A high carbon steel rod conveying and chip cleaning structure for band saw machine tools

Abstract

The present application relates to a high-carbon steel bar conveying and chip cleaning structure for a band saw machine tool, and relates to the technical field of steel structure processing machine tools. The structure comprises a frame, a pushing device for pushing a steel bar is provided on the frame, a first pushing sleeve is provided on the frame for inserting the steel bar, and a cleaning ring is provided on the end of the first pushing sleeve away from the pushing device. The cleaning ring is arranged to fit the side wall of the steel bar. When the band saw machine with the high-carbon steel bar conveying and chip cleaning structure of the present application is in use, after the band saw machine tool has completed cutting the high-carbon steel bar, the pushing device continues to push the high-carbon steel bar. At this time, the high-carbon steel bar is inserted from the first pushing sleeve and inserted into the cleaning ring. The inner side wall of the cleaning ring fits the high-carbon steel side. Therefore, the cleaning ring cleans the outer side wall of the steel bar, removing excess debris from the surface of the steel bar. Therefore, after the steel bar is collected, the steel bar does not need to be carefully cleaned, which improves the convenience of handling the steel bar.

Description

Technical Field

[0001] The present application relates to the field of steel structure processing machine tools, and in particular to a high-carbon steel rod conveying and chip cleaning structure for a band saw machine tool. Background Art

[0002] Band saws are used for sawing various metal materials. They are categorized by structure as either horizontal or vertical, and by function as semi-automatic, fully automatic, or CNC. Horizontal band saws are further divided into double-column and scissor-type models. Band saws are primarily used for sawing various alloys and metal materials, including carbon structural steel, low-alloy steel, high-alloy steel, special alloy steel, high-carbon steel bar, stainless steel, acid-resistant steel, and more.

[0003] At present, when using a band saw machine to cut high-carbon steel bars, a number of high-carbon steel bar debris often adheres to the side wall of the steel bar. Later, when the steel bar is stored, the debris adhered to the outside of the steel bar needs to be cleaned up, which is rather cumbersome and needs to be improved. Summary of the Invention

[0004] In order to improve the related art, when high carbon steel rods are cut, the debris adhering to the outside of the steel rods needs to be cleaned when the steel rods are stored, which is a rather cumbersome problem. The present application provides a high carbon steel rod conveying and chip cleaning structure for a band saw machine.

[0005] The present application provides a high carbon steel bar conveying and chip cleaning structure for a band saw machine tool, which adopts the following technical solutions:

[0006] A high-carbon steel rod conveying and chip cleaning structure for a band saw machine tool includes a frame, a pushing device for pushing the steel rod is provided on the frame, a first pushing sleeve for inserting the steel rod is provided on the frame, and a cleaning soft ring is provided on the end of the first pushing sleeve away from the pushing device, and the cleaning soft ring is arranged to fit the side wall of the steel rod.

[0007] By adopting the above-mentioned technical solution, when the band saw machine with the high-carbon steel rod conveying and chip cleaning structure of the band saw machine in this application is in use, after the band saw machine has finished cutting the high-carbon steel rod, the pushing device continues to push the high-carbon steel rod. At this time, the high-carbon steel rod is inserted from the first pushing sleeve, and then when the high-carbon steel rod continues to move, the high-carbon steel rod is inserted into the cleaning soft ring, and the inner side wall of the cleaning soft ring fits with the high-carbon steel side, so the cleaning soft ring cleans the outer side wall of the steel rod to remove excess debris from the surface of the steel rod. Therefore, after the steel rod is collected, there is no need to clean the steel rod in detail, which improves the convenience of handling the steel rod.

[0008] Optionally, a second pushing sleeve is provided on the side of the cleaning soft ring away from the first pushing sleeve, the second pushing sleeve is provided on the frame, and a connecting rod is provided on the end wall of the first pushing sleeve close to the second pushing sleeve, and the connecting rod is passed through the cleaning soft ring.

[0009] By adopting the above technical solution, the first push sleeve and the second push sleeve are connected by a connecting rod structure, and the cleaning soft ring is inserted into the connecting rod. At this time, when the steel rod slides out of the cleaning soft ring, the cleaning hose can press the debris to the outside. Compared with pressing the debris into the first push sleeve, the structure of the connecting rod reduces the possibility of debris being retained in the first push sleeve, thereby improving the convenience of the operator when cleaning the first push sleeve.

[0010] Optionally, the connecting rod is detachably connected to the first pushing sleeve and the second pushing sleeve.

