Self-service raincoat folding recycling machine

The design of the self-service tarpaulin folding and recycling machine utilizes a lifting mechanism and a winding mechanism to achieve automatic folding and winding of tarpaulins, solving the problem of low tarpaulin recycling efficiency and improving the degree of mechanization and service life.

CN114538182BActive Publication Date: 2026-06-30武汉海裕润科技有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
武汉海裕润科技有限公司
Filing Date
2022-03-04
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

In existing technologies, the recycling and folding process of tarpaulins requires manual operation, resulting in low automation, low efficiency, and a short service life for the tarpaulins.

Method used

A self-service tarpaulin folding and recycling machine was designed, which includes a tarpaulin folding guide mechanism and a winding mechanism. It utilizes components such as a lifting mechanism, a pressure roller, a clamping slide rail, a winding slide rail, and an electric push rod to realize the automatic folding and winding of the tarpaulin.

Benefits of technology

It realizes the mechanization and automation of tarpaulin recycling, improves recycling efficiency, reduces labor costs, reduces tarpaulin wear, extends tarpaulin service life, and effectively removes air from the tarpaulin to ensure the winding effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN114538182B_ABST
Patent Text Reader

Abstract

A self-service tarpaulin folding and recycling machine includes a cabinet. One side of the cabinet has a tarpaulin inlet, and the other side has a tarpaulin roll outlet. A tarpaulin folding guide mechanism is located inside the cabinet near the inlet, and a winding mechanism is located inside the cabinet near the outlet. The tarpaulin folding guide mechanism includes multiple vertically and parallelly arranged tarpaulin dividers. The lower ends of the dividers are connected to the cabinet via a lifting mechanism. A pressing and forming component is located above the area between adjacent sets of dividers to press and form the tarpaulin in that area. This machine achieves mechanization and automation of tarpaulin recycling, effectively reducing labor costs, improving the recycling efficiency of large-sized tarpaulins, and simultaneously reducing tarpaulin wear and tear, thus extending the tarpaulin's lifespan.
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Description

Technical Field

[0001] This field relates to the technology of tarpaulin recycling, specifically a self-service tarpaulin folding and recycling machine. Background Technology

[0002] Rain tarpaulins are mostly made of polypropylene or polyethylene and are widely used for covering vehicles, ships, factory and mining goods, and outdoor tourism. They mainly serve to cover items and have the characteristics of sun protection, frost resistance, aging resistance, corrosion resistance, lightweight and easy folding.

[0003] The tarpaulins used in general are large in size and heavy in weight. Currently, the recycling and folding of tarpaulins is mostly done manually. The folding process requires two people to work together in a certain open space. First, the tarpaulin is unfolded and flattened, then it is folded layer by layer, and finally rolled into a cylindrical tarpaulin roll about 1.8 meters high.

[0004] The above method of folding and rolling up tarpaulins has problems such as low automation, long time required, low efficiency, very cumbersome operation, and a large number of personnel required. Summary of the Invention

[0005] This invention provides a novel self-service tarpaulin folding and recycling machine that enables automatic folding and recycling of tarpaulins, solving the problems of low folding and recycling efficiency and short tarpaulin lifespan caused by the need for manual dragging and folding in existing technologies.

[0006] The technical solution of the present invention is as follows: a self-service tarpaulin folding and recycling machine, including a cabinet, wherein a tarpaulin inlet is provided on one side of the cabinet and a tarpaulin roll outlet is provided on the other side of the cabinet, characterized in that: a tarpaulin folding guide mechanism is provided in the cabinet near the tarpaulin inlet and a winding mechanism is provided in the cabinet near the tarpaulin roll outlet.

[0007] The rain cover folding guide mechanism includes multiple rows of rain cover dividers arranged vertically and in parallel. The lower end of the rain cover divider is connected to the cabinet through a lifting mechanism. A pressing and forming component is provided above the area between two adjacent sets of rain cover dividers to press and form the rain cover in that area.

[0008] A pair of pressing rollers are provided between the tarpaulin folding guide mechanism and the winding mechanism. A clamping slide rail is provided at the top or bottom of the cabinet corresponding to the pressing rollers, and the clamping slide rail is perpendicular to the tarpaulin conveying direction. A roller slide is slidably arranged on the clamping slide rail. The rotating shaft of the pressing roller is rotatably installed on the roller slide. The side of the roller slide is connected to the reciprocating telescopic mechanism.

[0009] Preferably, the tarpaulin folding guide mechanism further includes multiple rows of vertically and parallelly arranged guide frames, the arrangement direction of which is perpendicular to the conveying direction of the tarpaulin, and the vertical guide frames are respectively set at both ends of the tarpaulin divider frame.

