in... Figure 1 and Figure 4 In the first position, when a viewer is observing the front surface 108, the first yarn 810 can be visible, and the second yarn 812 can be covered. Then, when the knitting component 100 is stretched to... Figure 2 and Figure 5 When the first yarn 810 and the second yarn 812 are positioned correctly, the second yarn 812 can be exposed. Therefore, the appearance of the knitting component 100 can be altered, and the first yarn 810 and the second yarn 812 can provide an aesthetically pleasing and striking visual contrast.

[0125] In another embodiment, in at least some portions of the braided component 100, the first yarn 810 is more elastic than the second yarn 812. This can result in one or more portions of the braided component 100, including the mesh region 128, having a greater capacity for stretching than the tubular rib structure 126.

[0126] The braided component 100 can be manufactured using any suitable machine, apparatus, and technique. For example, in some embodiments, the braided component 100 can be manufactured using a braiding machine (e.g., Figure 9 The knitting machine 900 shown is used for automated manufacturing. The knitting machine 900 can be any suitable type, such as a flat knitting machine. However, it should be understood that the knitting machine 900 can be of another type without departing from the scope of this disclosure.

[0127] As in Figure 9 As shown in the embodiments, the knitting machine 900 may include a front needle bed 902 having a plurality of front needles 904 and a back needle bed 906 having a plurality of back needles 908. The front needles 904 may be arranged in a common plane, and the back needles 908 may be arranged in a different common plane intersecting the plane of the front needles 904. The front needle bed 902 and the back needle bed 906 may be angled relative to each other. In some embodiments, the front needle bed 902 and the back needle bed 906 may be angled such that they form a V-shaped bed. The knitting machine 900 may also include one or more feeders configured to move above the front needle bed 902 and the back needle bed 906. Figure 9The diagram shows a first feeder 910 and a second feeder 912. When the first feeder 910 moves, it can deliver a first yarn 810 to the front needle 904 and / or the back needle 908 for knitting the knitting component 100. When the second feeder 912 moves, it can deliver a second yarn 812 to the front needle 904 and / or the back needle 908.

[0128] A pair of rails, including a front rail 920 and a rear rail 922, may extend above and parallel to the intersection area of ​​the front needle bed 902 and the rear needle bed 906. The rails may provide attachment points for feeders. The front rail 920 and the rear rail 922 may each have two sides, each side receiving one or more feeders. As depicted, the front rail 920 includes a first feeder 910 and a second feeder 912 on opposite sides, and the rear rail 922 includes a third feeder 914. Although two rails are depicted, other configurations of the knitting machine 900 may include additional rails to provide attachment points for more feeders.

[0129] The feeder can move along the front rail 920 and the rear rail 922 to supply yarn to the needles. For example... Figure 9 As shown, yarn is supplied to the feeder via a first spool 916 and / or a second spool 918. More specifically, a first yarn 810 extends from the first spool 916 to the first feeder 910, and a second yarn 812 extends from the second spool 918 to the second feeder 912. Although not depicted, additional spools may be used to supply yarn to the feeder in a manner substantially similar to that of the first spool 916 and the second spool 918.

[0130] In some embodiments, the mesh area 128 may be formed using the front needle 904 of the front needle bed 902 or the rear needle 908 of the rear needle bed 906. The tubular rib structure may be formed using needles from both the front needle bed 902 and the rear needle bed 906.

[0131] In some implementations, an exemplary process for weaving a tubular rib structure between continuous mesh regions 128 can be performed using a braiding machine 900. Figure 10A and Figure 10B The illustration shows a representative weaving diagram or loop diagram of an exemplary weaving process for forming a tubular rib structure (e.g., the tubular rib structure 126 of the braided component 100). Figure 10A In one embodiment shown, the mesh area 128 may be formed from a first yarn 810 using a back needle bed 906, subsequently the tubular rib structure 126 may be formed from a second yarn 812 using a back needle bed 906 and a front needle bed 902, and another mesh area 128 may be formed from the first yarn 810 using a back needle bed 906. The following discussion describes... Figures 10A-10BThe knitting process is illustrated in the schematic diagram, and it should be understood that the front needle bed 902 and back needle bed 906 mentioned in this discussion are... Figure 9 It is shown schematically in the diagram.

[0132] Refer again Figure 10A After the formation of the mesh area 128, a row extending between the back needle bed 906 and the front needle bed 902 can be formed. Then, one or more rows can be woven on the front needle bed 902. For example, the row forming the first curved portion of the tubular rib structure 126 can be formed on the front needle bed 902 using a second yarn 812. Then, after the final row 1000 on the front needle bed 902, the second yarn 812 forming the tubular rib structure 126 can be used to weave the row 1002 using the back needle bed 906. For example, the row 1002 can form the closed tubular rib structure 126 and form the second curved portion of the hollow channel. After the tubular rib structure 126 is formed in row 1002, another row 1004 extending between the rear needle bed 906 and the front needle bed 902 can be formed, looping with the previous final row 1000 on the front needle bed 902 and the row 1002 on the rear needle bed 906. By using stitching at the row 1004 extending between the rear needle bed 906 and the front needle bed 902, the second yarn 812 forming the tubular rib structure 126 can be prepared to be associated with another row forming another mesh area 128 using the first yarn 810 with the rear needle bed 906.

[0133] In this embodiment, the tubular rib structure 126 can be formed using one row woven on the back needle bed 906 and five rows woven on the front needle bed 902. Using this configuration, an elongated cylindrical shape can be provided for the tubular rib structure 126.

[0134] In other embodiments, different numbers of rows may be woven on one or both of the front needle bed 902 and the back needle bed 906 to change the shape and / or size of the tubular rib structure 126. In some cases, the size of the tubular rib structure 126 may be enlarged or reduced accordingly by increasing or decreasing the number of rows woven on the back needle bed 906 and / or the front needle bed 902. In other cases, the shape of the tubular rib structure 126 may be changed by increasing the number of rows woven on one of the back needle bed 906 or the front needle bed 902 relative to the other. For example, by increasing the number of rows woven on the back needle bed 906, the shape of the tubular rib structure 126 may be changed so that the bends on the rear surface 110 of the knitting member 100 become rounded to resemble the bends on the front surface 108 of the knitting member 100.

[0135] After completing the tubular rib structure 126, the process can be repeated to form another mesh area 128. Subsequently, additional mesh areas 128 can be added to the knitting part 100 using the back needle bed 906, and so on, until a complete knitting part 100 with the desired number of mesh areas 128 and tubular rib structures 126 is formed.

