A production information processing method, apparatus and system

By incorporating data processing time into the equipment operation data, combined with work order number and employee information, the problem of lack of time information in the real-time equipment data in existing technologies is solved, enabling real-time monitoring and efficient management of equipment status.

CN115169835BActive Publication Date: 2026-02-17SHENZHEN SANHANG IOT TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202210699340.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-20
Publication Date
2026-02-17
Estimated Expiration
2042-06-20

AI Technical Summary

Technical Problem

In existing technologies, the overall allocation of factory capacity data fails to incorporate time information into real-time equipment data, resulting in the inability to generate effective real-time equipment data.

Method used

When collecting operational data from production equipment, the data processing time is added to the equipment operational data to form real-time equipment data. By matching work order numbers and employee information with equipment numbers, the system corrects employee shift handover times, determines equipment status, aggregates and supplements abnormal data, and calculates the overall equipment efficiency.

Benefits of technology

It enables real-time recording and effective management of equipment operation data, improving the accuracy of equipment status monitoring and efficiency calculation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115169835B_ABST
    Figure CN115169835B_ABST
Patent Text Reader

Abstract

The application is suitable for the technical field of industrial scheduling, and provides a production information processing method, device and system. The production information processing method can include: when collecting equipment operation data of production equipment, adding data processing time to the collected equipment operation data to form equipment real-time data. Through the application, at least the technical effect of more effectively recording equipment operation data can be achieved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application is suitable for the technical field of industrial scheduling, and particularly relates to a production information processing method, device and system. BACKGROUND

[0002] In daily production, higher investment returns are usually achieved by relying on the allocation and management of personnel. In the prior art, the overall allocation operation of factory capacity data is performed by employees, and time information is not added to the collected data, resulting in that device real-time data with data processing time cannot be generated. SUMMARY

[0003] Embodiments of the present application provide a production information processing method, device and system, aiming to solve the technical problem that the prior art cannot generate device real-time data with data processing time.

[0004] The first aspect of the present application provides a production information processing method. The production information processing method comprises: when collecting device running data of a production device, adding data processing time to the collected device running data to form device real-time data.

[0005] Optionally, the production information processing method further comprises: corresponding work order numbers and / or employee information to device numbers of the production device to form production real-time data, the employee information comprising employee names and / or employee numbers, the production real-time data recording device numbers, and the production real-time data also recording work order information and / or employee information.

[0006] Optionally, the step of corresponding the work order numbers and / or the employee information to the device numbers of the production device comprises: corresponding, through the production device or a terminal bound to the production device, the work order numbers and / or the employee information to the device numbers of the production device via an employee account or an account of an administrator corresponding to the employee.

[0007] Optionally, the production information processing method further comprises: correcting employee names and / or employee numbers in the production real-time data according to actual working time and shift time, wherein the first employee and the second employee are different employees working on the same device and in different preset working periods, the shift time is equal to the preset off-duty time of the first employee, and the shift time is also equal to the preset on-duty time of the second employee, wherein when the actual on-duty time of the second employee is before the shift time and the difference between the actual on-duty time of the second employee and the shift time is less than a time threshold, the employee information and the work order information of the second employee are corresponding to the device number of the same device, the corresponding between the employee information and the work order information of the first employee and the device number of the same device is removed, and when the current time reaches the shift time, the corresponding between the employee information and the work order information of the second employee and the device number of the same device is not removed.

[0008] Optionally, the production information processing method further comprises: when the actual working time of the second employee is before the shift time and the difference between the actual working time of the second employee and the shift time is greater than or equal to the time threshold, corresponding the employee information and the work order information of the second employee to the equipment number of the same equipment, canceling the correspondence between the employee information and the work order information of the first employee and the equipment number of the same equipment, and when the current time reaches the shift time, canceling the correspondence between the employee information and the work order information of the second employee and the equipment number of the same equipment.

