A three-dimensional insect breeding and cyclic production system
The three-dimensional insect breeding and recycling system, by combining conveying mechanisms and lifting equipment, solves the problems of large footprint and complex operation in insect breeding systems, and achieves high-efficiency insect breeding density and simplified loading and unloading operations.
Patent Information
- Application Number
- CN202210480029.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-05
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2042-05-05
AI Technical Summary
Existing insect farming systems suffer from problems such as large land area requirements, susceptibility to external environmental influences, and complex and difficult operation, resulting in low farming efficiency.
A three-dimensional insect breeding and recycling production system with at least two breeding spaces is adopted. The system utilizes a conveying mechanism and lifting equipment to realize the lateral displacement and lifting of the insect breeding and housing structure. Combined with a stop control device, it enables efficient operation of the insect breeding and housing structure on the loading and unloading platform.
It reduces the footprint, increases the insect breeding density per unit area, simplifies mechanical operation, and improves the convenience and efficiency of loading and unloading.
Smart Images

Figure CN114711199B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of insect breeding, more particularly to a three-dimensional insect breeding and cyclic production system. BACKGROUND
[0002] At present, using specific insects as one of the processing methods of organic solid waste has been widely used. Using insects to process organic solid waste such as livestock and poultry manure and food waste can not only convert organic matter into nutrients for themselves, but also produce high-protein nutritional feed, thereby realizing the organic recycling of biological waste. Therefore, in-depth research on related insect breeding systems has been promoted.
[0003] The existing insect breeding system mainly includes single-layer breeding in a greenhouse and multi-layer three-dimensional breeding. Although the single-layer breeding in a greenhouse has a simple structure, it occupies a large area and requires a lot of manpower, and is easily affected by external environmental climate. Although the multi-layer three-dimensional breeding reduces the occupied area, the existing technology requires feeding, breeding, and unloading management for each layer of breeding. The multi-layer feeding tray for insect breeding needs to use a forklift or AGV trolley for transfer operation. These methods have problems such as large transfer space of the forklift or AGV trolley, complex turnover, and the like. In addition, when operating each layer of breeding in the multi-layer stacking, a mechanical hand is needed for re-stacking or shelving, which has a complex mechanical structure, and is difficult to operate and maintain, resulting in that the current three-dimensional breeding is not widely promoted, and it is difficult to implement. Most of them still use the single-layer breeding mode in a greenhouse. SUMMARY
[0004] The main purpose of the present application is to provide a three-dimensional insect breeding and cyclic production system, which aims to solve the technical problem of low breeding efficiency of the existing insect breeding production line.
[0005] To achieve the above-mentioned purpose, the technical scheme adopted by the present application is: a three-dimensional insect breeding and cyclic production system, comprising:
[0006] A total support structure, the total support structure comprises at least 2 layers of breeding spaces;
[0007] A conveying mechanism, a plurality of conveying mechanisms are arranged on each layer of breeding spaces, and the conveying mechanisms are transversely displaceably arranged on the total support structure;
[0008] An insect breeding containing structure, at least two insect breeding containing structures are arranged on each conveying mechanism, and the insect breeding containing structures are transversely displaceably arranged on the corresponding insect breeding containing structures;
[0009] A lifting device for supporting and driving the conveying mechanism to ascend and descend in each layer of breeding spaces;
[0010] A loading and unloading operation platform is arranged at one side of the lifting device;
[0011] A conveying mechanism driving device is arranged for driving the conveying mechanism to move laterally in the breeding space and to move to and from the breeding space and the lifting device;
[0012] A breeding container driving device is arranged for driving the insect breeding container to move to and from the loading and unloading operation platform and the conveying mechanism.
[0013] Further, the three-dimensional insect breeding and cyclic production system comprises a stop control device, which controls the lifting device to stop lifting when the lifting device drives the conveying mechanism to ascend and each corresponding insect breeding container is lifted to a corresponding height position of the loading and unloading operation platform.
[0014] Further, the stop control device comprises a light receiver and a horizontal light emitter arranged on the loading and unloading operation platform for emitting horizontal light to the light receiver, the light receiver is signal connected with a control end of the lifting mechanism, the light receiver is arranged on each insect breeding container, or the light receiver is arranged at a height position of each layer of insect breeding containers corresponding to the conveying mechanism.
[0015] Alternatively, the stop control device comprises a stroke controller connected to the control end of the lifting device.
[0016] Further, the at least two layers of breeding spaces comprise an upper breeding space and a lower breeding space, the loading and unloading operation platform is arranged at a first end of the total support structure and at a height position corresponding to the bottom of the upper breeding space or at a height position corresponding to the top of the lower breeding space.
[0017] Further, the lifting device comprises a first lifting driving mechanism arranged at a first end of the total support structure and a second lifting driving mechanism arranged at a second end of the total support structure, the first lifting driving mechanism can support and drive the conveying mechanism to ascend and descend in the upper breeding space and the lower breeding space, the second lifting driving mechanism can support and drive the conveying mechanism to ascend and descend in the upper breeding space and the lower breeding space.
