A connector for combined transmission of a board end power supply and a cable signal

By combining power adapters and connectors on the PCB board, the connectors can be detached, reducing maintenance costs and meeting the needs of small spaces, while avoiding the heat generated during laser welding.

CN115411541BActive Publication Date: 2026-01-06FCI CONNECTORS DONGGUAN
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Patent Information

Application Number
CN202211066380.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-31
Publication Date
2026-01-06
Estimated Expiration
2042-08-31

AI Technical Summary

Technical Problem

Existing connectors are soldered on PCBs, resulting in high maintenance costs. Furthermore, the heat generated during the soldering process affects the terminal housing, making efficient maintenance difficult.

Method used

It uses a power adapter to connect to the PCB board, and contacts the power adapter through terminals inside the connector housing, avoiding direct soldering. Combined with laser welding and conductive plastic design, it reduces maintenance costs and minimizes heat impact.

Benefits of technology

This technology enables detachable and maintainable connectors, reducing maintenance costs, improving equipment maintenance efficiency, meeting equipment maintainability requirements, satisfying space constraints, and minimizing overall maintenance costs. It also prevents damage to some components and further reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention provides a connector for combined board-side power and cable signal transmission, comprising a connector housing. The connector housing contains two sets of mating first terminals and two sets of mating second terminals. Each first terminal is laser-welded with a corresponding cable. The connector housing is detachably mounted on a PCB board, which has a power adapter. The second terminals are electrically connected to the PCB board via the power adapter. This invention avoids directly soldering the connector terminals to the PCB board, preventing damage to subsequent components and the resulting high maintenance costs due to the need for complete replacement. The third terminal of the power adapter is designed as a triangular ring structure with a folded-back design to provide positive contact force while also meeting space requirements.
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Description

Technical Field

[0001] This invention relates to the field of connector technology, and in particular to a connector for combined transmission of board-end power and cable signals. Background Technology

[0002] An electrical connector is a common electronic device that enables the transmission of current and / or signals through the contact of its terminals. Electrical connectors typically consist of a male connector and a female connector, each with its own built-in terminals. By inserting or removing the male and female connectors, the terminals between them are connected or disconnected, thus enabling or discontinuing the transmission of current and / or signals.

[0003] Connectors are typically used in conjunction with PCB boards. To meet various requirements, various components are soldered onto the PCB board. Since multiple insertions and removals are required during use, if the connector is damaged, all components, including the PCB board, need to be replaced, resulting in high connector maintenance costs. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides a connector for combined board-side power and cable signal transmission. This invention avoids soldering terminals to the PCB board, so that if the connector is damaged later, it can be directly replaced or repaired, thereby reducing the overall maintenance cost.

[0005] The technical solution of the present invention is as follows: a connector for combined transmission of board-side power and cable signals, comprising a connector housing, wherein two sets of mating first terminals and two sets of mating second terminals are disposed within the connector housing, and the connector housing is detachably disposed on a PCB board, wherein a power adapter is disposed on the PCB board, and the second terminals are in contact with the power adapter.

[0006] Preferably, the power adapter is soldered onto the PCB board, and the connector housing is provided with a cavity for accommodating the power adapter.

[0007] Preferably, the plurality of first terminals in each group are evenly inserted into the terminal housing, and the lower end of some of the first terminals is in contact with the conductive plastic. The conductive plastic is installed in the rear plug, and the terminal housing, conductive plastic, and rear plug are all disposed inside the connector housing.

[0008] Preferably, each of the first terminals is also welded with a cable using laser welding.

[0009] Preferably, the terminal housing has multiple grooves for mating with conductive plastic, and the other side of the terminal housing also has multiple stop blocks for mating with the connector housing.

[0010] Preferably, the plurality of first terminals include first terminal a and first terminal b, wherein the first terminal b serves as a grounding terminal and contacts the conductive plastic.

[0011] Preferably, the first terminal a includes a first terminal body a, and the two ends of the first terminal body a serve as a contact end a and a welding end a.