[0009] Optionally, the production real-time data further records a yield count, and the production information processing method further comprises: when the yield count in the production real-time data in a preset time period changes by 0, determining that the production equipment corresponding to the production real-time data is in a non-working state; when the production equipment is in the non-working state for a time period longer than a preset time period, determining that the production equipment corresponding to the production real-time data is in a down state; when the production equipment is in the non-working state and / or the down state, canceling the correspondence between the equipment number of the production equipment and the employee information and the work order information.

[0010] Optionally, the production information processing method further comprises: aggregating the production real-time data with a data processing time within a predetermined time range to obtain aggregated production real-time data; determining abnormal data based on the aggregated production real-time data, wherein the employee information and / or the work order information of the production real-time data as abnormal data is missing; and supplementing the abnormal data, wherein the supplemented production real-time data has corresponding employee information, work order information and equipment number; wherein the employee information, the work order information and the equipment number of the production real-time data in the predetermined time range do not change, and the employee information, the work order information and the equipment number of the aggregated production real-time data are respectively the employee information, the work order information and the equipment number that do not change.

[0011] Optionally, the production information processing method further comprises: calculating a comprehensive efficiency of the equipment according to the production real-time data, wherein the comprehensive efficiency of the equipment is equal to the product of the time utilization rate, the performance utilization rate and the good product rate, wherein the time utilization rate is equal to the actual working time divided by the planned working time, the actual working time is obtained by counting the data processing time, wherein the performance utilization rate is equal to the actual capacity in the actual working time divided by the rated capacity in the actual working time, the actual capacity in the actual working time is obtained by counting the yield count in the actual working time, and the rated capacity in the actual working time is equal to the actual working time divided by the rated production rhythm, wherein the good product rate is equal to the number of good products in the actual working time divided by the total number of products output in the actual working time.

[0012] The second aspect of the present application provides a production information processing device. The production information processing device comprises: a data collector configured to perform the production information processing method described above; an information processor configured to perform the production information processing method described above; and a display connected to the information processor and configured to display production real-time data, time productivity, performance productivity, yield rate and / or equipment comprehensive efficiency.

[0013] The third aspect of the present application provides a production information processing system. The production information processing system comprises a processor configured to perform the production information processing method described above.

[0014] The fourth aspect of the present application provides a production information processing device. The production information processing device comprises: a running data collection unit configured to collect equipment running data of a production equipment; and an equipment real-time data generation unit configured to add a data processing time to the collected equipment running data to form equipment real-time data.

[0015] Optionally, the production information processing device further comprises: a production real-time data generation unit configured to correspond work order number and / or employee information to equipment number of the production equipment to form production real-time data, wherein the employee information comprises employee name and / or employee number, the production real-time data records equipment number, and the production real-time data further records work order information and / or employee information.

[0016] Optionally, the production real-time data generation unit is further configured to correspond the work order number and / or the employee information to the equipment number of the production equipment via an employee account or an account of an administrator corresponding to the employee through the production equipment or a terminal bound to the production equipment.

[0017] Optionally, the production information processing device further comprises: a data correction unit configured to correct employee name and / or employee number in the production real-time data according to actual working time and shift time, wherein the first employee and the second employee are different employees working on the same equipment in different preset working periods, the shift time is equal to the preset off-duty time of the first employee, and the shift time is also equal to the preset on-duty time of the second employee, wherein when the actual on-duty time of the second employee is before the shift time and the difference between the actual on-duty time of the second employee and the shift time is less than a time threshold, the employee information and the work order information of the second employee are corresponded to the equipment number of the same equipment, the correspondence between the employee information and the work order information of the first employee and the equipment number of the same equipment is released, and when the current time reaches the shift time, the correspondence between the employee information and the work order information of the second employee and the equipment number of the same equipment is not released.

[0018] Optionally, the data correction unit is further configured to, when the actual working time of the second employee is before the shift time and the difference between the actual working time of the second employee and the shift time is greater than or equal to the time threshold, correspond the employee information and the work order information of the second employee to the equipment number of the same equipment, cancel the correspondence between the employee information and the work order information of the first employee and the equipment number of the same equipment, and when the current time reaches the shift time, cancel the correspondence between the employee information and the work order information of the second employee and the equipment number of the same equipment.

