Sagger forming equipment and sagger forming process method

Through the cooperation of the moving fabric mechanism and the blank pressing mechanism of the cassette forming equipment, the precise fabric and rapid and uniform molding of the corrosion-resistant layer and the cassette body are achieved, which solves the problem of frequent replacement of the cassette caused by corrosion of lithium battery materials, reduces production costs and increases the service life of the cassette.

CN115157413BActive Publication Date: 2025-08-22FOSHAN SAPFIT MACHINERY CO LTD +1
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Patent Information

Application Number
CN202210851650.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-20
Publication Date
2025-08-22
Estimated Expiration
2042-07-20

AI Technical Summary

Technical Problem

The corrosion of lithium battery materials on the bottom of the cassette during high-temperature sintering leads to frequent replacement of the cassette, which increases production costs, and the existing glaze layer spraying methods cannot effectively improve the service life of the cassette.

Method used

A cassette forming equipment is designed to achieve precise fabric and rapid and uniform molding of the corrosion-resistant layer and the cassette body through the cooperation of the moving fabric mechanism and the blank pressing mechanism. The cooperation of the template and the lower mold assembly is used to ensure the rapid and uniform fabric and scraping operation of the corrosion-resistant layer and the cassette body.

Benefits of technology

It improves the corrosion resistance of the sachet, reduces production costs, and achieves efficient molding of the sachet through an efficient process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a sagger forming device and a sagger forming process method using the sagger forming device, wherein the sagger forming device comprises: a movable feeding mechanism comprising a template and a movable hopper which moves horizontally relative to the template; a feeding mechanism is used to feed the movable hopper; a blank pressing mechanism comprises an upper die assembly and a lower die assembly; two movable feeding mechanisms are installed on a translation drive mechanism, and the movable feeding mechanisms can be raised and lowered on the translation drive mechanism, and the horizontal area of ​​the die opening corresponding to one of the movable feeding mechanisms is larger than and can cover the die opening corresponding to the other movable feeding mechanism, and the translation drive mechanism drives the two movable feeding mechanisms to move to above the lower die assembly in sequence; through the cooperation of the template and the lower die assembly, the corrosion-resistant layer and the sagger body can be quickly and evenly fed and scraped flat, and the sequential operation of the two movable feeding mechanisms realizes secondary feeding operation, and the overall working efficiency is high.
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Description

Technical Field

[0001] The invention relates to the field of sagger production, and in particular to sagger forming equipment and a sagger forming process method. Background Art

[0002] The production process of lithium battery materials requires high-temperature sintering in a kiln. During the sintering process, a sagger is used to load the lithium battery materials. Lithium battery materials are highly corrosive. After long-term use, the bottom of the sagger will be corroded by the lithium battery materials. The sagger needs to be replaced frequently, which undoubtedly increases production costs. In order to improve the corrosion resistance of the bottom of the sagger, a common method is to spray glaze on the bottom surface of the sagger. However, the glaze layer is also prone to detachment, and the service life of the sagger cannot be guaranteed. For this reason, a sagger has been designed, in which a corrosion-resistant layer is provided on the inner bottom surface of the sagger. The corrosion-resistant layer needs to be formed by layering the corrosion-resistant material and the blank before the sagger is formed. To this end, it is now necessary to design a material forming equipment suitable for the sagger. Summary of the Invention

[0003] The present invention aims to solve at least one of the above-mentioned technical problems in the related art to a certain extent. To this end, the present invention provides a sagger forming device.

[0004] To achieve the above object, the technical solution of the present invention is as follows:

[0005] The present invention also provides a sagger forming process method using the sagger forming equipment.

[0006] The sagger forming device according to the first embodiment of the present invention includes:

[0007] A movable material distributing mechanism comprises a template and a movable hopper that moves horizontally relative to the template, wherein the template is provided with a die opening, the material distributing opening of the movable hopper is attached to the surface of the template, and when the material distributing opening passes through the die opening, the material is distributed into the die opening and the upper end surface of the die opening is scraped;

[0008] a batching mechanism for feeding materials to the mobile hopper;

[0009] The blank pressing mechanism includes an upper mold assembly and a lower mold assembly. The lower mold assembly includes an inner mold core and an outer mold frame surrounding and arranged relative to the inner mold core. The inner mold core and the outer mold frame move up and down relative to each other. The outer mold frame and the inner mold core are highly misaligned to form a mold cavity for forming a sagger.