[0136] In other embodiments, the formation of the knitting component 100 can be similar, but requires a change in the needle bed used, for example, Figure 10A and Figure 10B The process shown can be performed using opposing needle beds, such that the mesh area 128 can be formed using the front needle bed 902, and then this portion of the knitting component 100 can be transferred from the front needle bed 902 to the rear needle bed 906. Figure 10A and Figure 10B The remaining steps shown can be performed in the same order using a needle bed opposite to the needle bed illustrated. Other methods for forming the mesh area 128 and the tubular rib structure 126 using the various needle beds of the knitting machine 900 will be apparent to those skilled in the art based on the above description.

[0137] Reference Figure 10A In the exemplary process described, a hollow tubular threaded structure 126 is formed. In other embodiments, tensile elements may be embedded in an unsecured central region of one or more tubular threaded structures 126. Figure 10B An exemplary process for forming a tubular threaded structure 126 including embedded tensile elements is illustrated. Figure 10B As shown, this process is related to the formation Figure 10A The process of the hollow tubular ribbed structure 126 illustrated in the middle is largely similar. However, in Figure 10B During the process, after the rows 1002 are formed on the rear needle bed 906, the tensile element 600 is embedded within a portion of the tubular thread structure 126. The tensile element 600 can be embedded using the combined feeder and the related embedding methods described in U.S. Patent Application Publication No. 2012 / 0234052 (the disclosure of which is incorporated herein by reference in its entirety).

[0138] After the tensile element 600 is embedded within a portion of the tubular rib structure 126, a second yarn 812 can be used to weave additional rows 1004 to complete the formation of the tubular rib structure 126. Using this configuration, the tensile element 600 is contained within the tubular rib structure 126 and is arranged through an unfixed central region extending along the length of the tubular rib structure 126.

[0139] Figure 11-17 The process of weaving a braided component 1100 with multiple mesh areas and multiple tubular rib structures is also illustrated. Figure 11-17This is merely an exemplary representation of the process used to weave the various parts of the knitted component 1100. Additional steps or processes, not shown here, may be used to form a complete knitted component to be incorporated into the upper of a footwear article. Furthermore, only relatively small sections of the knitted component 1100 are shown in the accompanying drawings to better illustrate the knitting structure of the various parts of the knitted component 1100. Additionally, the scale or proportion of the knitting machine 900 and the various elements of the knitted component 1100 may be enlarged to better illustrate the knitting process.

[0140] It should be understood that although the knitting component 1100 is formed between the front needle bed 902 and the back needle bed 906, for illustrative purposes, in Figures 11 to 17 In the diagram, the knitting component 1100 is shown adjacent to the front needle bed 902 and the rear needle bed 906, to (a) be more visible during the discussion of the knitting process, and (b) to show the position of portions of the knitting component relative to each other and the needle beds. For clarity, in Figure 11-17 The front and back needles are not depicted. Furthermore, although one rail and a limited number of feeders are shown, additional rails, feeders, and spools can be used. Therefore, the general structure of the knitting machine 900 is simplified for the purpose of explaining the knitting process.

[0141] Reference Figure 11 The image shows a portion of a knitting machine 900. In this embodiment, the knitting machine 900 may include a first feeder 910 and a second feeder 912. In other embodiments, additional feeders may be used and may be located on the front or rear side of the front rail 920 and / or the rear rail 922.

[0142] exist Figure 11 In this configuration, a first yarn 810 passes from a bobbin (not shown) through a first feeder 910, and the end of the first yarn 810 extends outward from a dispensing tip at the end of the first feeder 910. Any type of yarn (e.g., filament, thread, rope, tape, cable, warp, or cord) can pass through the first feeder 910. A second yarn 812 similarly passes through a second feeder 912 and extends outward from the dispensing tip. In some embodiments, the first yarn 810 and the second yarn 812 can be used to form portions of the braided component 1100.

[0143] In various embodiments, the weaving process may begin with the formation of mesh regions or tubular rib structures. Each mesh region or tubular rib structure may be referred to as a segment of the braided component 1100. The completion of one mesh region or tubular rib structure may be followed by the formation of a second mesh region or tubular rib structure. Multiple segments of the braided component 1100 may be formed in an alternating manner between mesh regions and tubular rib structures. This weaving process may continue until the braided component 1100 is completely formed.

[0144] exist Figure 11 In the embodiment, three sections of the knitted component 1100, including a first tubular structure 1102, a first mesh region 1104, and a second tubular structure 1106, have been formed by a knitting machine 900. Furthermore, the formation of the second mesh region 1108 is being performed on the knitting machine 900. As previously described, the mesh region can be knitted by the front needle bed 902 or the rear needle bed 906 of the knitting machine 900. A first feeder 910 is positioned along the unfinished fourth edge 122 of the knitted component 1100. The first feeder 910 can feed a first yarn 810 to the front needle bed 902 or the rear needle bed 906. The front needle bed 902 or the rear needle bed 906 can receive the first yarn 810 and form loops defining the transverse rows of the second mesh region 1108. The knitted component 1100, as it is being formed, is depicted in an isometric view below the machine in the figure.

[0145] In the following Figure 12 In the illustration, four sections of the knitted component 1100 have been formed by the knitting machine 900, including a first tubular rib structure 1102, a first mesh region 1104, a second tubular rib structure 1106, and a second mesh region 1108. The formation of the third tubular rib structure 1200 is being carried out on the knitting machine 900. As previously described, the tubular rib structure can be knitted by both the front needle bed 902 and the rear needle bed 906 of the knitting machine 900. A first feeder 910 and a second feeder 912 are positioned near the unfinished fourth edge 122 of the knitted component 1100. The first feeder 910 can feed the first yarn 810 to either the front needle bed 902 or the rear needle bed 906. In some embodiments, the front needle bed 902 may receive the first yarn 810 and form loops that define the rows of first curved portions 416 forming the third tubular rib structure 1200. In other embodiments, the rear needle bed 906 may receive the first yarn 810 and form a row of loops defining the first curved portion 416 of the third tubular rib structure 1200. Below the machine in the figure, the knitting component 1100 as it is being formed is depicted in an isometric view.

