A double-station gas spring cylinder closing forming equipment
By designing a double-station gas spring cylinder closing molding equipment, cold extrusion and closing the end of the gas spring cylinder cylinder using a cold bending mechanism, and a correction unit assists in correcting the plug, the problem of insufficient coaxiality of the gas spring cylinder welding plug in the traditional method is solved, and a more firm and coaxial welding effect is achieved.
Patent Information
- Application Number
- CN202210579534.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-26
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2042-05-26
AI Technical Summary
After the traditional gas spring pipe mouth is sealed, the thickness of the pipe end is insufficient, resulting in the inability to ensure coaxiality when drilling holes and welding plugs in the later stage, causing the plugs to tilt after welding.
A double-station gas spring cylinder closing molding equipment is designed, including a frame, a material storage unit, a material guide device, a cylinder clamping device, a first cold bending device and a second cold bending device. The end of the gas spring cylinder is cold-extruded and closed by the cold bending mechanism, increasing the wall thickness at the seal, and a correction unit assists in the correction of the plug to improve the welding coaxiality.
Through cold extrusion, the wall thickness of the end of the gas spring cylinder is increased, the contact area of the plug is increased, the welding is firmer and coaxial, solving the problem of tilting the plug in traditional methods.
Smart Images

Figure CN114888186B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gas spring processing equipment, and in particular to a double-station gas spring cylinder closing and forming equipment. Background Art
[0002] As a common pneumatic component, gas springs are widely used in various industries and are well known to people. Gas springs need to go through multiple processes during production, including sealing the gas spring tube mouth, drilling holes at the seal, and welding plugs. The traditional gas spring tube mouth sealing method is to use hot extrusion to seal the gas spring tube end, but the thickness of the tube end after hot extrusion sealing is relatively thin. After drilling and welding plugs at the drilled holes in the later stage, it is impossible to effectively ensure the coaxiality of the plug and the gas spring itself, resulting in the plug being skewed after welding;
[0003] To this end, we propose a double-station gas spring cylinder end-forming equipment that can not only seal the gas spring port but also increase the wall thickness of the sealing portion, so that the later sealing portion has a certain thickness after the drilling is completed, and assists in correcting the plug when inserting it for welding, thereby greatly improving the coaxiality of the welding between the plug and the gas spring end. Summary of the invention
[0004] Based on this, it is necessary to provide a double-station gas spring cylinder closing and forming equipment to address the existing technical problems.
[0005] In order to solve the problems of the prior art, the technical solution adopted by the present invention is:
[0006] A double-station gas spring cylinder closing and forming equipment comprises a frame, a material storage unit, a material guiding device, a cylinder clamping device, a first cold bending device and a second cold bending device; the material storage unit is fixedly mounted on the frame and located on one side of the material storage unit, and the material inlet of the material guiding device is arranged opposite to the material outlet of the material storage unit; the cylinder clamping device is fixedly mounted at the material outlet of the material guiding device in a vertical state, and the cylinder clamping device consists of a first cylinder clamping mechanism and a second cylinder clamping mechanism; the clamping ends of the first cylinder clamping mechanism and the second cylinder clamping mechanism are respectively provided with a first cold bending device and a second cold bending device in a one-to-one correspondence.
[0007] Preferably, the material guiding device includes a first material dividing platform, a second material dividing platform and a linear drive; the first material dividing platform and the second material dividing platform are respectively fixedly installed on the frame in a vertical state, and the first material dividing platform and the second material dividing platform are connected end to end. Two linear drives are provided, and the two linear drives are respectively horizontally arranged on one side of the first material dividing platform and the second material dividing platform, and the driving ends of the two linear drives are respectively arranged toward the direction of the first material dividing platform and the second material dividing platform.