[0010] A translation drive mechanism, wherein the two movable material distribution mechanisms are mounted on the translation drive mechanism and can be raised and lowered on the translation drive mechanism, wherein the horizontal area of ​​the die opening corresponding to one of the movable material distribution mechanisms is larger than and can cover the die opening corresponding to the other movable material distribution mechanism, and the translation drive mechanism drives the two movable material distribution mechanisms to move sequentially to above the lower die assembly;

[0011] Among them, the movable cloth mechanism moves to the top of the lower mold assembly and then descends, the bottom surface of the template is attached to the upper surface of the outer mold frame or the inner mold core, and the mold opening corresponds to the opening of the outer mold frame or the upper surface position of the inner mold core.

[0012] The sagger forming equipment according to the embodiment of the present invention has at least the following beneficial effects: in the process of laying the corrosion-resistant material layer, the material is accurately controlled, which not only achieves high corrosion resistance of the sagger, but also reduces costs; through the cooperation of the template and the lower mold assembly, the corrosion-resistant layer and the sagger body can be quickly and evenly laid and scraped flat, and the sequential operation of the two mobile laying mechanisms realizes secondary laying operations, and the overall work efficiency is high.

[0013] According to some embodiments of the present invention, the translation drive mechanism includes a fixed frame, a mobile frame and a first drive group, the mobile frame is slidably installed on the fixed frame, the first drive group drives the mobile frame to translate relative to the fixed frame, the two mobile cloth mechanisms are distributed and installed on the mobile frame in sequence along the moving direction of the mobile frame, and the batching mechanism is installed on the fixed frame.

[0014] According to some embodiments of the present invention, an auxiliary guide rail is installed on one side of the blank pressing mechanism, and the auxiliary guide rail is located on the moving path of the movable frame. The movable frame can overlap or leave the auxiliary guide rail when it moves horizontally.

[0015] According to some embodiments of the present invention, the batching mechanism includes a first batching group and a second batching group, the first batching group batches ingredients to one of the mobile hoppers, and the second batching group batches ingredients to the other mobile hopper, and the first batching group is provided with a weighing device.

[0016] According to some embodiments of the present invention, a second drive group is provided between the mobile fabric mechanism and the translation drive mechanism, the mobile hopper is slidably overlapped on the template, the second drive group is installed on the translation drive mechanism, the second drive group is connected to the mobile hopper through a connecting seat, the mobile hopper is slidably connected to the connecting seat to be raised and lowered relative to the connecting seat, and the second drive group drags the mobile hopper to translate relative to the template.

[0017] According to some embodiments of the present invention, a plurality of lifting cylinders are provided between the template and the translation drive mechanism, and the lifting cylinders drive the template to move up and down relative to the translation drive mechanism.

[0018] According to some embodiments of the present invention, the transverse dimension of the material distribution opening is greater than the transverse dimension of the die opening, and a scraping rubber strip is provided around the material distribution opening, and the scraping rubber strip is attached to the upper plate surface of the template.

[0019] According to some embodiments of the present invention, the lower mold assembly further includes an ejection frame, which is inserted between the inner mold core and the outer mold frame. The ejection frame serves as the bottom of the mold cavity and is lifted and lowered relative to the inner mold core.

[0020] According to the second aspect of the present invention, the sagger forming process method uses a sagger forming device and at least comprises the following steps:

[0021] S1 batching: one of the mobile hoppers is equipped with corrosion-resistant materials through the batching mechanism, and the other mobile hopper is equipped with sagger body materials;

[0022] S2 Corrosion-resistant layer feeding: The mobile feeding mechanism equipped with corrosion-resistant material moves into the blank pressing mechanism. The mobile feeding mechanism descends so that the corresponding template fits the upper end surface of the inner mold core. The die opening and the upper end surface of the inner mold core form a feeding space. When the mobile hopper moves horizontally relative to the template, the corrosion-resistant material falls into the feeding space to form a corrosion-resistant layer. The corrosion-resistant layer is scraped flat using the feeding opening of the mobile hopper.