[0146] In different embodiments, the various regions of the tubular rib structure can be formed by different elements of the knitting machine 900. In an exemplary embodiment, a first curved portion 416 can be formed by the front needle bed 902, and a second curved portion 418 can be formed by the rear needle bed 906, such that a first feeder 910 feeds a first yarn 810 to the front needle bed 902, and a second feeder 912 feeds a second yarn 812 to the rear needle bed 906. In another embodiment, the first curved portion 416 can be formed by the rear needle bed 906, and the second curved portion 418 can be formed by the front needle bed 902, such that a first feeder 910 feeds a first yarn 810 to the rear needle bed 906, and a second feeder 912 feeds a second yarn 812 to the front needle bed 902.

[0147] Figure 13 The formation of a braided component 1100 having eleven segments (including six tubular rib structures and five mesh regions) is depicted. In an exemplary embodiment, each mesh region is arranged between two adjacent tubular rib structures on either side of the mesh region. The braiding process can continue, and a desired amount of mesh regions and tubular rib structures can be formed until the braided component 1100 is completed to the desired dimensions. Furthermore, other known braiding processes and methods can be used to form various other portions of the braided component 1100.

[0148] In various embodiments, the weaving process may include incorporating one or more tensile elements into a portion of the weaving member 1100. (See reference...) Figure 14-17 An embodiment of a braided component 1100 including tensile elements is described. Figure 14 In this design, the braided component 1100 has been formed with eleven segments, including five complete tubular rib structures, five mesh regions, and a partially formed sixth tubular rib structure. Each complete tubular rib structure can be seen in this figure, including a tensile element extending through a hollow, unfixed central region of the tubular rib structure. As previously described, it should be understood that various arrangements of tensile elements may be present in the braided component 1100. For example, in some embodiments, the tensile element may extend through a selected number of tubular rib arrangements out of the total number of tubular rib structures associated with the braided component. Using this configuration, additional support and tensile strength can be selectively provided by the desired placement of the tensile elements within the tubular rib structures.

[0149] Refer again Figure 14The formation of the sixth tubular rib structure 1404 is underway. As previously described, the tubular rib structure can be knitted by both the front needle bed 902 and the rear needle bed 906 of the knitting machine 900. A first feeder 910 and a second feeder 912 are positioned along the unfinished fourth edge 122 of the knitting member 1100. The second feeder 912 can feed a second yarn 812 to either the front needle bed 902 or the rear needle bed 906. In some embodiments, the front needle bed 902 may receive the second yarn 812 and form a loop defining a first curved portion 416 of the sixth tubular rib structure 1404. In other embodiments, the rear needle bed 906 may receive the second yarn 812 and form a loop defining the first curved portion 416 of the sixth tubular rib structure 1404.

[0150] Specifically, in one embodiment, the first curved portion 416 may be formed via the front needle bed 902, and the second curved portion 418 may be formed via the rear needle bed 906, such that the second feeder 912 supplies the second yarn 812 to the front needle bed 902, and the second feeder 912 also supplies the second yarn 812 to the rear needle bed 906. It should be understood that the selection of needle beds, feeders, and / or yarns used to form each portion of the knitted component 1100 can be varied. For example, in another embodiment, a portion of the sixth tubular rib structure 1404 may be formed using the opposite needle bed described above, such that the first curved portion 416 may be formed via the rear needle bed 906, and the second curved portion 418 may be formed via the front needle bed 902. Furthermore, in other embodiments, the same yarn used to form the mesh area may be similarly used to form the tubular rib structure, such that the first feeder 910 feeds the first yarn 810 to the front needle bed 902 and the rear needle bed 906 for forming the sixth tubular rib structure 1404. Below the braiding machine 900, the braiding component 1100 as it is being formed is depicted in an isometric view.

[0151] The first feeder 910 and the second feeder 912 can return to the starting position along the fourth edge 122 of the braided member 1100 to begin forming the next row of a portion of the sixth tubular rib structure 1404. Following this step, the third feeder 914 supplies the tensile element 1500 to be embedded within the braided member 1100, as shown in... Figure 15 As shown in the diagram. In some embodiments, as the third feeder 914 supplies and inserts the tensile element 1500 along the length of the sixth tubular thread structure 1404, the third feeder 914 may move along the front rail 920 or the rear rail 922. In different embodiments, as the tensile element 1500 is inserted along the inner surface of the sixth tubular thread structure 1404, the first curved portion 416 and / or the second curved portion 418 of the sixth tubular thread structure 1404 may continue to be formed. Figure 15In the middle, the tensile element 1500 has been embedded along the length of the sixth tubular thread structure 1404.

[0152] In some embodiments, the first feeder 910 and the second feeder 912 may begin to form another row as part of the sixth tubular thread structure 1404. Figure 16 In this process, the sixth tubular thread structure 1404 is completed by another row to fully form the sixth tubular thread structure 1404, thereby enclosing the tensile element 1500 inside the hollow, unfixed central region of the sixth tubular thread structure 1404. Figure 17 The formation of a braided component 1100 comprising six tubular rib structures containing tensile elements, separated by five mesh regions between each consecutive tubular rib structure, is depicted. Furthermore, it should be understood that tubular rib structures without tensile elements may also be included. This process can continue, and desired amounts of mesh regions and tubular rib structures with or without tensile elements can be formed until the braided component 1100 is completed.

[0153] Using this exemplary process for forming the braided component, the manufacture of the braided component 1100 can be efficient. Moreover, the braided component 1100 can be formed substantially without generating a significant amount of waste.

[0154] As previously discussed, in different embodiments, one or more mesh areas and / or tubular rib structures may be moved away from the compressed or neutral position toward a more extended or stretched position. Figure 18 and Figure 19 This describes how a region of an embodiment of the braided component 1808 can be deformed by a compressive load or force. As previously described, under the influence of a compressive load, the rib features—a series of alternating mesh regions and tubular rib structures—can be moved away from the compression location (see [link to previous description]). Figure 18 (China) Extending to a more distant location (see Figure 19 (Middle) Movement. In some embodiments, the rib feature can recover and return to the compressed position when the compression load is removed or reduced. It should be understood that the braided part 1808 can cushion, reduce, or otherwise reduce the compression load due to this resilience.

[0155] exist Figure 18 The image shows a portion of an embodiment of the braided component 1808 in a neutral position, similar to... Figure 1 The implementation scheme is shown. Several tubular rib structures 1802 and mesh areas 1800 are illustrated. The braided component 1808 is located at a first width 1806. Figure 19The diagram shows the same mesh region 1800 and tubular rib structure 1802 as those responsive to compressive load, and the braided component is stretched to a second width 1900, similar to... Figure 2 The first width 1806 is smaller than the second width 1900. In some embodiments, the mesh region 1800 may exhibit greater stretch than the tubular rib structure 1802. In one embodiment, depending on the amount and location of the applied force, some regions of the braided component 1808 may stretch further than other regions. Figure 19 In the middle, there is greater stretch in the transverse direction 104 than in the longitudinal direction 102.