[0008] Preferably, the first cold bending device includes a rotating unit, an adjusting unit, a first horizontal adjusting group, a second horizontal adjusting group, a third horizontal adjusting group, a cold bending mechanism, a correction unit, a lubrication assembly, a material return mechanism and a sensing unit; the adjusting unit is fixedly mounted on the frame, the adjusting unit is composed of the first horizontal adjusting group, the second horizontal adjusting group and the third horizontal adjusting group, the rotating unit is rotatably arranged on the first horizontal adjusting group in a vertical state, the top of the rotating unit passes through the first horizontal adjusting group and is arranged vertically upward, the second horizontal adjusting group is fixedly mounted on the top of the rotating unit; the third horizontal adjusting group is slidably arranged on the third horizontal adjusting group; the cold bending mechanism is in a vertical state It is slidably arranged on the third horizontal adjustment group; the correction unit is fixedly installed on one side of the top of the cold bending mechanism in a vertical state; the lubrication assembly is fixedly installed on the other side of the top of the cold bending mechanism relative to the correction unit, and the output end of the lubrication assembly is arranged opposite to the output end of the cold bending mechanism; the correction unit and the lubrication assembly are both arranged on the side close to the cylinder clamping device; the material return mechanism is fixedly installed on the cold bending mechanism in a horizontal state, the material return mechanism is arranged on the other side away from the cylinder clamping device, and the output end of the material return mechanism is coaxial with the clamping end of the cylinder clamping device and arranged toward the clamping end of the cylinder clamping device; the sensor unit is fixedly installed on the frame, and the sensor unit is arranged around the adjustment unit.
[0009] Preferably, the rotating unit includes a rotating driver, a connecting member, a driving shaft and a rotating block; the rotating driver is fixedly mounted at the bottom of the frame in a horizontal state, the driving shaft is rotatably arranged on the first horizontal adjustment group, and the rotating block is fixedly mounted on the top of the driving shaft; the connecting member is used to transmit and connect the driving end of the rotating driver and the driving end of the driving shaft.
[0010] Preferably, the first horizontal adjustment group includes a fixed seat, a sliding seat, a locking bolt, an adjusting bolt and a limit block; the fixed seat is fixedly installed on the frame, the sliding seat can be slidably arranged on the fixed seat, a plurality of locking bolts are provided, and the plurality of locking bolts are in a mirror state and can be respectively screwed and disassembled and arranged on both sides of the sliding seat; the limit block is fixedly installed on the end of the sliding seat, one end of the adjusting bolt can be rotatably arranged in the limit block, and the other end of the adjusting bolt is also provided with a threaded portion, the threaded portion is inserted into the interior of the fixed seat and is connected with the fixed seat thread.
[0011] Preferably, the cold bending mechanism includes a mounting seat and a rolling wheel; the mounting seat is slidably mounted on the third horizontal adjustment group; the rolling wheel is rotatably arranged in the mounting seat, and the rolling wheel is arranged on the side close to the direction of the cylinder clamping device.
[0012] Preferably, the correction unit includes a first mounting frame, a first cylinder, a hinged head and a slider; the first mounting frame is fixedly mounted on the mounting seat; the first cylinder is fixedly mounted on the top of the first mounting frame in a vertical state; the output end of the first cylinder passes through the first mounting frame and is arranged toward the mounting seat; the hinged head is fixedly mounted on the output end of the first cylinder, the slider is slidably arranged on the first mounting frame in a vertical state, and the top of the slider is hingedly connected to the hinged head.
[0013] Preferably, the lubrication assembly includes a second mounting bracket and an oil spray pipe; the second mounting bracket is fixedly mounted on the mounting seat, and the second mounting bracket is arranged directly above the rolling wheel; the oil spray pipe is fixedly mounted on the second mounting bracket in a vertical state, and the oil spray nozzle of the oil spray pipe is arranged directly opposite the rolling wheel.
[0014] Preferably, the material return mechanism includes a third mounting frame, a second cylinder and a ejector rod; the third mounting frame is fixedly mounted on the mounting seat; the second cylinder is fixedly mounted on one side of the third mounting frame in a horizontal state; the output end of the second cylinder passes through the third mounting frame and is arranged toward the cylinder clamping device; the ejector rod is coaxially fixedly mounted on the output end of the second cylinder.
[0015] Preferably, the arc frame, the first photoelectric sensor and the second photoelectric sensor; the arc frame is vertically arranged on the frame, the arc frame is arranged around the adjustment unit, and the first photoelectric sensor and the second photoelectric sensor are detachably arranged at both ends of the top of the arc frame.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. This application realizes the work of sorting gas spring cylinders of different diameters in a storage unit through the cooperation of a first dividing table, a second dividing table and a linear drive, thereby automatically picking out gas spring cylinders that meet the required closing requirements and transmitting them to the corresponding closing station.
[0018] 2. The present application realizes the work of limiting and clamping gas spring cylinders of two different diameters through the first cylinder clamping mechanism and the second cylinder clamping mechanism.