[0018] The conveying mechanism driving device comprises a first pushing mechanism and a second pushing mechanism, the first pushing mechanism is located at the first end of the total support structure and can push the conveying mechanism of the upper layer breeding space to move from the first end of the total support structure to the second end of the total support structure to the second lifting driving mechanism, the second pushing mechanism is located at the second end of the total support structure and can push the conveying mechanism of the lower layer breeding space to move from the second end of the total support structure to the first end of the total support structure to the first lifting driving mechanism.
[0019] The breeding container driving device comprises a third pushing mechanism and a fourth pushing structure, when the insect breeding container on the conveying mechanism at the first end of the total support structure is at the elevation position corresponding to the loading and unloading operation platform, the third pushing mechanism can push the insect breeding container at the elevation position corresponding to the loading and unloading operation platform to the loading and unloading operation platform, and the fourth pushing structure can push the insect breeding container on the loading and unloading operation platform to the conveying mechanism at the first end of the total support structure.
[0020] Further, the conveying mechanism is provided with a guard structure, the first lifting driving mechanism is provided with a releasing mechanism, when the insect breeding container is not located on the first lifting driving mechanism, the guard structure forms transverse limiting of the insect breeding container in the moving direction of the conveying mechanism, when the insect breeding container is located on the first lifting driving mechanism, the releasing mechanism cooperates with the guard structure to release the transverse limiting of the insect breeding container by the guard structure.
[0021] Further, the guard structure comprises a vertical rod which is liftable installed on the conveying mechanism and a guardrail connected to the vertical rod, and the releasing mechanism is a slope provided on the first lifting driving mechanism, when the insect breeding container is not located on the first lifting driving mechanism, the vertical rod is in an intercepting position under the dead weight, in the intercepting position, the guardrail is located at the side of the insect breeding container to limit the transverse of the insect breeding container, when the insect breeding container is located on the first lifting driving mechanism, the slope lifts the vertical rod upward to make the guardrail lift to release the transverse limiting of the insect breeding container.
[0022] Further, the first lifting driving mechanism and the second lifting driving mechanism are both air cylinders or hydraulic cylinders or electric push rods or chain hoists.
[0023] The first pushing mechanism, the second pushing mechanism, the third pushing mechanism and the fourth pushing mechanism are all air cylinders or hydraulic cylinders or electric push rods.
[0024] Further, each layer of the breeding space is provided with a first guiding structure, and the conveying mechanism is provided with a second guiding structure, and when the conveying mechanism is in the breeding space, the second guiding structure is movably matched with the first guiding structure.
[0025] The first guiding structure is a hanging wheel groove or a sliding rail groove arranged on the total support structure and distributed on the top of each layer of the breeding space, and the second guiding structure is a hanging wheel or a sliding rail arranged on the top of the conveying mechanism.
[0026] Alternatively, the first guiding structure is a wheel rail or a sliding rail groove arranged on the total support structure and distributed on the bottom of each layer of the breeding space, and the second guiding structure is a rolling wheel or a sliding rail arranged on the bottom of the conveying mechanism.
[0027] Further, a plurality of the conveying mechanisms are arranged on each layer of the breeding space, and the conveying mechanism driving device can drive one conveying mechanism at one end of the total support structure, so that the adjacent conveying mechanism pushes the next conveying mechanism to move towards the other end of the total support structure.
[0028] Further, the three-dimensional insect breeding and circulating production system comprises a feeding mechanism and a discharging mechanism, the feeding mechanism is provided with a discharging port arranged above the loading and unloading operation platform, the discharging mechanism is arranged below the loading and unloading operation platform, and the loading and unloading operation platform is installed on the total support structure through a turnover mechanism.
[0029] Further, the insect breeding and containing structure is provided with a heat dissipation device.
[0030] The three-dimensional insect breeding and circulating production system provided by the application has the following beneficial effects:
[0031] The three-dimensional insect breeding circulating production system provided by the embodiment of the present application adopts the framework of at least two layers of breeding spaces, and each conveying mechanism is provided with at least two layers of the insect breeding containing structures, and the advantage of the three-dimensional insect breeding circulating production system is further reducing the floor area, greatly increasing the insect breeding density per unit area, and guaranteeing that the loading and unloading operations do not need a mechanical hand. The insect breeding containing structures are arranged to perform the circulating movement by changing the positions in the lifting process and the horizontal displacement process of the corresponding conveying mechanisms, so that the related operations of the insect breeding containing structures can be performed when the insect breeding containing structures are just operated to the corresponding elevation on the side of the loading and unloading operation table (it should be understood that the bottom of the insect breeding containing structures is flush with or slightly higher than the upper support surface of the loading and unloading operation table), so that the loading and unloading operations of the insect breeding containing structures on the loading and unloading operation table can be quickly and efficiently operated. The insect breeding containing structures can be arranged to reciprocate between the loading and unloading operation table and the conveying mechanism by using a flat-pushing type mechanical operation structure, so that the related mechanical operation structure is simpler and more convenient to operate. BRIEF DESCRIPTION OF DRAWINGS
[0032] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0033] Figure 1 A front view of the three-dimensional insect breeding circulating production system provided by an embodiment of the present application, in which part of the components is omitted;
[0034] Figure 2 A front view of the three-dimensional insect breeding circulating production system provided by an embodiment of the present application, in which part of the components is omitted; Figure 1 An enlarged view of A in the front view;
[0035] Figure 3 A perspective view of the three-dimensional insect breeding circulating production system provided by an embodiment of the present application;
[0036] Figure 4 A perspective view of the three-dimensional insect breeding circulating production system provided by an embodiment of the present application; Figure 3 An enlarged view of A in the perspective view;
[0037] Figure 5 A partial perspective view of the first lifting driving mechanism in the three-dimensional insect breeding circulating production system provided by an embodiment of the present application;
[0038] Figure 6 An enlarged view of A in the partial perspective view; Figure 5 An enlarged view of A in the partial perspective view;
[0039] Figure 7For Figure 5 Enlarged view at B;
[0040] Figure 8 Partial side view at the first lifting driving mechanism in the three-dimensional insect breeding and cyclic production system provided by one embodiment of the present application;
[0041] Figure 9 For Figure 8 Enlarged view at A.
