An FPC product appearance detection device based on fly shooting of tray

Through the appearance detection equipment of FPC products based on tray disk Feipao, the multi-image detection module and Feipao controller are used to solve the problems of low detection efficiency and low accuracy of existing equipment, and automatic high-precision detection and speed improvement are achieved.

CN115096903BActive Publication Date: 2025-07-18苏州深视信息科技有限公司
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Patent Information

Application Number
CN202210713331.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-22
Publication Date
2025-07-18
Estimated Expiration
2042-06-22

AI Technical Summary

Technical Problem

The existing FPC product inspection equipment has low automation detection efficiency and low accuracy, and the exposure of multiple light sources makes it take longer to take pictures.

Method used

Design a FPC product appearance detection device based on tray disk flying photo, adopting a multi-image detection module and a flying photo controller, combining a flip-board mechanism to achieve automated and high-precision detection, improving detection speed and efficiency.

Benefits of technology

It realizes automatic high-precision detection of FPC products, improves detection efficiency and ensures detection effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN115096903B_ABST
Patent Text Reader

Abstract

The present invention provides an FPC product appearance detection device based on tray plate flying shooting, which is characterized by comprising a lower machine platform, a feeding mechanism, a front detection mechanism, a turning plate mechanism, a back detection mechanism and a discharging mechanism. Among them, in the front detection mechanism and the back detection mechanism, a multiple image detection module is adopted to make the detection more accurate, and combined with the flying shooting detection technology, it is independently controlled by an independent flying shooting controller, and the detection is faster. In the turning plate mechanism, by only driving the tray plate to turn over and isolating and sucking a single tray plate, it is prevented that the tray plate is taken or turned over wrongly due to shaking or other reasons.
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Description

Technical Field

[0001] The present invention relates to, and in particular to, an FPC product appearance detection device based on tray flying shooting. Background Art

[0002] In order to be used in the final product, flexible circuit board products need to go through processes such as SMT patching, and screen printing, dispensing, and mounting various components are carried out on the original pure bare board. After a whole piece of FPC is mounted, it is cut into individual products for use in different electronic products. Due to the complex processes, a large number of product defect problems will occur. Therefore, the common practice is to place these products on individual tray plates and then manually detect them one by one. Due to the small size and many details of the products, the detection efficiency is very low. There are also some detection devices for this product on the market currently, but they mostly complete the automated operation and do not guarantee the detection effect well.

[0003] In addition: Due to the complex defects of FPC products, a combination of multiple light sources is required to present a good image effect for easy detection; since there are multiple FPC products on one tray plate and multiple light sources are required for exposure shooting in imaging, the fixed-point shooting method is often used, which will cause a long time-consuming and affect the efficiency.

[0004] In order to ensure the detection accuracy and improve the detection efficiency at the same time, we have designed a fully automatic detection device based on tray flying shooting, which can achieve high-precision automated detection, improve the detection speed, and enhance the efficiency. Summary of the Invention

[0005] In order to solve the above technical problems, an FPC product appearance detection device based on tray flying shooting is disclosed in the present invention, and the technical solution of the present invention is implemented as follows:

[0006] An FPC product appearance detection device based on tray flying shooting, characterized in that it includes a lower machine platform, a feeding mechanism, a front detection mechanism, a turning mechanism, a back detection mechanism, and a discharging mechanism;

[0007] The feeding mechanism, the front detection mechanism, the turning mechanism, the back detection mechanism, and the discharging mechanism are installed and fixed on the lower machine platform in sequence from left to right;

[0008] Wherein,

[0009] The feeding mechanism includes a feeding conveyor line and a lifting module; the lifting module is installed under the feeding conveyor line;

[0010] The lifting module includes a lifting motor, a jacking mechanism, and a tray product carrier; the lifting motor is installed at the bottom of the lifting module, and the tray product carrier is installed on the upper part of the jacking mechanism and is located below the feeding conveyor line;

[0011] The feeding mechanism is installed on the left side of the front detection mechanism, the front detection mechanism is installed on the left side of the turning station, the back detection mechanism is installed on the right side of the turning station, and the discharging mechanism is installed on the right side of the back detection mechanism;

[0012] The front detection mechanism includes a first gantry and a first detection module;