[0011] By adopting the above technical solution, by detachably connecting the connecting rod and the first pushing sleeve with the second pushing sleeve, different connecting pipes can be replaced to realize the replacement of different cleaning soft rings, so as to realize the cleaning of debris of steel rods of different thicknesses, thereby improving the applicability of the system.

[0012] Optionally, a spray mechanism is provided on the frame, the spray mechanism is provided above the connecting rod, and a collecting device for collecting debris is provided at the bottom of the frame.

[0013] By adopting the above technical solution, the spray mechanism can, on the one hand, cool the steel rod after cutting; on the other hand, if there is still some debris on the side wall of the steel rod, the spray structure can further clean the side wall of the steel rod by spraying water, thereby improving the cleanliness of the surface of the steel rod, while the collection device collects the debris, thereby improving the environmental friendliness of the system.

[0014] Optionally, the collecting device includes a collecting structure for collecting debris and a clean water collecting box, the collecting structure is arranged on the frame, and the clean water collecting box is arranged below the collecting plate.

[0015] By adopting the above technical solution, the clean water collection box allows the waste water used to clean the steel rods to fall into the clean water collection box, so as to collect water resources and facilitate the recycling of the collected water resources, thereby improving the environmental friendliness of the system.

[0016] Optionally, the collection structure includes a first collection plate and a second collection plate, the first collection plate and the second collection plate are magnetic plates, the first collection plate and the second collection plate are inclined, and the side wall of the first collection plate close to the spray mechanism is connected to the side wall of the second collection plate close to the spray mechanism.

[0017] By adopting the above technical solution, when the first collecting plate and the second collecting plate are used to collect steel rod debris, since the first collecting plate and the second collecting plate are not magnetic plates, the first collecting plate and the second collecting plate will adsorb the debris of the high-carbon steel rod, and since the first collecting plate and the second collecting plate are placed at an angle, the water flow for cleaning the high-carbon steel rod will flow along the side walls of the first collecting plate and the second collecting plate to the clean water collection tank, thereby achieving the cleaning of the high-carbon steel rod debris and the clean water, and further improving the environmental friendliness of the system.

[0018] Optionally, the collection structure includes a flat collection plate and a blower. The collection plate is arranged below the spray mechanism. A plurality of filter holes are arranged on the collection plate along the vertical direction. The blower is arranged on the bracket. The blower is arranged on one side of the collection plate, and the blower is arranged toward the collection plate.

[0019] By adopting the above technical solution, a collection plate and a blower fan structure are adopted. Since the collection plate is penetrated by a filter hole and the collection plate is a magnetic plate, when the water flows with debris to the collection plate, since the collection plate is a magnetic plate, the collection plate can collect the debris of the high-carbon steel rod, and the water sprayed by the spray mechanism seeps out from the filter hole, and the water remaining on the collection plate will flow out from the filter hole under the action of the blower fan, thereby achieving the cleaning of the high-carbon steel rod debris and clean water, and further improving the environmental friendliness of the system.

[0020] Optionally, the second pushing sleeve includes a first combined half-pipe and a second combined half-pipe, and the frame is provided with an opening and closing motor for opening and closing the first combined half-pipe and the second combined half-pipe.

[0021] By adopting the above technical solution, the first combined half-pipe and the second combined half-pipe are driven to open and close by the opening and closing motor, so that when the steel rod debris is collected and cleaned by the spray mechanism, and is pushed into the second pushing sleeve by the pushing device, the opening and closing motor can open the first combined half-pipe and the second combined half-pipe. Therefore, at this time, the end of the steel rod inserted in the cleaning soft ring is detached from the cleaning soft ring under the action of the steel rod's own gravity, so as to realize the collection of the cleaned steel rod.

[0022] Optionally, a sliding groove is provided on the side wall of the first combined half pipe close to the second, a sliding block is slidingly connected in the sliding groove, a pressure sensor is provided in the sliding block, and the pressure sensor is electrically connected to the opening and closing motor.

[0023] By adopting the above technical solution, the pressure sensor is installed in the sliding block, and the structure of the sliding block and the sliding groove allows the operator to adjust the position of the pressure sensor. Therefore, the position of the pressure sensor can be adjusted according to the preset cutting length of the steel rod, thereby increasing the applicability of the system.

[0024] Optionally, a pushing cylinder is installed at one end of the first combined half-tube away from the first pushing sleeve, and the pushing cylinder is used to push the sliding block.