[0042] The label details involved in the above drawings are as follows:
[0043] 1 - support wheel; 2 - loading and unloading operation table; 3 - first pushing mechanism; 4 - second pushing mechanism; 5 - third pushing mechanism; 6 - push plate; 7 - vertical rod; 8 - guardrail; 9 - inclined table; 10 - lifting table; 11 - steel cable; 12 - hydraulic cylinder; 13 - stand; 14 - pulley frame; 15 - pulley; 16 - back hook plate; 17 - stop boss; 18 - wheel rail; 19 - roller; 20 - feeding mechanism; 21 - discharge port; 22 - turnover shaft; 23 - guide wheel; 24 - rod; 25 - spring; 100 - total support structure; 101 - upper breeding space; 102 - lower breeding space; 103 - vertical beam; 104 - cross beam; 200 - conveying mechanism; 300 - insect breeding containing structure; 300 - insect breeding containing structure; 400 - first lifting driving mechanism; 500 - second lifting driving mechanism. DETAILED DESCRIPTION
[0044] In order to make the technical problems, technical solutions and beneficial effects of the present application clearer, the present application will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application and do not limit the present application.
[0045] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0046] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the present application and simplify the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0047] In addition, the terms "first", "second", "third", etc. are used only for descriptive purposes and are not to be construed as indicating or implying relative importance or an ordered ranking of the indicated technical features. Thus, features defined with "first", "second" or "third" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly and specifically limited.
[0048] In order to illustrate the technical solutions described in the present application, the following will be described in detail in combination with specific drawings and examples.
[0049] Referring to Figures 1 to 9 The present application provides a three-dimensional insect breeding and cyclic production system, for example, but not limited to, a breeding production line of black soldier fly, which comprises:
[0050] The total support structure 100 comprises at least two layers of breeding spaces, thereby forming a three-dimensional insect breeding space, and as many insects as possible can be bred in the same planar area;
[0051] The conveying mechanism 200 can be a frame structure or a trolley structure, and the lower part thereof can be provided with a roller 19. A plurality of conveying mechanisms 200 are arranged on each layer of breeding spaces, and the conveying mechanism 200 is transversely displaceably arranged on the total support structure 100. The transverse displacement refers to the purpose of transverse displacement by transverse (horizontal) movement or by other movement directions.
[0052] The insect breeding and containing structure 300, for example, a tray, a hopper or the like for placing insects, at least two layers of insect breeding and containing structures 300 are arranged on each conveying mechanism 200, so that as many insects as possible can be bred on each conveying mechanism. Each insect breeding and containing structure 300 is transversely displaceably arranged on the corresponding insect breeding and containing structure 300. Specifically, the insect breeding and containing structure 300 can be supported on the conveying mechanism 200 by angle iron support or bearing or support wheel 1. The support wheel 1 is preferred, which facilitates the sliding of the insect breeding and containing structure 300 into and out of the conveying mechanism 200. Specifically, a plurality of support wheels 1 can be arranged on both sides of the conveying mechanism 200 (frame structure), each layer of support wheels 1 comprises a row of support wheels 1 arranged horizontally, and the insect breeding and containing structure 300 is supported on the support wheel 1.
[0053] The lifting device is used to support and drive the conveying mechanism 200 to ascend and descend in each layer of breeding spaces;
[0054] The loading and unloading operation table 2 is located on one side of the lifting device;
[0055] The conveying mechanism driving device is used to drive the conveying mechanism 200 to transversely displace in the breeding space and to and from the breeding space and the lifting device.
[0056] The cultivation accommodating structure driving device is used for driving the insect cultivation accommodating structure 300 to and from the loading and unloading operation table 2 and the conveying mechanism 200, and each insect cultivation accommodating structure 300 of the whole three-dimensional insect cultivation circulating production system can reach the loading and unloading operation table 2, perform rapid loading and unloading operation there, and return to the conveying mechanism 200 again after the operation is completed, and the circulation is performed along the predetermined path through the operation of the lifting device and the conveying mechanism driving device.