[0023] S3: After the movable distribution mechanism in S2 completes the distribution of the corrosion-resistant layer, the movable distribution mechanism rises and leaves the inner mold core, and then the movable distribution mechanism as a whole moves horizontally away from the green compacting mechanism;

[0024] S4: Forming the mold cavity: The outer mold frame rises relative to the inner mold core, and a mold cavity for molding the sagger body is formed between the outer mold frame and the inner mold core;

[0025] S5 sagger body feeding: The mobile feeding mechanism equipped with the sagger body material enters the green compacting mechanism, the mobile feeding mechanism descends, the template is attached to the upper end surface of the outer mold frame, the die opening is aligned with the upper opening of the mold cavity, the mobile hopper moves horizontally, and feeds the material into the mold cavity. When the mobile hopper moves horizontally, the material on the top of the mold cavity is scraped flat through the feeding opening. After the feeding is completed, the mobile hopper rises and moves horizontally away from the green compacting mechanism;

[0026] S6 green compaction: the upper die assembly descends, and the pressing head of the upper die assembly extends into the die cavity, and cooperates with the die cavity to press the sagger body to form a green compact;

[0027] S7 demoulding: After the compaction is completed, the blank is lifted upward and demoulded by the ejector structure in the lower die assembly;

[0028] S8: After the blank is demoulded, it is taken out manually or by a blank removal device to complete unloading.

[0029] The sagger forming process method according to the embodiment of the present invention has at least the following beneficial effects: the distribution operation of the corrosion-resistant layer is accurately controlled by the template, the distribution and scraping operations are synchronously realized by the mobile hopper, and the process flow of distribution, pressing and other processes is efficient.

[0030] According to some embodiments of the present invention, before step S2, the upper end surface of the inner mold core is coated with a mold release liquid; after the mold cavity is formed in step S4, the mold release liquid is coated on the inner wall of the mold cavity.

[0031] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments with reference to the accompanying drawings, in which:

[0033] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0034] Figure 2 2. It is a schematic diagram of the movable cloth mechanism of the present invention when viewed from above;

[0035] Figure 3 This is the first fabric diagram;

[0036] Figure 4 This is the second fabric diagram;

[0037] Figure 5 It is a schematic diagram of the sagger structure.

[0038] Figure numerals: movable feeding mechanism 100; template 110; die opening 111; movable hopper 120; feeding opening 121; scraper strip 122; feeding mechanism 200; first feeding group 210; second feeding group 220; blank pressing mechanism 300; upper die assembly 310; lower die assembly 320; inner die core 321; outer die frame 322; die cavity 323; ejection frame 324; translational drive mechanism 400; fixed frame 410; movable frame 420; first drive group 430; auxiliary guide rail 500; second drive group 600; connecting seat 610; lifting cylinder 700; sagger body 810; corrosion-resistant layer 820. DETAILED DESCRIPTION

[0039] The following describes embodiments of the present invention in detail, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and are not to be construed as limiting the present invention.

[0040] The present invention relates to a sagger forming device, comprising a mobile material distribution mechanism 100, a material distribution mechanism 200, a blank pressing mechanism 300 and a translation drive mechanism 400. The saggers produced by the sagger forming device are as follows: Figure 5 As shown, the sagger has a rectangular pocket-shaped body with an opening facing upward, and a corrosion-resistant layer is provided on the bottom surface of the inner part of the body.