[0013] The first detection module includes a first Tray in-out conveyor line, a first multi-image photographing module, a first X-axis movement module, a first Y-axis movement module, and a first flying shot controller;

[0014] The first Tray in-out conveyor line is fixed at the bottom of the first gantry, and the first X-axis movement module and the first Y-axis movement module are fixed at the top of the first gantry; the first multi-image photographing module is installed on one side above the first detection module, and the first flying shot controller is located inside the lower machine table below the front detection mechanism and controls the first multi-image photographing module;

[0015] The first multi-image photographing module includes a first camera, a first bowl light, a first coaxial light, and a first ring light from top to bottom;

[0016] The back detection mechanism includes a second gantry and a second detection module;

[0017] The second detection module includes a second Tray in-out conveyor line, a second multi-image photographing module, a second X-axis movement module, a second Y-axis movement module, and a second flying shot controller;

[0018] The second Tray in-out conveyor line is fixed at the bottom of the second gantry, and the second X-axis movement module and the second Y-axis movement module are fixed at the top of the second gantry; the second multi-image photographing module is installed on both sides above the second detection module, and the second flying shot controller is located inside the lower machine table below the back detection mechanism and controls the second multi-image photographing module;

[0019] The second multi-image photographing module includes a second camera, a second bowl light, a second coaxial light, and a second ring light from top to bottom;

[0020] The turning mechanism includes a manipulator module, a turning module, and a loading and unloading tray module;

[0021] The manipulator module is installed above the flipping module, and the loading and unloading tray module is installed on the right side of the flipping module;

[0022] The manipulator module includes a lifting module, a Y-axis moving module, a manipulator, a nozzle mounting and adjusting plate, a nozzle, a pressing carrier, and a linear guide rail; the lifting module is located above the manipulator module, and the Y-axis moving module is installed below the lifting module; the linear guide rail is installed below the Y-axis moving module, the manipulator is installed below the linear guide rail and is slidably connected to the linear guide rail, the manipulator is provided with the nozzle mounting and adjusting plate, the nozzle mounting and adjusting plate is provided with a nozzle, and the pressing carrier is arranged below the manipulator;

[0023] The flipping module includes a jaw cylinder, a chuck, a limiting mechanism, and a synchronous belt; the limiting mechanism is located below the flipping module, the chuck is arranged above the limiting mechanism, and the jaw cylinder and the synchronous belt are installed on the left and right sides of the chuck;

[0024] The tray loading and unloading module includes a fixed block, a sensor, an empty tray loading carrier, an adjusting handwheel, a drawer slide rail, and an empty tray unloading carrier;

[0025] The fixed block is installed above the left side of the tray loading and unloading module, the sensor is installed on one side of the fixed block, the empty tray loading carrier is installed below the left side of the tray loading and unloading module, the empty tray unloading carrier is installed below the right side of the tray loading and unloading module, the adjusting handwheel is installed on the support frame of the tray loading and unloading module, and the drawer slide rail is installed above the empty tray loading carrier and the empty tray unloading carrier;

[0026] The unloading mechanism has the same structure as the loading mechanism;

[0027] The lower machine table integrates a control circuit and a central control computer inside.

[0028] Preferably, the tray product carrier includes four aluminum profiles and a bottom plate; the bottom plate is slidably installed at the bottom of the aluminum profiles.

[0029] Preferably, a product limiting component is arranged at the top of the aluminum profiles.

[0030] Preferably, first positioning blocks are arranged before and after the first Tray tray in-and-out conveyor line;

[0031] Preferably, the front detection mechanism and the back detection mechanism have the same structure.

[0032] Implementing the technical solution of the present invention can solve the technical problems of low detection efficiency and low accuracy in the prior art; by implementing the technical solution of the present invention, through a fully automatic detection device based on fly shooting of the tray, automatic and highly accurate detection can be achieved, and the detection efficiency can be improved at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only one embodiment of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0034] Among them, the same components are denoted by the same reference numerals. It should be noted that the terms "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the terms "bottom surface" and "top surface", "inner" and "outer" respectively refer to the directions towards or away from the geometric center of a specific component.