[0156] Furthermore, in some embodiments, the rib features may vary in size, structure, shape, and other characteristics along different areas of the braided component 1808. For example, in Figure 18 and Figure 19 In one embodiment, mesh regions of different widths are depicted in the braided component 1808, including a first width 1810 and a second width 1804. The first width 1810 is greater than the second width 1804. The width of each mesh region can be determined during the braiding process by varying the number of rows woven for each mesh region. For example, in an embodiment where the first width 1810 is greater than the second width 1804, the larger width of the mesh region can be attributed to a larger number of rows forming the mesh region with the first width 1810. Similarly, the smaller width of the mesh region can be attributed to a smaller number of rows forming the mesh region with the second width 1804. In other embodiments, the width of the mesh region 1800 and / or the tubular rib structure 1802 can be varied throughout the braided component 1808. The available stretch and resilience in the braided component 1808 can be altered as the size of the rib feature increases or decreases. For example, a region having a larger width (e.g., a first width 1810) of mesh region 1800 may be more flexible and allow for stretching further than a mesh region 1800 with a smaller width (e.g., a second width 1804).

[0157] The woven component can define any suitable article and / or can be included in any suitable article. The woven component can provide resilience to the article. In this respect, in some embodiments, the article can be at least partially stretchable and elastic. Furthermore, the article can provide cushioning for the user due to the inclusion of segments of one or more woven components.

[0158] In different implementations, woven components can be used to form various parts or elements for footwear articles. Figure 20 The figure illustrates an embodiment of an upper 2000 for footwear articles. The upper 2000 includes a woven component 2002, which may include... Figure 1-8The upper 2000 includes one or more features of the woven component. The upper 2000 comprises an irregular shape designed to allow assembly of the upper 2000 via a wrapping process further described below. Typically, the upper 2000 includes a first end 2004 and a second end 2006 representing two opposite sides along the longitudinal direction 102, as well as a top edge 2010 and a bottom edge 2012. The upper 2000 further includes a collar portion 2014, a throat portion 2016, and a lower region 2020. The collar portion 2014 may include a first side 2030 and a second side 2032 generally representing opposite ends of the collar portion 2014. The throat portion 2016 may terminate on one side at a throat opening 2040. The lower region 2020 includes a portion of the woven component 2002 closer to the bottom edge 2012, while the throat portion 2016 includes a portion closer to the top edge 2010. The lower region 2020 generally extends from the first end 2004 to the second end 2006, while the throat portion 2016 generally extends from the first end 2004 to the throat opening 2040. Therefore, in Figure 20 In one embodiment, the ribbed features (i.e., the mesh area and tubular ribbed structure) arranged in the lower region 2020 have a longer length in the longitudinal direction 102 than the ribbed features arranged in the throat portion 2016. In other words, the ribbed features arranged in the lower region 2020 extend continuously from the first end 2004 to the second end 2006, and the ribbed features in the throat portion 2016 extend continuously from the first end 2004 to the region along the throat opening 2040.

[0159] The woven component 2002 also includes a first portion 2022, a second portion 2024, a third portion 2026, and a fourth portion 2028. The first portion 2022 extends from a first end 2004 to a first boundary 2034. The second portion 2024 extends from the first boundary 2034 to a second boundary 2036. The third portion 2026 extends from the second boundary 2036 to a third boundary 2038. The fourth portion 2028 extends from the third boundary 2038 to a second end 2006 of the woven component 2002. In some embodiments, the throat portion 2016 of the woven component 2002 may include a different number of tubular rib structures and / or mesh areas than the remaining area of ​​the woven component 2002. In some embodiments, one or more tensile elements 2018 may be included in the upper 2000.

[0160] It should be understood that the first boundary 2034, the second boundary 2036 and the third boundary 2038 are intended for descriptive purposes only and are not intended to delineate precise areas of the components.

[0161] Figure 21-24The illustration depicts an embodiment of an exemplary process for assembling an upper 2000 containing a woven component 2002 used in footwear articles. For illustrative purposes, the various components associated with the footwear article may also be associated with different areas of the foot. Components associated with the footwear article may include the upper, sole, tongue, laces, toe cap and / or heel stabilizer, article-forming components, or other various elements associated with the footwear. Article-forming components may include, but are not limited to: lasts, molds, base elements, casts, or other such devices and / or objects.

[0162] exist Figure 21 The image shows the upper 2000 associated with the article-forming member 2100. The article-forming member 2100, along with other components associated with the footwear, can be divided into regions representing various areas of the finished footwear article. Figure 21-24 In one embodiment, the article forming component 2100 is divided into six general regions: a forefoot region 2112, a midfoot region 2102, a vamp region 2106, a heel region 2104, a sole region 2124, and an ankle region 2114. The forefoot region 2112 generally includes the portion of the footwear corresponding to the toes and the joints connecting the metatarsals and phalanges. The midfoot region 2102 generally includes the portion of the footwear or component corresponding to the arch region of the foot. The vamp region 2106 generally includes the portion covering the forefoot and top of the foot, extending from the toes to the ankle. The heel region 2104 generally corresponds to the posterior portion of the foot, including the calcaneus. The sole region 2124 generally includes the region corresponding to the sole of the foot. The sole region 2124 is generally associated with the ground contact surface of the footwear article. The ankle region 2114 generally includes the portion of the footwear or component that corresponds to the ankle and the area where the ankle connects to the foot. The throat opening 2040 may be associated with the ankle region 2114.

[0163] For consistency and convenience, directional adjectives are used throughout this detailed description corresponding to the illustrated embodiments. The term "forward direction" ("forward") refers to the direction toward the forefoot area 2112 or toward the toes when the footwear is worn on the foot. The term "rearward direction" ("rearward") refers to the direction extending toward the heel area 2104 or toward the back of the foot when the footwear is worn on the foot. There may also be upward and downward directions corresponding to these opposite directions. The term "upward direction" ("up") is the vertical direction of movement from the sole area 2124 toward the upper when viewing the footwear. The term "downward direction" ("down") refers to the direction of movement from the upper toward the sole area 2124 when viewing the footwear.