[0010] Preferably, the lifting mechanism includes a guide seat and an electric push rod. The guide seat is located at the bottom of the cabinet, and one side of the guide seat is slidably connected to the lower end of the tarpaulin divider. The base of the electric push rod is connected to the bottom of the cabinet, and the telescopic rod end of the electric push rod is connected to the lower end of the tarpaulin divider.

[0011] Preferably, the rain cover divider includes a front rain cover divider and a rear rain cover divider, the bottom ends of the front rain cover divider and the rear rain cover divider are connected by a connecting base frame, the telescopic rod end of the electric push rod is connected to the lower end of the connecting base frame, and the top of the rain cover divider is provided with a rotating component.

[0012] Preferably, the guide frame is supported by two columns to form an inverted V-shaped structure. The upper ends of the two columns are fixedly connected, and the lower ends are fixed to the cabinet. The top of the two columns is provided with a rotating component.

[0013] Preferably, the pressing and forming assembly includes a pressing frame and an electric push rod. The pressing frame is a flat square frame structure, and all pressing frames are arranged in parallel. The upper frame of the pressing frame is hinged to the cabinet on the side near the winding mechanism. The electric push rod is located above the pressing frame. The base of the electric push rod is hinged to the cabinet above the pressing frame, and the telescopic rod of the electric push rod is hinged to the middle of the upper frame of the pressing frame.

[0014] Preferably, the winding mechanism includes a winding slide rail, a winding reel platform, and a reciprocating mechanism. The top of the cabinet corresponding to the winding reel platform is provided with a winding window, and a winding slide rail is provided at the edge of the winding window. The winding slide rail is perpendicular to the tarpaulin conveying direction. The winding reel platform is slidably mounted on the winding slide rail. The winding reel platform is connected to the reciprocating mechanism. A winding bevel gear is rotatably mounted at the center of the winding reel platform. The winding bevel gear has two mounting holes symmetrically inserted through its shaft. An electric push rod is fixedly mounted at the entrance of the mounting holes. The telescopic rod of the electric push rod extends into the cabinet through the mounting holes. A winding motor is provided on the side of the winding reel platform. A drive bevel gear is fixed on the power output shaft of the winding motor. The winding bevel gear meshes with the drive bevel gear. Corresponding light-shielding photoelectric switches are provided at the bottom of the telescopic rods of the two electric push rods.

[0015] Preferably, the reciprocating mechanism includes a lead screw disposed on one side of the winding slide rail, a wire sleeve disposed at the bottom of the winding reel, and a winding drive motor fixed to the outer side of the top of the cabinet. The lead screw is screwed into the wire sleeve, and the outer end of the lead screw is connected to the power output shaft of the winding drive motor.

[0016] Preferably, the winding mechanism further includes a slide rail located at the bottom of the cabinet opposite the electric push rod telescopic rod. The slide rail is inclined, with its lower end located on the side of the rain cloth roll output port. Multiple sliding rollers are provided on the slide rail.

[0017] Preferably, the reciprocating telescopic mechanism includes an electric push rod, a connecting rod, and a mounting plate disposed on the outer side of the top of the cabinet. The mounting plate is hinged to the base of the electric push rod, the telescopic rod end of the electric push rod is hinged to the power arm of the first connecting rod, the support shaft of the first connecting rod is disposed on the mounting plate on the outer side of the top of the cabinet, the resistance arm of the first connecting rod is hinged to one end of the second connecting rod, and the other end of the second connecting rod is hinged to the side of the roller slide.

[0018] The beneficial effects of the above technical solution are as follows:

[0019] 1. It realizes the mechanization and automation of tarpaulin recycling, effectively reducing labor costs, improving the recycling efficiency of large-sized tarpaulins, and effectively reducing the wear and tear on tarpaulins, thus extending their service life.

[0020] 2. Before rolling up the tarpaulin, the folded tarpaulin is clamped by a clamping mechanism, which can effectively expel the air inside the tarpaulin and ensure the rolling effect of the tarpaulin in the next step.

[0021] 3. By using rollers, guide frames, and rotating parts on the tarpaulin divider to guide and support the tarpaulin during movement and folding, the smoothness of the tarpaulin during movement can be effectively ensured, while also reducing wear caused by friction between the tarpaulin and mechanical parts.

