Production process and device of high-torsion low-line-resistance beam conductor

Abstract

The application discloses a high-torsion-resistance low-wire-resistance bundle conductor production process and device in the technical field of conductor processing, which comprises a processing table and a sliding seat, the lower end of the sliding seat is rotationally connected with a connecting shaft, a bending assembly is arranged on the connecting shaft, a lower mounting plate is fixedly connected with the connecting shaft, a drive motor is fixedly installed on one side of the lower mounting plate, a drive shaft is fixedly connected with the output end of the drive motor, a fixing piece is fixedly installed on the drive shaft, a movable wheel disc is rotationally connected with the end of the drive shaft close to the fixing piece, a plurality of movable curved grooves are formed in the movable wheel disc, a connecting rod is slidably connected in the movable curved groove, a movable clamping plate is fixedly connected with the end of the connecting rod away from the movable curved groove, the movable clamping plate is slidably connected with the fixing piece, a connecting piece is fixedly connected with the movable wheel disc, a wheel disc gear is fixedly connected with the connecting piece, and the wheel disc gear is meshingly provided with a clamping assembly. The application realizes automatic fixing and disassembling of single conductors through cooperation between the drive motor and the clamping assembly, and the processing time is shortened.

Description

Technical Field

[0001] This invention relates to the field of conductor processing technology, specifically to a production apparatus for high-torsion, low-line-resistance bundled conductors. Background Technology

[0002] During the conductor bundling process, workers need to manually fix the unit conductors to be bundled to one end of the bundling device. There are usually multiple sets of unit conductors, and after the bundling is completed, the user needs to disassemble each individual conductor. The user needs to spend a lot of time fixing and disassembling each individual conductor, which greatly affects the processing efficiency of conductor bundling.

[0003] Based on this, the present invention designs a high-torsion-resistant, low-line-resistance bundled conductor production process and apparatus and its support method to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to provide a manufacturing process and apparatus for high-torsion-resistant, low-line-resistance bundled conductors, so as to solve the problem of cumbersome fixing and disassembly of single conductors mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A high-torsion, low-line-resistance bundled conductor production apparatus includes a processing table and a sliding seat. A connecting shaft is rotatably connected to the lower end of the sliding seat. A bending assembly is mounted on the connecting shaft. A lower mounting plate is fixedly connected to the connecting shaft. A drive motor is fixedly mounted on one side of the lower mounting plate. A drive shaft is fixedly connected to the output end of the drive motor. A fixing component is fixedly mounted on the drive shaft. A movable wheel is rotatably connected to the end of the drive shaft near the fixing component. The movable wheel has multiple movable grooves. A connecting rod is slidably connected within each movable groove. A movable clamping plate is fixedly connected to the end of the connecting rod away from the movable groove. The movable clamping plate is slidably connected to the fixing component. A connecting component is fixedly connected to the movable wheel. A wheel gear is fixedly connected to the connecting component. A clamping assembly is meshed with the wheel gear.

[0007] Preferably, the bending assembly includes a linkage shaft, which is rotatably connected to one side of the lower mounting plate. A driven bevel gear is fixedly mounted on one end of the linkage shaft, and a lower transmission wheel is fixedly connected to the other end of the linkage shaft.

[0008] Preferably, an upper drive wheel is fixedly connected to the connecting shaft, and a drive belt is sleeved on the upper drive wheel and the lower drive wheel.

[0009] Preferably, the clamping assembly includes a drive shaft, one end of which is fixedly mounted with a drive gear that meshes with the wheel gear, and a driving bevel gear is fixedly mounted on the drive shaft that meshes with the driven bevel gear.

[0010] Preferably, a half gear is fixedly mounted on one end of the drive shaft near the lower mounting plate, and a drive gear is fixedly mounted on the drive shaft, the drive gear meshing with the half gear.

[0011] Preferably, the fixing member has a guide groove, the upper surface of the processing table is fixedly mounted with a mounting frame, a moving motor is fixedly mounted on one side of the mounting frame, the output end of the moving motor is fixedly connected to a moving screw, and the moving screw is rotatably connected to the sliding seat.