[0025] By adopting the above technical solution, the pushing cylinder can adjust the position of the pressure sensor on the one hand, and on the other hand, the pushing cylinder can also fix the position of the pressure sensor, so that the pressure sensor is not easy to move, and thus it is difficult for the pressure sensor to change position and cause the steel rod to accumulate in the second pushing sleeve.

[0026] In summary, this application has at least one of the following beneficial effects:

[0027] 1. A structure of a cleaning soft ring and a first pushing sleeve is adopted. When the band saw machine with the high-carbon steel rod conveying and cleaning structure of the band saw machine tool of the present application is in use, after the band saw machine tool has finished cutting the high-carbon steel rod, the pushing device continues to push the high-carbon steel rod. At this time, the high-carbon steel rod is inserted from the first pushing sleeve. Then, when the high-carbon steel rod continues to move, the high-carbon steel rod is inserted into the cleaning soft ring, and the inner side wall of the cleaning soft ring is in contact with the high-carbon steel side. Therefore, the cleaning soft ring cleans the outer side wall of the steel rod, so that excess debris is removed from the surface of the steel rod. Therefore, after the steel rod is collected, there is no need to clean the steel rod in detail, which improves the convenience of handling the steel rod.

[0028] 2. The structure of the connecting tube and the second pushing sleeve is adopted. The connecting rod structure connects the first pushing sleeve and the second pushing sleeve, and the cleaning soft ring is inserted into the connecting rod. At this time, when the steel rod slides out of the cleaning soft ring, the cleaning hose can press the debris to the outside. Compared with pressing the debris into the first pushing sleeve, the connecting rod structure reduces the possibility of debris being retained in the first pushing sleeve, and improves the convenience of the operator when cleaning the first pushing sleeve;

[0029] 3. The system adopts the structure of collecting plate and blower fan. Since the collecting plate is penetrated by filter holes and the collecting plate is a magnetic plate, when the water flows with debris to the collecting plate, the collecting plate can collect the high-carbon steel rod debris because it is a magnetic plate. The water sprayed by the spray mechanism will seep out from the filter holes, and the water remaining on the collecting plate will flow out from the filter holes under the action of the blower fan, thereby achieving the cleaning of high-carbon steel rod debris and clean water, further improving the environmental protection of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 This is a schematic structural diagram of an embodiment of the present application;

[0031] Figure 2 This is a structural diagram illustrating the connection relationship between the first pushing sleeve and the second pushing sleeve in an embodiment of the present application;

[0032] Figure 3 for Figure 2 A magnified schematic diagram of part A;

[0033] Figure 4 is a structural schematic diagram of another possible embodiment;

[0034] In the figure: 1. Pushing device; 11. First pushing sleeve; 12. Second pushing sleeve; 13. Cleaning soft ring; 14. Frame; 2. Connecting rod; 3. Spraying mechanism; 31. Collecting device; 32. Clean water collecting box; 41. First collecting plate; 42. Second collecting plate; 43. Blower fan; 44. Collecting plate; 45. Filter hole; 51. First combined half pipe; 52. Second combined half pipe; 53. Opening and closing motor; 6. Sliding groove; 61. Sliding block; 62. Pressure sensor; 63. Pushing cylinder; 71. First opening and closing rod; 72. Second opening and closing rod. DETAILED DESCRIPTION

[0035] The following is combined with Figure 1-4 This application is described in further detail.

[0036] The embodiment of the present application discloses a high-carbon steel rod conveying and chip cleaning structure for a band saw machine tool.

[0037] Example 1: Reference Figure 1 A high-carbon steel rod conveying and chip cleaning structure for a band saw machine is arranged on one side of the band saw machine and is used to clean the steel rods after being processed by the band saw machine. The high-carbon steel rod conveying and chip cleaning structure for a band saw machine includes a frame 14, and a pushing device 1 is provided on the frame 14. The pushing device 1 provides power for the movement of the steel rod to complete the conveyance of the steel rod.

