Shaping device and shaping method

Abstract

The present application provides a shaping device for shaping a target product, comprising a bearing assembly and an upper pressing die set, a lower pressing die set, a lifting assembly and a scanning assembly arranged on the bearing assembly, wherein the lifting assembly is used to bear and control the lifting of the target product, the scanning assembly is used to scan the surface of the target product to determine the data to be shaped of the target product, and the upper pressing die set and the lower pressing die set are located on both sides of the bearing assembly, and are used to shape the front and back sides of the target product according to the data to be shaped. The present invention also provides a shaping method. Through the present application, the front and back sides of the target product can be shaped to improve the shaping effect.

Description

Technical Field

[0001] The present application relates to the technical field of product shaping, and in particular to a shaping device and a shaping processing method. Background Art

[0002] At present, there are slight deformations in the incoming products. Before detecting their key dimensions, the surface of the incoming products needs to be shaped. The existing shaping devices mainly flatten the entire surface of the product, but cannot finely shape the slight deformations of the incoming products, which affects the flatness of the surface of the incoming products. Summary of the invention

[0003] In view of this, it is necessary to propose a shaping device and a shaping method, which can perform shaping on the front and back sides of the target product and improve the shaping effect.

[0004] A first aspect of the present application provides a shaping device for shaping a target product, comprising a carrying component and an upper pressure die group, a lower pressure die group, a lifting component and a scanning component arranged on the carrying component, the lifting component being used to carry and control the lifting and lowering of the target product, the scanning component being used to scan the surface of the target product to determine the data to be shaped of the target product, the upper pressure die group and the lower pressure die group being located on both sides of the carrying component, and being used to shape the front and back sides of the target product according to the data to be shaped.

[0005] Furthermore, in the above-mentioned shaping device provided in the embodiment of the present application, the supporting assembly includes a supporting plate, a first supporting column arranged on the surface of the supporting plate, and a second supporting column connected to the first supporting column, the lifting assembly and the scanning assembly are arranged on the supporting plate, and the second supporting column is respectively connected to the upper pressing die group and the lower pressing die group.

[0006] Furthermore, in the above-mentioned shaping device provided in the embodiment of the present application, the upper pressure mold group includes an upper pressure rod assembly and a first movable assembly, the first movable assembly is arranged on the second support column, the first movable assembly is connected to the upper pressure rod assembly, and the movement of the upper pressure rod assembly is controlled by the first movable assembly.

[0007] Furthermore, in the above-mentioned shaping device provided in the embodiment of the present application, the first moving assembly includes a first linear rail, a second linear rail and a first power member, the first linear rail is arranged on the second support column and extends along the length direction of the second support column, the second linear rail is arranged on the first linear rail along a length direction perpendicular to the second support column, the second linear rail is connected to the upper pressure rod assembly, and the first linear rail is controlled by the first power member to drive the second linear rail to move along the length extension direction of the second support column to move the upper pressure rod assembly to different positions of the target product; the second linear rail is controlled by the first power member to drive the upper pressure rod assembly to move along the length direction perpendicular to the second support column to control the upper pressure rod assembly to shape the target product.

[0008] Furthermore, in the above-mentioned shaping device provided in the embodiment of the present application, the upper pressure rod assembly includes a first upper pressure rod portion and a second upper pressure rod portion, one end of the first upper pressure rod portion is connected to the second linear rail, and the other end is connected to the second upper pressure rod portion, and the second upper pressure rod portion is used to apply pressure to the target product under the action of the first upper pressure rod portion.

[0009] Furthermore, in the above-mentioned shaping device provided in the embodiment of the present application, the lifting assembly includes a sliding cylinder and a limiting portion, the sliding cylinder is arranged on the surface of the supporting plate, and is used to control the lifting and lowering of the target product, and the limiting portion is arranged on the sliding cylinder, and the limiting portion is used to fix the target product.

[0010] Furthermore, in the above-mentioned shaping device provided in an embodiment of the present application, the scanning component includes a support frame, a fifth linear rail and a scanner, the fifth linear rail is arranged on the supporting plate along the length extension direction of the second support column, the support frame is connected to the fifth linear rail, and the scanner is arranged on the support frame for scanning the surface of the target product when the support frame moves along the fifth linear rail.