[0012] Preferably, one end of the mounting bracket is rotatably connected to a drive screw, one side of the drive screw is rotatably connected to a driven screw, an upper clamping plate is rotatably connected to the drive screw, a lower clamping plate is rotatably connected to the driven screw, a screw drive assembly is provided at the upper end of the drive screw and the driven screw, the threads of the drive screw and the driven screw are opposite, and a limiting hole is provided on the mounting bracket at the position corresponding to the position between the upper clamping plate and the lower clamping plate.

[0013] Preferably, the processing table has a movable groove, an electric telescopic rod is installed inside the processing table, the output end of the electric telescopic rod is fixedly connected to an installation component, a micro motor is fixedly installed on the installation component, and a cutter is fixedly installed on the output end of the micro motor.

[0014] Another objective of this invention is to provide a technical solution:

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] A manufacturing process for a high-torsion-resistance, low-linear-resistance bundled conductor production apparatus, applicable to any type of high-torsion-resistance, low-linear-resistance bundled conductor production apparatus, includes the following steps:

[0017] S1. Loading: Pass the unit conductor through the mounting bracket limiting hole and pass the front end of the unit wire through the guide groove of the fixing piece;

[0018] S2. Fixing: Open the screw drive assembly. The screw drive assembly will move the upper and lower clamping plates closer together, fixing one end of the conductor.

[0019] S3: Binding: Turn on the drive motor, the drive motor drives the clamping assembly to run, so that the movable clamping plate moves towards the guide groove to fix and clamp the front end of the single conductor, and then the fixing part continues to rotate to bind the single conductor.

[0020] S4: Cutting: Open the electric telescopic rod and the micro motor. The micro motor drives the cutter to cut the bundled conductor.

[0021] S5: Unloading: The drive motor is reversed, causing the movable clamping plate to move away from the guide groove. At the same time, the bending assembly drives the lower mounting plate to bend to a horizontal position, causing the remaining conductor front end waste to automatically detach.

[0022] In this invention, the drive motor can move the movable clamping plate to fix a single conductor to the fixing component during operation. This allows multiple sets of single conductors to be positioned simultaneously before bundling, avoiding the hassle of manually fixing each conductor one by one. This effectively improves the processing efficiency of conductor bundling. After bundling, the drive motor rotates in the opposite direction, causing the movable clamping plate to lose its fixing effect on the front end of the single conductor. At the same time, it can also drive the lower mounting plate to rotate to a horizontal position. At this time, the waste material at the front end of the cut single conductor automatically detaches from the fixing component under the action of gravity, avoiding manual cleaning of the fixing component. The next single conductor can be directly introduced, shortening the processing time, reducing labor consumption, and effectively improving the processing efficiency of the device. Attached Figure Description

[0023] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of the front view structure of the present invention;

[0025] Figure 2 For the present invention Figure 1 A partial structural diagram at point A in the middle;

[0026] Figure 3 This is a schematic diagram of the fastener structure in this invention;

[0027] Figure 4 This is a cross-sectional view of the structure of the present invention;

[0028] Figure 5 For the present invention Figure 4 A partial structural diagram at point B in the middle;

[0029] Figure 6 This is a flowchart of the processing of the present invention.

[0030] The attached diagram lists the components represented by each number as follows:

[0031] 1. Machining table; 2. Mounting frame; 3. Moving motor; 4. Movable slot; 5. Cutting blade; 6. Driving screw; 7. Upper clamping plate; 8. Lower clamping plate; 9. Driven screw; 10. Fixing component; 11. Moving screw; 12. Sliding seat; 13. Lower mounting plate; 14. Connecting shaft; 15. Upper transmission wheel; 16. Transmission belt; 17. Drive motor; 18. Driving gear; 19. Wheel disc gear; 20. Transmission gear; 21. Connecting component; 22. Transmission shaft; 23. Half gear; 24. Driving bevel gear; 25. Linkage shaft; 26. Lower transmission wheel; 27. Driven bevel gear; 28. Movable clamping plate; 29. ​​Guide slot; 30. Connecting rod; 31. Movable curved groove; 32. Movable wheel disc; 33. Electric telescopic rod; 34. Mounting component; 35. Micro motor; 36. Screw drive assembly; 37. Drive shaft. Detailed Implementation

[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] Please see Figure 1-6 The present invention provides a technical solution:

[0034] A high-torsion, low-line-resistance bundled conductor production device includes a processing table 1 and a sliding seat 12. The lower end of the sliding seat 12 is rotatably connected to a connecting shaft 14. A bending assembly is provided on the connecting shaft 14. A lower mounting plate 13 is fixedly connected to the connecting shaft 14. A drive motor 17 is fixedly installed on one side of the lower mounting plate 13. A drive shaft 37 is fixedly connected to the output end of the drive motor 17. A fixing member 10 is fixedly installed on the drive shaft 37. A movable wheel 32 is rotatably connected to the end of the drive shaft 37 near the fixing member 10. A plurality of movable grooves 31 are provided on the movable wheel 32. A connecting rod 30 is slidably connected in the movable grooves 31. A movable clamping plate 28 is fixedly connected to the end of the connecting rod 30 away from the movable grooves 31. The movable clamping plate 28 is slidably connected to the fixing member 10. A connecting member 21 is fixedly connected to the movable wheel 32. A wheel gear 19 is fixedly connected to the connecting member 21. A clamping assembly is meshed with the wheel gear 19.

[0035] The bending assembly includes a linkage shaft 25, which is rotatably connected to one side of the lower mounting plate 13. A driven bevel gear 27 is fixedly mounted on one end of the linkage shaft 25, and a lower transmission wheel 26 is fixedly connected to the other end of the linkage shaft 25.

[0036] The upper drive wheel 15 is fixedly connected to the connecting shaft 14, and the upper drive wheel 15 and the lower drive wheel 26 are fitted with a drive belt 16.

[0037] The clamping assembly includes a drive shaft 22, one end of which is fixedly mounted with a drive gear 20, which meshes with a wheel gear 19. A drive bevel gear 24 is fixedly mounted on the drive shaft 22, which meshes with a driven bevel gear 27.

[0038] Among them, a half gear 23 is fixedly installed on one end of the transmission shaft 22 near the lower mounting plate 13, and a drive gear 18 is fixedly installed on the drive shaft 37, and the drive gear 18 meshes with the half gear 23.

[0039] The fixing component 10 has a guide groove 29. The upper surface of the processing table 1 is fixedly mounted with a mounting bracket 2. A moving motor 3 is fixedly mounted on one side of the mounting bracket 2. The output end of the moving motor 3 is fixedly connected to a moving screw 11. The moving screw 11 is rotatably connected to the sliding seat 12, which facilitates the adjustment of the position of the sliding seat 12.

[0040] One end of the mounting bracket 2 is rotatably connected to a drive screw 6, and a driven screw 9 is rotatably connected to one side of the drive screw 6. An upper clamping plate 7 is rotatably connected to the drive screw 6, and a lower clamping plate 8 is rotatably connected to the driven screw 9. A screw drive assembly 36 is provided at the upper end of the drive screw 6 and the driven screw 9. The threads of the drive screw 6 and the driven screw 9 are opposite. A limiting hole is provided on the mounting bracket 2 at the position between the upper clamping plate 7 and the lower clamping plate 8. The unit conductor passes through the limiting hole, and then the screw drive assembly 36 drives the drive screw 6 and the driven screw 9 to rotate in the same direction, thereby causing the upper clamping plate 7 and the lower clamping plate 8 to move towards each other, fixing the unit conductor between the upper clamping plate 7 and the lower clamping plate 8.

[0041] The processing table 1 has a movable slot 4 and an electric telescopic rod 33 installed inside it. The output end of the electric telescopic rod 33 is fixedly connected to a mounting part 34. A micro motor 35 is fixedly installed on the mounting part 34. A cutter 5 is fixedly installed on the output end of the micro motor 35. The electric telescopic rod 33 drives the cutter 5 to move upward, and at the same time, the micro motor 35 drives the cutter 5 to rotate, so that the cutter 5 cuts the bundled conductor.

[0042] Another objective of this invention is to provide a technical solution:

[0043] A manufacturing process for a high-torsion-resistance, low-linear-resistance bundled conductor production apparatus, applicable to any type of high-torsion-resistance, low-linear-resistance bundled conductor production apparatus, includes the following steps:

[0044] S1. Loading: Pass the unit conductor through the limiting hole of the mounting bracket 2 and pass the front end of the unit wire through the guide groove 29 of the fixing member 10.