[0019] 3. The present application realizes how to perform multi-directional horizontal work on the starting position of the cold bending mechanism through the cooperation of the first horizontal adjustment group, the second horizontal adjustment group and the third horizontal adjustment group.
[0020] 4. The present application realizes how to spray oil mist on the surface of the rolling wheel through the lubrication component, which can greatly reduce the wear of the rolling wheel and increase its service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This application is a three-dimensional Figure 1 ;
[0022] Figure 2 is a top view of the present application;
[0023] Figure 3 This application is a three-dimensional Figure 2 ;
[0024] Figure 4 It is a three-dimensional diagram of the material storage unit and the material guiding device of the present application;
[0025] Figure 5 It is a stereoscopic diagram of the cylinder clamping device, the first cold bending device and the second cold bending device of the present application;
[0026] Figure 6 It is a three-dimensional schematic diagram of a part of the structure of this application;
[0027] Figure 7 is a three-dimensional diagram of the first cold bending device of the present application;
[0028] Figure 8 The first cold bending device of this application is a three-dimensional structure Figure 1 ;
[0029] Fig. 9 The first cold bending device of this application is a three-dimensional structure Figure 2 .
[0030] The numbers in the figure are:
[0031] 1- rack;
[0032] 2- Storage unit;
[0033] 3- material guiding device; 3a- first material distribution platform; 3b- second material distribution platform; 3c- linear drive;
[0034] 4-cylinder clamping device; 4a-first cylinder clamping mechanism; 4b-second cylinder clamping mechanism;
[0035] 5-first cold bending device; 5a-rotation unit; 5a1-rotation drive; 5a2-connecting piece; 5a3-driving shaft; 5a4-rotation block; 5b-adjustment unit; 5b1-first horizontal adjustment group; 5b11-fixed seat; 5b12-sliding seat; 5b13-locking bolt; 5b14-adjustment bolt; 5b15-limiting block; 5b2-second horizontal adjustment group; 5b3-third horizontal adjustment group; 5c-cold bending mechanism; 5c1- Mounting seat; 5c2-rolling wheel; 5d-correction unit; 5d1-first mounting frame; 5d2-first cylinder; 5d3-hinge head; 5d4-slider; 5e-lubrication assembly; 5e1-second mounting frame; 5e2-injection pipe; 5f-material return mechanism; 5f1-third mounting frame; 5f2-second cylinder; 5f3-feeding rod; 5g-sensing unit; 5g1-arc frame; 5g2-first photoelectric sensor; 5g3-second photoelectric sensor;
[0036] 6-The second cold bending device. DETAILED DESCRIPTION
[0037] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0038] like Figures 1 to 9 As shown, this application provides:
[0039] A double-station gas spring cylinder closing and forming equipment comprises a frame 1, a material storage unit 2, a material guiding device 3, a cylinder clamping device 4, a first cold bending device 5 and a second cold bending device 6; the material storage unit 2 is fixedly mounted on the frame 1 and is located on one side of the material storage unit 2, and the material inlet of the material guiding device 3 is arranged opposite to the material outlet of the material storage unit 2; the cylinder clamping device 4 is fixedly mounted at the material outlet of the material guiding device 3 in a vertical state, and the cylinder clamping device 4 consists of a first cylinder clamping mechanism 4a and a second cylinder clamping mechanism 4b; the clamping ends of the first cylinder clamping mechanism 4a and the second cylinder clamping mechanism 4b are also respectively provided with a first cold bending device 5 and a second cold bending device 6 in a one-to-one correspondence.
[0040] Based on the above embodiment, when the gas spring cylinder needs to be closed in the working state, the gas spring cylinder is first transferred to the material guiding device 3 through the material storage unit 2. After the material guiding device 3 receives the gas spring cylinder, the material guiding device 3 will automatically distinguish the gas spring cylinder according to the diameter of the gas spring cylinder, and transfer it to the first cylinder clamping mechanism 4a and the second cylinder clamping mechanism 4b respectively. The second cold bending device 6 and the first cold bending device 5 have the same structure, and the difference is that the second cold bending device 6 and the first cold bending device 5 are respectively used to close the gas spring cylinders of different diameters, and the first cylinder clamping mechanism 4a and the second cylinder clamping mechanism 4b are both used to clamp and rotate the gas spring cylinder.