[0012] Preferably, the first terminal b includes a first terminal body b, the two ends of the first terminal body b serving as a contact end b and a welding end b, and the welding end b having a Z-shaped structure, and the welding end b having a protrusion for contacting conductive plastic is also provided on the Z-shaped welding end b, and the protrusion is located in the groove of the terminal housing.

[0013] Preferably, the second terminal includes a second terminal body, the two ends of which are a second terminal contact end a and a second terminal contact end b, and the second terminal contact end a has a flat structure and contacts the power adapter.

[0014] Preferably, the second terminal body has multiple V-shaped bends.

[0015] Preferably, the power adapter includes an adapter housing and a plurality of third terminals disposed within the adapter housing.

[0016] Preferably, the third terminal is a ring-shaped structure resembling a triangle.

[0017] Preferably, the third terminal includes a third terminal body, with a third terminal welding end and a third terminal contact end at both ends, and the third terminal welding end is welded to the PCB board, and the third terminal contact end is in contact with the second terminal.

[0018] Preferably, the outer wall of the third terminal is provided with a plurality of retaining parts for cooperating with the adapter housing.

[0019] Preferably, the adapter housing is further provided with connecting posts at both ends for connecting to the PCB board.

[0020] Preferably, the conductive plastic is fitted into the rear plug, and the conductive plastic has multiple contact portions.

[0021] The beneficial effects of this invention are as follows:

[0022] 1. This invention enables the connector to connect to the PCB board by setting a power adapter on the PCB board, thereby avoiding the problem of high maintenance costs caused by directly soldering the connector terminals to the PCB board, which would result in damage to some components and the need to replace the entire component.

[0023] 2. The third terminal of the power adapter of the present invention is designed as a triangular ring structure. The folded-back design provides positive contact force while meeting the requirements of small space.

[0024] 3. This invention utilizes laser welding to weld the power supply to the first terminal, and then inserts the welded first terminal into the terminal housing, and then installs it into the connector housing, thereby avoiding the problem of the terminal housing being affected by the large amount of heat generated during laser welding, while ensuring contact with conductive plastic. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the connector structure of the present invention;

[0026] Figure 2 This is a schematic diagram of the structure of the present invention after the connector housing is hidden;

[0027] Figure 3 This is an enlarged view of a portion of the connector structure of the present invention;

[0028] Figure 4 This is a schematic diagram of the structure of the first terminal a of the present invention;

[0029] Figure 5 This is a schematic diagram of the structure of the first terminal b of the present invention;

[0030] Figure 6 This is a partial structural schematic diagram of the power adapter of the present invention;

[0031] Figure 7 This is a schematic diagram of the structure of the second terminal of the present invention;

[0032] Figure 8 This is a schematic diagram of the power adapter of the present invention;

[0033] Figure 9 This is a schematic diagram of the structure of the third terminal of the present invention;

[0034] Figure 10 This is a schematic diagram of the structure of the conductive plastic of the present invention;

[0035] Figure 11 This is a schematic diagram of the connector housing of the present invention;

[0036] In the diagram, 1-connector housing, 2-first terminal, 3-second terminal, 4-PCB board, 5-power adapter, 6-conductive plastic, 7-rear plug; 8-cable;

[0037] 11-Cavity;

[0038] 21-Terminal housing; 22-First terminal a, 23-First terminal b, 24-First terminal body a, 25-Contact end a, 26-Welding end a;

[0039] 27-First terminal body b, 28-Contact end b, 29-Welding end b, 30-Protrusion bulge,

[0040] 31-Second terminal body, 32-Second terminal contact end a, 33-Second terminal contact end b, 34-V-shaped bend;

[0041] 51-Adapter housing, 52-Third terminal, 53-Third terminal body, 54-Third terminal welding end, 55-Third terminal contact end, 56-Holding part, 58-Connecting post;

[0042] 61-Contact Department. Detailed Implementation

[0043] The specific embodiments of the present invention will be further described below with reference to the accompanying drawings:

[0044] like Figure 1-3 As shown, this invention provides a connector for combined board-side power and cable signal transmission, including a connector housing 1. The connector housing 1 contains two sets of mating first terminals 2 and two sets of mating second terminals 3. The connector housing 1 is detachably mounted on a PCB board 4. A power adapter 5 is mounted on the PCB board 4, and the second terminals 3 are in contact with the power adapter 5. In this embodiment, the power adapter 5 enables communication between the second terminals 3 and the PCB board 4, thus avoiding direct soldering of the second terminals 3 to the PCB board 4. This not only facilitates subsequent maintenance but also reduces maintenance costs.

