A fully automatic stacking system

The fully automated stacking system achieves paper leveling through four-sided alignment, lifting and rotation, flipping and stacking mechanisms, solving the problem of uneven paper stacking in existing technologies, and improving processing efficiency and the convenience of carton assembly.

CN114476601BActive Publication Date: 2025-11-28卢__遥
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Patent Information

Application Number
CN202210266437.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-03-17
Publication Date
2025-11-28
Estimated Expiration
2042-03-17

AI Technical Summary

Technical Problem

Stacking cut paper directly can easily lead to unevenness, paper damage, and wasted processing time, resulting in low efficiency for manual sorting.

Method used

Design a fully automated stacking system, including a four-sided alignment mechanism, a lifting and rotating mechanism, a flipping mechanism, a stacking mechanism, a robotic arm clamping fixture and pallet mechanism, so as to achieve four-sided alignment and automatic stacking of paper through the coordinated work of these mechanisms.

Benefits of technology

It enables automated paper alignment and stacking, improving processing efficiency, reducing paper damage and wasted processing time, and simplifying subsequent carton assembly processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application belongs to the paper stacking and flush technical field, especially relates to a kind of full-automatic stacking system, for paper is stacked into paper stack, and four sides flush, including four sides beat mechanism, lifting rotary mechanism, turnover mechanism, fold wrapping mechanism, mechanical hand clamping fixture and stack board mechanism, the four sides beat mechanism, the lifting rotary mechanism, the turnover mechanism, the fold wrapping mechanism with the mechanical hand clamping fixture are sequentially arranged, the stack board mechanism is located in four sides beat mechanism, lifting rotary mechanism, turnover mechanism, fold wrapping mechanism, mechanical hand clamping fixture adjacent side, the paper after processing cutting is placed flush, subsequent processing procedure is completed, paper is transported to the combined processing procedure, and combination is more convenient, and first paper stack and second paper stack are carried out.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of paper stacking and flattening, and particularly relates to a full-automatic stacking system. BACKGROUND

[0002] Before being combined and formed, a paper box is made of paper by cutting and printing, and the cut paper is stacked into a paper pile for transportation to a paper box combining process. In the past, the cut paper pile is directly stacked and placed and directly transported, which easily leads to uneven stacking of the paper, thereby causing damage to the paper, wasting a certain amount of paper, and making it difficult to cooperate with the subsequent paper box combining process, resulting in waste of processing time.

[0003] In the past, the cut paper is arranged and combined by manual work, resulting in consumption of labor. SUMMARY

[0004] The present application aims to provide a full-automatic stacking system, and aims to solve the technical problem that the cut paper pile is directly stacked and placed and directly transported, which easily leads to uneven stacking of the paper, thereby causing damage to the paper, wasting a certain amount of paper, and making it difficult to cooperate with the subsequent paper box combining process, resulting in waste of processing time.

[0005] To achieve the above-mentioned purpose, a full-automatic stacking system provided by an embodiment of the present application comprises a paper box combining device, a paper pile stacking device, a paper pile flattening device and a paper pile conveying device.

[0006] Optionally, a full-automatic stacking system for stacking paper into a paper stack and flush on four sides, comprising a four-side flush mechanism, a lifting and rotating mechanism, a turnover mechanism, a stacking mechanism, a mechanical hand clamping clamp and a stacking plate mechanism, the four-side flush mechanism, the lifting and rotating mechanism, the turnover mechanism, the stacking mechanism and the mechanical hand clamping clamp are arranged in sequence, and the stacking plate mechanism is arranged on one side adjacent to the four-side flush mechanism, the lifting and rotating mechanism, the turnover mechanism, the stacking mechanism and the mechanical hand clamping clamp; the four-side flush mechanism comprises a flush plate, a baffle, a flush rod, a first guide seat, an upper rack, a lower rack and a first track seat, the flush plate is arranged on both sides of the upper rack by a push-pull mechanism, the front end of the first track seat is arranged in a lifting manner with the baffle, and the first track seat is arranged at the front end of the lower rack, the flush rod is arranged in a lifting manner in the lower rack, and the lifting device is connected with a moving mechanism and arranged in a front-back moving manner, the first track seat is arranged in the lower rack, gaps are arranged between the first track seats, and the flush rod is placed in the gaps; the lifting and rotating mechanism comprises a lifting frame, a lifting rod, a rotating rod and a second track seat, the lifting frame is arranged on the upper end of the lifting rod and arranged in a horizontal rotating manner, the lifting rod is arranged on the inner top of the rotating rod and arranged in an up-down lifting manner, and the lifting rod is arranged in the gaps between the second track seats; the turnover mechanism comprises a turnover plate, a clamping leaf and a third track seat, the left and right ends of the turnover plate are respectively connected with the edges of the third track seat by a turnover mechanism, the turnover plate is turned over towards the front end, and the clamping leaf is connected with the middle segment of the turnover plate by a clamping mechanism; the stacking mechanism comprises a lifting support, a folding frame, a lifting frame, a fourth track seat and an intercepting plate, the lifting support is arranged in the gaps between the fourth track seats, the lifting support can be lifted up and down, the folding frame is arranged on the left and right sides of the fourth track seat and arranged in a push-pull manner, the lifting frame is arranged above the fourth track seat and inserted into the through holes of the folding frame, the lifting frame moves left and right along the horizontal direction, and the front end of the fourth track seat is arranged in a lifting manner with the intercepting plate; the mechanical hand clamping clamp comprises a clamping mechanism, a mechanical swing arm and a fixed seat, the upper end of the clamping mechanism is fixedly connected with the front end of the mechanical swing arm, the rear end of the mechanical swing arm is arranged in a horizontal rotating manner with the fixed seat, the mechanical swing arm is provided with a bearing and can be swung in a folding and unfolding manner; the stacking plate mechanism comprises a lower plate mechanism, a horizontal track group, a vertical track group, a portal and a suction disc group, the lower plate mechanism is sequentially connected with the horizontal track group, the vertical track group is horizontally placed above the horizontal track group, the portal is arranged at the end of the vertical track group and adjacent to the edge of the horizontal track group, and the suction disc group is connected with the portal and arranged in an up-down lifting manner.

