Multifunctional butterfly valve for anti-locking of smelting and chemical flue
By designing reinforcement rods, buffer mechanisms and heat dissipation fins in the anti-lock multi-function butterfly valve of chemical flue, combined with drive components and driven components, the problem of locking the valve core due to thermal expansion and contraction of the valve cage is solved, and the valve is reliable opening and service life is extended.
Patent Information
- Application Number
- CN202210658383.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-10
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2042-06-10
AI Technical Summary
During the smelting process, the valve cage is prone to lock the valve core due to thermal expansion and contraction, resulting in the valve being unable to operate normally.
A multi-function butterfly valve for anti-locking of smelting chemical flue was designed. By setting a reinforcement rod, buffer mechanism and heat dissipation fin in the valve body, combined with the design of the drive component and driven component, the valve is reliably opened and locked.
It effectively prevents the valve from locking due to thermal expansion and contraction, ensuring the normal operation of the valve and the extension of its service life.
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Figure CN115234662B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of smelting and chemical industry, and in particular relates to a multifunctional butterfly valve for preventing locking of a smelting and chemical industry flue. Background Art
[0002] The chemical industry occupies an important position in the national economy of all countries and is the basic industry and pillar industry of many countries. The development speed and scale of the chemical industry have a direct impact on various sectors of the social economy. The annual output value of chemical products in the world has exceeded 1.5 trillion US dollars. Due to the wide range of chemical industries, complex processes, and diverse products, the pollutants discharged in production are of many types, large quantities, and high toxicity. Therefore, the chemical industry is a major polluter. At the same time, chemical products may produce a large amount of toxic substances in various links such as processing, storage, use, and waste treatment, which will affect the ecological environment and endanger human health. The sustainable development of the chemical industry has important practical significance for the economic and social development of mankind. Smelting is a refining technology, which refers to the extraction of metals from ores by roasting, smelting, electrolysis, and the use of chemical agents; reducing the impurities contained in the metal or increasing a certain component in the metal to refine the required metal.
[0003] Since a large amount of high-temperature flue gas and corrosive gases are generated during the smelting process, the material will expand and contract when the valve is subjected to hot and cold temperature shocks. In particular, if the valve cage is deformed beyond a certain range, it will lock the valve core, causing the valve to fail to operate normally. The existing similar valves have a valve cover that directly presses the valve cage structure. Under high and low temperature shocks, the valve cage has no longitudinal deformation space and can only deform horizontally. The valve cage is prone to lock the valve core. For this reason, we have proposed a smelting chemical flue anti-lock multifunctional butterfly valve. Summary of the invention
[0004] The purpose of the present invention is to provide a multifunctional butterfly valve for preventing locking of a smelting chemical flue, so as to solve the problem that a valve core is easily locked by an existing valve cage.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention is a multifunctional butterfly valve for preventing locking of a smelting and chemical flue, comprising
[0007] The valve body comprises a valve pipe and a sleeve, flange plates are welded at both ends of the valve pipe, and a plurality of reinforcing rods are welded to the outer wall of the valve pipe;
[0008] The driving mechanism includes a mounting seat, a driving rod and a driving assembly for controlling the rotation of the driving rod, wherein the mounting seats are respectively welded to both sides of the outer wall of the valve tube, and the driving rods are respectively installed in the interior of the sleeves and fixed by fixing bolts;
[0009] A driven mechanism, including an indicating rod and a driven assembly connected to a plurality of driving rods;
[0010] The buffer mechanism is installed inside the valve tube and comprises a shell, wherein an auxiliary component is installed inside the shell.
[0011] Preferably, the valve body further comprises a first valve plate and a second valve plate, the two first valve plates and the second valve plates are respectively welded to a plurality of sleeves, the two first valve plates and the second valve plates are hollow inside and are made of temperature-resistant and corrosion-resistant materials.
[0012] Preferably, a plurality of heat dissipation fins are welded to one side of the two first valve plates and the second valve plate, and one side of the plurality of heat dissipation fins is respectively welded to a plurality of sleeves.
[0013] Preferably, the driving mechanism further comprises a support column and an auxiliary bearing, wherein the support column is fixedly mounted on one side of the outer wall of the valve tube, and a plurality of the auxiliary bearings are respectively arranged on a plurality of mounting seats, and the plurality of the auxiliary bearings are respectively movably connected to a plurality of driving rods.
[0014] Preferably, the driving assembly includes a cylinder and a push rod, the push rod is welded to one end of the driving rod, the cylinder is arranged on one side of the supporting column, a rotating seat is installed at the output end of the cylinder, and one side of the rotating seat is movably connected to the push rod through a rotating shaft.