[0011] A second aspect of the embodiment of the present application further provides a method for shaping a target product using any one of the shaping devices described above, the shaping method comprising:

[0012] When a shaping processing instruction is received, the target product is scanned by the scanning component and the data to be shaped of the target product is determined, wherein the data to be shaped includes the position to be shaped, the product deformation direction and the product deformation degree;

[0013] Controlling the scanning assembly to reset, and adjusting the lifting assembly to a preset height;

[0014] Determine the support position and pressure position of the target product according to the data to be shaped;

[0015] Controlling the upper pressing die set and the lower pressing die set to move to the support position and the pressure position and perform pressing processing on the target product;

[0016] When the pressing process is completed, the target product is re-scanned by the scanning component to detect whether the shaping effect of the target product meets the preset shaping requirements;

[0017] When the detection result shows that the shaping effect of the target product meets the preset shaping requirements, it is determined that the shaping process is completed.

[0018] Further, in the above-mentioned shaping processing method provided in the embodiment of the present application, controlling the upper pressing die set and the lower pressing die set to move to the supporting position and the pressure position includes:

[0019] Determine a target pressure rod assembly according to the deformation direction of the product, wherein the target pressure rod assembly is composed of an upper pressure rod assembly and a lower pressure rod assembly, and the number of the target pressure rod assemblies is at least 3;

[0020] Determining the displacement value of the target pressure rod assembly according to the position to be shaped;

[0021] The target pressure rod assembly is controlled to move the displacement value to the support position and the pressure position.

[0022] Further, in the above-mentioned shaping processing method provided in the embodiment of the present application, rescanning the target product by the scanning component includes:

[0023] Determining the position of the target product to be shaped;

[0024] By controlling the scanning component to move to the position to be shaped;

[0025] The scanning component is called to scan the target product at the position to be shaped.

[0026] The embodiments of the present application provide a shaping device and a shaping method. By setting an upper pressure mold group at the upper end of the target product and a lower pressure mold group at the lower end of the target product, the front and back sides of the target product can be shaped. In addition, for different support positions and pressure positions of the target product, the present application can arbitrarily adjust the positions of the upper pressure mold group and the lower pressure mold group, and has good adjustability, thereby improving the shaping effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of a shaping device provided in one embodiment of the present application.

[0028] Figure 2 It is a schematic diagram of a disassembled structure of a shaping device provided in one embodiment of the present application.

[0029] Figure 3 This is another schematic diagram of the disassembled structure of the shaping device provided in one embodiment of the present application.

[0030] Figure 4 This is another schematic diagram of the disassembled structure of the shaping device provided in one embodiment of the present application.

[0031] Figure 5 It is a structural schematic diagram of an upper pressing module provided in one embodiment of the present application.

[0032] Figure 6 It is a structural schematic diagram of a lifting assembly provided in one embodiment of the present application.

[0033] Figure 7 It is a schematic diagram of the structure of a scanning component provided in one embodiment of the present application.

[0034] Figure 8 It is a flow chart of a shaping processing method provided in one embodiment of the present application.

[0035] The following specific implementation manner will further illustrate the present invention in conjunction with the above-mentioned drawings.

[0036] Main component symbols

[0037] Plastic device 100 Load bearing components 10 Loading plate 11 First support column 12 Second support column 13 Upper pressing die set 20 Upper pressure rod assembly 21 The first upper pressure rod 211 Second upper pressure rod 212 First moving component 22 First Line Rail 221 Second line rail 222 The first power piece 223 Press down the die set 30 Lower lever assembly 31 The first push rod 311 Second push rod 312 Second mobile component 32 The third track 321 Fourth Line Track 322 Second power element 323 Lifting components 40 Slide cylinder 41 Limiting part 42 Scanning Components 50 Support frame 51 Fifth track 52 scanner 53 The third power piece 54 frame 60 DETAILED DESCRIPTION

[0038] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0039] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. The embodiments described are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0041] A first aspect of the present application provides a shaping device for shaping a target product, comprising a carrying component and an upper pressure die group, a lower pressure die group, a lifting component and a scanning component arranged on the carrying component, the lifting component being used to carry and control the lifting and lowering of the target product, the scanning component being used to scan the surface of the target product to determine the data to be shaped of the target product, the upper pressure die group and the lower pressure die group being located on both sides of the carrying component, and being used to shape the front and back sides of the target product according to the data to be shaped.