[0045] As a preferred embodiment, such as Figure 2 , 6 As shown, the power adapter 5 is soldered onto the PCB board 4, and the connector housing 1 is provided with a cavity 11 for accommodating the power adapter 5, as shown. Figure 11 As shown.

[0046] In this embodiment, the PCB board 4 also has a notch, which facilitates the connection of the first terminal 2 to the external cable 8.

[0047] As a preferred embodiment, such as Figure 2 , 3As shown, each group of multiple first terminals 2 are evenly inserted on the terminal housing 21, and the distance between two adjacent first terminals (2) is 0.75mm. The lower end of some of the first terminals 2 is in contact with the conductive plastic 6. The conductive plastic 6 is installed in the rear plug 7, and the terminal housing 21, the conductive plastic 6, and the rear plug 7 are all installed in the connector housing 1.

[0048] As a preferred embodiment, such as Figure 2 , 3 As shown, each of the first terminals 2 is also welded with a cable 8 by laser welding. Therefore, in order to avoid the terminal housing 21 being affected by excessive heat during the welding process, the cable 8 needs to be welded to the first terminal 2 first, and then inserted into the terminal housing 21 after welding. Finally, the terminal housing 21 and the first terminal 2 are inserted from the lower end of the connector housing 1.

[0049] As a preferred embodiment, such as Figure 2 , 3 As shown, the terminal housing 21 has a plurality of grooves for mating with the conductive plastic 6, and the contact portion 61 of the conductive plastic 6 extends into the groove and contacts the first terminal 2.

[0050] The other side of the terminal housing 21 is also provided with a plurality of stop blocks for cooperating with the connector housing 1.

[0051] In a preferred embodiment, the plurality of first terminals 2 include first terminal a22 and first terminal b23, wherein the first terminal b23 serves as a grounding terminal and contacts the conductive plastic 6.

[0052] As a preferred embodiment, such as Figure 4 As shown, the first terminal a22 includes a first terminal body a24, and the two ends of the first terminal body a24 serve as a contact end a25 and a welding end a26.

[0053] As a preferred embodiment, such as Figure 5 As shown, the first terminal b23 includes a first terminal body b27. The two ends of the first terminal body b27 serve as a contact end b28 and a welding end b29. The welding end b29 has a Z-shaped structure, and a protrusion 30 for contacting the conductive plastic 6 is provided on the Z-shaped welding end b29. The protrusion 30 is located in the groove of the terminal housing 21.

[0054] As a preferred embodiment, such as Figure 6 , 7As shown, the second terminal 3 includes a second terminal body 31, and the two ends of the second terminal body 31 are a second terminal contact end a32 and a second terminal contact end b33. The second terminal contact end a32 has a flat structure and contacts the power adapter 5.

[0055] As a preferred embodiment, such as Figure 6 , 7 As shown, the second terminal body 31 has a plurality of V-shaped bends 34.

[0056] As a preferred embodiment, such as Figure 6 , 8 As shown, the power adapter 5 includes an adapter housing 51 and a plurality of third terminals 52 disposed within the adapter housing 51.

[0057] As a preferred embodiment, such as Figure 9 As shown, the third terminal 52 is a ring-shaped structure resembling a triangle.

[0058] As a preferred embodiment, such as Figure 9 As shown, the third terminal 52 includes a third terminal body 53, with a third terminal welding end 54 and a third terminal contact end 55 at its two ends, respectively. The third terminal welding end 54 is welded to the PCB board 4, and the third terminal contact end 55 is in contact with the second terminal 3.

[0059] As a preferred embodiment, such as Figure 9 As shown, the outer wall of the third terminal 52 is provided with a plurality of retaining portions 56 for cooperating with the adapter housing 51.

[0060] As a preferred embodiment, such as Figure 8 As shown, the adapter housing 51 is also provided with connecting posts 58 at both ends for connecting to the PCB board 4.