[0057] The three-dimensional insect cultivation circulating production system provided by the embodiment of the present application adopts the framework of at least two layers of cultivation spaces, and at least two layers of insect cultivation accommodating structures 300 are arranged on each conveying mechanism, and the advantage of the traditional horizontal circulation operation is further reduced in the floor area, the insect cultivation density per unit area is greatly increased, and the loading and unloading operation can be performed without the mechanical hand, the position change of the insect cultivation accommodating structure 300 in the lifting process and the horizontal displacement process of the corresponding conveying mechanism 200 is utilized to perform the circulation movement, the related operation of the insect cultivation accommodating structure 300 can be performed when the insect cultivation accommodating structure 300 is just operated to the corresponding elevation on the side of the loading and unloading operation table 2 (it should be understood that the bottom of the insect cultivation accommodating structure 300 is flush with or slightly higher than the upper support surface of the loading and unloading operation table 2), that is, the insect cultivation accommodating structure 300 to and from the loading and unloading operation table 2 and the conveying mechanism 200, so that the loading and unloading operation of the insect cultivation accommodating structure 300 on the loading and unloading operation table 2 can be rapidly and efficiently operated, and the flat pushing type mechanical operation structure can be used to realize the insect cultivation accommodating structure 300 to and from the loading and unloading operation table 2 and the conveying mechanism 200, so that the related mechanical operation structure is simpler and more convenient to operate.
[0058] According to the preferred embodiment of the present application, the three-dimensional insect cultivation circulating production system comprises a stop control device, when the lifting device drives the conveying mechanism 200 to rise and each corresponding insect cultivation accommodating structure 300 is lifted to the corresponding elevation position of the loading and unloading operation table 2, the stop control device controls the lifting device to stop lifting, so that the cultivation accommodating structure driving device drives the insect cultivation accommodating structure 300 to and from the loading and unloading operation table 2 and the conveying mechanism 200, specifically, one layer of cultivation accommodating structures is arranged every 15 cm-50 cm, and the conveying mechanism 200 can stop moving once every 15 cm-50 cm of rising, and research shows that one layer of cultivation accommodating structures arranged every 15 cm-50 cm can take into account good cultivation ventilation and cultivation density.
[0059] According to one embodiment of the present application, the stop control device comprises a light receiver and a horizontal light emitter arranged on the loading and unloading platform 2 for emitting horizontal light to the light receiver, the light receiver is signal connected to the control end of the lifting mechanism, and the light receiver is arranged on each insect breeding containing structure 300 or arranged at the height position of each layer of insect breeding containing structure 300 corresponding to the conveying mechanism 200;
[0060] According to another embodiment of the present application, the stop control device comprises a stroke controller connected to the control end of the lifting device, so as to control the lifting mechanism to stop after each lifting or lowering of a predetermined distance, and if the lifting device is executed by a hydraulic cylinder 12, a pneumatic cylinder or the like, the stroke controller is a known controller signal connected to the control valve of the hydraulic cylinder 12 or the pneumatic cylinder.
[0061] Referring to Figure 1 According to one embodiment of the present application, the at least two layers of breeding space comprise an upper layer of breeding space 101 and a lower layer of breeding space 102, the two layers of breeding space can arrange more layers (3, 4, 5 layers, etc.) of breeding space, which can not only meet the required breeding density, but also make the arrangement of the related operating mechanism simple and not complicated, and also make the conveying mechanism 200 form a simple and continuous rectangular running route (how to form the rectangular running route will be described in detail below), the loading and unloading platform 2 is located at the first end of the total support structure 100, and is located at the height position corresponding to the bottom of the upper layer of breeding space 101 or the height position corresponding to the top of the lower layer of breeding space 102, such arrangement can ensure that each layer of insect breeding containing structure 300 on the conveying mechanism 200 reaches the corresponding height position of the loading and unloading platform 2 (understanding as the bottom of the insect breeding containing structure 300 is flush with or slightly higher than the upper support surface of the loading and unloading platform 2), because once the loading and unloading platform 2 is located at the higher height position corresponding to the upper layer of breeding space 101, the lower part of the insect breeding containing structure 300 on the conveying mechanism 200 may not be able to reach the corresponding height position of the loading and unloading platform 2, and once the loading and unloading platform 2 is located at the lower height position corresponding to the lower layer of breeding space 102, the upper part of the insect breeding containing structure 300 on the conveying mechanism 200 may not be able to reach the corresponding height position of the loading and unloading platform 2.
[0062] Referring to Figure 1According to specific embodiments of the present application, the lifting device comprises a first lifting driving mechanism 400 located at the first end of the general support structure 100 and a second lifting driving mechanism 500 located at the second end of the general support structure 100, the first lifting driving mechanism 400 is capable of supporting and driving the conveying mechanism 200 to lift between the upper layer breeding space 101 and the lower layer breeding space 102, and the second lifting driving mechanism 500 is capable of supporting and driving the conveying mechanism 200 to lift between the upper layer breeding space 101 and the lower layer breeding space 102, taking the first lifting driving mechanism 400 and the second lifting driving mechanism 500 as an example of the hydraulic cylinder 12, the hydraulic cylinder 12 is vertically arranged, the piston rod thereof is upward and the extending end thereof is connected with the lifting platform 10, thereby conveniently supporting the conveying structure, of course, in order to improve the stability and reliability of the lifting driving, multiple hydraulic cylinders 12 can be designed below one lifting platform 10.