[0041] like Figure 1 As shown, the compacting mechanism 300 and the translation driving mechanism 400 are distributed left and right. Figure 3 As shown, the compacting mechanism 300 includes an upper mold assembly 310 and a lower mold assembly 320, which are arranged vertically. The upper mold assembly 310 has a pressing head, which is raised and lowered by a hydraulic system. The lower mold assembly 320 includes an inner mold core 321 and an outer mold frame 322. The outer mold frame 322 is arranged around the inner mold core 321 and can move up and down relative to the inner mold core 321. In this embodiment, the inner mold core 321 is fixed, and the outer mold frame 322 is raised and lowered by the hydraulic system. The upper end surface of the inner mold core 321 is flat, while the upper end surface of the outer mold frame 322 is flat. When the outer mold frame 322 is raised or lowered, the upper end surface of the outer mold frame 322 can be higher, lower, or flush with the upper end surface of the inner mold core 321. A mold cavity 323 is separated from the outer mold frame 322 and the inner mold core 321. When the outer mold frame 322 rises to a position higher than the inner mold core 321, the mold cavity 323 forms a sagger-shaped shape. The pressing head of the upper mold assembly 310 descends into the mold cavity 323 to press the material inside the mold cavity 323.

[0042] The mobile material distribution mechanism 100 and the material distribution mechanism 200 are installed on the translation drive mechanism 400. Figure 2As shown, the movable material distribution mechanism 100 includes a template 110 and a movable hopper 120. Template 110 can be a flat plate, positioned horizontally. A die opening 111 is defined in template 110, connecting the spaces above and below template 110. The movable hopper 120 is positioned above template 110, with its material distribution opening 121 facing the upper surface of template 110. As shown, the movable hopper 120 moves horizontally in a forward and backward direction relative to template 110. As the movable hopper 120 moves relative to template 110, its material distribution opening 121 remains in contact with the upper surface of template 110, with the upper surface of template 110 blocking the material distribution opening 121. The left-right lateral width of the material distribution opening 121 is greater than that of the die opening 111. When the mobile hopper 120 passes through the die opening 111, it loses its blocking function, and the material in the mobile hopper 120 falls into the die opening 111. The mobile material distribution mechanism 100 can be controlled to rise and fall relative to the translation drive mechanism 400, and the mobile hopper 120 and the die plate 110 rise and fall synchronously. Two mobile material distribution mechanisms 100 are mounted on the translation drive mechanism 400, with the two mobile material distribution mechanisms 100 being distributed on the left and right sides of the translation drive mechanism 400. The die openings 111 of the two mobile material distribution mechanisms 100 have different sizes. The horizontal area and opening shape of the first die opening 111 match the corrosion-resistant coating of the sagger, while the horizontal area and opening shape of the second die opening 111 match the bottom of the sagger body. That is, the area of ​​the second die opening 111 is larger than that of the first die opening 111, and the second die opening 111 can completely cover the first die opening 111. The batching mechanism 200 is located above the movable material distribution mechanism 100 , and is used to distribute corresponding materials to the two movable hoppers 120 .