[0035] Figure 1 is a schematic diagram of the overall structure of the embodiment;

[0036] Figure 2 is a schematic diagram of the loading mechanism structure;

[0037] Figure 3 is a schematic diagram of the front detection mechanism structure;

[0038] Figure 4 is a schematic diagram of the first fly shooting controller structure;

[0039] Figure 5 is a schematic diagram of the first positioning block structure;

[0040] Figure 6 is a schematic diagram of the flap mechanism structure;

[0041] Figure 7 is a schematic diagram of the robot module structure;

[0042] Figure 8 is a schematic diagram of the flipping module structure;

[0043] Figure 9 is a schematic diagram of the loading and unloading tray module structure.

[0044] In the above-mentioned drawings, each reference numeral represents:

[0045] 1, lower machine platform

[0046] 2, loading mechanism

[0047] 2-1, Loading Conveyor; 2-2, Lifting Motor; 2-3, Jacking Mechanism; 2-4, Tray Product Carrier; 2-5, Aluminum Profile; 2-6, Base Plate; 2-7, Product Limiting Component

[0048] 3, Front Detection Mechanism

[0049] 3-1, First Gantry; 3-2, First Tray In-and-Out Conveyor; 3-3, First Multi-imaging Camera Module; 3-4, First X-axis Movement Module; 3-5, First Y-axis Movement Module; 3-6, First Flying Shot Controller; 3-7, First Positioning Block

[0050] 4, Flap Mechanism

[0051] 4-1, Manipulator Module

[0052] 4-1-1, Lifting Module; 4-1-2, Y-axis Movement Module; 4-1-3, Manipulator; 4-1-4, Nozzle Mounting and Adjusting Plate; 4-1-5, Nozzle; 4-1-6, Compressing Carrier; 4-1-7, Linear Guide

[0053] 4-2, Flipping Module

[0054] 4-2-1, Claw Cylinder; 4-2-2, Chuck; 4-2-3, Limiting Mechanism; 4-2-4, Synchronous Belt

[0055] 4-3, Loading and Unloading Tray Module

[0056] 4-3-1, Fixed Block; 4-3-2, Inductor; 4-3-3, Empty Tray Loading Carrier; 4-3-4, Adjusting Handwheel; 4-3-5, Drawer Slide Rail; 4-3-6, Empty Tray Unloading Carrier

[0057] 5, Back Detection Mechanism

[0058] 6, Unloading Mechanism Detailed Implementation Manner

[0059] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0060] Embodiment

[0061] In a specific embodiment, as Figures 1 - 9As shown in the figure, an FPC product appearance detection device based on tray disk flying shooting includes a lower machine platform 1, a feeding mechanism 2, a front detection mechanism 3, a turning mechanism 4, a back detection mechanism 5, and a discharging mechanism 6;

[0062] The feeding mechanism 2, the front detection mechanism 3, the turning mechanism 4, the back detection mechanism 5, and the discharging mechanism 6 are installed and fixed on the lower machine platform 1 in sequence from left to right;

[0063] Among them,

[0064] The feeding mechanism 2 includes a feeding conveyor line 2-1 and a lifting module; the lifting module is installed under the feeding conveyor line 2-1;

[0065] The lifting module includes a lifting motor 2-2, a jacking mechanism 2-3, and a tray disk product carrier 2-4; the lifting motor 2-2 is installed at the bottom of the lifting module, and the tray disk product carrier 2-4 is installed on the upper part of the jacking mechanism 2-3 and is located under the feeding conveyor line 2-1;

[0066] The feeding mechanism 2 is installed on the left side of the front detection mechanism 3, the front detection mechanism 3 is installed on the left side of the turning station, the back detection mechanism 5 is installed on the right side of the turning station, and the discharging mechanism 6 is installed on the right side of the back detection mechanism 5; the tray disk product carrier 2-4 includes four aluminum profiles 2-5 and a bottom plate 2-6; the bottom plate 2-6 is slidably installed at the bottom of the aluminum profiles 2-5; a product limiting component 2-7 is arranged at the top of the aluminum profiles 2-5.