[0045] S2. Fixing: Open the screw drive assembly 36. The screw drive assembly 36 drives the upper clamping plate 7 and the lower clamping plate 8 to move closer together and fix one end of the conductor.

[0046] S3: Binding: Turn on the drive motor 17, drive the clamping assembly to run, so that the movable clamping plate 28 moves towards the guide groove 29 to fix and clamp the front end of the single conductor, and then the fixing member 10 continues to rotate to bind the single conductor.

[0047] S4: Cutting: Open the electric telescopic rod 33 and the micro motor 35. The micro motor 35 drives the cutter 5 to cut the bundled conductor.

[0048] S5: Unloading: The drive motor 17 is reversed, causing the movable clamping plate 28 to move away from the guide groove 29. At the same time, the bending assembly drives the lower mounting plate 13 to bend to the horizontal, so that the remaining conductor front end waste material is automatically removed.

[0049] Working principle: In this invention, the front end of a single conductor passes through the guide groove 29 of the fixing member 10. During the binding process, the user turns on the drive motor 17, which drives the drive shaft 37 to rotate. The rotation of the drive shaft 37 drives the fixing member 10 to rotate. At this time, the rotation of the drive shaft 37 drives the drive gear 18 to rotate, which in turn drives the half gear 23 to rotate. The rotation of the half gear 23 drives the transmission shaft 22 to rotate, which in turn drives the transmission gear 20 and the drive bevel gear 24 to rotate. The rotation of the transmission gear 20 drives the wheel gear 19 to rotate, which in turn drives the movable wheel 32 to rotate through the connecting member 21. The rotation of the movable wheel 32... The drive rod 30 moves within the movable groove 31, causing it to pull the movable clamping plate 28 towards the center of the fixing member 10. This causes the movable clamping plate 28 to move towards the guide groove 29, bending and pressing the single conductor within the guide groove 29 between the fixing member 10 and the movable clamping plate 28, thus fixing the front end of the single conductor to the fixing member 10 and preventing it from falling off during the binding process. Simultaneously, the drive bevel gear 24 rotates, driving the driven bevel gear 27 to rotate. The driven bevel gear 27 rotates, driving the linkage shaft 25 to rotate. The linkage shaft 25 rotates, driving the lower transmission wheel 26 to rotate. The rotation of the lower transmission wheel 26 drives the upper transmission wheel via the transmission belt 16.

[0050] When the upper drive wheel 15 rotates, it drives the connecting shaft 14 to rotate. The rotating connecting shaft 14 rotates the horizontal lower mounting plate 13 to a vertical position. When the lower mounting plate 13 rotates to a vertical position, the meshing between the half gear 23 and the drive gear 18 is just disengaged. At this time, the movable clamping plate 28 is completely covered in the guide groove 29. At this time, the drive motor 17 continues to drive the drive shaft 37 to rotate. The rotation of the drive shaft 37 drives the fixing member 10 to rotate, and the fixing member 10 drives the single conductor on it to be bound together.

[0051] Beneficial effects: In this invention, the drive motor 17 can drive the movable clamping plate 28 to move and fix the single conductor to the fixing member 10 when it is running. Multiple sets of single conductors can be positioned at the same time before binding, avoiding the trouble of manually fixing each single conductor one by one. This can effectively improve the processing efficiency of conductor binding. At the same time, after binding is completed, the drive motor 17 rotates in the opposite direction, and the drive gear 18 reverses and meshes with the half gear 23 again, driving the half gear 23 to rotate. At this time, the drive motor 17 can drive the movable clamping plate 28 away from the guide groove 29, so that the fixing effect of the movable clamping plate 28 on the front end of the single conductor disappears. At the same time, it can also drive the lower mounting plate 13 to rotate to the horizontal. At this time, the waste material of the cut single conductor front end will automatically detach from the fixing member 10 under the action of gravity, avoiding manual cleaning of the fixing member 10. The next single conductor can be directly introduced, shortening the processing time, reducing labor consumption, and effectively improving the processing efficiency of the device.