[0043] During operation, the two movable material distribution mechanisms 100 are driven by the translation drive mechanism 400 to move leftward toward the direction of the blank pressing mechanism 300. Figure 3As shown, the first movable material distribution mechanism 100 enters the space between the upper mold assembly 310 and the lower mold assembly 320, while the second movable material distribution mechanism 100 remains outside the compacting mechanism 300. Initially, the outer mold frame 322 descends to a position below or flush with the inner mold core 321. The first movable material distribution mechanism 100 descends relative to the translation drive mechanism 400 until the lower surface of the corresponding mold plate 110 is flush with the upper end surface of the inner mold core 321. At this point, the lower surface of the mold plate 110 abuts the upper end surface of the inner mold core 321, and the die opening 111 is aligned with the upper end surface of the inner mold core 321. The horizontal area of ​​the die opening 111 is smaller than the upper end surface of the inner mold core 321. The die opening 111 and the upper end surface of the inner mold core 321 cooperate to form a distribution space for the corrosion-resistant layer. The mobile hopper 120 on the movable material distribution mechanism 100 moves relative to the template 110. When the distribution port 121 of the mobile hopper 120 passes the die opening 111, the corrosion-resistant material in the mobile hopper 120 falls into the distribution space, dropping material as it moves, and the corrosion-resistant material is distributed throughout the distribution space. The mobile hopper 120 reciprocates repeatedly relative to the template 110. During movement, the distribution port 121 scrapes away any corrosion-resistant material that protrudes above the top of the distribution space, ensuring that the material evenly fills the distribution space. The mobile hopper 120 returns to its original position, and the mobile material distribution mechanism 100 rises away from the lower mold assembly 320. The corrosion-resistant layer is then distributed on the upper end surface of the inner mold core 321. The thickness of the corrosion-resistant layer is determined by the thickness of the template 110 at the corresponding position of the die opening 111. The area and shape of the corrosion-resistant layer are directly determined by the area and shape of the die opening 111. Then the translation drive mechanism 400 drives the first movable material distribution mechanism 100 to continue to move to the left, the first movable material distribution mechanism 100 leaves the green compacting mechanism 300, and the second movable material distribution mechanism 100 enters the green compacting mechanism 300. Figure 4As shown, the lower mold assembly 320 is activated, and the outer mold frame 322 moves upward relative to the inner mold core 321. The height difference between the outer mold frame 322 and the inner mold core 321 forms a mold cavity 323 for forming the sagger body. The shape of the mold cavity 323 is the same as when the sagger is inverted. The second movable material distribution mechanism 100 descends, and the lower plate surface of the corresponding template 110 is attached to the upper end surface of the outer mold frame 322. The die opening 111 of the template 110 is the same size as the top opening of the mold cavity 323 and is aligned with the top opening of the mold cavity 323. The movable hopper 120 translates relative to the template 110, and the sagger blank in the movable hopper 120 falls into the mold cavity 323 through the die opening 111 to fill the mold cavity 323. The movable hopper 120 performs multiple reciprocating translations, and the blank that protrudes above the template 110 is scraped flat through the material distribution opening 121, so that the blank evenly fills the mold cavity 323. The mobile hopper 120 resets, the mobile material distribution mechanism 100 rises and leaves the lower die assembly 320, and then the translation drive mechanism 400 drives the two mobile material distribution mechanisms 100 to move rightward and completely away from the pressing mechanism 300. As the blank is filled, the blank covers the corrosion-resistant layer material. The upper die assembly 310 presses downward, and the pressing head presses into the die cavity 323, compacting the material therein and forming the original blank body of the sagger. The corrosion-resistant layer is also formed within the original blank body.

[0044] In some specific embodiments of the present invention, Figure 2 As shown, the translation drive mechanism 400 includes a fixed frame 410, a mobile frame 420, and a first drive group 430. The mobile frame 420 and the fixed frame 410 can be slidably connected via rails, rollers, or other means. The first drive group 430 can utilize, but is not limited to, a motor-driven belt, chain, gear, or other transmission mechanism. The first drive group 430 drives the mobile frame 420 to translate horizontally on the fixed frame 410. Two mobile material distribution mechanisms 100 are mounted on the mobile frame 420 in a sequentially arranged manner. The batching mechanism 200 is mounted on the fixed frame 410. The translation drive mechanism 400, the mobile material distribution mechanism 100, and the batching mechanism 200 are combined to enable integrated transport and use with different pressing mechanisms 300. Furthermore, an auxiliary guide rail 500 is mounted on the left side of the pressing mechanism 300 and is located along the moving path of the mobile frame 420. When the mobile frame 420 moves to the left toward the pressing mechanism 300, the left side of the mobile frame 420 can slide on the auxiliary guide rail 500. The mobile frame 420 uses the auxiliary guide rail 500 for leverage to ensure that the mobile frame 420 remains stable when moving to the left and extending out of the fixed frame 410.

[0045] In some specific embodiments of the present invention, Figure 1As shown, the batching mechanism 200 includes a first batching group 210 and a second batching group 220. The first batching group 210 provides corrosion-resistant material to one of the mobile hoppers 120. The first batching group 210 is equipped with a weighing device, which weighs the corrosion-resistant material and then quantitatively distributes it to the mobile hopper 120. The specific structures of the first batching group 210 and the second batching group 220 can be the same or different. In this embodiment, the first batching group 210 can use a two-stage feeding belt structure to drop the material, while the second batching group 220 can use a gate hopper structure to supply the material.

