A positioning device for a profile tooling of an assembly of a marine diesel engine cover plate

Abstract

The present application relates to positioning tool technical field, and disclose a kind of marine diesel engine sealing plate assembly's profiling tool positioning device, including profiling platform, the upside of the profiling platform is equipped with a rice-shaped hole, the inside of the rice-shaped hole is sleeved with connecting seat, the upper end of the connecting seat is fixedly installed with positioning module, the upper portion of the positioning module is equipped with sliding slot, the inside of the sliding slot is movably installed with bolt, the upper end of the bolt is movably installed with nut.The marine diesel engine sealing plate assembly's profiling tool positioning device, using profiling platform, rice-shaped hole and positioning module, right-angle positioning block and conical top block tool realize the positioning assembly of multiple model specifications marine diesel engine sealing plate, improve production efficiency, installation quality, reduce production cost, improve tool utilization, reduce the problem of assembly size defect, fundamentally get rid of the disadvantages of single model single tool and platform scribe assembly method.

Description

Technical Field

[0001] This invention relates to the field of positioning tooling technology, specifically to a positioning device for a template tooling for assembling a marine diesel engine sealing plate. Background Technology

[0002] Marine diesel engine end cap components consist of end caps, connecting flanges, door frame flanges, shaft head connecting seats, connecting seat plates, and other parts. Different marine diesel engine models adopt different designs for end cap components, and their external dimensions, part composition, part assembly dimensions, and assembly position relationships often vary. Due to the production characteristics of small batches, multiple models, and centralized production of marine diesel engines, two assembly methods are currently commonly used: ① single model single tooling assembly method; ② platform scribing assembly method.

[0003] However, existing assembly methods all have their own insurmountable problems and shortcomings. Single-model single-tool assembly method: low tooling utilization rate and high space occupation rate, resulting in high overall production cost. Platform marking assembly method: in the case of small batch and centralized production, the work of marking, positioning and installation are repetitive, resulting in low production efficiency and high risk of assembly errors. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides a template tooling positioning device for assembling marine diesel engine sealing plates. This device has the advantages of reducing tooling production costs, improving tooling utilization, increasing production efficiency, and reducing assembly dimensional defects, thus solving the problems mentioned in the background art.

[0005] The present invention provides the following technical solution: a positioning device for a template tooling for assembling a marine diesel engine sealing plate, comprising a template platform, a star-shaped hole on the upper side of the template platform, a connecting seat sleeved inside the star-shaped hole, a positioning module fixedly installed on the upper end of the connecting seat, a sliding groove above the positioning module, a bolt movably installed inside the sliding groove, a nut movably installed on the upper end of the bolt, a right-angle positioning block movably installed below the nut, and a conical top block mounting hole at the front end of the positioning module, a conical top block movably installed inside the conical top block mounting hole.

[0006] Preferably, a cavity is provided on one side of the template platform, and a drawer is movably installed inside the cavity.

[0007] Preferably, the upper surface of the template platform is provided with millimeter scale lines, which are opened on two adjacent sides of the upper surface of the template platform.

[0008] Specifically, the star-shaped holes are star-shaped and are evenly and densely distributed on the upper surface of the template platform.

[0009] Preferably, the right-angle positioning block is L-shaped, and an adjustment groove is provided in the middle of the right-angle positioning block. The adjustment groove is a long strip through groove.

[0010] Preferably, the connecting seat is a rice-shaped column that matches the shape of the rice-shaped hole and is fitted into the rice-shaped hole.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. The positioning device for the marine diesel engine sealing plate assembly uses a template platform, a star-shaped hole and positioning module, a right-angle positioning block and a conical top block to achieve the positioning and assembly of various models and specifications of marine diesel engine sealing plates. This improves production efficiency, installation quality, reduces production costs, increases tooling utilization, and reduces the problem of poor assembly dimensions. It fundamentally gets rid of the drawbacks of single model single tooling and platform marking assembly method.

[0013] 2. The successful development of the assembly process method for positioning and installing sealing plates of various marine diesel engine models using a template platform with positioning modules, right-angle positioning blocks, and conical top blocks has improved production efficiency, reduced the risk of dimensional deviations in assembly, improved product quality, increased tooling utilization, greatly reduced the number of tooling, improved site utilization, and reduced the overall production cost of assembly. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of the present invention;

[0015] Figure 2 This is a schematic diagram of the structure of the present invention;

[0016] Figure 3 This is a schematic diagram of the positioning module of the present invention;

[0017] Figure 4 This is an exploded view of the positioning module of the present invention;

[0018] Figure 5 This is a schematic diagram of section A of the structure of the present invention.