[0063] Referring to Figure 1 and Figure 2 , the conveying mechanism driving device comprises a first pushing mechanism 3 and a second pushing mechanism 4, the first pushing mechanism 3 is located at the first end of the general support structure 100 and is capable of pushing the conveying mechanism 200 in the upper layer breeding space 101 to move from the first end of the general support structure 100 to the second end of the general support structure 100 to the second lifting driving mechanism 500, and the second pushing mechanism 4 is located at the second end of the general support structure 100 and is capable of pushing the conveying mechanism 200 in the lower layer breeding space 102 to move from the second end of the general support structure 100 to the first end of the general support structure 100 to the first lifting driving mechanism 400.
[0064] Referring to Figure 2 , the breeding containing structure driving device comprises a third pushing mechanism 5 and a fourth pushing structure (not shown, which can be referred to the third pushing mechanism 5), when the insect breeding containing structure 300 on the conveying mechanism 200 located at the first end of the general support structure 100 is at the elevation position corresponding to the loading and unloading operation platform 2, the third pushing mechanism 5 is capable of pushing the insect breeding containing structure 300 at the elevation position corresponding to the loading and unloading operation platform 2 to the loading and unloading operation platform 2, and the fourth pushing structure is capable of pushing the insect breeding containing structure 300 located on the loading and unloading operation platform 2 to the conveying mechanism 200 located at the first end of the general support structure 100, of course, the fourth pushing structure can be cancelled and the insect breeding containing structure 300 located on the loading and unloading operation platform 2 is manually pushed to the conveying mechanism 200 located at the first end of the general support structure 100, taking the first pushing mechanism 3, the second pushing mechanism 4, the third pushing mechanism 5 and the fourth pushing mechanism as an example of the hydraulic cylinder 12, the hydraulic cylinder 12 is horizontally arranged, the extending end of the piston rod thereof is connected with the pushing plate 6, thereby conveniently horizontally pushing the corresponding conveying mechanism 200 or insect breeding containing structure 300 through the pushing plate 6, of course, in order to improve the stability and reliability of the horizontal driving, multiple hydraulic cylinders 12 can be designed corresponding to one pushing plate 6.
[0065] According to one embodiment of the present application, the conveying mechanism 200 is provided with a guard structure, the first lifting driving mechanism 400 is provided with a releasing mechanism, when the insect breeding accommodation structure 300 is not located on the first lifting driving mechanism 400, the guard structure limits the insect breeding accommodation structure 300 in the transverse direction, when the insect breeding accommodation structure 300 is located on the first lifting driving mechanism 400, the releasing mechanism cooperates with the guard structure to release the transverse limitation of the insect breeding accommodation structure 300 by the guard structure.
[0066] Referring to Figures 6 to 9 According to the specific embodiment of the present application, the guard structure comprises a vertical rod 7 which is installed on the conveying mechanism 200 in a liftable manner and a guardrail 8 which is connected to the vertical rod 7, and the releasing mechanism is a slope which is arranged on the first lifting driving mechanism 400, when the insect breeding accommodation structure 300 is not located on the first lifting driving mechanism 400, the vertical rod 7 is in an intercepting position under the self-weight or is supported by a spring 25 on the conveying mechanism 200 in the intercepting position, in the intercepting position, the guardrail 8 is located on the side of the insect breeding accommodation structure 300 to limit the insect breeding accommodation structure 300 in the transverse direction, the transverse direction is the transverse direction along the moving direction of the conveying mechanism 200, when the insect breeding accommodation structure 300 is located on the first lifting driving mechanism 400, the slope lifts the vertical rod 7 upward to lift the guardrail 8 to release the transverse limitation of the insect breeding accommodation structure 300, specifically, the slope is a slope table 9 which is arranged on the first lifting driving mechanism 400, more specifically, the slope table 9 can be installed on a lifting table 10, specifically, can be installed on the upper end of a rod member 24 which is extended from the lifting table 10, the upper end (or the lower end or other suitable positions) of the vertical rod 7 can be installed with a guide wheel 23, the slope gradually rises in the direction away from the guard structure, in this way, when the conveying mechanism 200 reaches the first lifting driving mechanism 400 and the guard structure gradually approaches the slope, the guide wheel rises along the slope and the vertical rod 7 is lifted, of course, as other embodiments, the guard structure is not limited to this, but also can be an electrically controlled liftable guardrail mechanism or an electrically controlled translatable guardrail structure, an electrically controlled flip-over guardrail structure and the like, in short, only the functions of limiting the insect breeding accommodation structure 300 in the transverse direction and releasing the transverse limitation are required.