[0042] A shaping device provided in an embodiment of the present application can shape the front and back sides of a target product by setting an upper pressure mold group at the upper end of the target product and a lower pressure mold group at the lower end of the target product; in addition, for different support positions and pressure positions of the target product, the present application can arbitrarily adjust the positions of the upper pressure mold group and the lower pressure mold group, and has good adjustability, thereby improving the shaping effect.

[0043] Some implementation methods of the present application are described in detail below in conjunction with the accompanying drawings.

[0044] Please also read Figures 1 to 4 , an embodiment of the present application provides a shaping device 100 for shaping a target product. The shaping device 100 includes a bearing assembly 10 and an upper pressure die set 20, a lower pressure die set 30, a lifting assembly 40 and a scanning assembly 50 arranged on the bearing assembly 10, the lifting assembly 40 is used to carry and control the lifting of the target product, the scanning assembly 50 is used to scan the surface of the target product to determine the data to be shaped of the target product, the upper pressure die set 20 and the lower pressure die set 30 are located on both sides of the bearing assembly, and are used to shape the front and back sides of the target product according to the data to be shaped. In one embodiment, the target product may be a metal shell of a notebook. It is understandable that the target product may also be the shell of other products, such as a mobile phone, a pad, etc.

[0045] In one embodiment, the shaping device 100 further includes a frame 60 , and the frame 60 is used to support the supporting assembly 10 .

[0046] The bearing assembly 10 includes a bearing plate 11, a first supporting column 12 disposed on the surface of the bearing plate 11, and a second supporting column 13 connected to the first supporting column 12. The lifting assembly 40 and the scanning assembly 50 are disposed on the bearing plate 11, and the second supporting column 13 is respectively connected to the upper pressing die set 20 and the lower pressing die set 30. The middle of the bearing plate 11 is a hollow structure for the lower pressing die set 30 to pass through, and then realize the shaping process of the target product together with the upper pressing die set 20. In one embodiment, on one side of the bearing plate 11, there are two first supporting columns 12 and one second supporting column 13, and the two first supporting columns 12 are relatively disposed on the bearing plate 11, and the two ends of the second supporting column 13 are respectively connected to the ends of the two first supporting columns 12 away from the bearing plate 11; on the other side of the bearing plate 11, the first supporting column 12 is not disposed, and there is one second supporting column 13, and the second supporting column 13 is vertically disposed on the bearing plate 11. It can be understood that the second support columns 13 located on both sides of the carrier plate 11 are respectively connected to the upper pressing die set 20 and the lower pressing die set 30, so as to realize shaping of the front and back surfaces of the target product.

[0047] See also Figure 5 The upper pressing die assembly 20 includes an upper pressing rod assembly 21 and a first moving assembly 22 . The upper pressing rod assembly 21 is connected to the first moving assembly 22 , and the movement of the upper pressing rod assembly 21 is controlled by the first moving assembly 22 .

[0048] The first moving assembly 22 includes a first linear rail 221, a second linear rail 222 and a first power member 223. The first linear rail 221 is arranged on the second support column 13 and extends along the length of the second support column 13. The second linear rail 222 is arranged on the first linear rail 221 along a length direction perpendicular to the second support column 13. The upper pressure rod assembly 21 is connected to the second linear rail 222. The first power member 223 controls the first linear rail 221 to drive the second linear rail 222 to move along the length direction of the second support column 13, so as to move the upper pressure rod assembly 21 to different positions of the target product; the first power member 223 controls the second linear rail 222 to drive the upper pressure rod assembly 21 to move along the length direction perpendicular to the second support column 13, so as to control the upper pressure rod assembly 21 to shape the target product. In one embodiment, the first power member 223 can be a motor, a cylinder, etc.

