A sorting mechanism suitable for track iron tooth workpieces

By designing a sorting mechanism suitable for tracked iron teeth workpieces, the problem of difficulty in accurately measuring and sorting the tracked iron teeth workpieces during the transportation process is solved, the morphological consistency of the workpiece and the stability of the product quality are achieved, and the sorting efficiency is improved.

CN115178484BActive Publication Date: 2025-08-26HUNAN GAOZHI PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202210942005.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-08
Publication Date
2025-08-26
Estimated Expiration
2042-08-08

AI Technical Summary

Technical Problem

The prior art is difficult to accurately measure and sort the temperature and sort during the conveying process of tracked iron teeth workpieces, resulting in unstable product quality.

Method used

A sorting mechanism is designed, including a feeding device, a feeding device, a blanking device, a thermometer and a controller. The buffering function of the feeding device and the round rod structure of the feeding device ensures the consistency of the workpiece shape. The thermometer is electrically connected to the controller to achieve accurate temperature measurement of the workpiece, and the sorting of the workpiece is controlled by driving cylinders.

Benefits of technology

Accurate temperature measurement and automatic sorting of workpieces are realized, ensuring the consistency of the morphology of workpieces during the conveying process, and improving product quality and sorting efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a sorting mechanism suitable for crawler iron tooth workpieces, comprising a material receiving device, a feeding device, a blanking device, a thermometer and a controller; the feeding device comprises two parallel conveying chains and a round rod located between the two conveying chains, and chain mounting plates are provided on the outer sides of the two conveying chains; the material receiving device is installed at the front end of the feeding device and has a buffering function; the blanking device comprises a driving cylinder, three parallel and spaced rod-shaped members and a cross bar, the three rod-shaped members are all in an inclined state and are all fixedly installed on the same cross bar, the top rod of the driving cylinder is movably connected to the cross bar, and under the action of the driving cylinder, the upper ends of the three rod-shaped members can overlap or separate with the tail end of the feeding device, and when the two are in a separated state, the gap between the two is greater than the width of the workpiece; the thermometer is installed above the feeding device through a bracket, and the thermometer and the driving cylinder are both electrically connected to the controller.
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Description

Technical Field

[0001] The invention relates to the field of forging, in particular to a sorting mechanism suitable for crawler iron tooth workpieces. Background Art

[0002] like Figure 1 The track tooth component shown in the figure consists of a flat rectangular block with two spaced-apart protruding teeth in the middle. The protruding teeth are connected to the block by a small arc. Due to the complex shape of the component and the large abrupt changes in cross-section, the metal deformation varies from part to part, making residual heat treatment difficult.

[0003] The traditional heat treatment method involves heating the workpiece after it has been formed. Years of technological advancements have made it possible to utilize the residual heat from forging for heat treatment. However, the residual temperature of the workpiece after trimming must be greater than 800°C before it can be placed in the residual heat quenching tank for residual heat quenching. If it is below 800°C, residual heat quenching cannot be performed, as this will affect the quenching effect. Therefore, the temperature of each workpiece must be measured before residual heat quenching. Workpieces with a temperature greater than 800°C are transferred to the residual heat quenching tank, while those with a temperature below 800°C are removed for reheating.

[0004] However, due to the complex shape and irregular structure of the track tooth parts, the shapes of the workpieces after cutting and falling off are different. It is impossible to accurately measure the temperature of each workpiece during the transportation process. If the temperature measurement is inaccurate, it is impossible to sort them, and if sorting is not possible, the product quality cannot be guaranteed. Summary of the Invention

[0005] The purpose of the present invention is to solve the problems existing in the above-mentioned prior art and to provide a sorting mechanism suitable for track iron tooth workpieces, which can accurately sort the workpieces according to temperature.

[0006] The technical solution of the method of the present invention is: a sorting mechanism suitable for crawler iron tooth workpieces, the workpiece includes a flat rectangular parallelepiped with two spaced convex teeth in the middle part of the rectangular parallelepiped, the sorting mechanism includes a material receiving device, a feeding device, a blanking device, a thermometer and a controller; the feeding device includes two parallel conveyor chains and a round rod located between the two conveyor chains, and the outer sides of the two conveyor chains are provided with chain mounting plates; the material receiving device is installed at the front end of the feeding device and has a buffering function; the blanking device includes a driving cylinder, three parallel and spaced rod-shaped members and a cross bar, the three rod-shaped members are all in an inclined state and are all fixedly installed on the same cross bar, the top rod of the driving cylinder is movably connected to the cross bar, and under the action of the driving cylinder, the upper ends of the three rod-shaped members can overlap or separate with the tail end of the feeding device, and when the two are in a separated state, the gap between the two is greater than the width of the workpiece; the thermometer is installed above the feeding device through a bracket, and the thermometer and the driving cylinder are both electrically connected to the controller.

