Inductive trimming foot point glue line
By integrating automated production lines for lead handling, base plate insertion, and dispensing, the problems of low efficiency and reliance on manual labor in inductor production have been solved, achieving efficient automated production and stable product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHUHAI KEFENG ELECTRONICS CO LTD
- Filing Date
- 2022-07-26
- Publication Date
- 2026-06-30
AI Technical Summary
In the current inductor production process, the wire arrangement, base plate insertion, and glue dispensing processes are completed separately, resulting in low efficiency and a high risk of errors. Manual loading and unloading are required, making it difficult to improve production efficiency.
An automated production line integrating lead trimming, base plate insertion, and dispensing was designed, including a magnetic ring inductor lead trimming and cutting device, a magnetic ring base plate loading device, a magnetic ring base plate threading and lead pulling device, a magnetic ring lead straightening device, and a correction gripping floating dispensing device. Automated production line production is achieved through multiple modules and devices on the machine.
The automated production of inductor coils has been achieved, which has improved production efficiency, saved labor costs, and ensured the stable placement of inductors during the drying process through a secondary flattening mechanism, thereby improving product quality.
Smart Images

Figure CN115497733B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to an inductor lead-mounted adhesive wire. Background Technology
[0002] In many electronic devices, the circuits or devices themselves generate a certain amount of electromagnetic interference (EMI). This is especially true as electronic devices become increasingly miniaturized, with multiple electronic components packed tightly together, making EMI problems more likely. Excessive EMI generated by such an electronic device can interfere with the normal operation of other surrounding electronic devices or cause mutual interference with other electronic devices. Inductors are frequently used in electronic devices; they are commonly used anti-interference components in electronic circuits, providing excellent shielding against high-frequency noise and serving purposes such as interference filtering and energy storage.
[0003] In the manufacturing process of inductors, the insertion of the inductor base plate and the dispensing of adhesive are essential steps. Before inserting the base plate, the leads of the inductor coil need to be trimmed and tidied to match the product's lead requirements. In the past, the trimming, insertion, and dispensing of the inductor coil leads were all done on different production lines. The connection between the processes of each production line was mostly achieved by manual loading and unloading, which inevitably led to errors and made it difficult to improve efficiency. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide an inductor lead forming and dispensing line that integrates lead forming, base plate insertion and dispensing into one unit, eliminating the need for manual loading and unloading. At the same time, a preliminary pulling and straightening station for the lead after base plate insertion is added between the base plate insertion and dispensing processes, which facilitates the placement of the inductor coil after dispensing and the subsequent drying process.
[0005] This invention includes a machine base, on which a coil feeding machine, a coil partition insertion machine, and a coil feeding and handling hand are sequentially adapted. The inductor lead-aligning and dispensing line also includes a magnetic ring inductor lead-aligning and cutting device, a magnetic ring base plate feeding device, a magnetic ring base plate wire threading and pulling device, a magnetic ring lead straightening device, a magnetic ring waiting and adjusting station, and a calibration and gripping floating dispensing device. The magnetic ring inductor lead-aligning and cutting device, the magnetic ring base plate feeding device, the magnetic ring base plate wire threading and pulling device, and the magnetic ring lead straightening device are sequentially arranged on the machine base. The calibration and gripping floating dispensing device is correspondingly adapted to one side of the machine base. The magnetic ring waiting and adjusting station is adapted to the calibration and gripping floating dispensing device. The magnetic ring lead straightening device corresponds to the magnetic ring waiting and adjusting station. The magnetic ring feeding and handling hand is respectively placed above the magnetic ring partition insertion machine and the magnetic ring inductor lead-aligning and cutting device.
[0006] The magnetic ring inductor lead trimming device includes a lead trimming base and a lead positioning module, a lead X-axis clamping module, and a lead Y-axis trimming module adapted and disposed within the lead trimming base. The lead trimming base is fixedly disposed on the machine base. The lead positioning module is adapted and disposed at the internal working opening of the lead trimming base. Two lead X-axis clamping modules are respectively disposed on both sides of the lead positioning module in the X-axis direction. Two lead Y-axis trimming modules are respectively disposed on both sides of the lead positioning module in the Y-axis direction. The lead positioning module includes a lead ten The device includes a letter positioning component, an inclined base, and a pneumatic lifting plate. The inclined base is fitted and fixedly installed on the top of the pneumatic lifting plate. The letter cross positioning component is fixedly installed on the upper surface of the central boss of the inclined base. The pneumatic lifting plate is fixedly installed on the bottom surface of the cut-out base. The letter cross positioning component includes an X-direction extension block and a Y-direction extension block. The end of the X-direction extension block is provided with a grabber. The two sides of the Y-direction extension block are sliding inclined surfaces. A letter placement groove is provided at the connection between the first end of the X-direction extension block and the first end of the Y-direction extension block.