[0067] The front detection mechanism 3 includes a first gantry 3-1 and a first detection module;

[0068] The first detection module includes a first tray disk in-and-out conveyor line 3-2, a first multi-image photographing module 3-3, a first X-axis moving module 3-4, a first Y-axis moving module 3-5, and a first flying shooting controller 3-6; since the flying shooting controller 3-6 is inside the lower machine platform 1 and its installation position does not affect its specific function, it is not drawn in the figure.

[0069] The first tray disk in-and-out conveyor line 3-2 is fixed at the bottom of the first gantry 3-1, the first X-axis moving module 3-4 and the first Y-axis moving module 3-5 are fixed at the top of the first gantry 3-1; the first multi-image photographing module 3-3 is installed on one side above the first detection module, and the first flying shooting controller 3-6 is located inside the lower machine platform 1 under the front detection mechanism 3 and controls the first multi-image photographing module 3-3;

[0070] The first multi-image photographing module 3-3 includes a first camera, a first bowl light, a first coaxial light, and a first ring light from top to bottom;

[0071] The back detection mechanism 5 includes a second gantry and a second detection module;

[0072] The second detection module includes a second Tray tray in-out conveyor line, a second multi-imaging photographing module, a second X-axis movement module, a second Y-axis movement module, and a second flying shot controller;

[0073] The bottom of the second gantry is fixed with the second Tray tray in-out conveyor line, and the top of the second gantry is fixed with the second X-axis movement module and the second Y-axis movement module; the second multi-imaging photographing module is installed on both sides above the second detection module, and the second flying shot controller is located inside the lower machine table 1 below the back detection mechanism 5 and controls the second multi-imaging photographing module;

[0074] The second multi-imaging photographing module includes a second camera, a second bowl light, a second coaxial light, and a second ring light from top to bottom;

[0075] The turning plate mechanism 4 includes a manipulator module 4-1, a turning module 4-2, and a loading and unloading tray module 4-3;

[0076] The manipulator module 4-1 is installed above the turning module 4-2, and the loading and unloading tray module 4-3 is installed on the right side of the turning module 4-2;

[0077] The manipulator module 4-1 includes a lifting module 4-1-1, a Y-axis movement module 4-1-2, a manipulator 4-1-3, a nozzle mounting adjustment plate 4-1-4, a nozzle 4-1-5, a pressing carrier 4-1-6, and a linear guide 4-1-7; the lifting module 4-1-1 is located above the manipulator module 4-1, and the Y-axis movement module 4-1-2 is installed below the lifting module 4-1-1; the linear guide 4-1-7 is installed below the Y-axis movement module 4-1-2, and the manipulator 4-1-3 is installed below the linear guide 4-1-7 and is slidably connected to the linear guide 4-1-7. The manipulator 4-1-3 is provided with a nozzle mounting adjustment plate 4-1-4, the nozzle mounting adjustment plate 4-1-4 is provided with a nozzle 4-1-5, and a pressing carrier 4-1-6 is provided below the manipulator 4-1-3;

[0078] The turning module 4-2 includes a jaw cylinder 4-2-1, a chuck 4-2-2, a limiting mechanism 4-2-3, and a timing belt 4-2-4; the limiting mechanism 4-2-3 is located below the turning module 4-2, the chuck 4-2-2 is arranged above the limiting mechanism 4-2-3, and the jaw cylinder 4-2-1 and the timing belt 4-2-4 are installed on the left and right sides of the chuck 4-2-2;

[0079] The loading and unloading tray module 4-3 includes a fixed block 4-3-1, a sensor 4-3-2, an empty tray loading carrier 4-3-3, an adjusting handwheel 4-3-4, a drawer slide rail 4-3-5, and an empty tray unloading carrier 4-3-6;

[0080] The fixed block 4-3-1 is installed above the left side of the loading and unloading tray module 4-3. The sensor 4-3-2 is installed on one side of the fixed block 4-3-1. The empty tray loading carrier 4-3-3 is installed below the left side of the loading and unloading tray module 4-3. The empty tray unloading carrier 4-3-6 is installed below the right side of the loading and unloading tray module 4-3. The adjusting handwheel 4-3-4 is installed on the support frame of the loading and unloading tray module 4-3. The drawer slide rail 4-3-5 is installed above the empty tray loading carrier 4-3-3 and the empty tray unloading carrier 4-3-6.