[0052] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0053] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A high-torsion, low-line-resistance bundled conductor production apparatus, comprising a processing table (1) and a sliding seat (12), characterized in that: The lower end of the sliding seat (12) is rotatably connected to a connecting shaft (14). A bending assembly is provided on the connecting shaft (14). A lower mounting plate (13) is fixedly connected to the connecting shaft (14). A drive motor (17) is fixedly mounted on one side of the lower mounting plate (13). A drive shaft (37) is fixedly connected to the output end of the drive motor (17). A fixing member (10) is fixedly mounted on the drive shaft (37). A movable wheel (32) is rotatably connected to the end of the drive shaft (37) near the fixing member (10). The movable wheel (32) has multiple movable grooves (31), and a connecting rod (30) is slidably connected in the movable groove (31). A movable clamping plate (28) is fixedly connected to one end of the connecting rod (30) away from the movable groove (31). The movable clamping plate (28) is slidably connected to the fixing member (10). A connecting member (21) is fixedly connected to the movable wheel (32), and a wheel gear (19) is fixedly connected to the connecting member (21). The wheel gear (19) is meshed with a clamping assembly. The bending assembly includes a linkage shaft (25), which is rotatably connected to one side of the lower mounting plate (13). A driven bevel gear (27) is fixedly installed at one end of the linkage shaft (25), and a lower transmission wheel (26) is fixedly connected to one end of the linkage shaft (25). An upper drive wheel (15) is fixedly connected to the connecting shaft (14), and a drive belt (16) is sleeved on the upper drive wheel (15) and the lower drive wheel (26); The clamping assembly includes a drive shaft (22), one end of which is fixedly mounted with a drive gear (20), which meshes with the wheel gear (19), and a driving bevel gear (24) is fixedly mounted on the drive shaft (22), which meshes with the driven bevel gear (27). A half gear (23) is fixedly installed at one end of the drive shaft (22) near the lower mounting plate (13), and a drive gear (18) is fixedly installed on the drive shaft (37), and the drive gear (18) meshes with the half gear (23); The fixing member (10) is provided with a guide groove (29), and the upper surface of the processing table (1) is fixedly installed with a mounting frame (2). A moving motor (3) is fixedly installed on one side of the mounting frame (2). The output end of the moving motor (3) is fixedly connected with a moving screw (11), and the moving screw (11) is rotatably connected to the sliding seat (12).

2. The high-torsion-resistance, low-linear-resistance bundled conductor production apparatus according to claim 1, characterized in that: One end of the mounting bracket (2) is rotatably connected to a drive screw (6), and one side of the drive screw (6) is rotatably connected to a driven screw (9). An upper clamping plate (7) is rotatably connected to the drive screw (6), and a lower clamping plate (8) is rotatably connected to the driven screw (9). A screw drive assembly (36) is provided at the upper end of the drive screw (6) and the driven screw (9). The threads of the drive screw (6) and the driven screw (9) are opposite. A limiting hole is provided on the mounting bracket (2) at the position corresponding to the position between the upper clamping plate (7) and the lower clamping plate (8).

3. The high-torsion-resistance, low-linear-resistance bundled conductor production apparatus according to claim 1, characterized in that: The processing table (1) has an open slot (4), and an electric telescopic rod (33) is installed inside the processing table (1). The output end of the electric telescopic rod (33) is fixedly connected to an installation part (34). A micro motor (35) is fixedly installed on the installation part (34), and a cutter (5) is fixedly installed on the output end of the micro motor (35).

4. A production process implemented using the apparatus according to any one of claims 1-3, characterized in that, Including the following steps: S1, Loading: Pass the unit conductor through the limiting hole of the mounting bracket (2) and pass the front end of the unit wire through the guide groove (29) of the fixing member (10); S2, Fixing: Open the screw drive assembly (36), the screw drive assembly (36) drives the upper clamp (7) and the lower clamp (8) to move closer together, fixing one end of the conductor; S3: Binding: Turn on the drive motor (17), the drive motor (17) drives the clamping assembly to run, so that the movable clamping plate (28) moves towards the guide groove (29) to fix and clamp the front end of the single conductor, and then the fixing piece (10) continues to rotate to bind the single conductor; S4: Cutting: Open the electric telescopic rod (33) and the micro motor (35). The micro motor (35) drives the cutter (5) to cut the bundled conductor. S5: Unloading: The drive motor (17) is reversed, causing the movable clamp (28) to move away from the guide groove (29). At the same time, the bending assembly drives the lower mounting plate (13) to bend to the horizontal, so that the remaining conductor front end waste material is automatically removed.

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