[0007] Further, the upper is provided above the four sides of the mechanism, the first belt is provided in the upper rack, the parallel rod is provided above the first belt, the parallel rod is provided with a through hole, and the lower end is connected with two flat boards, and the flat boards slide left and right along the parallel rod, the two flat boards are respectively provided with square holes, and the first belt is arranged in the square hole, the first belt is reciprocating, the upper layer and the lower layer of the first belt are respectively provided with fixed blocks, and the fixed blocks are arranged opposite to each other, the fixed blocks are fixedly connected with the flat boards on the left and right sides, and the first belt is reciprocating by the first motor.

[0008] Further, the lower end of the lifting rod is provided with a rotating mechanism, the rotating mechanism is provided outside the lifting mechanism, the rotating mechanism and the lifting mechanism are respectively fixed in the second track seat, the shaft pipe is provided above the second track seat and is arranged in the horizontal direction and is driven by a rotating motor and rotates in the front direction, the shaft pipe in the second track seat is provided with a placing groove in the front and middle section, and the lifting frame after descending is placed in the placing groove.

[0009] Further, the clamping blade is provided with upper and lower edges, and is repeatedly clamped by the clamping mechanism, the clamping blade is arranged in the gap between the third track seats, the steering motor is connected to the left side of the turnover plate, and the turnover plate is turned by one hundred and eighty degrees under the drive of the steering motor, and the edge of the steering motor is fixed to the edge and middle section of the third track seat by the support.

[0010] Further, the fourth track seat is arranged below the stacking mechanism, the fourth track seat is provided with a rolling shaft above, the lifting support is arranged below the lifting mechanism, and the lifting support is lifted from the gap between the rolling shafts of the fourth track seat by the lifting mechanism, the folding frame is arranged above the stacking mechanism, and the folding frame and the lifting frame are respectively fixed in the stacking mechanism by the reciprocating folding mechanism.

[0011] Further, the clamping mechanism comprises a placing piece, a pushing plate, a vertical plate, a panel and a pressing plate, the placing piece is arranged below the vertical plate, the vertical plate is connected to the upper side of the panel, the panel and the placing piece are respectively arranged in the horizontal direction, the pushing plate is arranged between the panel and the placing piece, the pushing mechanism is arranged in the panel and connected to the upper side of the vertical plate, and the pushing mechanism is reciprocating, the pressing plate is connected to the panel by the pressing mechanism on the edge and opposite sides of the panel, and the pressing plate is up and down pressing, the mechanical swing arm is fixedly connected to the upper side of the panel, and the mechanical swing arm can be horizontally rotated and up and down pulled to connect the clamping mechanism of the panel.

[0012] Further, the placing piece of the clamping mechanism is oppositely provided with a fifth track base, a plurality of gaps are formed above the fifth track base, and the placing piece penetrates between the gaps.

[0013] Further, the lower plate mechanism is provided with a clamping mechanism, the clamping mechanism is provided with a chuck, and the chuck is oppositely and reciprocally arranged, the clamping mechanism is arranged on a side away from the transverse track group, and the transverse track group and the longitudinal track group are respectively driven to the left end by guide motors.

[0014] Further, the suction disc group comprises a suction disc, a suction disc support frame, a sliding seat and a lifting rod, the rear side of the sliding seat is in meshing connection with the upper side of the portal by a sliding motor, the front side of the sliding seat is fixedly connected with the lifting rod, the lifting rod is provided with a connecting rod penetrating therein, the connecting rod is in meshing connection with a telescopic motor arranged outside the lifting rod, the upper and lower ends of the connecting rod respectively penetrate through lifting columns, the lower end of the connecting rod is connected with the suction disc support frame, and the suction disc support frame is lifted up and down, the suction disc support frame is fixedly connected with the suction disc, and the suction disc is connected with a suction pipe of an air extraction device outside.

[0015] Further, the right end of the four-side flattening mechanism is provided with a transfer machine group.

[0016] The paper box stacking and flattening pipeline provided by the embodiment of the application has at least one of the following technical effects.

[0017] The paper box stacking and flattening pipeline is used for placing cut paper sheets in a flat manner, and completing subsequent processing procedures.