[0164] Components associated with footwear (such as article forming member 2100) may also include an outer side 2108 and an inner side 2110, which extend through each of the forefoot region 2112, midfoot region 2102, and heel region 2104, and correspond to the opposite side of the article associated with the foot. More specifically, the outer side 2108 corresponds to the lateral region of the foot (i.e., the surface facing away from the other foot), and the inner side 2110 corresponds to the medial region of the foot (i.e., the surface facing the other foot). Furthermore, components associated with footwear may include a fore portion 2116. The fore portion 2116 includes a region in front of the heel region 2104.

[0165] It should be noted that the terms forefoot area 2112, midfoot area 2102, forefoot front area 2106, heel area 2104, sole area 2124, ankle area 2114, lateral side 2108, medial side 2110, and forefoot portion 2116 can be applied to various individual components associated with footwear, such as the upper, sole structure, footwear article, article forming component, and / or upper. It should be understood that forefoot area 2112, midfoot area 2102, forefoot front area 2106, heel area 2104, sole area 2124, ankle area 2114, and forefoot portion 2116 are intended for descriptive purposes only and are not intended to divide the component into precise areas. Similarly, medial side 2110 and lateral side 2108 are intended to generally refer to the two sides of the component, rather than precisely dividing the component in half.

[0166] In some embodiments, the article-forming component 2100 can be used to facilitate the assembly of the article. In other embodiments, different base elements or solid forms can be used in the assembly process, most commonly including shoe lasts. Figure 21 In the middle, the first end portion 2004 is removably attached to the underside of the article forming member 2100 along the forefoot region 2112 and partly along the outer side 2108 of the midfoot region 2102. The first portion 2022 of the upper 2000 extends through the article forming member 2100 such that it completely covers the forefoot region 2106.

[0167] exist Figure 22 The image shows the upper 2000 as it extends further over the article forming member 2100. A second portion 2024 is placed on the area corresponding to the inner side 2110 of the article forming member 2100. A portion of the bottom edge 2012 of the upper 2000 is removably attached to the underside of the article forming member 2100 along the inner side 2110.

[0168] After this step Figure 23The illustration shows the upper 2000 wrapping around the heel area 2104. The third part 2026 has been placed along the area corresponding to the heel area 2104 of the article forming member 2100. A portion of the bottom edge 2012 of the upper 2000 is removably attached to the underside of the article forming member 2100 along the heel area 2104.

[0169] exist Figure 24 In the next step illustrated in the diagram, the upper 2000 is further wrapped, causing the fourth part 2028 to form a component 2100 around the article and be placed along the outer side 2108. When the fourth part 2028 encounters the first part 2022, the throat opening 2040 can be formed. Figure 24 The middle part is hidden behind the collar portion 2014. A portion of the second side 2032 of the collar portion 2014 may meet, connect to, or otherwise become associated with a portion of the first side 2030 of the collar portion 2014, covering the throat opening 2040. Similarly, a portion of the second end 2006 may meet, connect to, or otherwise become associated with a portion of the first end 2004 of the upper 2000. A portion of the bottom edge 2012 of the upper 2000 is removably attached to the underside of the article forming member 2100 along the outer side 2108 of the heel area 2104 and a portion of the midfoot area 2102.

[0170] Figure 25-27 The illustration shows the assembled shoe upper 2500 (including...). Figure 20 An embodiment of footwear article (“footwear”) 2512 (woven component 2002). When forming footwear article 2512, sole structure (“sole”) 2514 can be fixed along sole area 2124 to assembled upper 2500, and can extend between the wearer’s foot and the ground when footwear 2512 is worn. Sole 2514 can be... Figure 25-27 The implementation schemes differ. In some implementations, the sole 2514 may be a uniform, one-piece component. Alternatively, in some implementations, the sole 2514 may include multiple components, such as an outsole, a midsole, and / or an insole. Furthermore, the sole 2514 may include a ground-contact surface.

[0171] The assembled upper 2500 defines a cavity for receiving the wearer's foot. In other words, the assembled upper 2500 defines an inner surface that defines the cavity. When the wearer's foot is received within the cavity, the assembled upper 2500 at least partially surrounds and encloses the wearer's foot. The assembled upper 2500 may also include a collar 2516 that can surround the ankle region 2114. The collar 2516 may include openings configured to allow the wearer's foot to pass through during insertion into or removal from the cavity.

[0172] The assembled upper 2500 containing woven components may include various configurations of rib features, including variations in the direction, spacing, cords, size, and arrangement of mesh areas and / or tubular rib structures. In some embodiments, the rib features may form a pattern of stripes or lines through portions of the woven components that follow a primary direction. In other embodiments, the rib features may be oriented in one direction through a portion of the assembled upper 2500 and in another direction through different portions of the assembled upper 2500. The orientation of the rib features along different areas of the upper 2500 can be arranged to help provide improved structural reinforcement and resilience to the footwear 2512 in each area.

[0173] Figure 25-27 The possible directions of the ribbed feature along the assembled upper 2500 in footwear 2512 are depicted. It should be noted that in other embodiments, the ribbed feature may be... Figure 25-27 The implementation plans are oriented differently. In Figure 25 In the embodiment shown, the five zones of the assembled upper 2500 have been enlarged to illustrate the changes in orientation and the spacing between the tubular rib structure 1802 and the mesh area 1800.

[0174] In the first zone 2502, as the tubular rib structure 1802 and the mesh area 1800 extend from the heel area 2104 and move downwards and approximately diagonally along the outer side 2108 of the footwear 2512 toward the midfoot area 2102, the tubular rib structure 1802 and the mesh area 1800 are oriented at an angle. The widths of the tubular rib structure 1802 and the mesh area 1800 are approximately regular and approximately the same size.

[0175] In the second region 2504, as the tubular rib structure 1802 and the mesh region 1800 extend from the heel region 2104 and move downwards and approximately diagonally along the outer side 2108 toward the second end 2006, the tubular rib structure 1802 and the mesh region 1800 are oriented at an angle. In this case, although the widths of the tubular rib structure 1802 and the mesh region 1800 are generally regular, the mesh region 1800 is generally narrower than the mesh region of the first region 2502.

[0176] In the third zone 2506, if a viewer is viewing the footwear 2512 from above, the tubular rib structure 1802 and the mesh area 1800 extend forward and outward 2108 in a roughly diagonal manner as they extend along the forefoot area 2106 toward the forefoot area 2112. In this case, the mesh area 1800 includes two different widths. The mesh area 1800 of the first width 1804 is generally narrower than the mesh area 1800 of the second width 1810. Furthermore, the tubular rib structure 1802 widens in the region adjacent to the mesh area 1800 of the first width 1804. In other embodiments, the tubular rib structure 1802 may maintain a generally constant width, while the mesh area 1800 includes regions of varying widths. In some implementations, the tubular ribbed structure 1802 may vary in width in some areas of the assembled upper 2500, while the mesh area 1800 maintains a generally constant width in the same areas.