[0022] 4. A tarpaulin clamping mechanism is installed to clamp the folded tarpaulin before rolling it up, which can effectively expel air from the tarpaulin and ensure the rolling effect of the tarpaulin. Attached Figure Description

[0023] Figure 1 This is a perspective view of the present invention;

[0024] Figure 2 This is a perspective view of the internal structure of the present invention;

[0025] Figure 3 This is a schematic diagram of the internal main structure of the present invention;

[0026] Figure 4 for Figure 3 Schematic diagram of the structure of the rain cover divider frame;

[0027] Figure 5 for Figure 4 Enlarged schematic diagram of a local structure at point A;

[0028] Figure 6 This is a schematic diagram of the internal left-side structure of the present invention;

[0029] Figure 7 This is a partial structural schematic diagram of the winding mechanism in this invention;

[0030] Figure 8 This is a schematic diagram of the winding table structure in this invention;

[0031] Figure 9 This is a schematic diagram of the structure of the rain cover folding guide mechanism and the pressing roller in this invention;

[0032] Figure 10 This is a schematic diagram of the reciprocating telescopic mechanism linked to the pressing roller in this invention;

[0033] Figure 11 This is another three-dimensional view of the present invention;

[0034] Figure 12 This is a schematic diagram of the working state of the present invention. Detailed Implementation

[0035] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the specific embodiments described are only some embodiments of the present invention, and not all embodiments.

[0036] like Figure 1 , 2 As shown in Figure 3, a self-service tarpaulin folding and recycling machine is provided. One side of the cabinet 1 is provided with a tarpaulin inlet 100, and the other side of the cabinet is provided with a tarpaulin roll outlet 101. Preferably, a cabinet door 1010 is slidably connected to the side wall of the cabinet on the side of the tarpaulin roll outlet 101. The side of the cabinet door 1010 is connected to the telescopic rod of the electric push rod 1011. The base of the electric push rod 1011 is fixedly connected to the side wall of the cabinet 1.

[0037] A folding guide mechanism 2 is provided in the cabinet near the tarpaulin inlet 100, and a winding mechanism 6 is provided in the cabinet near the tarpaulin roll outlet 101. The folding guide mechanism 2 includes multiple vertically and parallelly arranged tarpaulin dividers 203. The lower end of the tarpaulin dividers 203 is connected to the cabinet 1 through a lifting mechanism 21, so that the divider base 201 can move vertically relative to the cabinet 1. A pressing forming component 20 is provided directly above the area between two adjacent tarpaulin dividers 203. The lower part of the pressing forming component 20 extends downward into the area between the two adjacent tarpaulin dividers 203, pressing the tarpaulin 5 in this area to form a wavy structure.

[0038] Preferably, the tarpaulin folding guide mechanism 2 further includes multiple rows of vertically and parallelly arranged guide frames 208, the arrangement direction of which is perpendicular to the conveying direction of the tarpaulin 5 (as shown in the attached figure). Figure 2As shown, the conveying direction of the tarpaulin is from right to left. The guide frame 208 is generally located at the tarpaulin inlet 100. Preferably, the guide frame 208 is respectively set at both ends of the tarpaulin separator 203 to guide the tarpaulin during conveying, so as to facilitate the smooth entry of the tarpaulin into the winding mechanism 6.

[0039] Depend on Figure 4 Furthermore, the lifting mechanism 21 includes a guide seat 202 and an electric push rod 207. The guide seat 202 is located at the bottom of the cabinet 1, and the guide seat 202 is slidably connected to one side of the lower end of the rain cover divider 203. Specifically, as shown... Figure 6 As shown, a guide groove 2020 is vertically opened on one side of the guide seat 202. A guide wheel 211 is provided on the side of the tarpaulin divider 203 opposite to the guide groove. The guide wheel cooperates with the guide groove and can roll along the guide groove 2020. The base of the electric push rod 207 is connected to the bottom of the cabinet 1. The end of the telescopic rod of the electric push rod 207 is connected to the lower end of the tarpaulin divider 203. The telescopic rod of the electric push rod 207 extends and retracts in the vertical direction to raise and lower the tarpaulin divider 203.

[0040] Preferably, each row of rain cover dividers 203 includes a front rain cover divider 2031 and a rear rain cover divider 2032. The bottom ends of the front rain cover divider 2031 and the rear rain cover divider 2032 are connected by several connecting base frames 201, and the telescopic rod end of the electric push rod 207 is connected to the lower end of the connecting base frame 201.

[0041] The top of the tarpaulin divider 203 is provided with a rotating component 204. The rotating component can be one or more of rotating parts such as rollers, wheels, rollers, or bearings. The rotation axis of the rotating component 204 is set parallel to the conveying direction of the tarpaulin. When the tarpaulin is pressed and folded by the pressing and forming assembly, the tarpaulin can drive the rotating component to rotate under the action of friction, which helps to reduce the movement resistance of the tarpaulin.