[0041] Further, such as Figure 4 As shown:
[0042] The material guiding device 3 includes a first material dividing platform 3a, a second material dividing platform 3b and a linear drive 3c; the first material dividing platform 3a and the second material dividing platform 3b are respectively fixedly installed on the frame 1 in a vertical state, and the first material dividing platform 3a and the second material dividing platform 3b are connected end to end. Two linear drives 3c are provided, and the two linear drives 3c are respectively horizontally arranged on one side of the first material dividing platform 3a and the second material dividing platform 3b, and the driving ends of the two linear drives 3c are respectively arranged toward the first material dividing platform 3a and the second material dividing platform 3b.
[0043] Based on the above embodiment, the first material distribution platform 3a and the second material distribution platform 3b are both existing technologies and will not be described here in detail. In the working state, when the gas spring cylinder moves to the first material distribution platform 3a and the second material distribution platform 3b under the transmission of the storage unit 2, the first material distribution platform 3a and the second material distribution platform 3b will drive the gas spring cylinder according to the diameter of the gas spring cylinder, and move toward the first cylinder clamping mechanism 4a or the second cylinder clamping mechanism 4b under the drive of the linear drive 3c corresponding to the side of the first material distribution platform 3a and the second material distribution platform 3b, thereby completing the closing of the gas spring cylinder.
[0044] Further, such as Figures 5 to 7 As shown:
[0045] The first cold bending device 5 includes a rotating unit 5a, an adjusting unit 5b, a first horizontal adjustment group 5b1, a second horizontal adjustment group 5b2, a third horizontal adjustment group 5b3, a cold bending mechanism 5c, a correction unit 5d, a lubrication assembly 5e, a material withdrawal mechanism 5f and a sensor unit 5g; the adjusting unit 5b is fixedly mounted on the frame 1, and the adjusting unit 5b is composed of the first horizontal adjustment group 5b1, the second horizontal adjustment group 5b2 and the third horizontal adjustment group 5b3, the rotating unit 5a is rotatably arranged on the first horizontal adjustment group 5b1 in a vertical state, the top of the rotating unit 5a passes through the first horizontal adjustment group 5b1 and is arranged vertically upward, the second horizontal adjustment group 5b2 is fixedly mounted on the top of the rotating unit 5a; the third horizontal adjustment group 5b3 is slidably arranged on the third horizontal adjustment group 5b3; The mechanism 5c is slidably arranged on the third horizontal adjustment group 5b3 in a vertical state; the correction unit 5d is fixedly installed on one side of the top of the cold bending mechanism 5c in a vertical state; the lubrication assembly 5e is fixedly installed on the other side of the top of the cold bending mechanism 5c relative to the correction unit 5d, and the output end of the lubrication assembly 5e is arranged opposite to the output end of the cold bending mechanism 5c; the correction unit 5d and the lubrication assembly 5e are both arranged on the side close to the cylinder clamping device 4; the material return mechanism 5f is fixedly installed on the cold bending mechanism 5c in a horizontal state, and the material return mechanism 5f is arranged on the other side away from the cylinder clamping device 4, and the output end of the material return mechanism 5f is coaxial with the clamping end of the cylinder clamping device 4 and is arranged toward the clamping end of the cylinder clamping device 4; the sensor unit 5g is fixedly installed on the frame 1, and the sensor unit 5g is arranged around the adjustment unit 5b.