[0046] In some specific embodiments of the present invention, as shown in the figure, a connecting base 610 is connected to one side of the mobile hopper 120, and the mobile hopper 120 and the connecting base 610 are slidably connected. Specifically, the connecting base 610 may be provided with a vertical guide groove, and the mobile hopper 120 is slidably connected to this guide groove. This means that the connecting base 610 has no vertical support for the mobile hopper 120. The mobile hopper 120 is directly supported on the template 110. The mobile hopper 120 is raised and lowered relative to the connecting base 610 along with the template 110. The translation drive mechanism 400 is provided with a second drive group 600. The second drive group 600 may adopt a structure with a motor and a belt transmission. The belt is connected to the connecting base 610, and the connecting base 610 can be slidably connected to the mobile frame 420 of the translation drive mechanism 400 via a slide rail. The second drive group 600 drags the mobile hopper 120 through the connecting base 610 to slide and translate on the template 110. Furthermore, the template 110 and the translation drive mechanism 400 are connected via a lift cylinder cover. The lift cylinders 700 can be fixed to the mobile frame 420. Four lift cylinders 700 are located at the four corners of the template 110. The drive ends of the lift cylinders 700 face upward to support the template 110, driving the template 110 to rise and fall.

[0047] Further, such as Figure 2 As shown, the material dispensing opening 121 is rectangular and may include a grille. Rubber scraper strips 122 are positioned around the opening 121, affixing to the upper surface of the template 110. When the movable hopper 120 translates relative to the template 110, the rubber scraper strips 122 close the opening 121, scraping away material from the upper surface of the template 110 and preventing it from scattering. During the dispensing process, when the rubber scraper strips 122 pass through the die opening 111, they also scrape away any material that protrudes above the die opening 111.

[0048] In some specific embodiments of the present invention, Figure 4As shown, the lower mold assembly 320 also includes an ejection frame 324. The ejection frame 324 surrounds the inner mold core 321 and can be driven by a hydraulic system to rise and fall relative to the inner mold core 321. Specifically, the ejection frame 324 is located between the inner mold core 321 and the outer mold frame 322. The top of the ejection frame 324 serves as the bottom of the mold cavity 323, while the inner sidewalls of the outer mold block and the outer sidewalls of the inner mold core 321 serve as the sidewalls of the mold cavity 323. The height of the ejection frame 324 determines the depth of the mold cavity 323, thereby controlling the height of the sagger. When the pressing head of the upper mold assembly 310 presses the blank, the ejection frame 324 is lifted upward by the hydraulic system to compact the blank around the sagger. After the blank is pressed, the ejection frame 324 can continue to rise, pushing the blank out of the mold cavity 323, thereby removing the blank from the mold.

[0049] The present invention also relates to a sagger forming process method, which uses the above-mentioned sagger forming equipment and at least comprises the following steps:

[0050] S1 batching: the batching mechanism 200 is used to configure corrosion-resistant material for one of the movable hoppers 120 and sagger body material for the other movable hopper 120;

[0051] S2 Corrosion-resistant layer feeding: The mobile feeding mechanism 100 equipped with the corrosion-resistant material moves into the blank pressing mechanism 300. The mobile feeding mechanism 100 descends so that the corresponding template 110 is attached to the upper end surface of the inner mold core 321. The die opening 111 and the upper end surface of the inner mold core 321 form a feeding space. When the mobile hopper 120 moves horizontally relative to the template 110, the corrosion-resistant material falls into the feeding space to form a corrosion-resistant layer. The corrosion-resistant layer is then scraped flat using the feeding opening 121 of the mobile hopper 120.

[0052] S3: After the movable distribution mechanism 100 in S2 completes the distribution of the corrosion-resistant layer, the movable distribution mechanism 100 rises and leaves the inner mold core 321, and then the movable distribution mechanism 100 as a whole moves horizontally away from the blank pressing mechanism 300;

[0053] S4: Forming the mold cavity 323: The outer mold frame 322 rises relative to the inner mold core 321, and a mold cavity 323 for molding the sagger body is formed between the outer mold frame 322 and the inner mold core 321;