[0081] The unloading mechanism 6 has the same structure as the loading mechanism 2.

[0082] The lower machine table 1 integrates a control circuit and a central control computer inside.

[0083] The first positioning block 3-7 is arranged before and after the first Tray tray in-and-out conveyor line 3-2; the second positioning block is arranged before and after the second Tray tray in-and-out conveyor line.

[0084] In this embodiment,

[0085] The loading mechanism 2 is used for placing and loading the tray products.

[0086] The tray product carrier 2-4 is fixed on the loading conveyor line 2-1 by screws.

[0087] The lifting module is controlled by the lifting motor 2-2. In the middle is the jacking mechanism 2-3, and a tray product carrier 2-4 is arranged above it. The lifting module is installed below the loading conveyor line 2-1 and is used for jacking and moving the tray products to move the products to the designated positions.

[0088] The loading conveyor line 2-1 conveys the tray products through a rotating belt and moves the products to the designated positions.

[0089] The front detection mechanism 3 mainly uses the aluminum-profile first gantry 3-1 as the chassis, on which the first multi-imaging photographing module 3-3, the first X-axis moving module 3-4, the first Y-axis moving module 3-5, and the first Tray tray in-and-out conveyor line 3-2 are supported.

[0090] The first gantry 3-1 is fixed on the entire lower machine table 1 and supports the first detection module above.

[0091] The first detection module: The first multi-imaging photographing module 3-3 successively includes the first camera, the first bowl light, the first coaxial light, and the first ring light from top to bottom. By designing appropriate positions to ensure the effect, the first camera is connected to the host through a network cable. The host is inside the lower machine table 1 and is connected to the first flying shooting controller 3-6. The first flying shooting controller 3-6 is placed inside the lower machine table 1.

[0092] The first X-axis moving module 3-4 and the first Y-axis moving module 3-5 are fixed on the first gantry 3-1 for forward and backward as well as left and right movements.

[0093] The first Tray tray in-and-out conveying line 3-2 is provided with first positioning blocks 3-7 at the front and back for fixing the product position to prevent the product from moving forward and backward under inertia.

[0094] In this embodiment, the structures of the front detection mechanism 3 and the back detection mechanism 5 are the same.

[0095] The manipulator 4-1-3 moves forward and backward through the linear guide 4-1-7. On the manipulator 4-1-3, a nozzle mounting and adjusting plate 4-1-4 is installed, on which the installation position of the nozzle 4-1-5 can be set. There is a corresponding nozzle 4-1-5 under the nozzle mounting and adjusting plate 4-1-4 for sucking the tray. A pressing carrier 4-1-6 is arranged under the manipulator 4-1-3 to press the empty tray after it is placed.

[0096] The specific usage method of the device in this embodiment is as follows:

[0097] Loading mechanism 2:

[0098] 1. Manually place the tray on the tray product carrier 2-4, and the product limiting components 2-7 around limit the product position.

[0099] 2. After the product is manually placed, the lifting motor 2-2 starts to work. The bottom tray is lifted by the lifting module to lift the tray product carrier 2-4 and place the tray product on the loading conveying line 2-1.

[0100] 3. The product is conveyed to the front detection mechanism 3 through the movement of the loading conveying line 2-1.

[0101] Front detection mechanism 3:

[0102] 1. The first Tray tray in-and-out conveying line 3-2 conveys the tray product to the designated position and then stops.

[0103] 2. After the lifting system (similar to the lifting module of the loading mechanism 2) below the front detection mechanism 3 lifts the tray to the designated position, the first positioning block 3-7 performs precise positioning.

[0104] 3. After the tray is positioned, the front detection mechanism 3 starts to work.

[0105] 4. The tray is rectangular, and each product needs to be detected. The product is controlled to move sequentially along the X and Y axes by the first X-axis moving module 3-4 and the first Y-axis moving module 3-5 to photograph the product.

[0106] In the conventional fixed-point shooting method, after moving into position, the object may shake, and it is necessary to wait for the object to stop before taking another photo, resulting in low efficiency. Through the first flying shooting controller 3-6, during the high-speed movement process, the first camera is continuously triggered to take photos multiple times through multiple set positions. During the movement of the first camera and the asynchronous exposure of the three light sources in the first multi-image shooting module 3-3, uniform shooting is performed to complete the shooting of the entire tray product, which can effectively improve efficiency.