[0007] The X-axis clamping module for the thread includes a thread pressing cylinder, a thread pressing positioning block, and a pressing block support platform. The pressing block support platform is fixedly installed on the side end of the pneumatic lifting plate and placed on one side of the inclined base. The thread pressing positioning block is fixedly connected to the output end of the thread pressing cylinder via a vertical connecting plate. The thread pressing positioning block is adapted to slide on the pressing block support platform. The thread pressing positioning block is provided with a latching claw position, which is adapted to movably latch onto the clamping fastener. The Y-axis thread cutting module includes a thread cutting cylinder, a pushing output plate, a thread cutter, a compression spring, and a Y-axis thread positioning block. The cylinder is fixedly mounted at the bottom of the cutting base. The push output plate is fixedly connected to the output end of the thread cutting cylinder. The thread cutter is adapted to be mounted on the push output plate and is movably adapted to the cutting movable inclined surface of the inclined base. The thread cutter is provided with a spring placement groove. The compression spring is adapted to be mounted in the spring placement groove. The Y-direction thread positioning block is adapted to be movably mounted on the thread cutter and connected to the front end of the compression spring through a vertical connecting piece. The pressing end of the Y-direction thread positioning block corresponds to the thread placement groove. The Y-direction extension block is adapted to be movably mounted between the two pressing ends through the sliding inclined surface.
[0008] The magnetic ring base plate feeding device includes a feeding base, on which a magnetic ring base plate pushing module, a magnetic ring base plate compartmentalized moving unloading module, and a magnetic ring base plate discharge channel are sequentially arranged. The magnetic ring base plate compartmentalized moving unloading module includes a compartmentalized moving cylinder, a movement positioning limit module, a compartmentalized moving slide rail, a compartmentalized moving block, and a magnetic ring base plate storage compartment. The compartmentalized moving cylinder is fixedly mounted on the feeding base, and the compartmentalized moving slide rail is fixedly mounted on the compartmentalized moving cylinder. The compartmentalized moving block is adapted to slide on the compartmentalized moving slide rail and connected to the output end of the compartmentalized moving cylinder. The magnetic ring base plate storage compartment is fixedly and vertically mounted on the compartmentalized moving block. The movement positioning limit module includes a moving limit block and two limit posts. The two limit posts are respectively fixedly mounted on the side of the compartmentalized moving cylinder, and the moving limit block is fixedly mounted on the side of the compartmentalized moving block and adapted to be positioned between the two limit posts. The ring-shaped bottom plate storage bin is equipped with several bottom plate storage slots, each with a bottom plate discharge port at its bottom. The magnetic ring bottom plate pushing module includes a pushing fixing seat, a magnetic ring bottom plate pushing cylinder, a magnetic ring bottom plate pushing rod, and a magnetic ring bottom plate arrival sensor. The pushing fixing seat is fixedly mounted on the feeding base. The magnetic ring bottom plate pushing cylinder is adapted and fixedly positioned horizontally on the first end of the pushing fixing seat. The magnetic ring bottom plate arrival sensor is adapted and positioned on the second end of the pushing fixing seat and corresponds to the bottom plate discharge port. The first end of the magnetic ring bottom plate pushing rod is fixedly connected to the output end of the magnetic ring bottom plate pushing cylinder. The second end of the magnetic ring bottom plate pushing rod is adapted to horizontally move through the magnetic ring bottom plate arrival sensor and is adapted to be movably inserted into the bottom plate discharge port. The magnetic ring bottom plate discharge channel is fixedly mounted on the feeding base, with the inlet end of the magnetic ring bottom plate discharge channel corresponding to the bottom plate discharge port and the magnetic ring bottom plate pushing rod.