[0018] The cut paper sheets are placed as a first paper stack, the first paper stack is placed on the right end of the four-side flattening mechanism and on the transfer machine group, the paper sheets are pushed into the four-side flattening mechanism through the transfer of the transfer machine group, the first track base is arranged inside the four-side flattening mechanism and above the first track base, the front end of the first track base is provided with a baffle for intercepting the first paper stack and flattening the front end of the first paper stack, the left and right sides of the first paper stack are flattened by the left and right opposing flattening plates in the four-side flattening mechanism by moving inward, meanwhile, the flattening rod is extended to outside the gap of the first track base through the lifting mechanism, and the first paper stack is pushed forward by the moving mechanism, so that the left and right sides of the first paper stack are flattened; after the four sides of the first paper stack are flattened, the baffle is lowered by the lifting mechanism, and the first track base continues to push the first paper stack forward.

[0019] The first paper stack reaches the lifting and turning mechanism, the lifting and turning mechanism acts on the horizontal direction of the first paper stack to rotate, the first paper stack reaches above the lifting frame, the lifting frame is lifted up by the lifting rod below, and is lifted up, the rotating rod rotates the lifting rod and the lifting frame horizontally, after the angle is adjusted, the lifting frame and the lifting rod are lowered to the second crawler seat by the lifting mechanism, and the second crawler seat continues to take the first paper stack out of the front end.

[0020] The first paper stack reaches the turning mechanism and is moved to the clamping blades arranged above and below by the third crawler seat, the clamping blades clamp the first paper stack by the clamping mechanism, the turning plate turns the clamping blades to the front end, so that the first paper stack is placed on the reverse side, and the next process is suitable, after the first paper stack is turned over, the first paper stack reaches the stacking mechanism.

[0021] The front end of the stacking mechanism is provided with an intercepting plate, the intercepting plate blocks the first paper stack that reaches, then the lifting support below the stacking mechanism lifts the first paper stack up, the folding frame further flattens the first paper stack, the lifting frame passes through the through hole of the folding frame, and the first paper stack is lifted up, after the first paper stack is lifted up, the folding frame and the lifting support are reset, and the arrival of the second paper stack is waited.

[0022] When the second paper stack reaches the lifting and rotating mechanism and the turning mechanism, the second paper stack does not turn and rotate.

[0023] After the second paper stack reaches the stacking mechanism, the second paper stack is symmetrical to the lower side of the first paper stack by the left and right flattening of the stacking mechanism, the lifting support lifts the second paper stack, the lifting frame of the stacking mechanism is reset, the first paper stack and the second paper stack are stacked, the lifting support lowers the first paper stack and the second paper stack to above the fourth crawler seat, the intercepting plate of the stacking mechanism is lowered, and the paper reaches the fifth crawler seat.

[0024] The mechanical swing arm of the mechanical hand clamping clamp links the clamping mechanism, the clamping mechanism is arranged in the gap of the fifth crawler seat, the first paper stack and the second paper stack are lifted up from below, the first paper stack and the second paper stack are moved to the pallet mechanism by the mechanical swing arm linkage clamping mechanism.

[0025] The lower plate mechanism right side of the pallet mechanism is placed on the placing plate outside the world, the placing plate is sent to the placing plate by the lower plate mechanism, the placing plate reaches the transverse crawler group, and moves forward, the placing plate reaches the front end or the rear end of the longitudinal crawler group, the longitudinal crawler group above is provided with a cushion material outside the world, the cushion material is sucked by the suction disc group of the portal frame, the suction disc group sucks the cushion material, and then performs lifting reciprocating motion and moves left and right along the portal frame, the suction disc group sucks the cushion material to align the placing plate above, so as to avoid that the placing plate wears the paper at the bottom of the paper stack. BRIEF DESCRIPTION OF DRAWINGS

[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort based on these drawings.

[0027] Figure 1 A structural schematic diagram of a full-automatic stacking system provided by the embodiment of the present application.

[0028] Figure 2 A structural schematic diagram of a four-side aligning mechanism along the direction of arrow A in the embodiment of the present application. Figure 1

[0029] A structural schematic diagram of a lifting-rotating mechanism along the direction of arrow A in the embodiment of the present application. Figure 3 Figure 1 A structural schematic diagram of a lifting-rotating mechanism along the direction of arrow A in the embodiment of the present application.

[0030] Figure 4 Figure 3 An internal structural schematic diagram of a lifting-rotating mechanism along the direction of arrow A in the embodiment of the present application.

[0031] Figure 5 A structural schematic diagram of a turnover mechanism along the direction of arrow A in the embodiment of the present application. Figure 1

[0032] A structural schematic diagram of a stacking mechanism along the direction of arrow A in the embodiment of the present application. Figure 6 Figure 1 A structural schematic diagram of a stacking mechanism along the direction of arrow A in the embodiment of the present application.

[0033] Figure 7 Figure 1 A structural schematic diagram of a mechanical hand clamping fixture along the direction of arrow A in the embodiment of the present application.

[0034] Figure 8 A structural schematic diagram of a clamping mechanism along the direction of arrow A in the embodiment of the present application. Figure 7

[0035] A structural schematic diagram of a lower plate mechanism along the direction of arrow A in the embodiment of the present application. Figure 9 Figure 1 A structural schematic diagram of a lower plate mechanism along the direction of arrow A in the embodiment of the present application.

[0036] Figure 10 Figure 1 A structural schematic diagram of a suction disc group along the direction of arrow A in the embodiment of the present application.

