A composite twisting machine
By using tension disc control device and winding device in the retwist yarn machine, combined with the intelligent controller to synchronously control the motor speed, the problems of yarn breakage and manual wiring are solved, and an efficient and stable yarn retwist process is achieved. Reduced costs and labor demand.
Patent Information
- Application Number
- CN202110064453.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-01-18
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2041-01-18
AI Technical Summary
Existing retwirl yarn machines are prone to yarn breakage when retwirl the finer yarns, and require manual wiring, which affects processing efficiency.
A composite twisting machine is designed, using a tension disk control device and a winding device. The rotation speeds of the tension disk motor and the winding motor are synchronously controlled by an intelligent controller to ensure uniform tension, avoid yarn breakage, and pass through the molding device and guide Yarn hooks realize automatic yarn winding to reduce manual intervention.
The machine can effectively prevent yarn breakage, improve production efficiency, reduce costs, and reduce manual labor through automated operations to ensure the stability and accuracy of the retwrinkle process.
Smart Images

Figure CN114808214B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of textile machinery, and in particular relates to a composite twisting machine. Background Art
[0002] In the production process of the prior art double-twisted yarn, the yarn needs to be twisted for the first time (primary twist), and then two or more yarns are combined (parallel yarn) as needed, and the combined multi-strand yarn is taken to the double twisting machine for the second twisting (double twisting). In the double twisting process, the composite twisting machine double twists the thinner yarn during the twisting process, which is very easy to cause yarn breakage, and manual connection is required, which has certain conditions for the processed yarn. Summary of the invention
[0003] Based on the above problems, the object of the present invention is to provide a composite twisting machine that can perform double twisting on yarns of different diameters to ensure that the yarns will not break.
[0004] In view of the above problems, the following technical solutions are provided: a composite twisting machine, comprising a frame and a double twisting machine, a yarn inlet is provided on the top of the frame, the double twisting machine comprises a tension disk control device and a winding device, the tension disk control device comprises a tension disk, a drive shaft and a tension disk motor, the tension disk is connected to the tension disk motor through the drive shaft, a yarn channel is provided in the drive shaft, a yarn guide hole is provided on the tension disk, the winding device comprises a steel collar, a paper tube spindle, a winding motor and a forming device, the steel collar is located below the tension disk, a yarn guide hook is movably connected to the steel collar, and the paper tube spindle is located above the steel collar The forming device is in the middle part and is connected to the winding motor in transmission. The forming device can simultaneously drive the tension disk and the steel collar ring to move along the vertical direction of the frame. The forming device includes a screw rod, a fixing seat matched with the screw rod, a connecting frame and a forming motor. The connecting frame is fixedly connected to the tension disk and the steel collar ring. The fixing seat is fixed to the side of the connecting frame facing away from the tension disk. The screw rod is located in the fixing seat and is connected to the forming motor in transmission. An intelligent controller is arranged on the frame. The intelligent controller controls the rotation speed of the tension disk motor and the winding motor through a program to keep the phases of the tension disk motor and the winding motor consistent.
[0005] Furthermore, the intelligent controller is composed of a system controller and a frequency converter. The system controller is a PLC controller. The system controller can be used for program execution, and the frequency converter is used to control the rotation speed of the tension disk motor, the winding motor and the forming motor.
[0006] Furthermore, a positioning slide block is arranged on the connecting frame, and a positioning slide groove adapted to the positioning slide block is provided on the frame.
[0007] Furthermore, the yarn channel is divided into a yarn inlet and a yarn outlet, the yarn inlet is located at an end of the driving shaft away from the tension disk, and the yarn outlet is located between the motor and the tension disk.
[0008] The beneficial effects of the present invention are as follows: the composite twisting machine can perform re-twisting on yarns of different diameters to ensure that the yarn will not break, and paper tubes are used for winding the yarns, which does not require recycling of the paper tubes and reduces costs; by setting the phases of the tension disk motor and the paper tube motor to be consistent, the twist is uniform, the tension is consistent up and down, the motors are independently controlled, and the precision is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a schematic diagram of the structure of the present invention from a first viewing angle;
[0010] Figure 2 It is a schematic diagram of the structure of the second viewing angle of the present invention;
[0011] Figure 3 It is a schematic diagram of the structure from a third viewing angle of the present invention;
[0012] Figure 4 It is an explosion schematic diagram of the present invention;
[0013] Figure 5 It is a schematic diagram of the tension disk motor in the present invention;
[0014] Figure 6 for Figure 5 Sectional view at AA;
[0015] Figure 7 for Figure 3 Enlarged view of part A in .