[0054] S5 sagger body feeding: The mobile feeding mechanism 100 equipped with the sagger body material enters the green compacting mechanism 300, the mobile feeding mechanism 100 descends, the template 110 is attached to the upper end surface of the outer mold frame 322, the die opening 111 is aligned with the upper opening of the mold cavity 323, the mobile hopper 120 moves horizontally, and feeds the material into the mold cavity 323. When the mobile hopper 120 moves horizontally, the material on the top of the mold cavity 323 is scraped flat through the feeding opening 121. After the feeding is completed, the mobile hopper 120 rises and moves horizontally away from the green compacting mechanism 300;

[0055] S6: The upper mold assembly 310 descends, and the pressing head of the upper mold assembly 310 extends into the mold cavity 323, and cooperates with the mold cavity 323 to press the sagger body to form a green body;

[0056] S7 demoulding: After the green body is pressed, the green body is lifted upward and demoulded by the top green body structure in the lower mold assembly 320;

[0057] S8: After the blank is demoulded, it is taken out manually or by a blank removal device to complete unloading.

[0058] Furthermore, before step S2 , the upper end surface of the inner mold core 321 is coated with a mold release liquid; after the mold cavity 323 is formed in step S4 , the mold release liquid is coated on the inner wall of the mold cavity 323 .

[0059] Throughout this specification, references to "some specific embodiments" and the like indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0060] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to the embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the claims and their equivalents.

Claims

1. A sagger forming equipment, characterized in that, include: A movable material distributing mechanism (100) comprises a template (110) and a movable hopper (120) that moves horizontally relative to the template (110); a die opening (111) is provided on the template (110); a material distributing opening (121) of the movable hopper (120) is attached to the surface of the template (110); and when the material distributing opening (121) passes through the die opening (111), the material is distributed into the die opening (111) and the upper end surface of the die opening (111) is scraped; a batching mechanism (200) for feeding materials to the movable hopper (120); A blank pressing mechanism (300) comprises an upper die assembly (310) and a lower die assembly (320), wherein the lower die assembly (320) comprises an inner die core (321) and an outer die frame (322) surrounding and arranged relative to the inner die core (321), wherein the inner die core (321) and the outer die frame (322) move up and down relative to each other, and a die cavity (323) for sagger forming is formed after the outer die frame (322) and the inner die core (321) are highly misaligned. A translation drive mechanism (400), wherein two movable material distribution mechanisms (100) are mounted on the translation drive mechanism (400), and the movable material distribution mechanisms (100) can be raised and lowered on the translation drive mechanism (400), wherein the horizontal area of ​​the die opening (111) corresponding to one of the movable material distribution mechanisms (100) is larger than and can cover the die opening (111) corresponding to the other movable material distribution mechanism (100), and the translation drive mechanism (400) drives the two movable material distribution mechanisms (100) to move sequentially to above the lower mold assembly (320); The movable cloth mechanism (100) moves to above the lower mold assembly (320) and then descends, the bottom surface of the template (110) is attached to the upper surface of the outer mold frame (322) or the inner mold core (321), and the mold opening (111) corresponds to the opening of the outer mold frame (322) or the upper surface of the inner mold core (321).

2. The sagger forming equipment according to claim 1, characterized in that: The translation drive mechanism (400) comprises a fixed frame (410), a mobile frame (420) and a first drive group (430); the mobile frame (420) is slidably mounted on the fixed frame (410); the first drive group (430) drives the mobile frame (420) to translate relative to the fixed frame (410); the two mobile material distribution mechanisms (100) are sequentially distributed and mounted on the mobile frame (420) along the moving direction of the mobile frame (420); and the batching mechanism (200) is mounted on the fixed frame (410).

3. The sagger forming equipment according to claim 2, characterized in that: An auxiliary guide rail (500) is installed on one side of the blank pressing mechanism (300). The auxiliary guide rail (500) is located on the moving path of the movable frame (420). The movable frame (420) can overlap or leave the auxiliary guide rail (500) when it moves horizontally.

4. The sagger forming equipment according to claim 1, characterized in that: The batching mechanism (200) comprises a first batching group (210) and a second batching group (220), wherein the first batching group (210) batches ingredients to one of the movable hoppers (120), and the second batching group (220) batches ingredients to the other movable hopper (120), and the first batching group (210) is provided with a weighing device.