[0067] Referring to Figure 5According to one embodiment of the present application, the first lifting driving mechanism 400 and the second lifting driving mechanism 500 are both air cylinders or hydraulic cylinders 12 or electric push rods or chain hoists, and of course the chain hoists can be replaced by steel cables 11 type hoists or winches, and the first lifting driving mechanism 400 and the second lifting driving mechanism 500 can be installed on the total support structure 100 or independently arranged on the ground, the chain hoist is a prior art, and the chain can be arranged on both sides of the total support structure 100, and the chain is driven by a motor to drive the lifting piece (such as a hook) connected by the chain, and the hook is connected to a lifting platform 10 for lifting, and the conveying device reciprocates between the lifting platform 10 and the breeding space, in addition, the first lifting driving mechanism 400 and the second lifting driving mechanism 500 can also be a combination of a hydraulic cylinder 12 and a steel cable 11, specifically, the first lifting driving mechanism 400 and the second lifting driving mechanism 500 each include a stand 13, a pulley frame 14 slidably mounted on the stand 13, and a lifting platform 10 for supporting the support conveying structure, the cylinder body of the hydraulic cylinder 12 is installed on the ground or other installation base, the piston rod of the hydraulic cylinder 12 is arranged upwardly and connected to the pulley frame 14, the pulley frame 14 is installed with a pulley 15, one end of the steel cable 11 is connected to the stand 13, the other end of the steel cable 11 is connected to the lifting platform 10, and the steel cable 11 is wound on the pulley 15, so that when the hydraulic cylinder 12 drives the pulley frame 14 to rise, the other end of the steel cable 11 will lift the lifting platform 10 upward, and when the hydraulic cylinder 12 drives the pulley frame 14 to descend, the other end of the steel cable 11 will lower the lifting platform 10;
[0068] Referring to Figure 1 and Figure 2, the first pushing mechanism 3, the second pushing mechanism 4, the third pushing mechanism 5 and the fourth pushing mechanism are all air cylinders or hydraulic cylinders 12 or electric push rods, and the first pushing mechanism 3, the second pushing mechanism 4, the third pushing mechanism 5 and the fourth pushing mechanism can be mounted on the total support structure 100 or independently arranged on the ground, wherein, in order to save space, the first pushing mechanism 3 can be arranged below the upper layer breeding space 101, and the movable extension end (for example, the piston rod of the hydraulic cylinder) has a hinged back hook plate 16, which is upwardly tilted in the natural state and is in the back hook state by abutting against the stop boss 17 of the movable extension end, and the back hook plate 16 can be kept in the back hook position by relying on the gravity or the torsional spring arranged at the hinge position when being hinged to the movable extension end, when the back hook plate 16 passes through the bottom of the conveying mechanism 200 towards the first end of the total support structure 100, it can be pressed downward by the bottom of the conveying mechanism 200 to rotate and then pass through the bottom of the conveying mechanism 200, and when leaving the bottom of the conveying structure, it is returned to the back hook state by the torsional spring or gravity, at this time, the extension end of the first pushing mechanism 3 is retracted to drive the back hook plate 16 to push the conveying mechanism 200 on the first lifting mechanism to the upper layer breeding space 101, and the conveying mechanism 200 in the upper layer breeding space 101 is pushed from the first end of the total support structure 100 to the second end of the total support structure 100 to the second lifting driving mechanism 500 by the back hook pushing mode, of course, the first pushing mechanism 3 is similar to the second pushing mechanism 4, which is arranged outside the breeding space (corresponding to the upper layer breeding space 101 or the lower layer breeding space 102), so that the conveying device is pushed into the breeding space instead of the back hook mode.
[0069] According to one embodiment of the present application, each layer breeding space has a first guide structure, and the conveying mechanism 200 is provided with a second guide structure, and when the conveying mechanism 200 is in the breeding space, the second guide structure is movably matched with the first guide structure.
[0070] Specifically, the first guide structure is a hanging wheel groove or a sliding rail groove arranged on the total support structure 100 and distributed on the top of each layer breeding space, and the second guide structure is a hanging wheel or a sliding rail arranged on the top of the conveying mechanism 200.
[0071] Referring to Figure 2 Alternatively, the first guide structure is a wheel rail 18 or a sliding rail groove arranged on the total support structure 100 and distributed on the bottom of each layer breeding space, and the wheel rail 18 is specifically arranged on the cross beam 104 at the bottom of the corresponding breeding space, and the second guide structure is a rolling wheel 19 or a sliding rail arranged on the bottom of the conveying mechanism 200.
[0072] Referring to Figures 1 to 3According to one embodiment of the present application, a plurality of conveying mechanisms 200 are arranged on each layer of breeding space, and the conveying mechanism driving device can drive one conveying mechanism 200 at one end of the total support structure 100 to push the adjacent conveying mechanism 200 one by one to move towards the other end of the total support structure 100, where the one end refers to the first end of the total support structure 100, and the other end refers to the second end of the total support structure 100, or the one end refers to the second end of the total support structure 100, and the other end refers to the first end of the total support structure 100. Specifically, taking the 2-layer breeding space as an example, the second pushing mechanism 4 pushes the rightmost conveying mechanism 200 in the lower layer breeding space 102 towards the first end of the total support structure 100, and then the adjacent conveying mechanism 200 pushes the next conveying mechanism 200 one by one in the direction from the second end to the first end of the total support structure 100 (from right to left), until the leftmost conveying mechanism 200 in the lower layer breeding space 102 is pushed to the first lifting driving mechanism 400, and then the first lifting driving mechanism 400 is continuously raised and stopped, so that the conveying mechanism 200 is continuously raised and stopped. The third pushing mechanism 5 and the fourth pushing mechanism operate to make the insect breeding containing structure 300 reciprocate between the loading and unloading operation table 2 and the conveying mechanism 200, until the conveying mechanism 200 completely reaches the upper layer breeding space 101 and becomes the leftmost conveying mechanism 200 of the upper layer breeding space 101, and then the first pushing mechanism 3 pushes the leftmost conveying mechanism 200 towards the second end of the total support structure 100, and then the adjacent conveying mechanism 200 pushes the next conveying mechanism 200 one by one in the direction from the first end to the second end of the total support structure 100 (from left to right), until the rightmost conveying mechanism 200 in the upper layer breeding space 101 is pushed to the second lifting driving mechanism 500 (at this time, the second lifting driving mechanism 500 should be raised in advance to receive the rightmost conveying mechanism 200), and then the second lifting driving mechanism 500 is lowered, so that the rightmost conveying mechanism 200 in the upper layer breeding space 101 is lowered to the lower layer breeding space 102, and then the second pushing mechanism 4 pushes the rightmost conveying mechanism 200 in the lower layer breeding space 102 towards the first end of the total support structure 100, and so on. The conveying mechanism 200 forms a rectangular running cycle path.