[0019] Optionally, the production real-time data further records a production count, and the production information processing device further comprises: a state determination unit configured to, when the change of the production count in the production real-time data within a preset time period is 0, determine that the production equipment corresponding to the production real-time data is in a non-working state, and when the duration of the production equipment in the non-working state exceeds a preset duration, determine that the production equipment corresponding to the production real-time data is in a down state; a relationship canceling unit configured to, when the production equipment is in the non-working state and / or the down state, cancel the correspondence between the equipment number of the production equipment and the employee information and the work order information.

[0020] Optionally, the production information processing device further comprises: a data aggregation unit configured to aggregate production real-time data within a predetermined time range to obtain aggregated production real-time data; an anomaly determination unit configured to determine abnormal data based on the aggregated production real-time data, wherein the employee information and / or the work order information of the production real-time data as abnormal data is missing; a data supplement unit configured to supplement the abnormal data, and the supplemented production real-time data has corresponding employee information, work order information and equipment number; wherein the employee information, the work order information and the equipment number of the production real-time data within the predetermined time range do not change, and the employee information, the work order information and the equipment number of the aggregated production real-time data are respectively the employee information, the work order information and the equipment number that do not change.

[0021] Optionally, the production information processing device further comprises a comprehensive efficiency calculating unit configured to calculate a device comprehensive efficiency according to the production real-time data, wherein the device comprehensive efficiency is equal to a product of a time utilization rate, a performance utilization rate and a yield rate, wherein the time utilization rate is equal to an actual working time divided by a planned working time, the actual working time is obtained by counting the data processing time, wherein the performance utilization rate is equal to an actual productivity in the actual working time divided by a rated productivity in the actual working time, the actual productivity in the actual working time is obtained by counting the production count in the actual working time, and the rated productivity in the actual working time is equal to the actual working time divided by a rated production tact, wherein the yield rate is equal to a good product count in the actual working time divided by a total product count in the actual working time.

[0022] In summary, the present application provides a production information processing method, device and system. In collecting device running data of a production device, a data processing time is added to the collected device running data to form device real-time data. Since the data processing time is added to the collected device running data, device real-time data with the data processing time is generated, the technical problem in the prior art is solved, and at least a technical effect of more effectively recording device running data is achieved through the real-time data. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figures 1 to 7 is a flowchart of a production information processing method of an exemplary embodiment of the present application.

[0024] Figure 8 and Figure 9 is a schematic diagram of a production information processing device of an exemplary embodiment of the present application. DETAILED DESCRIPTION

[0025] In order to make the objectives, technical solutions and advantages of the present application clearer, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and do not limit the present application.

[0026] In the exemplary embodiment of the present application, the production information comprises device running data, device real-time data, production real-time data and / or new device real-time data. The device running data comprises the following fields or records the following information: power consumption, production count, process parameter, good product count, defective product count and / or device number. The process parameter comprises revolution, feed amount, feed speed and / or spindle power. The data processing time comprises data collection time. The exemplary embodiments are described below in combination with Figures 1 to 9

[0027] ​The exemplary embodiment of the present application provides a production information processing method, comprising adding data processing time to collected equipment operation data of production equipment to form equipment real-time data when collecting the equipment operation data, wherein the equipment operation data can include the following fields or record the following information: power consumption, production count, process parameters, good product count, defective product count, and / or equipment number; specifically, as an implementable way, the power consumption, production count, process parameters, good product count, defective product count, and / or equipment number of powered equipment in a production area are collected through the Internet of Things.

[0028] Further, the production information processing method further comprises: corresponding work order numbers and / or employee information to equipment numbers of production equipment to form production real-time data, the employee information including employee names and / or employee numbers, the production real-time data recording equipment numbers, and the production real-time data further recording work order information and / or employee information.