[0107] 5. The tray flows to the turning mechanism 4 through the first tray in-out conveyor line 3-2;

[0108] Turning mechanism 4:

[0109] 1. The manipulator 4-1-3 takes a mirror empty tray from the empty tray loading carrier 4-3-3 and waits at the designated position;

[0110] 2. After the front detection product is detected, the first tray in-out conveyor line 3-2 transports the product to the designated position, and the lifting module 4-1-1 lifts the product to the designated position;

[0111] 3. The manipulator 4-1-3 puts down the empty tray to cover the tray with the product, and then the manipulator 4-1-3 moves to the designated position and waits;

[0112] 4. The flipping module 4-2 fixedly clamps the two trays and flips them;

[0113] 4.1. When the upper limit mechanism 4-2-3 of the front and back trays is accurately positioned, the clamping mechanism around starts to work, and the clamping jaw cylinder 4-2-1 drives the clamping plate 4-2-3 to clamp the front and back trays;

[0114] 4.2. The synchronous belt 4-2-4 drives the front and back trays to start rotating 180 degrees;

[0115] 4.3. The lifting module 4-1-1 jacks up and supports the front and back trays, and the clamping plate 4-2-3 is released to complete the flipping action;

[0116] 5. The manipulator 4-1-3 moves to the designated position to pick up the flipped tray and places it on the empty tray unloading carrier 4-3-6;

[0117] 6. After the manipulator 4-1-3 picks up the tray, the lifting module 4-1-1 starts to move downwards and puts the tray back on the conveyor line on the turning mechanism 4;

[0118] 7. The flipped tray moves to the back detection mechanism 5 through the conveyor line on the turning mechanism 4;

[0119] Back surface inspection mechanism 5 and blanking mechanism 6:

[0120] After the turning plate, the product enters the back surface inspection mechanism 5;

[0121] The back surface inspection steps are similar to the front surface inspection steps.

[0122] After completion, the product flows to the blanking mechanism 6, and the tray disks are stacked together. When the limit is reached, the operator takes away the tray disk with the product.

[0123] In this embodiment,

[0124] 1. Manually pull out the drawer slide rail 4-3-5, place the empty Tray disk product on the empty disk loading carrier 4-3-3, and then push the drawer slide rail 4-3-5 back in to complete the placement of the empty tray disk. Adjust the size by turning the handwheel 4-3-4 to be compatible with different models of Tray disk products;

[0125] 2. The lifting module 4-1-1 drives the Tray disk product to move upward. The ray disk product is controlled to stop at a suitable position by the sensor 4-3-2. The fixing block 4-3-1 is pushed forward to fix the topmost tray disk, so as not to affect the movement of the lower tray disks when the manipulator 4-1-3 sucks, and the other tray disks move downward;

[0126] 3. The empty disk blanking carrier 4-3-6 moves to the top. After the manipulator 4-1-3 puts down the empty tray disk, it moves downward with the empty tray disk;

[0127] 4. After the empty disk blanking carrier 4-3-6 is full, the operator takes it away.