[0049] The number of the upper pressing rod assemblies 21 is at least 2. In one embodiment, the number of the upper pressing rod assemblies 21 is 2. The upper pressing rod assembly 21 includes a first upper pressing rod portion 211 and a second upper pressing rod portion 212. One end of the first upper pressing rod portion 211 is connected to the second linear rail 222, and the other end is connected to the second upper pressing rod portion 212, and the second upper pressing rod portion 212 is used to apply pressure to the target product under the action of the first upper pressing rod portion 211. In one embodiment, the shape of the first upper pressing rod portion 211 generally includes an "I"-shaped column or an "L"-shaped column. The shape of the second upper pressing rod portion 212 is generally a semi-cylinder. The second upper pressing rod portion 212 is a structure that is retractable in the length direction. Specifically, the second upper pressing rod portion 212 can be retracted to an optimal length according to the width information of the target product. By setting the second upper pressing rod portion 212 as a retractable structure, the corresponding length can be retracted for products with different width information, thereby improving the adaptability of the shaping device 100.

[0050] The pressing die assembly 30 includes a pressing rod assembly 31 and a second moving assembly 32 . The pressing rod assembly 31 is connected to the second moving assembly 32 , and the movement of the pressing rod assembly 31 is controlled by the second moving assembly 32 .

[0051] The second moving assembly 32 includes a third linear rail 321, a fourth linear rail 322 and a second power member 323. The third linear rail 321 is arranged on the second support column 13 and extends along the length of the second support column 13. The fourth linear rail 322 is arranged on the third linear rail 321 along a length direction perpendicular to the second support column 13. The lower pressure rod assembly 31 is connected to the fourth linear rail 322. The third linear rail 321 is controlled by the second power member 323 to drive the fourth linear rail 322 to move along the length extension direction of the second support column 13, so as to move the lower pressure rod assembly 31 to different positions of the target product; the fourth linear rail 322 is controlled by the second power member 323 to drive the lower pressure rod assembly 31 to move along the length direction perpendicular to the second support column 13, so as to control the lower pressure rod assembly 31 to shape the target product. In one embodiment, the second power member 323 can be a motor, a cylinder, etc.

[0052] The number of the push rod assemblies 31 is at least 2. In one embodiment, the number of the push rod assemblies 31 is 2. The push rod assembly 31 includes a first push rod portion 311 and a second push rod portion 312. One end of the first push rod portion 311 is connected to the fourth linear rail 322, and the other end is connected to the second push rod portion 312. The second push rod portion 312 is used to apply pressure to the target product under the action of the first push rod portion 311. In one embodiment, the shape of the first push rod portion 311 generally includes an "I"-shaped column or an "L"-shaped column. The shape of the second push rod portion 312 is generally a semi-cylinder. The second push rod portion 312 is a structure that is retractable in the length direction. Specifically, the second push rod portion 312 can be retracted to an optimal length according to the width information of the target product. By setting the second push rod portion 312 as a retractable structure, the corresponding length can be retracted for products with different width information, thereby improving the adaptability of the shaping device 100.

[0053] By setting the upper pressing die set 20 and the lower pressing die set 30, the upper pressing die set 20 and the lower pressing die set 30 can jointly perform shaping processing on the target product, and can perform shaping processing on each position of the front and back sides of the target product, thereby improving the shaping effect of the target product.

[0054] See also Figure 6 The lifting assembly 40 includes a slide cylinder 41 and a limiter 42. The slide cylinder 41 is disposed on the upper surface of the carrier plate 11. The slide cylinder 41 can perform lifting operations on the carrier plate 11. The limiter 42 is disposed on the slide cylinder 41. The limiter 42 can be an "L"-shaped column. The limiter 42 is used to fix the target product. When the target product is placed on the limiter 42, the slide cylinder 41 controls the lifting of the target product, which facilitates the upper pressing die set 20 and the lower pressing die set 30 to perform shaping processing on the target product, thereby improving the shaping processing efficiency.