[0029] Further, the step of corresponding the work order numbers and / or employee information to the equipment numbers of the production equipment comprises: corresponding the work order numbers and / or employee information to the equipment numbers of the production equipment through production equipment or terminals bound to the production equipment via employee accounts or accounts of administrators corresponding to the employees.

[0030] Specifically, as an implementable way, an employee logs in an employee account through production equipment or terminals bound to the production equipment to correspond and bind employee information (at least one of names and numbers) to work order numbers and equipment numbers, and the corresponding relationship between the employee information and the work order numbers and the equipment numbers can be established in the following way: first selecting a work order number and then selecting an equipment number; or in the following way: first selecting an equipment number and then selecting a work order number; this way can establish an association relationship by the employee's own choice according to labor habits and task types, and has high inclusiveness.

[0031] As another implementable way, the work order numbers and / or employee information are corresponded to the equipment numbers of the production equipment via accounts of administrators corresponding to the employees, specifically, an administrator logs in an administrator account to bind and establish a corresponding relationship between corresponding employee information and work order numbers and equipment numbers of production equipment, and this way can effectively avoid disorder of production arrangement and is easy to operate.

[0032] Further, the production information processing method further comprises: correcting the employee name and / or the employee number in the production real-time data according to the actual working time and the shift time, wherein the first employee and the second employee are different employees working on the same device and in different preset working periods, the shift time is equal to the preset off-duty time of the first employee, and the shift time is also equal to the preset on-duty time of the second employee, wherein when the actual on-duty time of the second employee is before the shift time and the difference between the actual on-duty time of the second employee and the shift time is less than a time threshold, the employee information and the work order information of the second employee are corresponded to the device number of the same device, the correspondence between the employee information and the work order information of the first employee and the device number of the same device is released, and when the current time reaches the shift time, the correspondence between the employee information and the work order information of the second employee and the device number of the same device is not released.

[0033] Specifically, the first employee working time corresponding to the device numbered 001 is set as 08:00am-16:00pm, and the shift time threshold is set as 30 minutes; the second employee working time is set as 16:00pm-24:00pm; the actual on-duty time of the second employee is actually collected as 15:40pm; the shift time is obtained as the preset off-duty time of the first employee, i.e. 16:00pm, and the difference between the collected shift time is 20 minutes, which is less than the shift time threshold 30 minutes.

[0034] Under this condition, the employee information and the work order information of the second employee are corresponded to the production device numbered 001, the correspondence between the first employee and the production device numbered 001 is released, and the correspondence between the employee information, the work order information of the second employee and the device numbered 001 is not released when the shift time 16:00pm is reached.

[0035] Further, the production information processing method further comprises: when the actual on-duty time of the second employee is before the shift time and the difference between the actual on-duty time of the second employee and the shift time is greater than or equal to the time threshold, the employee information and the work order information of the second employee are corresponded to the device number of the same device, the correspondence between the employee information and the work order information of the first employee and the device number of the same device is released, and when the current time reaches the shift time, the correspondence between the employee information and the work order information of the second employee and the device number of the same device is released.

[0036] Specifically, the first employee working time corresponding to the device numbered 003 is set as 08:00am-16:00pm, and the handover time threshold is 30 minutes; the second employee working time is set as 16:00pm-24:00pm; the actually collected second employee actual working time is 15:00pm; the handover time is obtained as the preset off-duty time of the first employee, i.e. 16:00pm, and the difference between the collected handover time and the actual handover time is 60min, which is greater than the handover time threshold of 30 minutes.

[0037] In this case, the employee information and work order information of the second employee are corresponded to the production device numbered 003, the corresponding relationship between the first employee and the production device numbered 001 is released, and the corresponding relationship between the employee information, the work order information of the second employee and the device numbered 001 is released when the handover time 16:00pm is reached.

[0038] Further, the production real-time data also records the yield count, and the production information processing method further comprises: when the change of the yield count in the production real-time data within the preset time period is 0, it is determined that the production device corresponding to the production real-time data is in a non-working state; when the duration of the production device in the non-working state exceeds the preset duration, it is determined that the production device corresponding to the production real-time data is in an off-duty state; when the production device is in the non-working state and / or the off-duty state, the corresponding relationship between the device number of the production device and the employee information and the work order information is released.