[0015] Preferably, the driven mechanism further comprises an amplitude meter, on which a scale indicating the opening amplitude of the device is displayed, the indicator rod is arranged at one end of the driving rod, and the amplitude meter is fixed on the mounting seat.
[0016] Preferably, the driven assembly includes a first connecting rod, an adjusting connecting rod, a second connecting rod and a screw rod. The first connecting rod is installed on one end of the driving rod in the middle of the valve tube, and two of the second connecting rods are arranged on the driving rods on the upper and lower sides of the valve tube. Several of the adjusting connecting rods are respectively movably connected to one end of the first connecting rod and one end of the two second connecting rods, and the two adjusting connecting rods are connected by a screw rod.
[0017] Preferably, the auxiliary component includes a sliding frame and a flame retardant sheet, the sliding frame is installed inside the outer shell, two flame retardant sheets are staggeredly installed on the sliding frame, the top of the outer shell is movably connected to a top plate via a hinge, and two fixing buckles are provided on the top of the outer shell and one side of the top plate.
[0018] The present invention has the following beneficial effects:
[0019] 1. The present invention provides a flame retardant plate and heat dissipation fins. The flame retardant plate prevents high-temperature smoke from directly contacting the first valve plate and the second valve plate. The heat dissipation fins help the first valve plate and the second valve plate to dissipate heat, reduce thermal expansion, and prevent locking.
[0020] 2. The present invention provides a driving assembly and a driven assembly to cooperate in driving multiple driving rods to rotate simultaneously, thereby quickly opening the device.
[0021] 3. The present invention provides a top plate and a fixing buckle, so that the flame retardant sheet can be replaced after long-term use, thereby increasing the service life of the device.
[0022] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0024] Figure 1 This is a schematic diagram of the overall external structure of the anti-lock multifunctional butterfly valve for a smelting and chemical flue from a first perspective of the present invention;
[0025] Figure 2 It is a second perspective external overall structure schematic diagram of the anti-lock multifunctional butterfly valve for a smelting and chemical flue of the present invention;
[0026] Figure 3 The third perspective external overall structure schematic diagram of the anti-lock multifunctional butterfly valve for a smelting and chemical flue of the present invention;
[0027] Figure 4 It is a schematic diagram of the external side view structure of the anti-lock multifunctional butterfly valve for a smelting and chemical flue of the present invention from a first perspective;
[0028] Figure 5 It is a schematic diagram of the external side view structure of the smelting chemical flue anti-lock multifunctional butterfly valve from a second viewing angle of the present invention;
[0029] Figure 6 It is a schematic diagram of the overall structure of the buffer mechanism of the anti-lock multifunctional butterfly valve of the smelting and chemical flue of the present invention;
[0030] Figure 7 The invention is a multifunctional butterfly valve for preventing locking of a smelting chemical flue Figure 2 Schematic diagram of the local enlarged structure at point A in the middle.
[0031] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0032] 100, valve body; 101, valve pipe; 102, flange plate; 103, reinforcing rod; 104, first valve plate; 105, second valve plate; 106, cooling fins; 107, sleeve; 200, driving mechanism; 201, cylinder; 202, mounting seat; 203, driving rod; 204, supporting column; 205, rotating seat; 206, push rod; 207, auxiliary bearing; 300, driven mechanism; 301, first connecting rod; 302, adjusting connecting rod; 303, second connecting rod; 304, screw; 305, indicating rod; 306, amplitude meter; 400, buffer mechanism; 401, housing; 402, top plate; 403, fixing buckle; 404, sliding frame; 405, flame retardant sheet. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner", "lower", "all around" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0035] See also Figure 1-7 As shown, the present invention is a multifunctional butterfly valve for anti-locking of a smelting and chemical flue, comprising a valve body 100, a valve pipe 101 and a sleeve 107, flange plates 102 are welded at both ends of the valve pipe 101, and a plurality of reinforcing rods 103 are welded to the outer wall of the valve pipe 101;
[0036] The driving mechanism 200 includes a mounting seat 202, a driving rod 203 and a driving assembly for controlling the rotation of the driving rod 203. The mounting seats 202 are respectively welded to both sides of the outer wall of the valve tube 101, and the driving rods 203 are respectively installed in the interior of the sleeves 107 and fixed by fixing bolts.
[0037] The driven mechanism 300 includes an indicator rod 305 and a driven assembly connected to a plurality of driving rods 203;
[0038] The buffer mechanism 400 is installed inside the valve tube 101 and includes a housing 401 , in which auxiliary components are installed.