[0073] Referring to Figures 1 to 4In addition, the three-dimensional insect breeding and cyclic production system comprises a feeding mechanism 20 and a discharging mechanism (not shown). The feeding mechanism 20 is provided with a discharging port 21 arranged above the loading and unloading platform 2, and the discharging mechanism (for example, a hopper) is arranged below the loading and unloading platform 2. The loading and unloading platform 2 is installed on the total support structure 100 through a turnover mechanism (for example, an electric control turnover shaft 22). The feeding mechanism 20 and the turnover mechanism can be designed to be automatic, so as to realize automatic feeding and discharging of the insect breeding and containing structure 300. When the loading and unloading platform 2 is turned over by a certain angle, the material on the insect breeding and containing structure 300 falls into the hopper. Of course, the loading and unloading platform 2 should be provided with a fixing structure for the insect breeding and containing structure 300, so that the insect breeding and containing structure 300 will not slide off when the loading and unloading platform 2 is turned over by a certain angle. For example, the loading and unloading platform 2 and the loading and unloading platform 2 are both magnetic structures (for example, provided with magnets), or the loading and unloading platform 2 is provided with a clamping structure for clamping the insect breeding and containing structure 300, but the clamping structure should ensure that the fourth pushing structure can overcome the clamping force of the clamping structure and push the insect breeding and containing structure 300 on the loading and unloading platform 2 to the conveying mechanism 200 at the first end of the total support structure 100.
[0074] According to an embodiment of the present application, the insect breeding and containing structure 300 is provided with a heat dissipation device, for example, a heat dissipation fin (not shown) installed at the bottom of the insect breeding and containing structure 300, which can avoid the situation that the temperature of the material in the insect breeding and containing structure 300 is too high during the breeding process. Of course, even if the heat dissipation device is not provided, it is also acceptable.
[0075] Referring to Figure 1 and Figure 3 According to an embodiment of the present application, the total support structure 100 can specifically comprise a frame main body composed of a plurality of vertical beams 103 and horizontal beams 104, and the frame main body forms at least two layers of breeding spaces in the up-down direction. The system can be arranged in a closed space, and air circulation and heat preservation devices can also be arranged in the closed space to ensure that the insects meet the requirements of temperature, oxygen and humidity. When the temperature is lower than the set value, the heating device is started, and when the temperature is higher than the set value, the cooling device needs to be started. At the same time, the discharged air also needs to pass through a deodorizing device to avoid affecting the external air. Of course, even if the total support structure 100 is an open frame body, it will also fall within the protection scope of the present application.
[0076] The above only describes optional embodiments of the present application and does not limit the present application. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A three-dimensional insect breeding and cyclic production system, characterized in that, The application relates to a three-dimensional insect breeding and cyclic production system. The system comprises: a total support structure, which comprises at least two layers of breeding spaces; a plurality of conveying mechanisms arranged on each layer of the breeding spaces, the conveying mechanisms being laterally displaceable on the total support structure; insect breeding accommodation structures, at least two layers of the insect breeding accommodation structures being arranged on each of the conveying mechanisms, the insect breeding accommodation structures being laterally displaceable on the corresponding conveying mechanisms; a lifting device for supporting and driving the conveying mechanisms to ascend and descend in each layer of the breeding spaces; a loading and unloading operation platform located on one side of the lifting device; a conveying mechanism driving device for driving the conveying mechanisms to laterally displace in the breeding spaces and to and from the breeding spaces and the lifting device; a breeding accommodation structure driving device for driving the insect breeding accommodation structures to and from the loading and unloading operation platform and the conveying mechanisms; the three-dimensional insect breeding and cyclic production system comprises a stop control device, when the lifting device drives the conveying mechanisms to ascend and each time the corresponding insect breeding accommodation structure ascends to a corresponding height position of the loading and unloading operation platform, the stop control device controls the lifting device to stop ascending and descending; the at least two layers of breeding spaces comprise an upper layer of breeding spaces and a lower layer of breeding spaces, the loading and unloading operation platform is located at a first end of the total support structure and is located at a height position corresponding to the bottom of the upper layer of breeding spaces or a height position corresponding to the top of the lower layer of breeding spaces; the lifting device comprises a first lifting driving mechanism located at the first end of the total support structure and a second lifting driving mechanism located at a second end of the total support structure, the first lifting driving mechanism can support and drive the conveying mechanisms to ascend and descend in the upper layer of breeding spaces and the lower layer of breeding spaces, and the second lifting driving mechanism can support and drive the conveying mechanisms to ascend and descend in the upper layer of breeding spaces and the lower layer of breeding spaces; the conveying mechanism driving device comprises a first pushing mechanism and a second pushing mechanism, the first pushing mechanism is located at the first end of the total support