[0038] Reference Figure 1A first pushing sleeve 11 is welded and fixed to the frame 14. The first pushing sleeve 11 is a tubular structure with a hollow interior and open ends. When the pushing device 1 pushes the high-carbon steel rod into the chip cleaning mechanism, the high-carbon steel rod is inserted into the first pushing sleeve 11. A connecting rod 2 is detachably connected to the outer wall of the first pushing sleeve 11 at the end away from the pushing device 1 by bolts. A pair of connecting rods 2 is provided, and the pair of connecting rods 2 are respectively located directly above and directly below the first pushing sleeve 11. A cleaning soft ring 13 is provided on the side of the first pushing sleeve 11 away from the pushing device 1. The cleaning soft ring 13 is made of rubber material and is sleeved on the connecting rod 2. The connecting rod 2 and the cleaning soft ring 13 have an interference fit. The cleaning soft ring 13 is coaxial with the first pushing sleeve 11, and the operator can replace the connecting rod 2 by removing the bolts to adjust the inner diameter of the cleaning soft ring 13. The cleaning soft ring 13 is selected to be of the same diameter as the high-carbon steel rod, so when the high-carbon steel rod slides into the cleaning soft ring 13, the high-carbon steel rod is fitted with the inner wall of the cleaning soft ring 13.

[0039] Reference Figure 1 A second pushing sleeve 12 is provided on the side of the connecting rod 2 away from the first pushing sleeve 11, and the second pushing sleeve 12 is provided on the frame 14. The second pushing sleeve 12 includes a first combined half-tube 51 and a second combined half-tube 52. The cross-sectional radius of the first combined half-tube 51 and the second combined half-tube 52 are equal, and the sum of the central angles of the first combined half-tube 51 and the second combined half-tube 52 is 360 degrees. A starting and closing motor 53 is provided on the top of the second pushing sleeve 12, and the starting and closing motor 53 is installed on the bracket. The output end of the starting and closing motor 53 is provided with a first starting and closing rod 71 and a second starting and closing rod 72. The first starting and closing rod 71 is hinged to the outer wall of the first combined half-tube 51, and the second starting and closing rod 72 is hinged to the outer wall of the second combined half-tube 52. When the starting and closing motor 53 drives the first starting and closing rod 71 and the second starting and closing rod 72 to rotate upward, the first combined half-tube 51 and the second combined half-tube 52 are opened.

[0040] Reference Figure 2 and Figure 3 The central angle of the first combined half-tube 51 is greater than the central angle of the second combined half-tube 52. A sliding groove 6 is defined on the sidewall of the first combined half-tube 51 adjacent to the second combined half-tube 52. A sliding block 61 is inserted into the sliding groove 6 and slidably connected to the sliding groove 6. A pressure sensor 62 is mounted on the top of the sliding block 61 to detect the pressure within the second pushing sleeve 12. The pressure sensor 62 is electrically connected to the opening and closing motor 53. A push cylinder 63 is mounted on the end wall of the first combined half-tube 51 away from the first pushing sleeve 11. The output end of the push cylinder 63 is connected to the sliding block 61, so that the push cylinder 63 can push the sliding block 61 to move within the sliding groove 6.

[0041] Reference Figure 1 A spray mechanism 3 is mounted on top of the frame 14 and is located directly above the connecting rod 2. When the cleaning collar cleans the sidewalls of the high-carbon steel rod, the spray mechanism 3 sprays the rod to remove debris adhering to the sidewalls. A collection structure is provided below the connecting rod 2. A clean water collection tank 32 is provided on one side of the connecting rod 2. The clean water collection tank 32 is a hollow, open-top box structure located directly below the spray mechanism 3.

[0042] The collection structure includes a first collection plate 41 and a second collection plate 42. The first collection plate 41 and the second collection plate 42 are both made of magnets, so they can absorb the debris of the high-carbon steel rod. The first collection plate 41 and the second collection plate 42 are arranged at an angle. The first collection plate 41 and the second collection plate 42 are both welded and fixed to the frame 14, and the end of the first collection plate 41 close to the connecting rod 2 and the end of the second collection plate 42 close to the connecting plate are welded and fixed.

[0043] The implementation principle of the high-carbon steel rod conveying and chip cleaning structure of a band saw machine tool in an embodiment of the present application is as follows: when the high-carbon steel rod conveying and chip cleaning structure of the band saw machine tool in the present application is in use, when the pushing device 1 pushes the high-carbon steel rod to move toward the first pushing sleeve 11 and the second pushing sleeve 12, the high-carbon steel rod with debris adhered thereto is inserted into the cleaning soft ring 13 through the first pushing sleeve 11, and the cleaning soft ring 13 can clean the surface of the high-carbon steel rod, and the spray mechanism 3 sprays and cleans it. When the high-carbon steel rod enters the second pushing sleeve 12 through the cleaning soft ring 13, when the front end of the high-carbon steel rod touches the pressure sensor 62, the pressure sensor 62 drives the opening and closing motor 53 to open the first combined half-tube 51 and the second combined half-tube 52 to achieve the storage of the steel rod.