[0042] The multiple rows of tarpaulin dividers 203 are evenly arranged in the horizontal direction, and their bottom ends are connected by a connecting base 201 to form a whole. Through the longitudinal extension and retraction of two electric push rods, all the tarpaulin dividers 203 can be raised and lowered in the vertical direction.

[0043] Depend on Figure 5Furthermore, the guide frame 208 is supported by two columns to form an inverted V-shaped structure. The upper ends of the two columns are fixedly connected, and the lower ends are fixed to the cabinet 1. The top of the two columns is provided with a rotating component 210. The rotating component can be one or more of the rotating parts such as rollers, wheels, or bearings. The axial direction of the rotating component 210 is horizontal and perpendicular to the conveying direction of the tarpaulin. When the electric push rod 207 pushes the partition frame base 201 to rise to the highest point, the highest point of the rotating component 204 at the top of the tarpaulin partition frame 203 is higher than the highest point of the rotating component 210. When the electric push rod drives the partition frame base 201 to fall to the lowest point, the highest point of the rotating component 204 is lower than the highest point of the rotating component 210.

[0044] Preferably, the side of the column is further provided with a side rotating component 209. The side rotating component can be one or more of rotating parts such as rollers, wheels, rollers or bearings. The side rotating component 209 can be sleeved on the guide frame. The central axes of the two side rotating components 209 on the same guide frame are coplanar, and the plane is perpendicular to the conveying direction of the rain cloth. The two side rotating components 209 are arranged in a figure-eight shape and symmetrically distributed on both sides of the corresponding rain cloth separator frame 203.

[0045] Depend on Figure 2 , 3 Further, as can be seen from points 9 and 10, in order to effectively improve the effect and efficiency of subsequent rain cloth winding, a pair of pressing rollers 3 are provided between the rain cloth folding guide mechanism 2 and the winding mechanism 6. Before the rain cloth is clamped and wound by the telescopic rod 601, the pair of pressing rollers 3 press and guide the folded rain cloth 5. The axis of the pressing rollers 3 is set in the vertical direction, and the two pressing rollers 3 are axially symmetrically distributed with respect to the rotation center axis of the telescopic rod 601. To allow the pressing roller 3 to move perpendicular to the conveying direction of the tarpaulin 5, a clamping window 103 is provided on the top of the cabinet corresponding to the pressing roller. A clamping slide rail 305 is provided at the edge of the clamping window, and the clamping slide rail 305 is perpendicular to the conveying direction of the tarpaulin 5. A roller slide 302 is slidably mounted on the clamping slide rail 305. The rotating shaft of the pressing roller 3 passes through the clamping window 103 and is rotatably mounted on the roller slide 302. The side of the roller slide 302 is connected to the reciprocating telescopic mechanism 303. The purpose of using the pressing roller 3 is to expel the air inside the folded tarpaulin in advance, which is beneficial to the subsequent winding effect of the tarpaulin.

[0046] In addition, it is best to also rotate the other shaft of the pressing roller 3 onto the second roller slide 3020 located at the bottom of the cabinet 1. The bottom of the cabinet corresponding to the pressing roller 3 is provided with a second clamping slide rail 3050, and the second clamping slide rail is perpendicular to the conveying direction of the tarpaulin 5. The second roller slide 3020 is slidably mounted on the second clamping slide rail 3050, and the side of the second roller slide 3020 is connected to the telescopic component of the reciprocating telescopic mechanism 303.

[0047] The pressing roller 3 can be either a passive, follow-up mode where it rotates with the tarpaulin, or a powered, active rotation mode. For better quality, the active rotation mode is preferred. There are many active rotation modes, such as one end of the pressing roller 3 being rotatably mounted on a roller slide 302, with a roller motor 301 fixed to the top of the slide 302. The drive shaft of the roller motor 301 is connected to the end of the pressing roller 3's rotating shaft via a spline or coupling, allowing the roller motor 301 to directly drive the pressing roller 3.

[0048] It should be noted that the clamping window 103 is not a necessary component of this invention; its function is to facilitate the installation of the reciprocating telescopic mechanism 303 on the top of the cabinet and to facilitate the installation of the roller motor 301. In follow-up mode, the roller slide 302 and the reciprocating telescopic mechanism 303 can be directly suspended and installed on the top of the cabinet. Even in active rotation mode, the roller motor 301 can be installed inside the clamping roller 3 (such a structure exists in the prior art, such as a hub motor), and the roller slide 302 and the reciprocating telescopic mechanism 303 can be suspended and installed on the top of the cabinet.