5. The sagger forming equipment according to claim 1, characterized in that: A second drive group (600) is provided between the movable material distributing mechanism (100) and the translation drive mechanism (400); the movable hopper (120) is slidably overlapped on the template (110); the second drive group (600) is installed on the translation drive mechanism (400); the second drive group (600) is connected to the movable hopper (120) via a connecting seat (610); the movable hopper (120) is slidably connected to the connecting seat (610) and is lifted and lowered relative to the connecting seat (610); the second drive group (600) drags the movable hopper (120) to translate relative to the template (110).

6. The sagger forming equipment according to claim 5, characterized in that: A plurality of lifting cylinders (700) are provided between the template (110) and the translation drive mechanism (400), and the lifting cylinders (700) drive the template (110) to move up and down relative to the translation drive mechanism (400).

7. The sagger forming equipment according to claim 1, characterized in that: The transverse dimension of the material distributing opening (121) is greater than the transverse dimension of the die opening (111), and a scraping rubber strip (122) is provided around the material distributing opening (121), and the scraping rubber strip (122) is attached to the upper plate surface of the template (110).

8. The sagger forming equipment according to claim 1, characterized in that: The lower mold assembly (320) further includes a push-up frame (324), which is inserted between the inner mold core (321) and the outer mold frame (322). The push-up frame (324) serves as the bottom of the mold cavity (323) and is lifted and lowered relative to the inner mold core (321).

9. A sagger forming process, using the sagger forming equipment according to any one of claims 1 to 8, characterized in that: At least the following steps are included: S1 batching: using a batching mechanism (200) to equip one of the movable hoppers (120) with corrosion-resistant material, and equip the other movable hopper (120) with sagger body material; S2 Corrosion-resistant layer feeding: a mobile feeding mechanism (100) equipped with corrosion-resistant material moves into the blank pressing mechanism (300), the mobile feeding mechanism (100) descends so that the corresponding template (110) is attached to the upper end surface of the inner mold core (321), the die opening (111) and the upper end surface of the inner mold core (321) form a feeding space, when the mobile hopper (120) moves horizontally relative to the template (110), the corrosion-resistant material falls into the feeding space to form a corrosion-resistant layer, and the corrosion-resistant layer is scraped flat using the feeding opening (121) of the mobile hopper (120); S3: After the movable material distribution mechanism (100) in S2 completes the distribution of the corrosion-resistant layer, the movable material distribution mechanism (100) rises and leaves the inner mold core (321), and then the movable material distribution mechanism (100) as a whole moves horizontally away from the blank pressing mechanism (300); S4 forms a mold cavity (323): the outer mold frame (322) rises relative to the inner mold core (321), and a mold cavity (323) for molding the sagger body is formed between the outer mold frame (322) and the inner mold core (321); S5: the movable feeding mechanism (100) for distributing the sagger body material enters the green compacting mechanism (300), the movable feeding mechanism (100) descends, the template (110) is attached to the upper end surface of the outer mold frame (322), the die opening (111) is aligned with the upper opening of the mold cavity (323), the movable hopper (120) moves horizontally, and the material is distributed into the mold cavity (323). When the movable hopper (120) moves horizontally, the material on the top of the mold cavity (323) is scraped flat through the feeding opening (121). After the material distribution is completed, the movable hopper (120) rises and moves horizontally away from the green compacting mechanism (300); S6: the upper mold assembly (310) descends, and the pressing head of the upper mold assembly (310) extends into the mold cavity (323), and cooperates with the mold cavity (323) to press the sagger body to form a green body; S7 demoulding: After the green body is pressed, the green body is lifted upward and demoulded by the top green body structure in the lower mold assembly (320); S8: After the blank is demoulded, it is taken out manually or by a blank removal device to complete unloading.

10. The sagger forming process according to claim 9, characterized in that: Before step S2, the upper end surface of the inner mold core (321) is coated with a mold release liquid; after the mold cavity (323) is formed in step S4, the inner wall of the mold cavity (323) is coated with a mold release liquid.

Citation Information

Patent Citations

  • Sagger forming equipment

    CN218255732U