[0037] Figure 11 A structural schematic diagram of a suction disc group along the direction of arrow A in the embodiment of the present application. Figure 1 DETAILED DESCRIPTION

[0038] ​​​​​​​Embodiments of the present application are described below in detail with reference to the accompanying drawings, wherein the same or similar components are denoted by the same or similar reference numerals, and wherein the embodiments described below are illustrative and are intended to explain the embodiments of the present application, and are not to be understood as limiting the present application.

[0039] In the description of the embodiments of the present application, it should be understood that, if the orientation or position relationship indicated by the directionality, such as up, down, left, right, front, back, inner, outer and the like, is referred to in the embodiments of the present application, the orientation or position relationship is based on the orientation or position relationship shown in the drawings, and is only for the purpose of facilitating the description of the embodiments of the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0040] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features referred to. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "plurality" is two or more, unless otherwise specifically limited.

[0041] In the embodiments of the present application, unless otherwise specifically defined and limited, if there are terms such as "mounting", "connecting", "connecting", "fixing" and the like, they should be understood in a broad sense, for example, they can be fixedly connected, or can be detachably connected, or can be integrated; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium; can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0042] In one embodiment of the present application, as Figures 1-11As shown, provide optionally, a fully automatic stacking system for paper stack paper, and four sides flush, including four sides of the mechanism 1, lifting rotation mechanism 2, turnover mechanism 3, 4, 5 and 6, the four sides of the mechanism 1, the lifting rotation mechanism 2, the turnover mechanism 3, the 4 and the mechanical hand clamping clamp 5 in turn, the 6 is provided in four sides of the mechanism 1, lifting rotation mechanism 2, turnover mechanism 3, 4, 5 and 6 adjacent side of the mechanical hand clamping clamp; Four sides of the mechanism 1, the four sides of the mechanism 1, including: the mechanism 1, the 2, the 3, the 4 and the 5, the 6, the 7, the 8, the 9, the 10, the 11, the 12, the 13, the 14, the 15, the 16, the 17, the 18, the 19, the 20, the 21, the 22, the 23, the 24, the 25, the 26, the 27, the 28, the 29, the 30, the 31, the 32, the 33, the 34, the 35, the 36, the 37, the 38, the 39, the 40, the 41, the 42, the 43, the 44, the 45, the 46, the 47, the 48, the 49, the 50, the 51, the 52, the 53, the 54, the 55, the 56, the 57, the 58, the 59, the 60, the 61, the 62, the 63, the 64, the 65, the 66, the 67, the 68, the 69, the 70, the 71, the 72, the 73, the 74, the 75, the 76, the 77, the 78, the 79, the 80, the 81, the 82, the 83, the 84, the 85, the 86, the 87, the 88, the 89, the 90, the 91, the 92, the 93, the 94, the 95, the 96, the 97, the 98, the 99, the 100, the 101, the 102, the 103, the 104, the 105, the 106, the 107, the 108, the 109, the 110, the 111, the 112, the 113, the 114, the 115, the 116, the 117, the 118, the 119, the 120, the 121, the 122, the 123, the 124, the 125, the 126, the 127, the 128, the 129, the 130, the 131, the 132, the 133, the 134, the 135, the 136, the 137, the 138, the 139, the 140, the 141, the 142, the 143, the 144, the 145, the 146, the 147, the 148, the 149, the 150, the 151, the 152, the 153, the 154, the 155, the 156, the 157, the 158, the 159, the 160, the 161, the 162, the 163, the 164, the 165, the 166, the 167, the 168, the 169, the 170, the 171, the 172, the 173, the 174, the 175, the 176, the 177, the 178, the 179, the 180, the 181, the 182, the 183, the 184, the 185, the 186, the 187, the 188, the 189, the 190, the 191, the 192, the 193, the 194, the 195, the 196, the 197, the 198, the 199, the 200, the 201, the 202, the 203, the 204, the 205, the 206, the 207, the 208, the 209, the 210, the 211, the 212, the 213, the 214, the 215, the 216, the 217, the 218, the 219, the 220, the 221, the 222, the 223, the 224, the 225, the 226, the 227, the 228, the 229, the 230, the 231, the 232, the 233, the 234, the 235, the 236, the 237, the 238, the 239, the 240, the 241, the 242, the 243, the 244, the 245, the 246, the 247, the 248, the 249, the 250, the 251, the 252, the 253, the 254, the 255, the 256, the 257, the 258, the 259, the 260, the 261, the 262, the 263, the 264, the 265, the 266, the 267, the 268, the 269, the 270, the 271, the 272, the 273, the 274, the 275, the 276, the 277, the 278, the 279, the 280, the 281, the 282, the 283, the 284, the 285, the 286, the 287, the 288, the 289, the 290, the 291, the 292, the 293, the 294, the 295, the 296, the 297, the 298, the 299, the 300, the 301, the 302, the 303, the 304, the 305, the 306, the 307, the 308, the 309, the 310, the 311, the 312, the 313, the 314, the 315, the 316, the 317, the 318, the 319, the 320, the 321, the 322, the 323, the 324, the 325, the 326, the 327, the 328, the 329, the 330, the 331, the 332, the 333, the 334, the 335, the 336, the 337, the 338, the 339, the 340, the 341, the 342, the 343, the 344, the 345, the 346, the 347, the 348, the 349, the 350, the 351, the 352, the 353, the 354, the 355, the 356, the 357, the 358, the 359, the 360, the 361, the 362, the 363, the 364, the 365, the 366, the 367, the 368, the 369, the 370, the 371, the 372, the 373, the 374, the 375, the 376, the 377, the 378, the 379, the 380, the 381, the 382, the 383, the 384, the 385, the 386, the 387, the 388, the 389, the 390, the 391, the 392, the 393, the 394, the 395, the 396, the 397, the 398, the 399, the 400, the 401, the 402, the 403, the 404, the 405, the 406, the 407, the 408, the 409, the 410, the 411, the 412, the 413, the 414, the 415, the 416, the 417, the 418, the 419, the 420, the 421, the 422, the 423, the 424, the 425, the 426, the 427, the 428, the 429, the 430, the 431, the 432, the 433, the 434, the 435, the 436, the 437, the 438, the 439, the 440, the 441, the 442, the 443, the 444, the 445, the 446, the 447, the 448, the 449, the 450, the 451, the 452, the 453, the 454, the 455, the 456, the 457, the 458, the 459, the 460, the 461, the 462, the 463, the 464, the 465, the 466, the 467, the 468, the 469, the 470, the 471, the 472, the 473, the 474, theThe stack mechanism 6 comprises a lower plate mechanism 61, a horizontal track group 62, a vertical track group 63, a portal 64 and a suction disc group 65, the lower plate mechanism 61 is sequentially connected with the horizontal track group 62, the vertical track group 63 is horizontally arranged above the horizontal track group 62, the portal 64 is arranged at the end of the vertical track group 63 and adjacent to the edge of the horizontal track group 62, the suction disc group 65 is connected above the portal 64 and arranged in an up-down manner.