[0049] One possible structure for the reciprocating telescopic mechanism 303 is as follows: the mechanism includes an electric push rod 3030, a connecting rod 306, and a mounting plate 3031 located on the outer side of the top of the cabinet. The mounting plate 3031 is hinged to the base of the electric push rod 3030. The telescopic rod end of the electric push rod 3030 is hinged to the power arm of the first connecting rod 3062. The support shaft of the first connecting rod 3062 is located on the mounting plate 3031 on the outer side of the top of the cabinet. The resistance arm of the first connecting rod is hinged to one end of the second connecting rod 3063, and the other end of the second connecting rod 3063 is hinged to the side of the roller slide 302.

[0050] Of course, the reciprocating telescopic mechanism 303 can also use pneumatic push rods, linear motors, electric push rods, and other parts that can extend and retract axially.

[0051] To improve the folding effect of the tarpaulin, such as Figure 3 As shown, the pressing and forming assembly includes a pressing frame 205 and an electric push rod 206. The pressing frame 205 is a flat square frame structure. All pressing frames 205 are arranged in parallel. The upper frame of the pressing frame 205 is hinged to the cabinet 1 on the side near the winding mechanism 6. The electric push rod 206 is located above the pressing frame 205. The base of the electric push rod 206 is hinged to the cabinet 1 directly above the pressing frame 205. The telescopic rod of the electric push rod 206 is hinged to the middle of the upper frame of the pressing frame 205. The end of the lower frame of the pressing frame 205 is rounded. Driven by the electric push rod 206, the pressing frame 205 can perform pitching motion around the hinge part between the pressing frame 205 and the cabinet 1 in the interval area between the corresponding two sets of rain cloth separators 203 to complete the folding of the rain cloth.

[0052] Depend on Figure 7 , 8 Furthermore, the winding mechanism 6 includes a winding slide rail 609, a winding reel table 605, and a reciprocating mechanism 603. The top of the cabinet corresponding to the winding reel table is provided with a winding window 102. A winding slide rail 609 is provided at the edge of the winding window 102, and the winding slide rail 609 is perpendicular to the conveying direction of the tarpaulin 5. The winding reel table 605 is slidably mounted on the winding slide rail 609. Specifically, a winding slide rail 609 can be provided on each side of the winding window 102. A slider 6090 is slidably mounted on the winding slide rail 609, and the top of the slider 6090 is fixedly connected to the bottom of the winding reel table 605.

[0053] A winding motor 6053 is provided on the side of the winding reel table 605. A winding bevel gear 6050 is rotatably mounted at the center of the winding reel table 605. The winding bevel gear 6050 has two mounting holes 6051 symmetrically inserted through its axis. An electric push rod 607 is fixedly installed at the entrance of the mounting hole 6051 (the upper end face of the winding bevel gear 6050). The telescopic rod 601 of the electric push rod 607 passes through the mounting hole 6051 and can extend into the cabinet. The tooth surface of the winding bevel gear 6050 meshes with the tooth surface of the drive bevel gear 6052. The drive bevel gear 6052 is fixed on the power output shaft of the winding motor 6053. A corresponding light-shielding photoelectric switch P1 is provided at the bottom end of the telescopic rod 601 of the two electric push rods 607 (one of which is equipped with a laser emitter, and the other is equipped with a photoelectric element corresponding to the laser emitter).

[0054] The 6053 winding motor can be controlled by a servo motor. The approximate diameter of the tarpaulin can be determined by the number of rotations fed back by the servo motor, and this information is then sent to an external display terminal for the user to know.

[0055] The winding reel platform 605 is connected to the reciprocating mechanism 603. One possible structure for the reciprocating mechanism 603 is as follows: the mechanism includes a lead screw 6030 located on one side of the winding slide rail 609 and a threaded sleeve 6031 located at the bottom of the winding reel platform 605. The lead screw 6030 and the threaded sleeve 6031 are screwed together. The outer end of the lead screw is connected to the power output shaft of the winding drive motor 608 fixed to the outer side of the top of the cabinet. During implementation, the diameter of the winding bevel gear 6050 should be larger than the diameter of the drive bevel gear 6052 to achieve speed reduction. Furthermore, to avoid affecting the operation of the telescopic rod 607, the threaded sleeve 6031 needs to make way for the telescopic rod 607 and is eccentrically located at the bottom of the winding reel platform 605, specifically on the side of the telescopic rod 607 at the bottom of the winding reel platform 605.

[0056] The reciprocating mechanism 603 described above can also adopt existing reciprocating chain, belt and other structural designs.

[0057] The telescopic rods 601 of the two electric push rods 607 mentioned above can be lowered to achieve the winding of the rain cloth. The detection process is as follows: when the telescopic rod 601 is lowered a certain distance, if the photoelectric switch P1 at its bottom is blocked by the rain cloth, the output electrical signal is a low level signal. Therefore, it is considered that the rain cloth 5 is sandwiched in the middle, and the winding motor 6053 starts to work.