[0061] As a preferred embodiment, such as Figure 10 As shown, the conductive plastic 6 is fitted into the rear plug 7, and the conductive plastic 6 is provided with a plurality of contact portions 61.

[0062] The embodiments and descriptions above are merely illustrative of the principles and preferred embodiments of the present invention. Various changes and modifications may be made to the present invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed.

Claims

1. A connector for transmitting power and cable signals, comprising a connector housing (1) in which two sets of first terminals (2) and two sets of second terminals (3) are arranged, each of the first terminals (2) is welded with a corresponding cable (8) by laser welding, and the connector housing (1) is detachably arranged on a PCB (4) provided with a power adapter (5), and the second terminals (3) are electrically connected to the PCB (4) through the power adapter (5). Each of the first terminals (2) is uniformly arranged on a terminal housing (21), and the distance between two adjacent first terminals (2) is 0.75mm. The lower end of part of the first terminals (2) is in contact with conductive plastic (6), the conductive plastic (6) is arranged in a rear plug (7), and the terminal housing (21), the conductive plastic (6) and the rear plug (7) are arranged in the connector housing (1). The power adapter (5) comprises an adapter housing (51) and a plurality of third terminals (52) arranged in the adapter housing (51). The third terminal (52) is a ring structure similar to a triangle. The third terminal (52) comprises a third terminal body (53), the two ends of the third terminal body (53) are a third terminal welding end (54) and a third terminal contact end (55), the third terminal welding end (54) is welded with the PCB (4), and the third terminal contact end (55) is in contact with the second terminal (3).

2. A connector for the combination transmission of power from a board end power source and cable signals according to claim 1, characterized by: The power adapter (5) is welded on the PCB (4), and the connector housing (1) is provided with a cavity (11) for accommodating the power adapter (5), and the PCB (4) has a gap.

3. The connector for the combination transmission of the board end power and the cable signal according to claim 1, characterized in that: The terminal housing (21) is provided with a plurality of grooves for cooperating with the conductive plastic (6), and the contact part (61) of the conductive plastic (6) extends into the groove and is in contact with part of the first terminals (2). The terminal housing (21) is further provided with a plurality of stop blocks for cooperating with the connector housing (1) on the other side.

4. A connector for the combination transmission of power and cable signals according to claim 3, characterized in that: The first terminals (2) comprise first terminal a (22) and first terminal b (23), and the first terminal b (23) is in contact with the conductive plastic (6) as a grounding terminal.

5. A connector for the combination transmission of power and cable signals according to claim 4, characterized in that: The first terminal a (22) comprises a first terminal body a (24), and the two ends of the first terminal body a (24) are a contact end a (25) and a welding end a (26).

6. The connector for the combination transmission of the board end power and the cable signal according to claim 4, characterized in that: The first terminal b (23) comprises a first terminal body b (27), and the two ends of the first terminal body b (27) are a contact end b (28) and a welding end b (29).

7. A connector for the combination transmission of power and cable signals according to claim 6, wherein: The welding end b (29) is a Z-shaped structure, and the Z-shaped structure is provided with a convex (30) for contacting the conductive plastic (6), and the convex (30) is located in the groove of the terminal housing (21).

8. The connector for the combination transmission of the board end power and the cable signal according to claim 1, characterized in that: The second terminal (3) comprises a second terminal body (31), two ends of the second terminal body (31) are a second terminal contact end a (32) and a second terminal contact end b (33), and the second terminal contact end a (32) is a flat structure and is in contact with the power adapter (5).

9. A connector for the combination transmission of power and cable signals according to claim 8, wherein: The second terminal body (31) has a plurality of V-shaped bending parts (34).

10. The connector for the combination transmission of the board end power and the cable signal according to claim 1, characterized in that: A plurality of holding parts (56) for cooperating with the adapter shell (51) are arranged on the outer wall of the third terminal (52). The adapter shell (51) is further provided with connecting columns (58) at two ends for connecting with the PCB (4).

Citation Information

Patent Citations

  • Connector for combined transmission of board end power supply and cable signal

    CN219203532U