[0039] Specifically, the preset duration is a certain multiple of the designed production rhythm, for example, the production rhythm is 5 minutes (the average manufacturing time of one commodity is 5 minutes), and the preset duration is 4 times of the designed production rhythm, i.e. 5x4=20 minutes.

[0040] When the production device numbered 002 is in a non-working state for more than 20 minutes, it is determined that the production device numbered 002 corresponding to the production real-time data is in an off-duty state, and at this time, the corresponding relationship between the device number of the production device numbered 002 and the employee information and the work order information needs to be released.

[0041] Further, the production information processing method further comprises: aggregating the production real-time data within a predetermined time range to obtain aggregated production real-time data; determining abnormal data based on the aggregated production real-time data, wherein the employee information and / or the work order information of the production real-time data as abnormal data are missing; and supplementing the abnormal data, wherein the supplemented production real-time data has corresponding employee information, work order information and equipment number; wherein the employee information, the work order information and the equipment number of the production real-time data within the predetermined time range do not change, and the employee information, the work order information and the equipment number of the aggregated production real-time data are respectively the employee information, the work order information and the equipment number that do not change.

[0042] Further, the production information processing method further comprises: calculating the equipment comprehensive efficiency based on the production real-time data, wherein the equipment comprehensive efficiency is equal to the product of the time utilization rate, the performance utilization rate and the good product rate, wherein the time utilization rate is equal to the actual working time divided by the planned working time (the planned working time is pre-set), and the actual working time is obtained by counting the data processing time.

[0043] Specifically, the time utilization rate G = T1 / T M , wherein T1 represents the actual working time, T M represents the planned working time; for example, the planned working time is 6 hours, and the actual working time is 5 hours, and the time utilization rate G ≈ 0.83 is obtained; wherein the performance utilization rate is equal to the actual capacity within the actual working time (for example, the actual working time is 5 hours) divided by the rated capacity within the actual working time, the actual capacity within the actual working time is obtained by counting the production count within the actual working time, and the rated capacity within the actual working time is equal to the actual working time divided by the rated production rhythm (for example, 25 seconds per product); wherein the good product rate is equal to the number of good products within the actual working time divided by the total number of products produced within the actual working time.

[0044] In the present embodiment, the corresponding relationship is established by the employee himself. The specific implementation is as follows: when collecting the equipment operation data of the production equipment, the data processing time is added to the collected equipment operation data to form the equipment real-time data; the work order number and / or the employee information are corresponded to the equipment number of the production equipment to form the production real-time data, the employee information includes the employee name and / or the employee number, the production real-time data records the equipment number, and the production real-time data also records the work order information and / or the employee information. For example, the equipment numbers are (A, B, C, D, E, F), the work order numbers are (0, 1, 2, 3, 4, 5), and the employee information (Wang, Liu, Li, Yang, Wu) are corresponded to the production equipment or the terminal bound to the production equipment. In the present embodiment, the work order number and / or the employee information are corresponded to the equipment number of the production equipment to form the corresponding relationship through the employee account.

[0045] According to the actual working time and the shift time, the employee name and / or the employee number in the production real-time data are corrected: the working time of the first employee (Wang) corresponding to the equipment numbered 001 is set to 08:00am-15:00pm, and the shift time threshold is 25 minutes; the working time of the second employee (Liu) is set to 15:00pm-21:00pm; the actual working time of the second employee is actually collected to be 14:40pm; the shift time is the preset off-duty time of the first employee (Wang), that is, 15:00pm, and the difference between the collected shift time and the actual working time is 20 minutes, which is less than the shift time threshold of 25 minutes.

[0046] Under this condition, the employee information and the work order information of the second employee (Liu) are corresponded to the production equipment numbered 001, the corresponding relationship between the first employee (Wang) and the production equipment numbered 001 is released, and the corresponding relationship between the employee information, the work order information of the second employee and the equipment numbered 001 is not released when the shift time 15:00pm is reached.