[0058] Otherwise, the telescopic rod 601 returns to its original position, and the reciprocating mechanism 603 finely adjusts the position of the take-up reel 605 to the left or right (the fine adjustment can be set to 3-6 cm). Then it descends until the photoelectric switch P1 is blocked by the tarpaulin, thus determining the accurate position of the tarpaulin. Since the middle position of the pressure roller 3 is on the same line as the middle position of the two telescopic rods 601, the tarpaulin will enter the middle position of the two telescopic rods 601 after exiting the pressure roller 3. Under normal circumstances, no adjustment is required, but setting a fine-tuning program can increase the safety factor.

[0059] Depend on Figure 2 Furthermore, the winding mechanism 6 also includes a rain cloth roll storage slide 60, which is located at the bottom of the cabinet opposite the telescopic rod of the electric push rod 607. The slide 60 is preferably inclined, with the lower end of the slide located on the side of the rain cloth roll output port. The rain cloth roll storage slide is provided with multiple sliding rollers 6001 to better facilitate the sliding of the rain cloth roll 50. Baffles 6002 are provided on both sides above the slide to prevent the rain cloth roll from tipping over.

[0060] The telescopic rod 601 of the electric push rod is used as a rain cloth rewinding fork. After the telescopic rod 601 extends into the cabinet body near the bottom, it is driven by the winding motor 6053 to rotate around the vertical axis. The two telescopic rods 601 are used to clamp the folded rain cloth, and the rotation of the two telescopic rods 601 is used to rewind the rain cloth.

[0061] Depend on Figure 1 It is known that the outer side of the cabinet of the rain cloth inlet 100 is provided with multiple parallel roller support frames 103. The gap between the roller support frames 103 can ensure that the pressure frame 205 can pass through. The roller support frame is provided with rollers 1030 parallel to the rain cloth inlet.

[0062] Alternatively, it can also be done by Figure 11 It is known that the outer side of the cabinet of the rain cloth inlet 100 is provided with multiple parallel cloth support rods 103, and the gap between the cloth support rods 103 can ensure that the pressure frame 205 can pass through.

[0063] To improve work efficiency, the automatic tarpaulin folding machine control system of this invention is mainly composed of: equipment control system, sensors, cameras, industrial routers, self-service display terminals, etc.

[0064] The sensor includes several photoelectric switches P1 ( Figure 8 As shown), P3 ( Figure 3 (as shown in the image). During the rolling process, photoelectric switch P3 can automatically calculate the length of the rolled tarpaulin, with accurate data, eliminating the need for manual measurement.

[0065] The equipment control system can use an industrial computer (2G DDR2 / 320GHD / 6 serial ports / 1 parallel port / 4 USB / sound card / 100Mbps network card), or it can use a microcontroller control circuit based on a microcontroller such as C51 or STM32F103R8T6.

[0066] The equipment control system can interconnect with a cloud server or host computer via an industrial router. External sensors and cameras collect equipment data in real time. The self-service display terminal uses a touchscreen (P0) to input commands and display system status, allowing users to scan codes to retrieve items. The main control system is responsible for all sensor data acquisition, action command sending, logic judgment, and fault handling. The system issues corresponding judgments and commands based on different product models, thereby driving various servo motors to work and achieving intelligent control. Simultaneously, it can store the data of the rain tarpaulin rolls on a cloud server via the industrial router for easy subsequent querying and tracking. All the above circuitry is existing technology in existing self-service machines; therefore, this invention can be freely implemented.

[0067] When returning the tarpaulin, the user places the front of the tarpaulin 5 on the roller support or the tarpaulin support rod 103 and pushes the tarpaulin 5. The tarpaulin 5 enters through the tarpaulin inlet 100 and moves through the guide frame 208 and the front tarpaulin divider 2031 to directly above the rear tarpaulin divider 2032. At the same time, the pressing frame 205 above the tarpaulin rotates around the hinge under the drive of the electric push rod, causing the front end of the pressing frame 205 to move downward to the gap area between the adjacent tarpaulin dividers 203 below. During the downward movement, the lower edge of the pressing frame 205 will contact the tarpaulin below and exert downward pressure on the tarpaulin, causing the tarpaulin in the gap area to be pressed down into the gap area by the pressing frame 205, thereby forming a wave-shaped structure in that section of the tarpaulin, thus completing the folding process of that section of the tarpaulin. During the above process, the rotating component 204 at the upper end of the tarpaulin divider 203 rotates with the tarpaulin under the action of friction. Its main function is to guide the tarpaulin and ensure the smooth movement of the tarpaulin 5 during folding. It should be noted that during the above process, all the pressing frames 205 do not press down synchronously, but have a certain time delay. The time for the pressing frames 205 to press down on the tarpaulin gradually delays from the middle pressing frame 205 to the pressing frames 205 on both sides. That is, among all the pressing frames 205, one or two pressing frames 205 in the very middle area press down on the tarpaulin first, causing the tarpaulin to enter the corresponding interval area and form a protrusion. Then, the pressing frames 205 on both sides of the one or two pressing frames 205 press down on the tarpaulin, causing the tarpaulin to enter the corresponding interval area and form a protrusion, until the pressing frame 205 at the very edge completes the pressing action.