[0007] In one embodiment, the material receiving device includes two L-shaped plates and a connecting plate. The two L-shaped plates are respectively installed on the outside of the two chain mounting plates through pins. The two L-shaped plates can be divided into a front section and a rear section with their respective pin holes as boundaries. The connecting plate is located below the two chain mounting plates and is fixedly connected to the ends of the rear sections of the two L-shaped plates. Under the action of gravity of the connecting plate and the rear sections of the two L-shaped plates, the front sections of the two L-shaped plates are tilted upward around the pins and partially protrude from the upper surface of the conveying chain.

[0008] Furthermore, a transverse limiting rod is provided above the middle section of the feeding device.

[0009] In one embodiment, the two conveyor chains of the feeding device are driven by a motor through a sprocket.

[0010] In one embodiment, the round rod of the feeding device is a hollow rod.

[0011] The sorting mechanism provided by the present invention has the following beneficial effects:

[0012] 1) The buffer function of the receiving device is used to ensure the consistency of the shape of the workpiece after it falls;

[0013] 2) The round rod in the middle of the feeding device ensures that all workpieces can be conveyed in the same form, that is, the two protruding teeth of the workpiece can just clamp the round rod and move under the drive of the conveyor chain;

[0014] 3) Since the workpieces on the feeding device are arranged in a regular and uniform manner, it is beneficial for the thermometer to accurately measure the temperature of each workpiece;

[0015] 4) Since the thermometer and the driving cylinder are both electrically connected to the controller, the thermometer will instantly transmit each temperature measurement result to the controller. When the controller receives that the temperature of a workpiece is lower than 800℃, the controller will send a signal to the driving cylinder. The driving cylinder will push the cross bar through the push rod to separate the three rod-shaped members from the tail end of the feeding device. When the unqualified workpiece is transported to the tail end of the feeding device, it will fall directly from the gap between the three rod-shaped members and the feeding device due to its own gravity; on the contrary, the three rod-shaped members will overlap with the tail end of the feeding device. When the qualified workpiece is transported to the tail end of the feeding device, it will directly slide forward and downward through the three rod-shaped members to the residual heat quenching tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the track iron tooth workpiece;

[0017] Figure 2 Schematic diagram of the overall structure of the sorting mechanism in an embodiment of the present invention;

[0018] Figure 3 Schematic diagram of the structure of the feeding device in an embodiment of the present invention;

[0019] Figure 4 Schematic diagram of the structure of the blanking device in an embodiment of the present invention;

[0020] Figure 5 Schematic diagram of the structure of the material receiving device in an embodiment of the present invention;

[0021] The accompanying drawings are:

[0022] 10——Materials receiving device 11——L-shaped plate 12——Connecting plate

[0023] 20——Feeding device 21——Conveyor chain 22——Round rod

[0024] 30——Blanking device 31——Driving cylinder 32——Rod-shaped member

[0025] 33——crossbar 40——thermometer 50——workpiece

[0026] 60——Limiting rod. DETAILED DESCRIPTION

[0027] In order to facilitate understanding by those skilled in the art, the present invention will be further described below with reference to embodiments and drawings. The contents mentioned in the embodiments are not intended to limit the present invention.

[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined. In the description of the present invention, it should be noted that, unless otherwise specified and defined, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a mechanical connection or an electrical connection, or it can be the internal connection of two elements, it can be a direct connection, or it can be an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meaning of the terms can be understood according to the specific circumstances.

[0030] like Figures 1 to 5 As shown, the preferred embodiment of the present invention is: a sorting mechanism suitable for crawler iron tooth workpieces, the workpiece 50 includes a flat rectangular parallelepiped with two spaced convex teeth in the middle part of the rectangular parallelepiped, the sorting mechanism includes a receiving device 10, a feeding device 20, a blanking device 30, a thermometer 40 and a controller; the feeding device 20 includes two parallel conveying chains 21 and a hollow round rod 22 located between the two conveying chains 21, the outer sides of the two conveying chains 21 are provided with chain mounting plates, and the two conveying chains 21 of the feeding device 20 are driven by a motor through a sprocket; the receiving device 10 is installed at the front end of the feeding device 20 and has a buffering function; the blanking device 30 includes a driving cylinder 31, three parallel rods 32, a driving cylinder 31, a driving cylinder 32 ... There are three rod-shaped members 32 and a cross bar 33 arranged in rows and at intervals. The three rod-shaped members 32 are all in an inclined state and are fixedly mounted on the same cross bar 33. The top rod of the driving cylinder 31 is movably connected to the cross bar 33. Under the action of the driving cylinder 31, the upper ends of the three rod-shaped members 32 can overlap or separate from the tail end of the feeding device 20. When the two are in a separated state, the gap between them is greater than the width of the workpiece; the thermometer 40 is installed above the feeding device 20 through a bracket, and the thermometer 40 and the driving cylinder 31 are electrically connected to the controller; a horizontal limit rod 60 is also provided above the middle section of the feeding device 20, which can intercept the inverted workpiece 50 and force the workpiece 50 to flip to the correct posture.