[0043] The paper box stacking and flattening pipeline is used for placing and flattening the cut paper, and the subsequent processing procedure is completed.

[0044] The cut paper is placed as a first paper stack, the first paper stack is placed at the right end of the four-side flattening mechanism 1 and is placed on the conveying mechanism group 7, the paper is pushed into the four-side flattening mechanism 1 through the conveying of the conveying mechanism group 7, the first paper stack is intercepted by the baffle 12 at the front end of the first track seat 17, and the front end of the first paper stack is flattened, the left and right sides of the first paper stack are flattened by the flattening plates 11 in the four-side flattening mechanism 1, the flattening rod 13 is extended to the outside of the gap of the first track seat 17 through the lifting mechanism and is pushed to the front end through the moving mechanism, so that the first paper stack is flattened in the front and back and left and right directions, the baffle is lowered through the lifting mechanism, and the first track seat 17 continues to push the first paper stack to the front end.

[0045] The first paper stack reaches the lifting and overturning mechanism 2, the lifting and overturning mechanism 2 rotates the first paper stack in the horizontal direction, the first paper stack reaches above the lifting frame 21, the lifting frame 21 is lifted upward through the lifting rod 22 below, the lifting rod 22 and the lifting frame 21 are horizontally rotated through the rotating rod 23, after the angle is adjusted, the lifting frame 21 and the lifting rod 22 are lowered into the second track seat 24 through the lifting mechanism, and the second track seat 24 continues to take out the first paper stack to the front end.

[0046] The first paper stack reaches the overturning mechanism 3 and is moved to between the clamping blades 32 arranged in an up-down manner through the third track seat 33, the clamping blades 32 clamp the first paper stack through the clamping mechanism, the overturning plate 31 overturns the clamping blades 32 to the front end, so that the first paper stack is placed on the reverse side, and the next process is suitable, and the first paper stack is completed after the surface is turned over and reaches the stacking mechanism 4.

[0047] The front end of the stacking mechanism 4 is provided with an intercepting plate 45, which blocks the first paper stack that arrives. Then the lifting support 41 under the stacking mechanism 4 lifts the first paper stack upward, the folding frame 42 further aligns the first paper stack, the lifting frame 43 passes through the through hole of the folding frame 42 and lifts the first paper stack. After lifting the first paper stack, the folding frame 42 and the lifting support 41 are reset, and the arrival of the second paper stack is waited.

[0048] When the second paper stack arrives at the lifting rotating mechanism 2 and the turnover mechanism 3, it does not rotate and lift.

[0049] After the second paper stack arrives at the stacking mechanism 4, it is aligned by the stacking mechanism 4, and the second paper stack is symmetrically below the first paper stack. The lifting support 41 lifts the second paper stack, the lifting frame 43 of the stacking mechanism 4 is reset, the first paper stack and the second paper stack are stacked, the lifting support 41 lowers the first paper stack and the second paper stack above the fourth track seat 44, the intercepting plate 45 of the stacking mechanism 4 is lowered, and the paper arrives at the fifth track seat 55.

[0050] The mechanical swing arm 52 of the mechanical hand clamping clamp 5 links the clamping mechanism 51, which is inserted into the gap of the fifth track seat 55 to lift the first paper stack and the second paper stack from below. The clamping mechanism 51 moves the first paper stack and the second paper stack to the pallet mechanism 6 through the linkage of the mechanical swing arm 52.