[0068] After folding, the electric push rod at the bottom of the tarpaulin divider 203 drives the tarpaulin divider 203 to move down, while the pressure frame 205 moves up (whether the pressure frame 205 needs to be raised to its original position here), so that the tarpaulin 5 is supported by the front and rear guide frames 208. The tarpaulin 5 then enters the range of the two pressing rollers 3. The two pressing rollers 3 move back to the center and rotate in opposite directions, venting and clamping the folded tarpaulin 5 and limiting it to the middle position of the cabinet, and sending the folded tarpaulin directly below the electric push rod 607.

[0069] Once one end of the tarpaulin is clamped into place by the telescopic rod 601, it is wound up under the drive of the winding motor 6053. The speed of the winding motor 6053 is adjustable, and the rotation of the telescopic rod 601 provides a certain stretching force for the entire tarpaulin to move forward. Driven by the rotational force of the telescopic rod 601, the tarpaulin is gradually stretched and straightened backward, while the front tarpaulin continuously enters above the tarpaulin separator 203. When the photoelectric switch P3 (located below the feed inlet of the pressing roller 3)... Figure 3 (As shown) When no tarpaulin signal is detected, it means that the tarpaulin is finished rolling, and the winding motor 6053 decelerates and stops.

[0070] After the roll is finished, the telescopic rod 601 of the electric push rod 607, driven by the reciprocating telescopic mechanism, moves the tarpaulin roll along the tarpaulin roll storage slide to a position close to the tarpaulin roll output port. Then, the telescopic rod of the electric push rod rises and disengages from the tarpaulin roll, allowing the tarpaulin roll to be stored in this section. The above steps are repeated to complete the folding and rolling process of the tarpaulin in the next adjacent section, ultimately forming a row of folded tarpaulin rolls in the tarpaulin roll storage slide.

[0071] Once the equipment is ready, simply set the parameters for the product to be folded on the monitor. The built-in program will automatically control the servo motors to fold, clamp, and roll up the tarpaulin. Simultaneously, the system monitors the equipment's operating status in real time, including all sensors and servo motors. The camera initiates visual inspection and sends the feedback data to the display screen in real time. Once rolled up, the system automatically generates information including the number of folds and whether the tarpaulin is intact, along with a QR code and a photo of the tarpaulin, facilitating subsequent tracking, retrieval, and scanning for product retrieval.

[0072] The user can control the extension and retraction of the telescopic rod of the electric push rod 1011 through the terminal P0 to open the cabinet door 1010. Then, driven by the reciprocating extension mechanism, the extension rod 601 of the electric push rod 607 moves the folded tarpaulin roll queue towards the cabinet door 1010. When a folded tarpaulin roll is pushed out and the cabinet door is closed immediately, the user can take it.