[0177] In the fourth zone 2508, if a viewer observes the footwear 2512 from above, as the tubular ribbed structure 1802 and the mesh area 1800 extend along the forefoot area 2106 towards the forefoot area 2112, they continue forward and outward towards the outer side 2108 in a roughly diagonal manner. In this case, although the widths of the tubular ribbed structure 1802 and the mesh area 1800 are roughly regular, the mesh area 1800 is generally narrower than the tubular ribbed structure 1802. Furthermore, it can be seen that the width of the tubular ribbed structure 1802 in the fourth zone 2508 is smaller than the width of the tubular ribbed structure 1802 in the first zone 2502.

[0178] In the fifth zone 2510, if a viewer is viewing the footwear 2512 from above, the tubular ribbed structure 1802 and the mesh area 1800 extend forward and outward towards the forefoot area 2112 along the forefoot area 2106. In this case, although the widths of the tubular ribbed structure 1802 and the mesh area 1800 are generally regular, the mesh area 1800 is narrow enough to be invisible to the viewer. In this case, the mesh area 1800 may comprise only one or two rows of mesh. Therefore, in some embodiments, the tubular ribbed structures 1802 may appear directly adjacent to each other.

[0179] In various embodiments, the arrangement of the rib features associated with the first zone 2502, second zone 2504, third zone 2506, fourth zone 2508, and fifth zone 2510 may include a specific direction that supports the footwear 2512 and provides it with resilience. For example, the first zone 2502 and the second zone 2504 together depict an embodiment of the tubular rib structure 1802 and the mesh region 1800 corresponding to the fourth portion 2028 of the woven component 2002. Thus, when the woven component 2002 is incorporated into the assembled upper 2500, the rib features included in the fourth portion 2028 may be referred to as conforming to a direction associated with a “fourth direction.” As used throughout this specification and claims, the term “fourth direction” refers to the arrangement of rib features in the assembled upper 2500 that are rearwardly and upwardly positioned relative to the position of the tubular rib structure arranged along the third boundary 2038 relative to the position of the tubular rib structure arranged along the second end 2006.

[0180] Furthermore, zones 2506, 2508, and 2510 together illustrate an embodiment of the tubular rib structure 1802 and mesh region 1800 corresponding to the first portion 2022 of the woven component 2002. Therefore, when the woven component 2002 is incorporated into the assembled upper 2500, the rib features included in the first portion 2022 may be described as conforming to a direction associated with a “first direction.” As used throughout this specification and claims, the term “first direction” refers to the direction along the first end 2004 (in the assembled upper 2500). Figure 25-27 The tubular ribbed structure (hidden behind the fourth section 2028 and the collar 2516) is arranged forward and more towards the outer side 2108 relative to the tubular ribbed structure arranged along the first boundary 2034. Furthermore, it can be seen that the first direction of the ribbed feature in the first section 2022 differs from the fourth direction of the ribbed feature in the fourth section 2028. Of course, other sections may be associated with other directions that are similar to or different from the first and / or fourth directions.

[0181] exist Figure 26 In the diagram, the four zones of the assembled upper 2500 have been magnified to illustrate the changes in orientation, the spacing of the tubular ribbed structure and the mesh area, and possible material differences. In the sixth zone 2600, the tubular ribbed structure 1802 and the mesh area 1800 extend from the forefoot zone 2112 toward the midfoot zone 2102, oriented such that the tubular ribbed structure 1802 and the mesh area 1800 extend along a curve relatively parallel to the periphery of the sole 2514 along the inner side 2110 in this zone. The widths of the tubular ribbed structure 1802 and the mesh area 1800 are generally regular and have approximately the same size.

[0182] In the seventh zone 2602, the tubular ribbed structure 1802 and the mesh area 1800 extend from the midfoot zone 2102 toward the heel zone 2104, oriented such that the tubular ribbed structure 1802 and the mesh area 1800 extend along a curve relatively parallel to the periphery of the sole 2514 along the inner side 2110 in this zone. In this case, although the width of the tubular ribbed structure 1802 and the mesh area 1800 is roughly regular, the mesh area 1800 is generally narrower than the mesh area 1800 in the sixth zone 2600.

[0183] In the eighth region 2604, the tubular rib structure 1802 and the mesh region 1800 extend rearwardly along the inner side 2110 of the heel region 2104 and are oriented in this region along a curve relatively parallel to the periphery of the sole 2514 along the inner side 2110. In this case, the mesh region 1800 includes two different widths. The mesh region 1800 having a first width 1804 is generally wider than the mesh region 1800 having a second width 1810. Furthermore, the tubular rib structure 1802 is wider in the region adjacent to the mesh region 1800 having the second width 1810. In other embodiments, the tubular rib structure 1802 may maintain a generally constant width, while the mesh region 1800 includes regions of varying width. In some embodiments, the tubular rib structure 1802 may vary in width in some regions of the assembled upper 2500, while the mesh region 1800 maintains a generally constant width in the same regions. In other embodiments, both the tubular ribbed structure 1802 and the mesh region 1800 may vary in width within the same region.

[0184] In various embodiments, the arrangement of the rib features associated with the sixth zone 2600, the seventh zone 2602, the eighth zone 2604, and the ninth zone 2606 may include a specific direction that supports the footwear 2512 and provides it with resilience. For example, the sixth zone 2600, the seventh zone 2602, and the eighth zone 2604 depict embodiments of tubular rib structures 1802 and mesh regions 1800 corresponding to the second portion 2024 of the woven component 2002. Thus, when the woven component 2002 is incorporated into the assembled upper 2500, the rib features included in the second portion 2024 may be referred to as conforming to a direction associated with a “second direction.” As used throughout this specification and claims, the term “second direction” refers to the arrangement of rib features in the assembled upper 2500 that are forward-positioned relative to the position of tubular rib structures arranged along the first boundary 2034 relative to the position of tubular rib structures arranged along the second boundary 2036.

[0185] In zone 9, 2606, an area of ​​the collar portion 2014 is enlarged to depict a possible embodiment of the knitted structure in this area. In some embodiments, the collar portion 2014 may include ribbed features. In other embodiments, the collar portion 2014 may include a knitted material without ribbed features. Figure 26 In one embodiment illustrated in the figure, the collar portion 2014 includes a mesh area. In some embodiments, the collar portion 2014 may facilitate securing the footwear 2512 to the wearer's ankle.