[0019] In the diagram: 1. Template platform; 2. Star-shaped hole; 3. Millimeter scale line; 4. Connecting seat; 5. Positioning module; 6. Slide groove; 7. Bolt; 8. Nut; 9. Right-angle positioning block; 10. Adjustment groove; 11. Conical top block; 12. Conical top block mounting hole; 13. Cavity; 14. Drawer box. Detailed Implementation

[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0021] Please see Figure 1-5 A positioning device for a template tooling assembly of a marine diesel engine sealing plate includes a template platform 1. A cavity 13 is formed on one side of the template platform 1, and a drawer 14 is movably installed inside the cavity 13. The cavity 13 and the drawer 14 increase the device's storage capacity, facilitating the storage of small parts and tooling such as positioning modules 5, right-angle positioning blocks 9, and conical top blocks 11, preventing loss. Millimeter graduation lines 3 are provided on the upper surface of the template platform 1, located on adjacent sides. These graduation lines 3 are used for module positioning, installation, and dimensional inspection, and facilitate accurate positioning of the positioning modules 5. A star-shaped hole 2 is formed on the upper side of the template platform 1. The star-shaped holes 2 are evenly and densely distributed on the upper surface of the template platform 1, used for installing various functional positioning modules 5. The star-shaped holes 2 and the star-shaped connecting seats 4 ensure a more secure installation. To facilitate fixing the angle of the positioning module 5 and prevent it from rotating, a connecting seat 4 is fitted inside the star-shaped hole 2. The connecting seat 4 is a star-shaped column with the same shape as the star-shaped hole 2 and is fitted into the star-shaped hole 2. The connecting seat 4 is used in conjunction with the star-shaped shape of the template platform 1 to increase the positioning effect of the positioning module 5. The positioning module 5 is fixedly installed on the upper end of the connecting seat 4. A sliding groove 6 is opened above the positioning module 5. A bolt 7 is movably installed inside the sliding groove 6. A nut 8 is movably installed on the upper end of the bolt 7. A right-angle positioning block 9 is movably installed below the nut 8. The right-angle positioning block 9 is L-shaped. An adjustment groove 10 is opened in the middle of the right-angle positioning block 9. The adjustment groove 10 is a long strip through groove. The adjustment groove 10 facilitates the adjustment of the installation position of the right-angle positioning block 9 and the fine adjustment of the extension length of the right-angle positioning block 9. A conical top block mounting hole 12 is opened at the front end of the positioning module 5. A conical top block 11 is movably installed inside the conical top block mounting hole 12.

[0022] Working principle: When in use, the template platform 1 is designed according to the maximum external dimensions and weight of the diesel engine sealing plate of each model. The template platform 1 has a star-shaped hole 2 for installing positioning modules 5 for various functions. Millimeter scale lines 3 are distributed on the edge of the platform for positioning, installation and dimensional inspection of the positioning modules 5.

[0023] Design of positioning module 5, right-angle positioning block 9 and conical top block 11: Based on the structural and dimensional characteristics of the sealing plate components of various diesel engine models, a set of positioning modules 5 suitable for the installation of sealing plates of various diesel engines was designed. It is composed of positioning modules 5 of various specifications, right-angle positioning blocks 9 and conical top blocks 11, and is positioned and installed on the cross-shaped holes 2 in the template platform 1.

[0024] Installation of positioning module 5, right-angle positioning block 9, and conical top block 11: Install positioning module 5, right-angle positioning block 9, and conical top block 11 according to the installation drawings of the template tooling module of different models, and complete the installation dimension inspection.

[0025] Assembly of marine diesel engine sealing plates: Install the sealing plates first, followed by the flanges and shaft head connecting plates, according to the positional relationship of the positioning module 5. Check the installation accuracy based on the dimensional relationship between the parts and the positioning module 5.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Additionally, in the accompanying drawings of this invention, the fill patterns are merely for distinguishing layers and do not constitute any other limitation.

[0027] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A positioning device for a template tooling for assembling a marine diesel engine sealing plate, comprising a template platform (1), characterized in that: The upper side of the template platform (1) is provided with a cross-shaped hole (2), and a connecting seat (4) is sleeved inside the cross-shaped hole (2). A positioning module (5) is fixedly installed at the upper end of the connecting seat (4). A sliding groove (6) is provided above the positioning module (5). A bolt (7) is movably installed inside the sliding groove (6). A nut (8) is movably installed at the upper end of the bolt (7). A right-angle positioning block (9) is movably installed below the nut (8). A conical top block mounting hole (12) is provided at the front end of the positioning module (5). A conical top block (11) is movably installed inside the conical top block mounting hole (12). The connecting seat (4) is a rice-shaped column with the same shape as the cross-shaped hole (2) and is fitted into the cross-shaped hole (2). An adjustment groove (10) is provided in the middle of the right-angle positioning block (9). The adjustment groove (10) is a long strip through groove.

2. The positioning device for a template tooling for assembling a marine diesel engine sealing plate according to claim 1, characterized in that: A cavity (13) is provided on one side of the template platform (1), and a drawer (14) is movably installed inside the cavity (13).

3. The positioning device for a template tooling for assembling a marine diesel engine sealing plate according to claim 2, characterized in that: The upper surface of the template platform (1) is provided with millimeter scale lines (3), which are opened on two adjacent sides of the upper surface of the template platform (1).

4. The positioning device for a template tooling for assembling a marine diesel engine sealing plate according to claim 1, characterized in that: The cross-shaped holes (2) are in the shape of a cross and are evenly and densely distributed on the upper surface of the template platform (1).

5. The positioning device for a template tooling for assembling a marine diesel engine sealing plate according to claim 1, characterized in that: The right-angle positioning block (9) is L-shaped.

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