structure and can push the conveying mechanisms of the upper layer of breeding spaces to move from the first end of the total support structure to the second end of the total support structure to the second lifting driving mechanism, and the second pushing mechanism is located at the second end of the total support structure and can push the conveying mechanisms of the lower layer of breeding spaces to move from the second end of the total support structure to the first end of the total support structure to the first lifting driving mechanism; the breeding accommodation structure driving device comprises a third pushing mechanism and a fourth pushing structure, when the insect breeding accommodation structures on the conveying mechanisms located at the first end of the total support structure are at the corresponding height position of the loading and unloading operation platform, the third pushing mechanism can push the insect breeding accommodation structures at the corresponding height position of the loading and unloading operation platform to the loading and unloading operation platform, and the fourth pushing structure can push the insect breeding accommodation structures on the loading and unloading operation platform to the conveying mechanisms located at the first end of the total support structure. The conveying mechanism is provided with a guard structure, and the first lifting driving mechanism is provided with a releasing mechanism. When the insect breeding accommodation structure is not located on the first lifting driving mechanism, the guard structure limits the insect breeding accommodation structure in the horizontal direction along the moving direction of the conveying mechanism. When the insect breeding accommodation structure is located on the first lifting driving mechanism, the releasing mechanism cooperates with the guard structure to release the horizontal limitation of the insect breeding accommodation structure by the guard structure. The guard structure comprises a vertical rod which is installed on the conveying mechanism in a liftable manner and a guardrail which is connected to the vertical rod. The releasing mechanism is a slope provided on the first lifting driving mechanism. When the insect breeding accommodation structure is not located on the first lifting driving mechanism, the vertical rod is in an intercepting position under the dead weight. In the intercepting position, the guardrail is located on the side of the insect breeding accommodation structure to limit the insect breeding accommodation structure in the horizontal direction. When the insect breeding accommodation structure is located on the first lifting driving mechanism, the slope lifts the vertical rod upward to lift the guardrail to release the horizontal limitation of the insect breeding accommodation structure.
2. The three-dimensional insect farming and cyclic production system according to claim 1, characterized by, The stop control device comprises a light receiver and a horizontal light emitter provided on the loading and unloading operation platform and used for emitting horizontal light to the light receiver. The light receiver is signal-connected to the control end of the lifting equipment. The light receiver is arranged on each insect breeding accommodation structure or arranged at the elevation position of each layer of insect breeding accommodation structure corresponding to the conveying mechanism. Alternatively, the stop control device comprises a stroke controller which is connected to the control end of the lifting equipment.
3. The three-dimensional insect farming and cyclic production system according to claim 1, characterized by, The first lifting driving mechanism and the second lifting driving mechanism are gas cylinders, hydraulic cylinders, electric push rods or chain type elevators. The first pushing mechanism, the second pushing mechanism, the third pushing mechanism and the fourth pushing mechanism are gas cylinders, hydraulic cylinders or electric push rods.
4. The vertical insect farming and cyclic production system according to any one of claims 1 to 3, characterized in that, Each layer of breeding space is provided with a first guide structure, and the conveying mechanism is provided with a second guide structure. When the conveying mechanism is in the breeding space, the second guide structure is movably matched with the first guide structure. The first guide structure is a hanging wheel groove or a sliding rail groove arranged on the total support structure and distributed at the top of each layer of breeding space. The second guide structure is a hanging wheel or a sliding rail arranged at the top of the conveying mechanism. Alternatively, the first guide structure is a wheel rail or a sliding rail groove arranged on the total support structure and distributed at the bottom of each layer of breeding space. The second guide structure is a rolling wheel or a sliding rail arranged at the bottom of the conveying mechanism.
5. The vertical insect farming and cyclic production system according to any one of claims 1 to 3, wherein A plurality of conveying mechanisms are arranged on each layer of breeding space. The conveying mechanism driving equipment can drive one conveying mechanism at one end of the total support structure, so that the adjacent conveying mechanisms can push the next conveying mechanism one by one to move toward the other end of the total support structure.
6. The vertical insect farming and cyclic production system according to any one of claims 1 to 3, wherein The three-dimensional insect breeding and cyclic production system comprises a feeding mechanism and a discharging mechanism, the feeding mechanism is provided with a discharging port arranged above a loading and unloading operation table, the discharging mechanism is arranged below the loading and unloading operation table, and the loading and unloading operation table is installed on the general support structure through a turnover mechanism.
7. The vertical insect farming and cyclic production system according to any one of claims 1 to 3, wherein The insect breeding and containing structure is provided with a heat dissipation device.
Citation Information
Patent Citations
Automatic farming line for Hermetia illucens
CN110720436A
Breeding box taking and placing machine
CN112293354A
Three-dimensional insect breeding circulating production system
CN217184459U