[0128] It should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An FPC product appearance detection device based on tray - type flying shooting, characterized in that: It includes a lower machine platform, a loading mechanism, a front detection mechanism, a turning plate mechanism, a back detection mechanism and a discharging mechanism; The loading mechanism, the front detection mechanism, the turning plate mechanism, the back detection mechanism and the discharging mechanism are installed and fixed on the lower machine platform in sequence from left to right; Among them, The loading mechanism includes a loading conveyor line and a lifting module; the lifting module is installed under the loading conveyor line; The lifting module includes a lifting motor, a jacking mechanism and a tray product carrier; the lifting motor is installed at the bottom of the lifting module, and the tray product carrier is installed on the upper part of the jacking mechanism and located under the loading conveyor line; The tray product carrier is fixed on the loading conveyor line by screws; The lifting module is controlled by the lifting motor. In the middle is the jacking mechanism, and a tray product carrier is set on it; The loading conveyor line conveys the tray products through a rotating belt and moves the products to the designated position; The loading mechanism is installed on the left side of the front detection mechanism, the front detection mechanism is installed on the left side of the turning plate mechanism, the back detection mechanism is installed on the right side of the turning plate mechanism, and the discharging mechanism is installed on the right side of the back detection mechanism; The front detection mechanism includes a first gantry and a first detection module; The first detection module includes a first tray in-and-out conveyor line, a first multi-image photographing module, a first X-axis moving module, a first Y-axis moving module and a first flying shooting controller; The first tray in-and-out conveyor line is fixed at the bottom of the first gantry, and the first X-axis moving module and the first Y-axis moving module are fixed at the top of the first gantry; the first multi-image photographing module is installed on one side above the first detection module, and the first flying shooting controller is located inside the lower machine platform under the front detection mechanism and controls the first multi-image photographing module; The first multi-image photographing module includes a first camera, a first bowl light, a first coaxial light and a first ring light from top to bottom; The back detection mechanism includes a second gantry and a second detection module; The second detection module includes a second tray in-and-out conveyor line, a second multi-image photographing module, a second X-axis moving module, a second Y-axis moving module and a second flying shooting controller; The second tray in-and-out conveyor line is fixed at the bottom of the second gantry, and the second X-axis moving module and the second Y-axis moving module are fixed at the top of the second gantry; the second multi-image photographing module is installed on one side above the second detection module, and the second flying shooting controller is located inside the lower machine platform under the back detection mechanism and controls the second multi-image photographing module; The second multi-image photographing module includes a second camera, a second bowl light, a second coaxial light and a second ring light from top to bottom; The turning plate mechanism includes a manipulator module, a turning module and a loading and unloading tray module; The manipulator module is installed above the turning module, and the loading and unloading tray module is installed on the right side of the turning module; The manipulator module includes a lifting module, a Y-axis moving module, a manipulator, a nozzle mounting and adjusting plate, a nozzle, a pressing carrier, and a linear guide rail; the lifting module is located above the manipulator module, and the Y-axis moving module is installed below the lifting module; the linear guide rail is installed below the Y-axis moving module, the manipulator is installed below the linear guide rail and is slidably connected to the linear guide rail, the manipulator is provided with the nozzle mounting and adjusting plate, the nozzle mounting and adjusting plate is provided with a nozzle, and the pressing carrier is arranged below the manipulator; The flipping module includes a jaw cylinder, a chuck, a limiting mechanism, and a synchronous belt; the limiting mechanism is located below the flipping module, the chuck is arranged above the limiting mechanism, and the jaw cylinder and the synchronous belt are installed on the left and right sides of the chuck; The loading and unloading tray module includes a fixed block, a sensor, an empty tray loading carrier, an adjusting handwheel, a drawer slide rail, and an empty tray unloading carrier; The fixed block is installed above the left side of the loading and unloading tray module, the sensor is installed on one side of the fixed block, the empty tray loading carrier is installed below the left side of the loading and unloading tray module, the empty tray unloading carrier is installed below the right side of the loading and unloading tray module, the adjusting handwheel is installed on the support frame of the loading and unloading tray module, and the drawer slide rail is installed above the empty tray loading carrier and the empty tray unloading carrier; The unloading mechanism has the same structure as the loading mechanism; The lower machine table internally integrates a control circuit and a central control computer.

2. The appearance detection device for FPC products based on tray disk fly shooting according to claim 1, characterized in that: The tray product carrier includes four aluminum profiles and a bottom plate; the bottom plate is slidably installed at the bottom of the aluminum profiles.

3. The appearance detection device for FPC products based on fly shooting of tray trays according to claim 2, wherein: Product limiting components are arranged at the top of the aluminum profiles.

4. The appearance detection device for FPC products based on fly shooting of tray trays according to claim 3, wherein: First positioning blocks are arranged before and after the first tray in-and-out conveyor line; second positioning blocks are arranged before and after the second tray in-and-out conveyor line.

5. The appearance detection device for FPC products based on tray disk fly shooting according to claim 4, characterized in that: The front detection mechanism and the back detection mechanism have the same structure.

Citation Information

Patent Citations

  • FPC (Flexible Printed Circuit) product appearance detection equipment based on tray flyer

    CN218546570U