[0031] The material receiving device 10 includes two L-shaped plates 11 and a connecting plate 12. The two L-shaped plates 11 are respectively installed on the outside of the two chain mounting plates through pins. The two L-shaped plates 11 can be divided into a front section and a rear section with their respective pin holes as boundaries. The connecting plate 12 is located below the two chain mounting plates and is fixedly connected to the ends of the rear sections of the two L-shaped plates 11. Under the action of gravity of the connecting plate 12 and the rear sections of the two L-shaped plates 11, the front sections of the two L-shaped plates 11 are tilted upward around the pins and partially protrude from the upper surface of the conveying chain 21.

[0032] The sorting mechanism provided in this embodiment has the following beneficial effects:

[0033] 1) The buffering function of the receiving device 10 is used to ensure the consistency of the shape of the workpiece 50 after it falls;

[0034] 2) The round rod 22 in the middle of the feeding device 20 ensures that all workpieces 50 can be conveyed in the same form, that is, the two protruding teeth of the workpiece can just clamp the round rod 22 and move under the drive of the conveyor chain 21;

[0035] 3) Since the workpieces on the feeding device 20 are arranged in a regular and uniform manner, it is convenient for the thermometer 40 to accurately measure the temperature of each workpiece 50;

[0036] 4) Since the thermometer 40 and the driving cylinder 31 are both electrically connected to the controller, the thermometer 40 will instantly transmit each temperature measurement result to the controller. When the controller receives that the temperature of a workpiece is lower than 800°C, the controller will send a signal to the driving cylinder. The driving cylinder 31 pushes the cross bar 33 through the push rod to separate the three rod-shaped members 32 from the tail end of the feeding device 20. When the unqualified workpiece is transported to the tail end of the feeding device, it will fall directly downward from the gap between the three rod-shaped members 32 and the feeding device 20 due to its own gravity; on the contrary, the three rod-shaped members 32 will overlap with the tail end of the feeding device 20. When the qualified workpiece is transported to the tail end of the feeding device 20, it will directly slide forward and downward through the three rod-shaped members 32 to the residual heat quenching tank.

[0037] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the scope of protection of the present invention.

[0038] In order to make it easier for those skilled in the art to understand the improvements of the present invention over the prior art, some drawings and descriptions of the present invention have been simplified, and for the sake of clarity, some other elements have been omitted in this application document. Those skilled in the art should realize that these omitted elements may also constitute the content of the present invention.

Claims

1. A sorting mechanism for crawler iron tooth workpieces, wherein the workpiece (50) comprises a flat rectangular parallelepiped with two spaced convex teeth in the middle portion of the rectangular parallelepiped, characterized in that: The sorting mechanism includes a receiving device (10), a feeding device (20), a blanking device (30), a temperature measuring instrument (40) and a controller; the feeding device (20) includes two parallel conveying chains (21) and a round rod (22) located between the two conveying chains, and the outer sides of the two conveying chains (21) are provided with a chain mounting plate; the receiving device (10) is installed at the front end of the feeding device (20) and has a buffer function; the blanking device (30) includes a driving cylinder (31), three parallel and spaced rod-shaped members (32) and a cross bar (33), the three rod-shaped members (32) are all in an inclined state and are fixedly installed on the same cross bar (33), the top rod of the driving cylinder (31) is movably connected to the cross bar (33), and under the action of the driving cylinder (31), the upper ends of the three rod-shaped members (32) can be aligned with the feeding device (20) ) are overlapped or separated at their tail ends, and when the two are in a separated state, the gap between them is greater than the width of the workpiece (50); the thermometer (40) is installed above the feeding device (20) through a bracket, and the thermometer (40) and the driving cylinder (31) are both electrically connected to the controller; the receiving device (10) includes two L-shaped plates (11) and a connecting plate (12), the two L-shaped plates (11) are respectively installed on the outside of the two chain mounting plates through pins, and the two L-shaped plates (11) can be divided into a front section and a rear section with their respective pin holes as boundaries, the connecting plate (12) is located below the two chain mounting plates and is fixedly connected to the ends of the rear sections of the two L-shaped plates (11), and under the action of gravity of the connecting plate (12) and the rear sections of the two L-shaped plates (11), the front sections of the two L-shaped plates (11) are tilted upward around the pins and partially protrude from the upper surface of the conveying chain (21).

2. The sorting mechanism for crawler iron teeth according to claim 1, characterized in that: A transverse limiting rod (60) is also provided above the middle section of the feeding device (20).

3. The sorting mechanism for crawler iron teeth according to claim 1, characterized in that: The two conveyor chains (21) of the feeding device (20) are both driven by a motor via a sprocket.

4. The sorting mechanism for crawler iron teeth according to claim 1, characterized in that: The round rod (22) of the feeding device is a hollow rod.

Citation Information

Patent Citations

  • Residual heat quenching device suitable for crawler iron tooth workpiece

    CN107955870A

  • Universal feeding mechanism

    CN110589435A

  • Receiving and feeding device for track iron tooth workpiece production

    CN118954016A

  • Automatic temperature measurement piece-rate system of forging

    CN204524158U

  • Automatic solid material conveying system

    CN214454666U