[0073] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A self-service rain cloth folding recycling machine, comprising a cabinet body (1), one side of the cabinet body (1) is provided with a rain cloth input port (100), and the other side of the cabinet body is provided with a rain cloth roll output port (101), characterized in that: A folding guide mechanism (2) is provided in the cabinet near the tarpaulin inlet (100), and a winding mechanism (6) is provided in the cabinet near the tarpaulin roll outlet (101). The folding guide mechanism (2) includes multiple vertically and parallelly arranged tarpaulin dividers (203). The lower end of the tarpaulin dividers (203) is connected to the cabinet (1) through a lifting mechanism (21). A pressing forming assembly (20) is provided above the area between two adjacent tarpaulin dividers (203) to press and form the tarpaulin in that area. A pair of pressing rollers (3) are provided between the folding guide mechanism (2) and the winding mechanism (6). A clamping slide rail (305) is provided at the top or bottom of the cabinet corresponding to the pressing rollers. The clamping slide rail (305) is perpendicular to the tarpaulin conveying direction. A roller slide table (302) is slidably provided on the clamping slide rail (305). The rotating shaft of the pressing roller (3) is rotatably mounted on the roller slide table (302). On 302), the side of the roller slide (302) is connected to the reciprocating telescopic mechanism (303); the lifting mechanism (21) includes a guide seat (202) and an electric push rod (207). The guide seat (202) is located at the bottom of the cabinet (1). One side of the guide seat (202) is slidably connected to the lower end of the rain cover divider (203). The base of the electric push rod (207) is connected to the bottom of the cabinet (1). The telescopic rod end of the electric push rod (207) is connected to the rain cover divider (203). The lower end of the fabric divider (203) is connected; the fabric divider (203) includes a front fabric divider (2031) and a rear fabric divider (2032), the bottom ends of the front fabric divider (2031) and the rear fabric divider (2032) are connected by a connecting base frame (201), the telescopic rod end of the electric push rod (207) is connected to the lower end of the connecting base frame (201), and the top of the fabric divider (203) is provided with a rotating component (204).The winding mechanism (6) includes a winding slide rail (609), a winding reel table (605), and a reciprocating mechanism (603). The top of the cabinet corresponding to the winding reel table (605) is provided with a winding window (102). The winding slide rail (609) is provided at the edge of the winding window (102), and the winding slide rail (609) is perpendicular to the tarpaulin conveying direction. The winding reel table (605) is slidably mounted on the winding slide rail (609). The winding reel table (605) is connected to the reciprocating mechanism (603). A winding bevel gear (6050) is rotatably mounted at the center of the winding reel table (605). Two mounting holes (6051) are symmetrically oriented along the axis. An electric push rod (607) is fixedly installed at the entrance of the mounting hole (6051). The telescopic rod (601) of the electric push rod (607) extends through the mounting hole (6051) into the cabinet (1). A winding motor (6053) is provided on the side of the winding reel table (605). A drive bevel gear (6052) is fixed on the power output shaft of the winding motor (6053). The winding bevel gear (6050) meshes with the drive bevel gear (6052). A corresponding light-shielding photoelectric switch (P1) is provided at the bottom of the telescopic rod of the two electric push rods (607).

2. The self-service tarp folding recycler of claim 1, wherein: The tarpaulin folding guide mechanism (2) also includes multiple vertically and parallelly arranged guide frames (208), the guide frames (208) are arranged in a direction perpendicular to the conveying direction of the tarpaulin, and the vertical guide frames (208) are respectively set at both ends of the tarpaulin divider frame (203).

3. The self-service tarp folding recycler of claim 2, wherein: The guide frame (208) is supported by two columns to form an inverted V-shaped structure. The upper ends of the two columns are fixedly connected, and the lower ends are fixed to the cabinet (1). The top of the two columns is provided with a rotating component (210).

4. The self-service tarp folding recycler of claim 1, wherein: The pressing and forming assembly includes a pressing frame (205) and an electric push rod (206). The pressing frame (205) is a flat square frame structure. All pressing frames (205) are arranged in parallel. The upper frame of the pressing frame (205) is hinged to the cabinet (1) on the side near the winding mechanism (6). The electric push rod (206) is located above the pressing frame (205). The base of the electric push rod (206) is hinged to the cabinet (1) above the pressing frame (205). The telescopic rod of the electric push rod (206) is hinged to the middle of the upper frame of the pressing frame (205).

5. The self-service tarp folding recycler of claim 1, wherein: The reciprocating mechanism (603) includes a lead screw (6030) disposed on one side of the winding slide rail (609), a wire sleeve (6031) disposed at the bottom of the winding tray (605), and a winding drive motor (608) fixed to the outside of the top of the cabinet. The lead screw (6030) is screwed into the wire sleeve (6031), and the outer end of the lead screw is connected to the power output shaft of the winding drive motor (608).

6. The self-service tarp folding recycler of claim 1, wherein: The winding mechanism (6) also includes a slide (60), which is located at the bottom of the cabinet opposite to the telescopic rod of the electric push rod (607). The slide (60) is inclined and the lower end of the slide is located on the side of the rain cloth roll output port. Multiple sliding rollers (6001) are provided on the slide.

7. The self-service tarp folding recycler of claim 1, wherein: The reciprocating telescopic mechanism (303) includes an electric push rod (3030), a connecting rod (306), and a mounting plate (3031) set on the outer side of the top of the cabinet. The mounting plate (3031) is hinged to the base of the electric push rod (3030). The telescopic rod end of the electric push rod (3030) is hinged to the power arm of the first connecting rod (3062). The support shaft of the first connecting rod (3062) is set on the mounting plate (3031) on the outer side of the top of the cabinet (1). The resistance arm of the first connecting rod is hinged to one end of the second connecting rod (3063). The other end of the second connecting rod (3063) is hinged to the side of the roller slide (302).