[0051] The lower plate mechanism 61 of the pallet mechanism 6 is provided with a placing plate outside the stacking mechanism 6. The placing plate is sent downward by the lower plate mechanism 61 and reaches the transverse track group 62, and then moves forward. The placing plate reaches the front end or the rear end of the longitudinal track group 63, and the longitudinal track group 63 is provided with a cushion material above it. The cushion material is sucked by the suction disc group 65 of the gantry 64. After the suction disc group 65 sucks the cushion material, it performs lifting reciprocating motion and moves left and right along the gantry 64. The suction disc group 65 sucks the cushion material and aligns it above the placing plate to avoid the placing plate from scratching the paper at the bottom of the paper stack.

[0052] As Figure 2As shown, the upper rack 15 is arranged above the four sides aligning mechanism 1, the first belt 151 is arranged in the upper rack 15, the parallel rod 152 is arranged above the first belt 151, the parallel rod 152 is provided with a through hole, and the lower end is connected with two aligning plates 11, and the aligning plates 11 slide left and right along the parallel rod 152, the aligning plates 11 are respectively provided with a square hole, and the first belt 151 is arranged in the square hole, the first belt 151 reciprocates forward and backward, the upper layer and the lower layer of the first belt 151 are respectively provided with a fixed block 153, and the fixed blocks 153 are oppositely arranged, the fixed blocks 153 are fixedly connected with the aligning plates 11 on the left and right sides, and the first belt 151 reciprocates by the first motor 153 connected with the first belt 151; the first track seat 17 is provided with a rotating shaft, and rolls horizontally, the first track seat 17 is provided with an auxiliary track seat 171, a longitudinal gap is arranged between the auxiliary track seat 171 and the first track seat 17, and the aligning rod 13 reciprocates forward and backward along the longitudinal gap by the moving piece 18.

[0053] With the above structure, it needs to be further explained that the upper rack 15 is used for supporting the parallel rod 152 and reciprocating the fixed aligning plate 11, the aligning plate 11 moves left and right along the cylindrical parallel rod 152 through the through hole, the circular parallel rod 152 can reduce the movement of the aligning plate 11, the lower ends of the two aligning plates 11 are matched with the shapes of the rotating shafts on the upper side of the first track seat 17, the matched arrangement can reduce the generation of the gap, and the aligning plate 11 can align the paper on the lowermost layer of the paper stack.

[0054] As shown in the figure, Figures 3-4 The lower end of the lifting rod 22 is provided with a rotating mechanism 221, the rotating mechanism 221 is provided with a lifting mechanism 222 outside, the rotating mechanism 221 and the lifting mechanism 222 are respectively fixed in the second track seat 2, the second track seat 2 is provided with a transversely arranged shaft tube on the upper side, and is driven by a rotating motor, and rotates forward, the shaft tube in the second track seat 2 is provided with a placing groove 25 in the front and middle section, and the lifting frame 21 after descending is placed in the placing groove 25.

[0055] With the above structure, it needs to be further explained that the rotating mechanism 221 of the present application is controlled to rotate by the motor outside, and is fixed in the second track seat 2, the lifting rod 22 can rotate by 90°, 180°, 270° and 360° through the rotating mechanism 221, and the lifting rod 22 will not produce a rotation angle other than 90°, 180°, 270° and 360° in the rotating state, the rotating mechanism 221 of the present application can be lifted upward through the lifting mechanism 222 below, the rotating mechanism 221 after lifting will drive the lifting rod 22 and the lifting frame 21 to lift the paper stack, so that the paper stack is away from the second track seat 2 in the rotating transmission.

[0056] As Figure 5 shown, the clamping blade 32 is provided with upper and lower edges, and is repeatedly clamped by the clamping mechanism. The clamping blade 32 penetrates the gap between the third track seats 33. The left side of the turnover plate 31 is connected to the steering motor 34, which drives the turnover plate 31 to turn by 180 degrees. The edges of the steering motor 34 are fixed to the edges of the third track seats 33 and between the left and right sides.

[0057] With the above structure, it needs to be further explained that the clamping blade 32 is used to turn the paper stack, and the clamping blade 32 of the present application is used to clamp the paper stack, which can avoid the situation that the paper stack is thrown outwards.

[0058] As Figure 6 shown, the fourth track seat 44 is arranged below the stacking mechanism 4. The fourth track seat 44 is provided with rollers above. The lifting bracket 41 is provided with a lifting mechanism below, which is used to lift the lifting bracket 41 from the gap between the rollers of the fourth track seat 44. The folding frame 42 is arranged above the stacking mechanism 4. The folding frame 42 and the lifting frame 43 are respectively fixed in the stacking mechanism 4 by the reciprocating folding mechanism.

[0059] With the above structure, it needs to be further explained that the stacking machine of the present application is used to stack two layers of paper stacks. The stacked paper stack can be conveniently combined into a carton. In the stacking machine, the folding frame 42 and the lifting frame 43 on the left and right ends are simultaneously relatively close to the first layer of paper stack that is lifted. The folding frame 42 is used to flatten the first layer of paper stack, which realizes further left and right flattening. The folding frame 42 and the lifting frame 43 of the present application are respectively provided with a plurality of metal rods, which are connected in a T shape between the folding frame 42 and the lifting frame 43. The lower end of each folding frame 42 is consistent with the outer shape of the rollers of the fourth track seat 44, which is convenient for flattening the paper at the bottom of the paper stack.