[0055] See also Figure 7, the scanning assembly 50 includes a support frame 51, a fifth linear rail 52, a plurality of scanners 53 and a third power member 54. The number of the fifth linear rail 52 can be 1 or 2. Taking the number of the fifth linear rail 52 as 1 as an example, the fifth linear rail 52 is arranged on the bearing plate 11 along the length extension direction of the second support column 13, and is used to carry and control the movement of the support frame 51. The support frame 51 is provided with a plurality of scanners 53, and the scanners 53 are used to scan the surface of the target product. Specifically, the scanners 53 can be used to scan the position to be shaped, the product deformation direction and the product deformation degree of the surface of the target product. The height of the support frame 51 is higher than the height of the lifting assembly 40 to lift the target product, so that when the fifth linear rail 52 controls the support frame 51 to move along the length extension direction of the second support column 13, the scanner 53 can scan the surface of the target product. In one embodiment, the scanner 53 can be a point laser, and the number of the scanners 53 is 4.

[0056] In at least one embodiment of the present application, the support frame 51 is retractable. For example, a retractable device is provided on the support frame 51, and the retractable device is used to control the stretching and shortening of the support frame 51. By controlling the stretching and shortening of the support frame 51, it can meet the needs of products with different width information, thereby improving the adaptability of the shaping device 100. In another embodiment, an object scanner is also provided on the side of the support frame 51, and the object scanner is used to scan and determine the target product. When the third power member 54 controls the fifth linear rail 52 to drive the support frame 51 to move, when the object scanner scans the target product, the scanner 53 is turned on. In other embodiments, a distance meter is provided on the side of the support frame 51, and the distance meter is used to determine the moving distance of the support frame 51. When the third power member 54 controls the fifth linear rail 52 to drive the support frame 51 to move, when the distance meter determines that the support frame 51 moves a preset distance, the scanner 53 is turned on. The above solution can improve the accuracy of shaping processing by controlling the scanner 53 to start scanning after reaching the position of the target product, thereby avoiding the problem of inaccurate surface data caused by scanning the surface of irrelevant objects.

[0057] In another embodiment of the present application, when the number of the fifth linear rails 52 is 2, the two fifth linear rails 52 are relatively arranged on the carrying plate 11 along the length extension direction of the second support column 13, and are used to carry and control the movement of the support frame 51. The position of the fifth linear rail 52 is movable, and the fifth linear rail 52 can be moved on the surface of the carrying plate 11 along the length extension direction perpendicular to the second support column 13. By moving the fifth linear rail 52, it can meet the products with different width information, and improve the adaptability of the shaping device 100. Exemplarily, the fifth linear rail 52 is connected to the surface of the carrying plate 11 by a buckle, and the lower surface of the fifth linear rail 52 is provided with a plurality of protrusions and / or through holes, and the surface of the carrying plate 11 is provided with a plurality of through holes and / or protrusions adapted to the fifth linear rail 52 (not shown in the figure). By arranging through holes and / or protrusions on the surface of the carrying plate 11, the movable fifth linear rail 52 can be fixed at any position, and the adaptability of product shaping is improved. In other embodiments, the fifth linear rail 52 and the supporting plate 11 may also be movably connected in other ways, which are not limited here.

[0058] The shaping device 100 provided in the present application can shape the front and back sides of the target product by setting an upper pressure mold group 20 at the upper end of the target product and a lower pressure mold group 30 at the lower end of the target product; in addition, for different support positions and pressure positions of the target product, the present application can arbitrarily adjust the positions of the upper pressure mold group 20 and the lower pressure mold group 30, and has good adjustability, thereby improving the shaping effect.

[0059] See also Figure 8 , Figure 8 1 is a flow chart of a shaping method provided by an embodiment of the present invention. The shaping method can utilize the shaping device 100 to shape the target product. The shaping method can include the following steps:

[0060] S81. When a shaping processing instruction is received, the target product is scanned by the scanning component and the data to be shaped of the target product is determined, wherein the data to be shaped includes a position to be shaped, a product deformation direction and a product deformation degree.

[0061] In at least one embodiment of the present application, when the shaping device 100 is in the initial state, the slide cylinder and the limiter of the lifting assembly are placed on the surface of the carrier plate 11. The target product is placed on the slide cylinder and fixed in position by the limiter.