[0016] Meaning of the numbers in the figure: 1-frame; 11-yarn inlet; 12; intelligent controller; 13-positioning slide; 2-twisting machine; 21-tension disk control device; 211-tension disk; 2111-yarn guide hole; 212-driving shaft; 2121-yarn channel; 21211-yarn inlet; 21212-yarn outlet; 213-tension disk motor; 22-bobbin winding device; 221-steel collar; 2211-yarn guide hook; 222-paper tube spindle; 223-bobbin winding motor; 224-forming device; 2241-screw rod; 2242-fixed seat; 2243-connecting frame; 22431-positioning slider; 2244-forming motor. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] See also Figure 1-7 The present invention provides the following technical solution: a composite twisting machine, comprising a frame 1 and a double twisting machine 2, wherein a yarn inlet 11 is provided on the top of the frame 1, and the double twisting machine 2 comprises a tension disk control device 21 and a winding device 22, wherein the tension disk control device 21 comprises a tension disk 211, a drive shaft 212 and a tension disk motor 213, wherein the tension disk 211 is transmission-connected to the tension disk motor 213 through the drive shaft 212, wherein a yarn channel 2121 is provided in the drive shaft 212, wherein a yarn guide hole 2111 is provided on the tension disk 211, wherein the winding device 22 comprises a steel collar 221, a paper tube spindle 222, a winding motor 223 and a forming device 224, wherein the steel collar 221 is located below the tension disk 211, wherein a yarn guide hook 2211 is movably connected to the steel collar 221, and wherein the paper tube spindle 222 is located in the middle of the steel collar 221 and is connected to the paper tube spindle 222. The winding motor 223 is connected in transmission, and the forming device 224 can simultaneously drive the tension disk 211 and the steel collar 221 to move along the vertical direction of the frame 1. The forming device 224 includes a screw rod 2241, a fixed seat 2242 matched with the screw rod 2241, a connecting frame 2243 and a forming motor 2244. The connecting frame 2243 is fixedly connected with the tension disk 211 and the steel collar 221. The fixed seat 2242 is fixed to the side of the connecting frame 2243 facing away from the tension disk 211. The screw rod 2241 is located in the fixed seat 2242 and is connected in transmission with the forming motor 2244. An intelligent controller 12 is provided on the frame 1. The intelligent controller controls the rotation speed of the tension disk motor 213 and the winding motor 223 through a program to keep the phases of the tension disk motor 213 and the winding motor 223 consistent.
[0019] With the above structure, the yarn is put in from the yarn inlet 11, passes through the yarn channel 2121 in the drive shaft 212, passes through the yarn guide hole 2111 on the tension disk 211, and finally passes through the yarn guide hook 2211. After completing the above operations, the intelligent controller 12 is programmed or imported into the program. After the paper roll is placed on the paper roll spindle 222, the intelligent controller 12 sends a command to the frequency converter to control its output frequency so as to control the rotation speed of the tension disk motor 213 and the winding motor 223. The rotation speed is controlled by the program so that the yarn guide hole 2111 and the yarn guide hook 2211 are always kept at the same The vertical line can ensure that the relative position does not change, which can effectively prevent the yarn from being over-tensioned during re-twisting and causing yarn breakage, greatly improving the stability of the device during operation, greatly reducing the demand for labor, alleviating the burden on workers, and effectively improving production efficiency. The screw rod 2241 has high transmission efficiency, high transmission accuracy, and stable operation, which can ensure that the tension disk 211 and the steel collar ring 221 do not vibrate significantly when moving vertically, avoiding the phenomenon of yarn breakage. Therefore, this structure can greatly avoid unexpected phenomena in the transmission device and ensure its operational stability.
[0020] In this embodiment, the intelligent controller 12 is composed of a system controller and a frequency converter. The system controller is a PLC controller, which can be used for program execution. The frequency converter is used to control the rotation speed of the tension disk motor 213, the winding motor 223 and the forming motor 2244.
[0021] By adopting the above structure, different programs can be input or imported according to different needs in an open source manner. By setting the frequency converter, the consumption of electric energy can be reduced to achieve the technical purpose of energy saving. The rotation speed of each motor can also be accurately controlled. The system controller is a PLC controller, which is an existing publicly known technology product.
[0022] In this embodiment, a positioning slide block 22431 is disposed on the connecting frame 2243 , and a positioning slot 13 adapted to the positioning slide block 22431 is provided on the frame 1 .
[0023] With the above structure, the positioning slide groove 13 plays a role of limiting, preventing the lifting device from running overtravel and causing damage to the device, thereby playing a role of protecting the device.
[0024] In this embodiment, the yarn channel 2121 is divided into a yarn inlet 21211 and a yarn outlet 21212 . The yarn inlet is located at an end of the driving shaft 212 away from the tension disk 211 , and the yarn outlet 21212 is located between the motor and the tension disk 211 .
[0025] The above structure can effectively reduce the tension of the yarn during re-twisting, prevent contamination, and make it possible to observe the re-twisting situation more intuitively.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A composite twisting machine, comprising a frame and a complex twisting machine, characterized in that: The top of the frame is provided with a yarn inlet, the double twisting machine includes a tension disk control device and a winding device, the tension disk control device includes a tension disk, a drive shaft and a tension disk motor, the tension disk is connected to the tension disk motor through the drive shaft, a yarn channel is provided in the drive shaft, a yarn guide hole is provided on the tension disk, the winding device includes a steel collar, a paper drum spindle, a winding motor and a forming device, the steel collar is located below the tension disk, a yarn guide hook is movably connected to the steel collar, the paper drum spindle is located in the middle of the steel collar and is connected to the winding motor through the drive shaft, the The forming device can simultaneously drive the tension disk and the steel collar to move along the vertical direction of the frame, and the forming device includes a screw rod, a fixing seat matched with the screw rod, a connecting frame and a forming motor, the connecting frame is fixedly connected with the tension disk and the steel collar, the fixing seat is fixed to the side of the connecting frame facing away from the tension disk, the screw rod is located in the fixing seat and is transmission-connected with the forming motor, and an intelligent controller is arranged on the frame, and the intelligent controller controls the rotation speed of the tension disk motor and the winding motor through a program, so that the phases of the tension disk motor and the winding motor are kept consistent; A positioning slide block is arranged on the connecting frame, and a positioning slide groove adapted to the positioning slide block is provided on the frame; The yarn channel is divided into a yarn inlet and a yarn outlet, wherein the yarn inlet is located at the end of the drive shaft away from the tension disk, and the yarn outlet is located between the motor and the tension disk. The intelligent controller is composed of a system controller and a frequency converter, and the system controller is a PLC controller.
2. A composite twisting machine according to claim 1, characterized in that: The system controller can be used for executing the program, and the frequency converter controls the rotation speed of the tension disk motor, the winding motor and the forming motor through the program.