[0046] Based on the above embodiment, when it is necessary to close the end of the gas spring cylinder in the working state, the gas spring cylinder will be pushed into the cylinder clamping device 4 under the drive of the linear drive 3c, and pass through the cylinder clamping device 4. When the linear drive 3c is pushing the gas spring cylinder, the output end of the correction unit 5d fixedly installed on the cold bending mechanism 5c will drop vertically and block in front of the cylinder clamping device 4, and the end of the gas spring cylinder pushed toward the cold bending mechanism 5c by the linear drive 3c will stop moving after touching the output end of the correction unit 5d, thereby completing the limit correction work on the end closing length of the gas spring cylinder. After the gas spring cylinder stops moving, the clamping end of the cylinder clamping device 4 tightens and clamps the gas spring cylinder and drives the gas spring cylinder to rotate. The output end of the correction unit 5d returns to the initial state, and then drives the rotating unit 5a to rotate, thereby driving the entire cold bending device to rotate synchronously. The output end of the cold bending mechanism 5c is used to squeeze and close the port of the gas spring cylinder. After the closing is completed, the rotating unit 5a returns to its initial state, and finally drives the material withdrawal mechanism 5f to eject the gas spring cylinder located in the cylinder clamping device 4. The lubrication component 5e is used to intermittently spray oil toward the output end of the cold bending mechanism 5c, so as to maintain continuous lubrication of the output end of the cold bending mechanism 5c and extend the service life of the cold bending mechanism 5c. The sensor unit 5g is used to detect the rotation state of the adjustment unit 5b to avoid overtravel of the adjustment unit 5b; the structures of the second horizontal adjustment group 5b2 and the third horizontal adjustment group 5b3 are the same as those of the first horizontal adjustment group 5b1; the adjustment directions of the first horizontal adjustment group 5b1, the second horizontal adjustment group 5b2 and the third horizontal adjustment group 5b3 are arranged in a horizontal and vertical staggered manner from bottom to top, so as to be suitable for multi-directional horizontal adjustment of the X direction and the Y direction of the cold bending mechanism 5c.
[0047] Further, such as Figure 6 and Figure 8 As shown:
[0048] The rotating unit 5a includes a rotating driver 5a1, a connecting member 5a2, a driving shaft 5a3 and a rotating block 5a4; the rotating driver 5a1 is fixedly installed at the bottom of the frame 1 in a horizontal state, the driving shaft 5a3 is rotatably arranged on the first horizontal adjustment group 5b1, and the rotating block 5a4 is fixedly installed at the top of the driving shaft 5a3; the connecting member 5a2 is used for transmission connection between the driving end of the rotating driver 5a1 and the driving end of the driving shaft 5a3.
[0049] Based on the above embodiments, when it is necessary to drive the adjusting unit 5b, the first horizontal adjusting group 5b1, the second horizontal adjusting group 5b2, the cold bending mechanism 5c, the correction unit 5d, the lubrication assembly 5e, the material return mechanism 5f and the sensor unit 5g to move synchronously in the working state, it is only necessary to connect an external power supply to drive the rotary driver 5a1 to work, and drive the driving shaft 5a3 to rotate under the transmission of the connecting member 5a2, thereby completing the work of driving the adjusting unit 5b, the first horizontal adjusting group 5b1, the second horizontal adjusting group 5b2, the cold bending mechanism 5c, the correction unit 5d, the lubrication assembly 5e, the material return mechanism 5f and the sensor unit 5g to rotate synchronously.
[0050] Further, such as Figure 7 and Figure 8 As shown:
[0051] The first horizontal adjustment group 5b1 includes a fixed seat 5b11, a sliding seat 5b12, a locking bolt 5b13, an adjusting bolt 5b14 and a limit block 5b15; the fixed seat 5b11 is fixedly installed on the frame 1, the sliding seat 5b12 is slidably arranged on the fixed seat 5b11, a plurality of locking bolts 5b13 are provided, and the plurality of locking bolts 5b13 are in a mirror state and can be respectively screwed and disassembled and arranged on both sides of the sliding seat 5b12; the limit block 5b15 is fixedly installed on the end of the sliding seat 5b12, one end of the adjusting bolt 5b14 is rotatably arranged in the limit block 5b15, and the other end of the adjusting bolt 5b14 is also provided with a threaded portion, the threaded portion is inserted into the interior of the fixed seat 5b11 and is threadedly connected with the fixed seat 5b11.
[0052] Based on the above embodiment, when it is necessary to change the closing shape of the end of the gas spring cylinder in the working state, the staff can change the starting position of the cold bending mechanism 5c by screwing the adjusting bolt 5b14, thereby adjusting the closing angle and shape of the gas spring cylinder. The locking bolt 5b13 is used to lock and fix the sliding seat 5b12 of the first horizontal adjustment group after the adjustment is completed, so as to prevent the sliding seat 5b12 from moving autonomously due to vibration in the working state.
[0053] Further, such as Figure 8 As shown:
[0054] The cold bending mechanism 5c includes a mounting seat 5c1 and a rolling wheel 5c2; the mounting seat 5c1 is slidably mounted on the third horizontal adjustment group 5b3; the rolling wheel 5c2 is rotatably arranged in the mounting seat 5c1, and the rolling wheel 5c2 is arranged on one side close to the cylinder clamping device 4.