[0047] When the second employee (Liu) actually works at 14:00, the difference between the set shift time is 60min, which is greater than the shift time threshold of 25 minutes.

[0048] Under this condition, the employee information and the work order information of the second employee (Liu) are corresponded to the production equipment numbered 001, the corresponding relationship between the first employee (Wang) and the production equipment numbered 001 is released, and the corresponding relationship between the employee information, the work order information of the second employee and the equipment numbered 001 is released when the shift time 15:00pm is reached.

[0049] Further, the production real-time data also records a production count, and the production information processing method further comprises: when the production count in the production real-time data in a preset time period (08:00 am-10:00 am) changes by 0, determining that the production equipment corresponding to the production real-time data is in a non-working state; when the duration of the production equipment in the non-working state exceeds a preset duration, determining that the production equipment corresponding to the production real-time data is in a down state; when the production equipment is in the non-working state and / or the down state, canceling the correspondence between the equipment number of the production equipment and the employee information and the work order information; specifically, the preset duration is a certain multiple of the designed production rhythm, for example, the production rhythm is 5 minutes, and the preset duration is 4 times of the designed production rhythm, that is, 5*4=20 minutes; when the production equipment numbered 002 is in the non-working state for more than 20 minutes, it is determined that the production equipment numbered 002 corresponding to the production real-time data is in the down state, and at this time, the correspondence between the equipment number of the production equipment numbered 002 and the employee information and the work order information needs to be canceled.

[0050] Further, the production information processing method further comprises: aggregating the production real-time data whose data processing time is within a predetermined time range to obtain aggregated production real-time data; determining abnormal data based on the aggregated production real-time data, wherein the employee information and / or the work order information of the production real-time data as abnormal data is missing; supplementing the abnormal data, and the supplemented production real-time data has corresponding employee information, work order information and equipment number; wherein the employee information, the work order information and the equipment number of the production real-time data in the predetermined time range do not change, and the employee information, the work order information and the equipment number of the aggregated production real-time data are respectively the employee information, the work order information and the equipment number that do not change.

[0051] Further, the production information processing method further comprises: calculating the equipment comprehensive efficiency according to the production real-time data, wherein the equipment comprehensive efficiency is equal to the product of the time utilization rate, the performance utilization rate and the good product rate, wherein the time utilization rate is equal to the actual working duration divided by the planned working duration, the actual working duration is obtained by counting the data processing time, and specifically, the time utilization rate G=T1 / T M , wherein T1 represents the actual working duration, T MThe planned working time length is taken as an example. For example, the planned working time length is 6 hours, and the actual working time length is 5 hours, and the time utilization rate G is about 0.83. The performance utilization rate is equal to the actual capacity in the actual working time length divided by the rated capacity in the actual working time length. The actual capacity in the actual working time length is obtained by counting the actual production capacity in the actual working time length. The rated capacity in the actual working time length is equal to the actual working time length divided by the rated production rhythm. The yield rate is equal to the number of good products in the actual working time length divided by the total number of products produced in the actual working time length.

[0052] The exemplary embodiments of the present application also provide a production information management device. The production information management device comprises: a data collector configured to execute the production information processing method described above; an information processor configured to execute the production information processing method described above; and a display connected to the information processor and configured to display production real-time data, time utilization rate, performance utilization rate, yield rate and / or equipment comprehensive efficiency.

[0053] The exemplary embodiments of the present application also provide a production information management system comprising a processor of a production information processing device executing the production information processing method described above.

[0054] The exemplary embodiments of the present application also provide a production information management system, wherein the production information processing device comprises: a running data collection unit configured to collect equipment running data of the production equipment; and an equipment real-time data generation unit configured to add data processing time to the collected equipment running data to form equipment real-time data.