[0039] When in use, the flange plate 102 is connected to the flue. When the device needs to be opened, the cylinder 201 is started. The cylinder 201 pushes the push rod 206 to rotate the driving rod 203 in the middle of the valve tube 101. When the driving rod 203 in the middle of the valve tube 101 rotates, the first connecting rod 301 rotates at the same time. By adjusting the connecting rod 302, the two second connecting rods 303 are pulled to move at the same time. The driving rods 203 on the upper and lower sides of the valve tube 101 rotate at the same time, the first valve plate 104 and the second valve plate 105 are opened, and the indicating rod 305 displays the opening angle on the amplitude meter 306. When the smoke passes through the valve tube 101, the valve 104 is opened. When passing through the flame retardant sheet 405, the high-temperature flue gas exchanges heat with the flame retardant sheet 405 and blocks a certain amount of high-temperature corrosive dust, preventing the first valve plate 104 and the second valve plate 105 from heating up too high, and dissipating heat through a plurality of cooling fins 106, thereby reducing the expansion deformation of the first valve plate 104 and the second valve plate 105 and preventing locking. The valve tube 101 can be disassembled, and the fixing buckle 403 can be released to replace the flame retardant sheet 405 inside the shell 401, thereby increasing the service life of the device. The device is easy to operate and has a good use effect, and can effectively prevent the device from locking after long-term use.
[0040] In order to increase the service life of the device, the valve body 100 also includes a first valve plate 104 and a second valve plate 105. The two first valve plates 104 and the second valve plates 105 are respectively welded to a plurality of sleeves 107. The two first valve plates 104 and the second valve plates 105 are hollow inside and are made of heat-resistant and corrosion-resistant materials.
[0041] In order to improve the heat dissipation efficiency of the device, a plurality of heat dissipation fins 106 are welded to one side of the two first valve plates 104 and the second valve plate 105 , and one side of the plurality of heat dissipation fins 106 is welded to a plurality of sleeves 107 , respectively.
[0042] The driving mechanism 200 further includes a support column 204 and an auxiliary bearing 207 . The support column 204 is fixed to one side of the outer wall of the valve tube 101 . A plurality of auxiliary bearings 207 are respectively disposed on a plurality of mounting seats 202 . The plurality of auxiliary bearings 207 are respectively movably connected to a plurality of driving rods 203 .
[0043] The driving assembly includes a cylinder 201 and a push rod 206. The push rod 206 is welded to one end of the driving rod 203. The cylinder 201 is arranged on one side of the support column 204. A rotating seat 205 is installed at the output end of the cylinder 201. One side of the rotating seat 205 is movably connected to the push rod 206 through a rotating shaft. The cylinder 201 pushes the push rod 206 to rotate the driving rod 203 in the middle of the valve tube 101. When the driving rod 203 in the middle of the valve tube 101 rotates, the first connecting rod 301 rotates at the same time. By adjusting the connecting rod 302, the two second connecting rods 303 are pulled to move at the same time. The driving rods 203 on the upper and lower sides of the valve tube 101 rotate at the same time, and the first valve plate 104 and the second valve plate 105 are opened.
[0044] In order to visually observe the opening degree of the device, the driven mechanism 300 also includes an amplitude meter 306 , on which a scale of the opening amplitude of the device is displayed. The indicator rod 305 is arranged at one end of the driving rod 203 , and the amplitude meter 306 is fixed on the mounting seat 202 .
[0045] The driven assembly includes a first connecting rod 301, an adjusting connecting rod 302, a second connecting rod 303 and a screw rod 304. The first connecting rod 301 is installed on one end of the driving rod 203 in the middle of the valve tube 101. The two second connecting rods 303 are arranged on the driving rod 203 on the upper and lower sides of the valve tube 101. Several adjusting connecting rods 302 are movably connected to one end of the first connecting rod 301 and one end of the two second connecting rods 303 respectively, and the two adjusting connecting rods 302 are connected by a screw rod 304.
[0046] In order to prevent the device from getting stuck, the auxiliary components include a sliding frame 404 and a flame retardant sheet 405. The sliding frame 404 is installed inside the outer shell 401. Two flame retardant sheets 405 are staggered on the sliding frame 404. The top of the outer shell 401 is movably connected to a top plate 402 through a hinge. Two fixing buckles 403 are provided on the top of the outer shell 401 and one side of the top plate 402.