[0055] Based on the above embodiment, the rolling wheel 5c2 is composed of a cylindrical part and an annular protrusion formed in one piece; the connection between the cylindrical part and the annular protrusion is arranged with a smooth transition. When it is necessary to close the end of the gas spring cylinder, the rolling wheel 5c2 rotates under the drive of the rotating unit 5a and squeezes the end of the gas spring cylinder to close it until the end of the gas spring cylinder is squeezed and closed and stops; the present application adopts cold extrusion to close the end, which can increase the wall thickness of the hole at the closing point, increase the contact area of the plug, make the welding more firm and not easy to fall off, and have high coaxiality of the welding.
[0056] Further, such as Fig. 9 As shown:
[0057] The correction unit 5d includes a first mounting frame 5d1, a first cylinder 5d2, a hinged joint 5d3 and a slider 5d4; the first mounting frame 5d1 is fixedly mounted on the mounting seat 5c1; the first cylinder 5d2 is fixedly mounted on the top of the first mounting frame 5d1 in a vertical state; the output end of the first cylinder 5d2 passes through the first mounting frame 5d1 and is arranged toward the mounting seat 5c1; the hinged joint 5d3 is fixedly mounted on the output end of the first cylinder 5d2, and the slider 5d4 is slidably arranged on the first mounting frame 5d1 in a vertical state, and the top of the slider 5d4 is hingedly connected to the hinged joint 5d3.
[0058] Based on the above embodiment, in the working state, before closing the end of the gas spring cylinder, the slider 5d4 will move downward under the drive of the first mounting bracket 5d1 and block to the front of the gas spring cylinder, thereby completing the limit adjustment of the extension length of the gas spring cylinder.
[0059] Further, such as Fig. 9 As shown:
[0060] The lubrication assembly 5e includes a second mounting frame 5e1 and an oil spray pipe 5e2; the second mounting frame 5e1 is fixedly mounted on the mounting seat 5c1, and the second mounting frame 5e1 is arranged directly above the rolling wheel 5c2; the oil spray pipe 5e2 is fixedly mounted on the second mounting frame 5e1 in a vertical state, and the oil spray nozzle of the oil spray pipe 5e2 is arranged directly facing the rolling wheel 5c2.
[0061] Based on the above embodiment, the oil spray pipe 5e2 is used to intermittently spray oil mist onto the rolling wheel 5c2 to reduce the wear of the rolling wheel and increase its service life.
[0062] Further, such as Fig. 9 As shown:
[0063] The material return mechanism 5f includes a third mounting frame 5f1, a second cylinder 5f2 and a material ejecting rod 5f3; the third mounting frame 5f1 is fixedly mounted on the mounting seat 5c1; the second cylinder 5f2 is fixedly mounted on one side of the third mounting frame 5f1 in a horizontal state; the output end of the second cylinder 5f2 passes through the third mounting frame 5f1 and is arranged toward the cylinder clamping device 4; the material ejecting rod 5f3 is coaxially fixedly mounted on the output end of the second cylinder 5f2.
[0064] Based on the above embodiment, in the working state, when the gas spring cylinder clamped by the output end of the cylinder clamping device 4 is closed, the second cylinder 5f2 is driven to work, and the output shaft of the second cylinder 5f2 extends axially and moves toward the gas spring cylinder until the gas spring cylinder is completely ejected from the cylinder clamping device 4 and then stops.
[0065] Further, such as Figure 7 As shown:
[0066] Arc-shaped frame 5g1, first photoelectric sensor 5g2 and second photoelectric sensor 5g3; arc-shaped frame 5g1 is vertically arranged on frame 1, arc-shaped frame 5g1 is arranged around adjustment unit 5b, and first photoelectric sensor 5g2 and second photoelectric sensor 5g3 are detachably arranged at two ends of the top of arc-shaped frame 5g1.
[0067] Based on the above embodiment, the first photoelectric sensor 5g2 and the second photoelectric sensor 5g3 are used to respectively detect the rotation state of the adjusting unit 5b in the working state. When the adjusting unit 5b rotates and moves from the detection end of the first photoelectric sensor 5g2 to the detection end of the second photoelectric sensor 5g3, it is a closing process, and the distance from the detection end of the first photoelectric sensor 5g2 to the detection end of the second photoelectric sensor 5g3 is the closing movement stroke of the gas spring cylinder. A rubber head is also provided on the side wall of the cylinder clamping device 4 to prevent the adjusting unit 5b from rotating overtravel and directly colliding with the cylinder clamping device 4.