[0055] For example, the production information processing device further comprises: a production real-time data generation unit configured to correspond the work order number and / or the employee information to the equipment number of the production equipment to form production real-time data, wherein the employee information comprises employee name and / or employee number, the production real-time data records the equipment number, and the production real-time data also records the work order information and / or the employee information.

[0056] For example, the production real-time data generation unit is further configured to correspond the work order number and / or the employee information to the equipment number of the production equipment via the employee account or the account of the administrator corresponding to the employee through the production equipment or the terminal bound to the production equipment.

[0057] As an example, the production information processing device further comprises a data correction unit configured to correct, according to the actual working time and the shift time, the employee name and / or the employee number in the production real-time data, wherein the first employee and the second employee are different employees working on the same device and at different preset working periods, the shift time is equal to the preset off-duty time of the first employee, and the shift time is also equal to the preset on-duty time of the second employee, wherein when the actual on-duty time of the second employee is before the shift time and the difference between the actual on-duty time of the second employee and the shift time is less than a time threshold, the employee information and the work order information of the second employee are corresponded to the device number of the same device, the correspondence between the employee information and the work order information of the first employee and the device number of the same device is released, and when the current time reaches the shift time, the correspondence between the employee information and the work order information of the second employee and the device number of the same device is not released.

[0058] As an example, the data correction unit is further configured to, when the actual on-duty time of the second employee is before the shift time and the difference between the actual on-duty time of the second employee and the shift time is greater than or equal to the time threshold, correspond the employee information and the work order information of the second employee to the device number of the same device, release the correspondence between the employee information and the work order information of the first employee and the device number of the same device, and when the current time reaches the shift time, release the correspondence between the employee information and the work order information of the second employee and the device number of the same device.

[0059] As an example, the production real-time data further records a production count, and the production information processing device further comprises a state determination unit configured to determine that the production device corresponding to the production real-time data is in a non-working state when the change of the production count in the production real-time data within a preset time period is 0, and determine that the production device corresponding to the production real-time data is in an off-duty state when the duration of the production device in the non-working state exceeds a preset duration; a relationship release unit configured to release the correspondence between the device number of the production device and the employee information and the work order information when the production device is in the non-working state and / or the off-duty state.

[0060] As an example, the production information processing device further comprises: a data aggregation unit configured to aggregate production real-time data within a predetermined time range to obtain aggregated production real-time data; an anomaly determination unit configured to determine anomaly data based on the aggregated production real-time data, wherein the employee information and / or the work order information of the production real-time data as anomaly data are missing; a data supplement unit configured to supplement the anomaly data, and the supplemented production real-time data has corresponding employee information, work order information and equipment number; wherein the employee information, the work order information and the equipment number of the production real-time data within the predetermined time range do not change, and the employee information, the work order information and the equipment number of the aggregated production real-time data are respectively the employee information, the work order information and the equipment number that do not change.

[0061] As an example, the production information processing device further comprises: a comprehensive efficiency calculation unit configured to calculate the equipment comprehensive efficiency according to the production real-time data, wherein the equipment comprehensive efficiency is equal to the product of the time utilization rate, the performance utilization rate and the yield rate, wherein the time utilization rate is equal to the actual working time divided by the planned working time, the actual working time is obtained by counting the data processing time, wherein the performance utilization rate is equal to the actual capacity within the actual working time divided by the rated capacity within the actual working time, the actual capacity within the actual working time is obtained by counting the production quantity within the actual working time, and the rated capacity within the actual working time is equal to the actual working time divided by the rated production rhythm, wherein the yield rate is equal to the number of good products within the actual working time divided by the total number of products output within the actual working time.

[0062] The present application realizes efficient allocation of work orders, simple scheduling and easy implementation in industrial production process by obtaining labor personnel, running equipment and work order data information, establishing a corresponding relationship, distributing work order information, and automatically completing the data collection required for production management.