[0062] After the target product is placed in the limiting portion, a shaping processing instruction is issued to perform shaping processing. The shaping processing instruction can be issued by the tester through touch control, voice control, etc. The shaping processing instruction can also be automatically issued after detecting that the target product is placed in the limiting portion. For example, a pressure sensor is provided on the limiting portion, and the placement time of the target product can be sensed by the pressure sensor. By detecting whether the placement time exceeds a preset time threshold, and when the detection result is that the placement time exceeds the preset time threshold, a shaping processing instruction is issued. The preset time threshold is pre-set, for example, the preset time threshold is 10 seconds.

[0063] In at least one embodiment of the present application, when a shaping processing instruction is received, the target product is scanned by the scanning component and the data to be shaped of the target product is determined, and the data to be shaped includes the position to be shaped, the product deformation direction and the product deformation degree. Exemplarily, the third power member controls the support frame to move along the direction of the fifth linear track, thereby controlling the movement of the scanner. In one embodiment, while the third power member controls the movement of the support frame, the scanner is turned on. The surface data of the target product is recorded by the scanner, and the surface data is processed to determine the position to be shaped, the product deformation direction and the product deformation degree of the target product. In another embodiment, an object scanner is provided on the side of the support frame, and the object scanner is used to scan and determine the target product. When the third power member controls the movement of the support frame, when the object scanner scans the target product, the scanner is turned on. In other embodiments, a distance meter is provided on the side of the support frame, and the distance meter is used to determine the moving distance of the support frame. When the third power member controls the movement of the support frame, when the distance meter determines that the support frame moves a preset distance, the scanner is turned on. The above solution can improve the accuracy of shaping processing by controlling the scanner to start scanning after reaching the position of the target product, thereby avoiding the problem of inaccurate surface data caused by scanning the surface of irrelevant objects.

[0064] In at least one embodiment of the present application, before scanning the target product by the scanning component, the method also includes: determining width information of the target product; detecting whether the width of the support frame exceeds the width information; when the detection result is that the width information of the support frame does not exceed the width information, stretching the width of the support frame by a telescopic device until the condition is met.

[0065] S82, controlling the scanning assembly to reset, and adjusting the lifting device to rise to a preset height.

[0066] In at least one embodiment of the present application, after the scanning component scans the target product and determines the data to be shaped of the target product, the scanning component is reset and the lifting component is adjusted to rise to a preset height, so that the upper pressing die set 20 and the lower pressing die set 30 can perform shaping processing on the target product. The preset height is a pre-set height.

[0067] S83, determining the support position and pressure position of the target product according to the data to be shaped.

[0068] In at least one embodiment of the present application, the data to be shaped includes a position to be shaped, a product deformation direction, and a product deformation degree, and the support position and pressure position of the target product can be determined according to the position to be shaped and the product deformation direction. For example, the position to be shaped and the product deformation direction can be input into a pre-trained neural network model for testing, and the support position and pressure position of the target product can be obtained.

[0069] S84, controlling the upper pressing die set and the lower pressing die set to move to the support position and the pressure position and perform pressing processing on the target product.

[0070] In at least one embodiment of the present application, the control of the upper pressing die set and the lower pressing die set to move to the support position and the pressure position includes: determining a target pressure rod assembly according to the deformation direction of the product, the target pressure rod assembly being composed of an upper pressure rod assembly and a lower pressure rod assembly, and the number of the target pressure rod assemblies is at least 3; determining a displacement value of the target pressure rod assembly according to the position to be shaped; and controlling the target pressure rod assembly to move the displacement value to the support position and the pressure position. Wherein, when the target pressure rod assembly is in the support position, it is used to support the target product during the pressing process; when the target pressure rod assembly is in the pressure position, it is used to perform a pressing process on the deformation of the position. The present application controls the translation and lifting of the upper pressure rod assembly and the lower pressure rod assembly through a power part, so that the target product is clamped by three of the target pressure rod assemblies, and pressure is applied according to the deformation direction and degree of the product for a shaping process.