[0068] The present application adopts cold extrusion to close the end of the gas spring, which can increase the wall thickness of the hole at the closing point, make the contact area of the plug larger, make the welding more firm and not easy to fall off, and have high coaxiality; and can also make the closing point present the desired closing shape according to different process requirements.
[0069] The above embodiments only express one or several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. A double-station gas spring cylinder closing forming equipment, characterized in that: The invention comprises a frame (1), a material storage unit (2), a material guide device (3), a cylinder clamping device (4), a first cold bending device (5) and a second cold bending device (6); the material storage unit (2) is fixedly mounted on the frame (1) and is located on one side of the material guide device (3); the material inlet of the material guide device (3) is arranged opposite to the material outlet of the material storage unit (2); the cylinder clamping device (4) is fixedly mounted at the material outlet of the material guide device (3) in a vertical state; the cylinder clamping device (4) is formed by the first cylinder The first cylinder clamping mechanism (4a) and the second cylinder clamping mechanism (4b) are respectively provided with a first cold bending device (5) and a second cold bending device (6) at the clamping ends of the first cylinder clamping mechanism (4a) and the second cylinder clamping mechanism (4b); the second cold bending device (6) and the first cold bending device (5) have the same structure, except that the second cold bending device (6) and the first cold bending device (5) are respectively used to close the ends of gas spring cylinders of different diameters; The material guiding device (3) comprises a first material distribution platform (3a), a second material distribution platform (3b) and a linear drive (3c); the first material distribution platform (3a) and the second material distribution platform (3b) are respectively fixedly mounted on the frame (1) in a vertical state, the first material distribution platform (3a) and the second material distribution platform (3b) are arranged end to end in communication, two linear drives (3c) are provided, the two linear drives (3c) are respectively arranged in a horizontal state on one side of the first material distribution platform (3a) and the second material distribution platform (3b), and the driving ends of the two linear drives (3c) are respectively arranged towards the first material distribution platform (3a) and the second material distribution platform (3b); The first cold bending device (5) comprises a rotating unit, an adjusting unit (5b), a cold bending mechanism (5c), a correction unit (5d), a lubrication assembly (5e), a material withdrawal mechanism (5f) and a sensor unit (5g); the adjusting unit (5b) is fixedly mounted on the frame (1); the adjusting unit (5b) comprises a first horizontal adjustment group (5b1), a second horizontal adjustment group (5b2) and a third horizontal adjustment group (5b3); the rotating unit is rotatably arranged on the first horizontal adjustment group (5b1) in a vertical state; the top of the rotating unit passes through the first horizontal adjustment group (5b1) and is arranged vertically upward; the second horizontal adjustment group (5b2) is fixedly mounted on the rotating unit. The top of the unit; the third horizontal adjustment group (5b3) is slidably arranged on the second horizontal adjustment group (5b2); the cold bending mechanism (5c) is slidably arranged on the third horizontal adjustment group (5b3) in a vertical state; the cold bending mechanism (5c) comprises a mounting seat (5c1) and a rolling wheel (5c2); the mounting seat (5c1) is slidably mounted on the third horizontal adjustment group (5b3); the rolling wheel (5c2) is rotatably arranged in the mounting seat (5c1), and the rolling wheel (5c2) is arranged on a side close to the direction of the cylinder clamping device (4); the correction unit (5d) is fixedly installed on one side of the top of the cold bending mechanism (5c) in a vertical state; The correction unit (5d) comprises a first mounting frame (5d1), a first cylinder (5d2), a hinged head (5d3) and a slider (5d4); the first mounting frame (5d1) is fixedly mounted on the mounting seat (5c1); the first cylinder (5d2) is fixedly mounted on the top of the first mounting frame (5d1) in a vertical state; the output end of the first cylinder (5d2) passes through the first mounting frame (5d1) and is arranged in the direction of the mounting seat (5c1); the hinged head (5d3) is fixedly mounted on the output end of the first cylinder (5d2); the slider (5d4) is slidably arranged on the first mounting frame (5d1) in a vertical state, and the top of the slider (5d4) is hingedly connected to the hinged head (5d3); before closing, the slider (5d4) will move downward under the drive of the first mounting frame (5d1) to block the front of the gas spring cylinder barrel, thereby completing the limit adjustment work of the extension length of the gas spring cylinder barrel; The lubrication assembly (5e) is fixedly mounted on the other side of the top of the cold bending mechanism (5c) relative to the correction unit (5d), and the output end of the lubrication assembly (5e) is arranged opposite to the output end of the cold bending mechanism (5c); the correction unit (5d) and the lubrication assembly (5e) are both arranged on the side close to the cylinder clamping device (4); the material return mechanism (5f) is fixedly mounted on the cold bending mechanism (5c) in a horizontal state, and the material return mechanism (5f) is arranged on the other side away from the cylinder clamping device (4), and the output end of the material return mechanism (5f) is coaxial with the clamping end of the cylinder clamping device (4) and is arranged toward the clamping end of the cylinder clamping device (4); the sensor unit (5g) is fixedly mounted on the frame (1), and the sensor unit (5g) is arranged around the adjustment unit (5b).