[0063] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement and improvement within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A production information processing method characterized by comprising: The method comprises: adding a data processing time to the collected device operation data of the production device to form device real-time data; corresponding the work order number and / or the employee information to the device number of the production device to form production real-time data, wherein the employee information comprises an employee name and / or an employee number, the production real-time data records the device number, and the production real-time data also records the work order information and / or the employee information; correcting the employee name and / or the employee number in the production real-time data according to the actual working time and the shift time, wherein the first employee and the second employee are different employees working on the same device in different preset working periods, the shift time is equal to the preset off-duty time of the first employee, and the shift time is also equal to the preset on-duty time of the second employee; when the actual on-duty time of the second employee is before the shift time and the difference between the actual on-duty time of the second employee and the shift time is less than a time threshold, corresponding the employee information and the work order information of the second employee to the device number of the same device, canceling the correspondence between the employee information and the work order information of the first employee and the device number of the same device, and when the current time reaches the shift time, not canceling the correspondence between the employee information and the work order information of the second employee and the device number of the same device; when the actual on-duty time of the second employee is before the shift time and the difference between the actual on-duty time of the second employee and the shift time is greater than or equal to the time threshold, corresponding the employee information and the work order information of the second employee to the device number of the same device, canceling the correspondence between the employee information and the work order information of the first employee and the device number of the same device, and when the current time reaches the shift time, canceling the correspondence between the employee information and the work order information of the second employee and the device number of the same device.

2. The production information processing method according to Claim 1, wherein The step of corresponding the work order number and / or the employee information to the device number of the production device comprises: corresponding the work order number and / or the employee information to the device number of the production device via an employee account or an account of an administrator corresponding to the employee through the production device or a terminal bound to the production device.

3. The production information processing method according to Claim 1, wherein The production real-time data also records a yield count, and the production information processing method further comprises: when the change of the yield count in the production real-time data in a preset time period is 0, determining that the production device corresponding to the production real-time data is in a non-working state; when the duration of the production device in the non-working state exceeds a preset duration, determining that the production device corresponding to the production real-time data is in an off-duty state; when the production device is in the non-working state and / or the off-duty state, canceling the correspondence between the device number of the production device and the employee information and the work order information.

4. The production information processing method according to Claim 1, wherein The method further comprises: aggregating the production real-time data with the data processing time within a predetermined time range to obtain aggregated production real-time data; determining abnormal data based on the aggregated production real-time data, wherein the employee information and / or the work order information of the production real-time data as abnormal data is missing; The abnormal data is supplemented, and the supplemented production real-time data has corresponding employee information, work order information and equipment number; The employee information, the work order information and the equipment number of the production real-time data in the predetermined time range do not change, and the employee information, the work order information and the equipment number of the aggregated production real-time data are respectively the employee information, the work order information and the equipment number which do not change, and / or, The production information processing method further comprises: calculating the equipment comprehensive efficiency according to the production real-time data, The equipment comprehensive efficiency is equal to the product of the time utilization rate, the performance utilization rate and the yield rate, The time utilization rate is equal to the actual working time divided by the planned working time, and the actual working time is obtained by counting the data processing time, The performance utilization rate is equal to the actual capacity in the actual working time divided by the rated capacity in the actual working time, the actual capacity in the actual working time is obtained by counting the production quantity in the actual working time, and the rated capacity in the actual working time is equal to the actual working time divided by the rated production rhythm, The yield rate is equal to the number of good products in the actual working time divided by the total number of products produced in the actual working time.

5. An information processing apparatus for producing, characterized by, It comprises: a data collector configured to execute the production information processing method according to any one of claims 1 to 2; an information processor configured to execute the production information processing method according to any one of claims 3 to 4; a display connected with the information processor and configured to display the production real-time data, the time utilization rate, the performance utilization rate, the yield rate and / or the equipment comprehensive efficiency.

6. A production information processing system characterized by comprising: It comprises a processor configured to execute the production information processing method according to any one of claims 1 to 4.

Citation Information

Patent Citations

  • Log data processing method, device and equipment and computer readable storage medium

    CN111274095A

  • Method and apparatus for sequentially collecting and analyzing real time data with interactive monitoring

    US20030167238A1