[0071] Exemplarily, when the deformation direction of the product is perpendicular to the surface of the bearing plate and pointing downward, it is determined that the target pressure rod assemblies are three, namely, two upper pressure rod assemblies on the upper surface of the bearing plate and one lower pressure rod assembly on the lower surface of the bearing plate. Among them, the two upper pressure rod assemblies on the upper surface of the bearing plate are placed in the support position, and the one lower pressure rod assembly on the lower surface of the bearing plate is placed in the pressure position. When the deformation direction of the product is perpendicular to the surface of the bearing plate and pointing upward, it is determined that the target pressure rod assemblies are three, namely, one upper pressure rod assembly on the upper surface of the bearing plate and two lower pressure rod assemblies on the lower surface of the bearing plate. Among them, one upper pressure rod assembly on the upper surface of the bearing plate is placed in the support position, and two lower pressure rod assemblies on the lower surface of the bearing plate are placed in the pressure position. The support position and pressure position of the target product can be adjusted at will by four pressure rod assemblies, which has good adjustability, the product is evenly stressed, and the shaping effect of the product can be guaranteed.

[0072] In at least one embodiment of the present application, determining the displacement value of the target pressure rod assembly based on the position to be shaped includes: determining the initial position of the target pressure rod assembly and the position to be shaped; calculating the difference between the position to be shaped and the initial position, and determining the difference as the displacement value of the target pressure rod assembly.

[0073] In at least one embodiment of the present application, after the upper pressing module and the lower pressing module are controlled to move to the support position and the pressure position, the method includes: determining the target pressure value required for the pressure position according to the degree of deformation of the product, and controlling the target pressure rod assembly to output the target pressure value to press the target product. It is understandable that the target product has different degrees of deformation, and the corresponding target pressure values ​​are different. By setting the optimal pressure value for the degree of deformation of the product, the problem of incomplete shaping of the product due to insufficient pressure value or excessive shaping of the product due to excessive pressure value can be avoided, and the accuracy of product shaping can be improved.

[0074] S85. After the lamination process is completed, the target product is re-scanned by the scanning component to detect whether the shaping effect of the target product meets the preset shaping requirements. When the detection result is that the shaping effect of the target product meets the preset shaping requirements, step S86 is executed.

[0075] In at least one embodiment of the present application, the rescanning of the target product by the scanning component includes: determining the position of the target product to be shaped; controlling the scanning component to move to the position to be shaped; and calling the scanning component to scan the target product at the position to be shaped. Calling the scanning component to directly rescan the target product at the position to be shaped avoids scanning other product positions that are not deformed, which can improve the scanning efficiency and then improve the shaping efficiency of the target product.

[0076] When the detection result shows that the shaping effect of the target product does not meet the preset shaping requirements, repeat the above steps to continue shaping the target product until the preset shaping requirements are met, wherein the preset shaping requirements are pre-set indicators that enable the target product to meet the usage requirements.

[0077] S86: Determine that the shaping process is completed.

[0078] In at least one embodiment of the present application, when the detection result shows that the shaping effect of the target product meets the preset shaping requirement, it is determined that the shaping process is completed. By setting shaping effect feedback, the shaping quality of the target product can be guaranteed.

[0079] The shaping method provided in the present application can perform shaping on the front and back sides of the target product by setting an upper pressing die set 20 at the upper end of the target product and a lower pressing die set 30 at the lower end of the target product; in addition, for different support positions and pressure positions of the target product, the present application can arbitrarily adjust the positions of the upper pressing die set 20 and the lower pressing die set 30, and has good adjustability, thereby improving the shaping effect.

[0080] The above description is only an optimized specific implementation of the present invention, but it cannot be limited to this implementation in actual application. For ordinary technicians in this field, other variations and changes made according to the technical concept of the present invention should all fall within the protection scope of the present invention.