[0044] Example 2:

[0045] Reference Figure 4 The difference between the second embodiment and the first embodiment is that the collection structure includes a collection plate 44 and a blower 43. The collection plate 44 is a magnetic plate with a plurality of filter holes 45 extending vertically therethrough. The blower 43 is mounted on the frame 14 and faces the collection plate 44. Since the filter holes 45 extend through the collection plate 44 and the collection plate 44 is a magnetic plate, when water flows onto the collection plate 44 mixed with debris, the magnetic plate can collect the high-carbon steel rod debris. The water sprayed by the spray mechanism 3 then seeps out of the filter holes 45, and the water remaining on the collection plate 44 flows out of the filter holes 45 under the action of the blower 43.

[0046] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A high carbon steel bar conveying and chip cleaning structure for a band saw machine tool, comprising a frame (14), wherein a pushing device (1) for pushing the steel bar is provided on the frame (14), and wherein: The frame (14) is provided with a first pushing sleeve (11) for inserting the steel rod, and a cleaning soft ring (13) is provided on the end of the first pushing sleeve (11) away from the pushing device (1), and the cleaning soft ring (13) is arranged in contact with the side wall of the steel rod; A second pushing sleeve (12) is provided on the side of the cleaning soft ring (13) away from the first pushing sleeve (11), and the second pushing sleeve (12) is provided on the frame (14). A connecting rod (2) is provided on the end wall of the first pushing sleeve (11) close to the second pushing sleeve (12), and the connecting rod (2) is provided through the cleaning soft ring (13); The second pushing sleeve (12) includes a first combined half-tube (51) and a second combined half-tube (52), and an opening and closing motor (53) for opening and closing the first combined half-tube (51) and the second combined half-tube (52) is provided on the frame (14); the output end of the opening and closing motor (53) is provided with a first opening and closing rod (71) and a second opening and closing rod (72), the first opening and closing rod (71) is hinged to the outer wall of the first combined half-tube (51), and the second opening and closing rod (72) is hinged to the outer wall of the second combined half-tube (52); a sliding groove (6) is provided on the side wall of the first combined half-tube (51) close to the second, a sliding block (61) is slidably connected in the sliding groove (6), a pressure sensor (62) is provided in the sliding block (61), and the pressure sensor (62) is electrically connected to the opening and closing motor (53).

2. The high carbon steel bar conveying and chip cleaning structure for a band saw machine tool according to claim 1, characterized in that: The connecting rod (2) is detachably connected to the first pushing sleeve (11) and the second pushing sleeve (12).

3. The high carbon steel bar conveying and chip cleaning structure for a band saw machine tool according to claim 1, characterized in that: A spray mechanism (3) is provided on the frame (14), and the spray mechanism (3) is arranged above the connecting rod (2). A collecting device (31) for collecting debris is provided at the bottom of the frame (14).

4. The high carbon steel bar conveying and chip cleaning structure for a band saw machine tool according to claim 3, characterized in that: The collecting device (31) comprises a collecting structure for collecting debris and a clean water collecting box (32); the collecting structure is arranged on the frame (14); and the clean water collecting box (32) is arranged below the collecting plate.

5. The high carbon steel bar conveying and chip cleaning structure for a band saw machine tool according to claim 4, characterized in that: The collecting structure comprises a first collecting plate (41) and a second collecting plate (42), wherein the first collecting plate (41) and the second collecting plate (42) are magnetic plates, the first collecting plate (41) and the second collecting plate (42) are arranged at an angle, and the first collecting plate (41) is connected to the side wall of the spraying mechanism (3) and the second collecting plate (42) is connected to the side wall of the spraying mechanism (3).

6. The high carbon steel bar conveying and chip cleaning structure for a band saw machine tool according to claim 4, characterized in that: The collecting structure comprises a flat collecting plate (44) and a blower (43); the collecting plate (44) is arranged below the spraying mechanism (3); a plurality of filter holes (45) are arranged on the collecting plate (44) along the vertical direction; the blower (43) is arranged on a bracket; the blower (43) is arranged on one side of the collecting plate (44); and the blower (43) is arranged toward the collecting plate (44).

7. The high carbon steel bar conveying and chip cleaning structure for a band saw machine tool according to claim 1, characterized in that: A pushing cylinder (63) is installed at one end of the first combined half pipe (51) away from the first pushing sleeve (11), and the pushing cylinder is used to push the sliding block (61).

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