[0186] exist Figure 27 In the diagram, two areas of the assembled upper 2500 have been magnified to illustrate the changes in orientation and the spacing between the tubular ribbed structure and the mesh area, as well as possible material differences. In the tenth area 2700, the tubular ribbed structure 1802 and the mesh area 1800 extend from the inner side 2110 towards the outer side 2108, and are oriented along a curve relatively parallel to the periphery of the sole 2514 along the heel area 2104. In this case, the widths of the tubular ribbed structure 1802 and the mesh area 1800 are roughly regular, while the mesh area 1800 is narrower than the tubular ribbed structure 1802.

[0187] In zone 11 2702, an area of ​​the collar portion 2014 is enlarged to depict a possible embodiment of the woven structure in this area. In some embodiments, the collar portion 2014 may include multiple interlocking loops defining multiple rows and warps. That is, the woven elements may have the structure of a woven fabric with different textures and constructions. For example, in zone 11 2702, a woven mesh portion 2704 and a woven solid portion 2706 are present in the collar portion 2014.

[0188] In various embodiments, the arrangement of the ribbed features associated with the tenth region 2700 may include a specific direction that supports the footwear 2512 and provides it with resilience. For example, the tenth region 2700 depicts an embodiment of tubular ribbed structure 1802 and mesh area 1800 corresponding to the third portion 2026 of the woven component 2002. Thus, when the woven component 2002 is incorporated into the assembled upper 2500, the ribbed features included in the third portion 2026 may be described as conforming to a direction associated with a “third orientation.” As used throughout this specification and claims, the term third orientation refers to the arrangement of ribbed features in the assembled upper 2500 where the tubular ribbed structure arranged along the second boundary 2036 is positioned more towards the inner side 2110 than the tubular ribbed structure arranged along the third boundary 2038, and where the tubular ribbed structure is arranged along the heel area 2104 generally parallel to the periphery of the sole 2514.

[0189] The different orientations of the ribbed features in different areas of the footwear 2512 provide the wearer with enhanced support, stability, control, and durability. The arrangement of the tubular ribbed structure and mesh areas promotes better performance, flexibility, and suppleness. Specifically, because a portion of the ribbed feature extends over the forefoot area 2106 on the outer side 2108 from the periphery of the sole 2514 and toward the inner side 2110, the wearer experiences additional support, structural reinforcement, and cushioning as the foot moves from side to side. Lateral support is enhanced because the ribbed feature resists deformation along the outer side 2108, allowing the wearer to perform better when engaging in various activities such as lateral cutting movements. The specific orientation of the ribbed feature also provides better pronation control of the foot. This is partly due to the fact that the woven component 2002 included in the assembled upper 2500 has a greater tensile capacity along the lateral direction 104 than along the longitudinal direction 102, as previously discussed.

[0190] Furthermore, in embodiments where the woven component includes one or more tensile elements (e.g., tensile element 2018 of woven component 2002) arranged through the tubular rib structure, the tensile elements also provide support and tensile strength conforming to the direction of the tubular rib structure when arranged in that direction. Using this arrangement, the portion of woven component 2002 including tensile element 2018 can be configured to provide additional lateral support along the outer side 2108, allowing the wearer to perform better when engaging in various activities such as sharp lateral movements. Additionally, in some embodiments, the tensile element 2018 in a particular tubular rib structure of woven component 2002 selectively includes or lacks some degree of stretching or deformation in the desired portion of the finished footwear item.

[0191] The heel area 2104 is supported in a similar manner, with the ribbed features oriented parallel to the periphery of the sole 2514. As a result, greater stability and control for the wearer are provided during heel movement, because the stretching capacity in the longitudinal direction 102 in this area is limited relative to the stretching in the lateral direction 104. The wearer is also provided with a greater degree of flexibility. For example, the ribbed features arranged in the areas of the assembled upper 2500 associated with the flexion of the foot in the arch and ball areas are oriented in a manner that provides greater flexibility, allowing the wearer to experience better responsiveness and comfort during flexion movements. The overall structural reinforcement applied to the assembled upper 2500 helps provide both enhanced support and control, as well as greater stability during flexion.

[0192] It should be understood that, Figure 25-27The embodiments described herein are for illustrative purposes only and depict only one embodiment of the upper including woven components. In other embodiments, the shape, length, thickness, width, arrangement, orientation, and density of the rib features of the assembled upper 2500 may be varied.

[0193] Other items may also include the woven component 100. For example, the woven component 100 may be included in the straps or other parts of a garment article. In other embodiments, the woven component 100 may also be included in the straps used for bags or other containers. In some embodiments, the container article may include one or more features similar to a duffel bag. In other embodiments, the container article may include features similar to a backpack or other container. The ribbed feature may elastically deform to allow the strap to lengthen from the container body under load. In some embodiments, the ribbed feature may reduce cyclic load. Moreover, the ribbed feature may deform under compression, for example, to allow the strap to conform to the user's body and / or provide cushioning. Additional embodiments may include incorporating the woven component 100 into the garment article. It should be understood that the garment article can be any suitable type, including sports bras, shirts, headbands, socks, or other items. The use of garment articles containing the woven component 100 may allow the wearer to experience improvements in balance, comfort, grip, support, and other features.

[0194] It should also be understood that the type of woven component discussed herein can also be incorporated into other articles. For example, in some embodiments, woven component 100 may be included in a brimmed hat, a brimless hat, or a helmet. In some embodiments, woven component 100 may be a padding for a brimmed hat, a brimless hat, or a helmet. Thus, the resilience of woven component 100 may allow a brimmed hat, a brimless hat, or a helmet to help conform the article to the wearer's head. Woven component 100 may also provide cushioning for the wearer's head.

[0195] In summary, the woven component of this disclosure can be resilient and can deform under various types of loads. This resilience provides cushioning, for example, to make the article more comfortable to wear. This resilience also allows the article to stretch and return to its initial width. Therefore, in some embodiments, the woven component allows the article to conform to the wearer's body and / or reduce the load. Furthermore, the woven component can be manufactured and assembled efficiently.

[0196] Although various embodiments of this disclosure have been described, the description is intended to be exemplary and not limiting, and it will be apparent to those skilled in the art that many more embodiments and implementations are possible within the scope of this disclosure. Therefore, this disclosure is not limited except in view of the appended claims and their equivalents. Moreover, various modifications and variations may be made within the scope of the appended claims. As used in the claims, “any one of…” when referring to a preceding claim is intended to mean (i) any one claim, or (ii) any combination of two or more claims referenced.