[0060] As Figure 8 shown, the clamping mechanism 51 includes a placing piece 511, a pushing plate 512, a vertical plate 513, a panel 514, and a pressing plate 515. The placing piece 511 is arranged below the vertical plate 513. The panel 514 is connected to the vertical plate 513 above. The panel 514 and the placing piece 511 are respectively arranged horizontally. The pushing plate 512 is arranged between the panel 514 and the placing piece 511. The pushing mechanism arranged inside the panel 514 is connected to the vertical plate 512 above, and moves reciprocally. The pressing mechanism is connected to the pressing plate 515 on the opposite sides of the edges of the panel 514, and moves up and down. The mechanical swing arm 52 is fixedly connected above the panel 514. The mechanical swing arm 52 can horizontally rotate and pull the clamping mechanism 51 of the panel 514 up and down.

[0061] AsFigure 7 As shown, the placing part 511 of the clamping mechanism 51 is oppositely provided with a fifth track base 55, a plurality of gaps are formed above the fifth track base 55, and the placing part 511 is arranged through the gaps.

[0062] With the above structure, it needs to be further explained that the placing part 511 of the present application is composed of a plurality of metal rods, which are arranged through the gaps between the fifth track base 55. The placing part 511 is lifted upward from the gaps to lift the paper stack placed above the fifth track base 55 upward, so that the paper stack is separated from the fifth track base 55.

[0063] As shown in the figure, Figure 9 The clamping mechanism 611 is arranged in the lower plate mechanism 61, the clamping mechanism 611 is provided with a chuck 6111, and is oppositely arranged reciprocally. The clamping mechanism 611 is arranged on the side away from the transverse track group 62.

[0064] With the above structure, it needs to be further explained that the chuck 6111 of the clamping mechanism 611 is clamped in the clamping groove on the opposite sides of the placing plate, so as to be fixed. The chuck 6111 on the left and right sides of the clamping mechanism 611 is loosened, so that the placing plate falls on the upper surface of the transverse track group 62.

[0065] As shown in the figure, Figure 10 The suction cup group 65 includes a suction cup 651, a suction cup support frame 652, a sliding seat 653 and a lifting rod 654. The rear side of the sliding seat 653 is connected with the upper side of the portal frame 64 through a sliding motor. The front side of the sliding seat 653 is fixedly connected with the lifting rod 654. The edge of the lifting rod 654 is provided with a connecting rod 6541, which is connected with a telescopic motor arranged outside the lifting rod 654. The connecting rod 6541 penetrates the lifting column 654 at the upper and lower ends, and the lower end of the connecting rod 6541 is connected with the suction cup support frame 652, which is lifted up and down. The suction cup support frame 652 is fixedly connected with the suction cup 651, and the suction cup 651 is connected with a suction pipe of an air extraction device outside.

[0066] With the above structure, it needs to be further explained that the suction cup group 65 of the present application absorbs the cushion material conveyed by the longitudinal track group 63 and moves to the placing plate conveyed by the transverse track group 62.

[0067] As shown in the figure, Figure 11 The right end of the four-side aligning mechanism 1 is provided with a transfer machine group 7.

[0068] With the above structure, it needs to be further explained that the transfer machine group 7 is used to place the untreated paper stack, and the paper stack is conveyed from the transfer machine group 7 to the left end for step processing.

[0069] The mechanism and the motor are respectively electrically connected with the power supply and the control device, and the first track seat 17, the second track seat 24, the third track seat 33, the fourth track seat 44, the fifth track seat 55, the auxiliary track seat 171, the transverse track group 62 and the longitudinal track group 63 are respectively transmitted to the left end by the motor.