Claims

1. A shaping device for shaping a target product, characterized in that: The invention comprises a bearing assembly and an upper pressing die set, a lower pressing die set, a lifting assembly and a scanning assembly arranged on the bearing assembly, the lifting assembly comprises a slide cylinder and a limit part, the slide cylinder is arranged on the surface of the bearing assembly and is used to control the lifting of the target product, the limit part is arranged on the slide cylinder, the limit part is used to fix the target product, the lifting assembly is used to carry and control the lifting of the target product, the scanning assembly comprises a support frame, a fifth linear rail and a scanner, the fifth linear rail is arranged on the bearing assembly, the support frame is connected to the fifth linear rail, the scanner is arranged On the support frame, it is used to scan the surface of the target product when the support frame moves along the fifth linear rail, the scanning component is used to scan the surface of the target product to determine the data to be shaped of the target product, the upper pressing module and the lower pressing module are located on both sides of the bearing component, and are used to shape the front and back surfaces of the target product according to the data to be shaped; the support frame is retractable, and a distance meter is provided on the side of the support frame, and the distance meter is used to determine the moving distance of the support frame, and when the distance meter determines that the support frame moves a preset distance, the scanner is turned on.

2. The shaping device according to claim 1, characterized in that: The supporting assembly includes a supporting plate, a first supporting column arranged on the surface of the supporting plate, and a second supporting column connected to the first supporting column. The lifting assembly and the scanning assembly are arranged on the supporting plate, and the second supporting column is respectively connected to the upper pressing mold group and the lower pressing mold group.

3. The shaping device according to claim 2, characterized in that: The upper pressure clamping die set includes an upper pressure rod assembly and a first movable assembly. The first movable assembly is arranged on the second support column. The first movable assembly is connected to the upper pressure rod assembly. The movement of the upper pressure rod assembly is controlled by the first movable assembly.

4. The shaping device according to claim 3, characterized in that: The first moving assembly includes a first linear rail, a second linear rail and a first power member. The first linear rail is arranged on the second support column and extends along the length direction of the second support column. The second linear rail is arranged on the first linear rail along a length direction perpendicular to the second support column. The second linear rail is connected to the upper pressure rod assembly. The first power member controls the first linear rail to drive the second linear rail to move along the length direction of the second support column to move the upper pressure rod assembly to different positions of the target product. The first power member controls the second linear rail to drive the upper pressure rod assembly to move along the length direction perpendicular to the second support column to control the upper pressure rod assembly to shape the target product.

5. The shaping device according to claim 4, characterized in that: The upper pressure rod assembly includes a first upper pressure rod portion and a second upper pressure rod portion, wherein one end of the first upper pressure rod portion is connected to the second linear rail, and the other end is connected to the second upper pressure rod portion, and the second upper pressure rod portion is used to apply pressure to the target product under the action of the first upper pressure rod portion.

6. The shaping device according to claim 2, characterized in that: The slide cylinder is arranged on the surface of the bearing plate.

7. The shaping device according to claim 2, characterized in that: The fifth linear rail is arranged on the carrying plate along a length extension direction of the second supporting column.

8. A method for shaping a target product using the shaping device according to any one of claims 1 to 7, characterized in that: The shaping method comprises: When a shaping processing instruction is received, the target product is scanned by the scanning component and the data to be shaped of the target product is determined, wherein the data to be shaped includes the position to be shaped, the product deformation direction and the product deformation degree; Controlling the scanning assembly to reset, and adjusting the lifting assembly to a preset height; Determine the support position and pressure position of the target product according to the data to be shaped; Controlling the upper pressing die set and the lower pressing die set to move to the support position and the pressure position and perform pressing processing on the target product; When the pressing process is completed, the target product is re-scanned by the scanning component to detect whether the shaping effect of the target product meets the preset shaping requirements; When the detection result shows that the shaping effect of the target product meets the preset shaping requirements, it is determined that the shaping process is completed.

9. The shaping method according to claim 8, characterized in that: The controlling the upper pressing die set and the lower pressing die set to move to the supporting position and the pressure position comprises: Determine a target pressure rod assembly according to the deformation direction of the product, wherein the target pressure rod assembly is composed of an upper pressure rod assembly and a lower pressure rod assembly, and the number of the target pressure rod assemblies is at least 3; Determining the displacement value of the target pressure rod assembly according to the position to be shaped; The target pressure rod assembly is controlled to move the displacement value to the support position and the pressure position.

10. The shaping method according to claim 8, characterized in that: The rescanning of the target product by the scanning component comprises: Determining the position of the target product to be shaped; By controlling the scanning component to move to the position to be shaped; The scanning component is called to scan the target product at the position to be shaped.

Images