2. A double-station gas spring cylinder closing forming equipment according to claim 1, characterized in that: The rotating unit comprises a rotating driver (5a1), a connecting member (5a2), a driving shaft (5a3) and a rotating block (5a4); the rotating driver (5a1) is fixedly mounted at the bottom of the frame (1) in a horizontal state, the driving shaft (5a3) is rotatably arranged on the first horizontal adjustment group (5b1), and the rotating block (5a4) is fixedly mounted on the top of the driving shaft (5a3); the connecting member (5a2) is used for transmission connection between the driving end of the rotating driver (5a1) and the driving end of the driving shaft (5a3).
3. A double-station gas spring cylinder closing forming equipment according to claim 2, characterized in that: The first horizontal adjustment group (5b1) comprises a fixed seat (5b11), a sliding seat (5b12), a locking bolt (5b13), an adjusting bolt (5b14) and a limiting block (5b15); the fixed seat (5b11) is fixedly mounted on the frame (1); the sliding seat (5b12) is slidably arranged on the fixed seat (5b11); a plurality of locking bolts (5b13) are provided, and the plurality of locking bolts (5b13) are detachably and rotatably arranged on both sides of the sliding seat (5b12) in a mirror state; the limiting block (5b15) is fixedly mounted on the end of the sliding seat (5b12); one end of the adjusting bolt (5b14) is rotatably arranged in the limiting block (5b15); the other end of the adjusting bolt (5b14) is also provided with a threaded portion, the threaded portion is inserted into the interior of the fixed seat (5b11) and is threadably connected to the fixed seat (5b11).
4. A double-station gas spring cylinder closing forming equipment according to claim 3, characterized in that: The lubrication assembly (5e) comprises a second mounting frame (5e1) and an oil spray pipe (5e2); the second mounting frame (5e1) is fixedly mounted on the mounting seat (5c1), and the second mounting frame (5e1) is arranged directly above the rolling wheel (5c2); the oil spray pipe (5e2) is fixedly mounted on the second mounting frame (5e1) in a vertical state, and the oil spray nozzle of the oil spray pipe (5e2) is arranged directly facing the rolling wheel (5c2).
5. A double-station gas spring cylinder closing forming equipment according to claim 4, characterized in that: The material return mechanism (5f) comprises a third mounting frame (5f1), a second cylinder (5f2) and a material ejection rod (5f3); the third mounting frame (5f1) is fixedly mounted on a mounting seat (5c1); the second cylinder (5f2) is fixedly mounted on one side of the third mounting frame (5f1) in a horizontal state; the output end of the second cylinder (5f2) passes through the third mounting frame (5f1) and is arranged in the direction of the cylinder clamping device (4); and the material ejection rod (5f3) is coaxially fixedly mounted on the output end of the second cylinder (5f2).
6. A double-station gas spring cylinder closing and forming equipment according to claim 5, characterized in that: The sensing unit (5g) comprises an arc frame (5g1), a first photoelectric sensor (5g2) and a second photoelectric sensor (5g3); the arc frame (5g1) is arranged on the frame (1) in a vertical state, the arc frame (5g1) is arranged around the adjustment unit (5b), and the first photoelectric sensor (5g2) and the second photoelectric sensor (5g3) are respectively detachably arranged at two ends of the top of the arc frame (5g1).
Citation Information
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