[0047] The following is the working principle of the present invention:
[0048] See also Figure 1-7 As shown, the present invention is a multifunctional butterfly valve for preventing locking of a smelting and chemical flue. The method of using the butterfly valve is as follows: the flange plate 102 is connected to the flue. When the device needs to be opened, the cylinder 201 is started. The cylinder 201 pushes the push rod 206 to rotate the driving rod 203 in the middle of the valve tube 101. When the driving rod 203 in the middle of the valve tube 101 rotates, the first connecting rod 301 rotates at the same time. By adjusting the connecting rod 302, the two second connecting rods 303 are pulled to move at the same time. The driving rods 203 on the upper and lower sides of the valve tube 101 rotate at the same time, the first valve plate 104 and the second valve plate 105 are opened, and the indicating rod 305 displays the opening angle on the amplitude meter 306. When the flue gas passes through the valve tube 101 and the flame retardant sheet 405, the high-temperature flue gas exchanges heat with the flame retardant sheet 405 and blocks a certain amount of high-temperature corrosive dust at the same time, preventing the first valve plate 104 and the second valve plate 105 from heating up too high, and dissipating heat through a plurality of cooling fins 106, thereby reducing the expansion deformation of the first valve plate 104 and the second valve plate 105 and preventing locking. The valve tube 101 can be disassembled, and the fixing buckle 403 can be released to replace the flame retardant sheet 405 inside the shell 401, thereby increasing the service life of the device. The device is easy to operate and has a good use effect, and can effectively prevent the device from locking after long-term use.
[0049] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0050] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. Multifunctional butterfly valve for anti-locking of smelting and chemical flue, Features: include The valve body (100) comprises a valve tube (101) and a sleeve (107), flange plates (102) are welded to both ends of the valve tube (101), and a plurality of reinforcing rods (103) are welded to the outer wall of the valve tube (101); The driving mechanism (200) comprises a mounting seat (202), a driving rod (203) and a driving assembly for controlling the rotation of the driving rod (203), wherein a plurality of the mounting seats (202) are respectively welded to two sides of the outer wall of the valve tube (101), and a plurality of the driving rods (203) are respectively installed inside a plurality of sleeves (107) and fixed by fixing bolts; A driven mechanism (300) comprises an indicating rod (305) and a driven assembly connected to a plurality of driving rods (203); A buffer mechanism (400) is installed inside the valve tube (101), comprising a housing (401), wherein an auxiliary component is installed inside the housing (401); The valve body (100) further comprises a first valve plate (104) and a second valve plate (105), wherein the two first valve plates (104) and the second valve plates (105) are respectively welded to a plurality of sleeves (107), the two first valve plates (104) and the second valve plates (105) are hollow inside and are made of heat-resistant and corrosion-resistant materials, and a plurality of heat dissipation fins (106) are welded to one side of the two first valve plates (104) and the second valve plates (105), and one side of the plurality of heat dissipation fins (106) is respectively welded to the plurality of sleeves (107); The auxiliary component comprises a sliding frame (404) and a flame retardant sheet (405), wherein the sliding frame (404) is installed inside the outer shell (401), and two flame retardant sheets (405) are staggeredly installed on the sliding frame (404), and the top of the outer shell (401) is movably connected to a top plate (402) via a hinge, and two fixing buckles (403) are arranged on the top of the outer shell (401) and one side of the top plate (402).
2. The multifunctional butterfly valve for anti-locking of smelting and chemical flue according to claim 1, Features: The driving mechanism (200) further comprises a supporting column (204) and an auxiliary bearing (207), wherein the supporting column (204) is fixedly mounted on one side of the outer wall of the valve tube (101), and a plurality of the auxiliary bearings (207) are respectively mounted on a plurality of mounting seats (202), and the plurality of the auxiliary bearings (207) are respectively movably connected to a plurality of driving rods (203).
3. The multifunctional butterfly valve for anti-locking of smelting and chemical flue according to claim 2, Features: The driving assembly comprises a cylinder (201) and a push rod (206), wherein the push rod (206) is welded to one end of a driving rod (203), the cylinder (201) is arranged on one side of a supporting column (204), a rotating seat (205) is installed at the output end of the cylinder (201), and one side of the rotating seat (205) is movably connected to the push rod (206) via a rotating shaft.
4. The multifunctional butterfly valve for anti-lock braking of smelting and chemical flue according to claim 1, Features: The driven mechanism (300) further comprises an amplitude meter (306), on which a scale indicating the opening amplitude of the device is displayed. The indicator rod (305) is arranged at one end of the driving rod (203), and the amplitude meter (306) is fixedly arranged on the mounting seat (202).
5. The multifunctional butterfly valve for anti-locking of smelting and chemical flue according to claim 4, Features: The driven component comprises a first connecting rod (301), an adjusting connecting rod (302), a second connecting rod (303) and a screw rod (304); the first connecting rod (301) is installed on one end of a driving rod (203) in the middle of the valve tube (101); two second connecting rods (303) are arranged on the driving rod (203) on the upper and lower sides of the valve tube (101); a plurality of adjusting connecting rods (302) are movably connected to one end of the first connecting rod (301) and one end of two second connecting rods (303), respectively; and the two adjusting connecting rods (302) are connected via a screw rod (304).
Citation Information
Patent Citations
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CN105065686A
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CN206786026U