[0070] The above merely provides the preferred embodiment of the present application, but not for limiting the present application, any modification, equivalent replacement and improvement within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A fully automated stacking system for stacking paper into piles with all four sides aligned, comprising a four-sided alignment mechanism, a lifting and rotating mechanism, a flipping mechanism, a stacking mechanism, a robotic arm clamping fixture and pallet mechanism, characterized in that: The four-sided aligning mechanism, the lifting and rotating mechanism, the flipping mechanism, the stacking mechanism, and the robotic arm clamping fixture are arranged in sequence, and the pallet mechanism is located on the side adjacent to the four-sided aligning mechanism, the lifting and rotating mechanism, the flipping mechanism, the stacking mechanism, and the robotic arm clamping fixture. The four-sided alignment mechanism includes: an alignment plate, a baffle, a leveling rod, an upper frame, a lower frame, and a first track seat. The upper frame is connected to the alignment plate on both sides of the foot by a push-pull mechanism. The front end of the first track seat is raised and lowered to the baffle and is located at the front end of the lower frame. The lower frame is connected to the leveling rod in a raised and lowered manner, and the raising and lowering device is connected to a moving mechanism for forward and backward movement. The lower frame is provided with the first track seat, and there is a gap between the first track seats, and the leveling rod is placed in the gap. The lifting and rotating mechanism includes: a lifting frame, a lifting rod, a rotating rod, and a second track seat. The lifting frame is located at the upper end of the lifting rod and is arranged to rotate horizontally. The lifting rod is located at the top of the inner side of the rotating rod and is able to move up and down. The lifting rod is located in the gap between the second track seats. The flipping mechanism includes a flipping plate, a clamping hinge, and a third track seat. The left and right ends of the flipping plate are respectively connected to the edges of the third track seat by the flipping mechanism, and the flipping plate flips towards the front end. The middle section of the flipping plate is connected to the clamping hinge by a clamping mechanism. The stacking mechanism includes: a lifting bracket, a folding bracket, a lifting frame, a fourth track seat, and an intercepting plate. The lifting bracket is disposed in the gap between the fourth track seats and can be raised and lowered. The folding bracket is disposed on the left and right sides of the fourth track seat and moves in a pushing and pulling motion. The lifting frame is disposed above the fourth track seat and passes through the through hole opened in the folding bracket. The lifting frame moves left and right in the horizontal direction. The front end of the fourth track seat and the intercepting plate are raised and lowered. A robotic arm clamping fixture includes: a clamping mechanism, a robotic arm, and a fixed base. The upper end of the clamping mechanism is fixedly connected to the front end of the robotic arm, and the rear end of the robotic arm is horizontally rotatable with respect to the fixed base. The robotic arm is equipped with a bearing and is capable of retraction and extension swing. A pallet mechanism, comprising: a lower plate mechanism, a transverse track assembly, a longitudinal track assembly, a gantry, and a suction cup assembly. The lower plate mechanism is sequentially connected to the transverse track assembly. The longitudinal track assembly is horizontally placed above the transverse track assembly. The gantry is located at the end of the longitudinal track assembly and adjacent to the edge of the transverse track assembly. The suction cup assembly is connected above the gantry and is vertically adjustable above and below the gantry. The lower end of the lifting rod is provided with a rotating mechanism, and a lifting mechanism is provided outside the rotating mechanism. The rotating mechanism and the lifting mechanism are respectively fixed in the second track seat. A horizontally arranged shaft tube is provided above the second track seat and is driven by a rotating motor to rotate forward. A placement groove is provided in front of and in the middle of the shaft tube in the second track seat. The lowered lifting frame is placed in the placement groove. The clamping hinge has upper and lower sides and is repeatedly clamped by a clamping mechanism. The clamping hinge passes through the gap between the third track seats. The left side of the tilting plate is connected to a steering motor, and the steering motor drives the tilting plate to rotate 180 degrees. The edge of the steering motor is fixed to the edge of the third track seat and between the left and right sides by a bracket.

2. The fully automated stacking system according to claim 1, characterized in that: The upper frame is positioned above the four-sided aligning mechanism. A first belt is installed inside the upper frame. A parallel rod is installed above the first belt. The parallel rod has a through hole and is connected to two aligning plates below it. The belt slides left and right along the parallel rod. The two aligning plates each have a square hole, and the first belt passes through the square hole. The first belt moves back and forth. Fixed blocks are installed on the upper and lower layers of the first belt and are positioned opposite each other. The fixed blocks are fixedly connected to the aligning plates on the left and right sides. The first belt is reciprocated and retracted by a connected first motor. The first track seat is provided with a rotating shaft that rolls laterally. An auxiliary track seat is provided in the first track seat. A longitudinal gap is provided between the auxiliary track seat and the first track seat. The leveling rod moves back and forth along the longitudinal gap using a moving part.

3. The fully automated stacking system according to claim 1, characterized in that: The fourth track seat is located below the stacking mechanism, and a roller is located above the fourth track seat. A lifting mechanism is located below the lifting bracket, and the lifting mechanism is used to raise the lifting bracket from the gap between the rollers of the fourth track seat. The folding frame is located above the stacking mechanism, and the folding frame and the lifting frame are fixed in the stacking mechanism by reciprocating folding mechanisms.

4. The fully automated stacking system according to claim 1, characterized in that: The clamping mechanism includes: a placement component, a push plate, a vertical plate, a panel, and a pressure plate. The placement component is located below the vertical plate, and the vertical plate is connected above the panel. The panel and the placement component are horizontally arranged. A push plate is provided between the panel and the placement component. A push mechanism is connected above the vertical plate and is reciprocating. The opposite sides of the panel edge are connected to the pressure plate by a pressing mechanism and are pressing up and down. A mechanical swing arm is fixedly connected above the panel. The mechanical swing arm can rotate horizontally and pull up and down to connect the clamping mechanism of the panel.

5. The fully automated stacking system according to claim 4, characterized in that: The clamping mechanism has a fifth track seat facing each other, and several gaps are opened above the fifth track seat, with the placement component passing through the gaps.

6. The fully automated stacking system according to claim 2, characterized in that: The lower plate mechanism is equipped with a clamping mechanism, which has clamps that are arranged in opposite directions and reciprocate. The clamping mechanism is located on the side away from the transverse track assembly.

7. The fully automated stacking system according to claim 2, characterized in that: The suction cup assembly includes: a suction cup, a suction cup support frame, a sliding seat, and a lifting rod. The rear side of the sliding seat is connected to the upper part of the gantry via a sliding motor. The front side of the sliding seat is fixedly connected to the lifting rod. The edge of the lifting rod is provided with a connecting rod, which is connected to a telescopic motor installed outside the lifting rod. The upper and lower ends of the connecting rod pass through the lifting column, and the lower end of the connecting rod is connected to the suction cup support frame, allowing for vertical movement. The suction cup is fixedly connected to the suction cup, and the suction cup is connected to an external ventilation device via a suction tube.

8. The fully automated stacking system according to claim 1, characterized in that: A transfer unit is installed at the right end of the four-sided alignment mechanism.

Citation Information

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