Claims

1. A braided component, said braided component being formed of rope of one or more thermoplastic polymer materials, said braided component comprising: A first region, comprising a first tubular rib structure, a second tubular rib structure, and a mesh region located between the first tubular rib structure and the second tubular rib structure; and A second region, different from the first region, includes the first tubular threaded structure, the second tubular threaded structure, and the mesh region located between the first and second tubular threaded structures. The first region has a first characteristic, and the second region has a second characteristic different from the first characteristic. The first and second characteristics include at least one of stretch, width, resilience, body thickness, and orientation. Each of the first tubular rib structure and the second tubular rib structure includes a first bent portion and a second bent portion, the second bent portion being configured such that the tubular rib structure is convex on the rear surface of the braided component, and wherein the bending length of the first bent portion is greater than the bending length of the second bent portion.

2. The braided component according to claim 1, wherein, The first characteristic is a first degree of stretching, and the second characteristic is a second degree of stretching, which is different from the first degree of stretching.

3. The braided component according to claim 1, wherein, The first characteristic is a first width, and the second characteristic is a second width, which is different from the first width.

4. The braided component according to claim 1, wherein, The first region is configured to move from a neutral position to an extended position in response to a force applied to the braided component.

5. The braided component according to claim 4, wherein, The mesh region of the first region exhibits greater stretch than the first tubular rib structure and the second tubular rib structure of the first region.

6. The braided component according to claim 1, wherein, The first region is configured to move from an extended position to a neutral position in response to a force removed from the braided component.

7. The braided component according to claim 1, wherein, The width of the mesh region in the first region is greater than the width of the mesh region in the second region.

8. An article comprising a woven component, the article comprising: A mesh region comprising a first plurality of transverse rows formed of ropes made of one or more thermoplastic polymer materials; and A tubular structure, positioned adjacent to the mesh region, the tubular structure comprising a second plurality of transverse rows, wherein: The mesh region and the first region of the tubular structure have a first characteristic. The mesh region and the second region of the tubular structure have a second characteristic different from the first characteristic, wherein the second region is different from the first region, and wherein the first characteristic and the second characteristic include at least one of stretch, width, recovery, body thickness, and orientation. The tubular structure includes a first curved portion and a second curved portion, the second curved portion being configured such that the tubular structure is convex on the rear surface of the article, wherein the bending length of the first curved portion is greater than the bending length of the second curved portion.

9. The article according to claim 8, wherein, The first characteristic is a first degree of stretching, and the second characteristic is a second degree of stretching, which is different from the first degree of stretching.

10. The article according to claim 8, wherein, The first characteristic is a first width, and the second characteristic is a second width, which is different from the first width.

11. The article according to claim 8, wherein, The first region is configured to move from a neutral position to an extended position in response to a force applied to the article.

12. The article according to claim 11, wherein, The mesh region of the first region exhibits greater stretching than the tubular structure of the first region.

13. The article according to claim 8, wherein, The first region is configured to move from an extended position to a neutral position in response to a force removing the article.

14. The article according to claim 8, wherein, The width of the mesh region in the first region is greater than the width of the mesh region in the second region.

15. A method for manufacturing a braided component, comprising: The first plurality of rows are woven to define the mesh area of ​​the woven component, the first plurality of rows comprising ropes of one or more thermoplastic polymer materials; and A second plurality of rows are woven to define a tubular structure adjacent to the mesh region of the woven component, the second plurality of rows comprising ropes of one or more thermoplastic polymer materials, wherein the mesh region and the tubular structure comprise a first region and a second region different from the first region; The tubular structure includes a first curved portion and a second curved portion, the second curved portion being configured such that the tubular structure is convex on the rear surface of the braided component, and wherein the bending length of the first curved portion is greater than the bending length of the second curved portion.

16. The method of manufacturing a braided component according to claim 15, wherein, The woven component can be shaped to return to its initial, neutral shape after stretching.

17. The method of manufacturing a braided component according to claim 15, wherein, The woven components can be shaped and / or processed so that different parts include different capabilities for stretching and recovery.

18. The method of manufacturing a braided component according to claim 15, wherein, The woven component remains in a neutral configuration due to the different treatments of the materials forming the woven component.

19. The method of manufacturing a braided component according to claim 18, wherein, The treatment includes chemical processing, application of heat, or alteration of the manufacturing or materials.

20. The method for manufacturing a braided component according to claim 15, wherein, One or more of the width characteristics and stretch characteristics differ between the first region and the second region.

21. An article comprising a woven component, the article comprising: A plurality of mesh regions, including at least a first mesh region and a second mesh region, wherein the plurality of mesh regions are configured to move between a neutral position and an extended position in response to a force applied to the article, and wherein the plurality of mesh regions are biased toward the neutral position; A first curved portion having a first edge and a second edge, the first edge adjacent to a first mesh region and the second edge adjacent to a second mesh region, wherein the first curved portion is configured to move from a non-stretched position to a stretched position in response to a force applied to the article, the non-stretched position corresponding to the neutral position of the plurality of mesh regions and the stretched position corresponding to the extended position of the plurality of mesh regions; and A second curved portion, configured such that the second curved portion is convex on the rear surface of the article, wherein the bending length of the first curved portion is greater than the bending length of the second curved portion.

22. The article according to claim 21, wherein, The first curved portion is at least partially formed by the first yarn.

23. The article according to claim 21, wherein, The first curved portion and the second curved portion are attached together to define a tube forming a tubular ribbed structure.

24. The article according to claim 23, wherein, The second curved portion is attached to the first curved portion at the first edge and the second edge.

25. The article according to claim 23, wherein, The first curved portion is formed by a first number of rows, wherein the second curved portion is formed by a second number of rows, and wherein the first number of rows is greater than the second number of rows.

26. The article of claim 23, further comprising: The first midpoint of the first curved portion; and The second midpoint of the second curved portion, Wherein, when the first bent portion is located in the unstretched position, the first midpoint and the second midpoint are separated by a first distance. Wherein, when the first bent portion is located at the stretched position, the first midpoint and the second midpoint are separated by a second distance, and Wherein, the first distance is greater than the second distance.

27. The article according to claim 23, wherein, The second bending portion is configured to move from a non-stretched position to a stretched position in response to a force applied to the article.

28. The article according to claim 21, wherein, The first curved portion includes a first width and a second width, wherein the first width is greater than the second width.

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