[0009] The magnetic ring base plate threading and pulling device includes a magnetic ring transport module and a magnetic ring lead initial pulling module. The magnetic ring transport module is adapted to be positioned above the lead cross positioning component and the magnetic ring lead initial pulling module, respectively. The magnetic ring lead initial pulling module is connected to the discharge end of the magnetic ring base plate discharge channel. The magnetic ring transport module includes a magnetic ring transport support frame, a magnetic ring transport motor, a lifting pneumatic magnetic ring gripper, and a pneumatic magnetic ring lead transport fixing movable clamp. The magnetic ring transport support frame is fixedly mounted on the machine platform and placed on one side of the lead cutting base. The magnetic ring transport motor is mounted on the magnetic ring transport support frame. The lifting pneumatic magnetic ring gripper is adapted to slide on the magnetic ring transport support frame via a transport moving block. Connected to the output end of the magnetic ring transport motor, the pneumatic magnetic ring lead transport and fixing movable clamp is disposed on the transport moving block and adapted to be below the lifting pneumatic magnetic ring gripper. The magnetic ring lead initial wire pulling module includes an initial wire pulling support frame and a magnetic ring insertion plate initial wire pulling mechanism. The initial wire pulling support frame is fixedly disposed on the machine base. The magnetic ring insertion plate initial wire pulling mechanism is adapted to be disposed within the initial wire pulling support frame. A pneumatic magnetic ring lead fixing clamp assembly is disposed on the initial wire pulling support frame. The pneumatic magnetic ring lead fixing clamp assembly is adapted to be disposed above the magnetic ring insertion plate initial wire pulling mechanism. The magnetic ring insertion plate initial wire pulling mechanism includes an initial wire pulling support body, a pneumatic magnetic ring base plate fixing clamp, a lead clamping module, and a lead pulling module. The support body is fixedly mounted on the machine base. The pneumatic magnetic ring base plate retaining clamp and the wire pulling leg module are respectively adapted to be mounted on the initial wire pulling support body. The wire pulling leg module is adapted to be mounted on the wire pulling leg module. The pneumatic magnetic ring base plate retaining clamp is positioned above the wire pulling leg module. The wire pulling leg module includes a wire pulling leg slide rail, a wire pulling leg cylinder, and a wire pulling leg sliding block. The wire pulling leg slide rail is adapted to be horizontally mounted on the initial wire pulling support body. The wire pulling leg cylinder is located at the end of the initial wire pulling support body. The wire pulling leg sliding block is adapted to be slidably mounted on the wire pulling leg slide rail and connected to the output end of the wire pulling leg cylinder. The wire pulling leg module includes a wire pulling leg cylinder, a wire pulling leg slide rail, a wire pulling leg slider, and a wire pulling leg movable... The assembly includes an end and a fixed end for the clamping leg. The clamping leg cylinder is located at one end of the clamping leg sliding block. The clamping leg slide rail is located on the clamping leg sliding block. The clamping leg slider is adapted to slide on the clamping leg slide rail and is connected to the output end of the clamping leg cylinder. The movable end of the clamping leg is vertically fixed at the end of the clamping leg slider. The fixed end of the clamping leg is fixedly vertically located at the end of the clamping leg sliding block and corresponds to the movable end of the clamping leg. The pneumatic magnetic ring base plate retaining clamp is located below the pneumatic magnetic ring clamping leg retaining clamp assembly and is located above the fixed end and the movable end of the clamping leg, respectively. The discharge end of the magnetic ring base plate discharge channel is connected to the pneumatic magnetic ring base plate retaining clamp.The lifting pneumatic magnetic ring gripper is positioned above the pneumatic magnetic ring lead retaining clamp assembly and the pneumatic magnetic ring base plate retaining clamp.
[0010] The magnetic ring wire straightening device includes a wire straightening base plate and a wire straightening support frame. The wire straightening base plate is fixedly mounted on the machine base, and the wire straightening support frame is fixedly and vertically mounted on the wire straightening base plate. A wire clamping and straightening mechanism is adapted to be mounted on the wire straightening base plate, and a magnetic ring synchronous transport mechanism is mounted on the wire straightening support frame. The wire clamping and straightening mechanism includes a wire straightening X-axis slide rail, a wire straightening X-axis cylinder, a wire straightening X-axis sliding block, a wire straightening Y-axis slide rail, a wire straightening Y-axis cylinder, a wire straightening Y-axis sliding block, a wire clamping and straightening pneumatic gripper, and a straightening magnetic ring placement clamp. The thread straightening X-axis slide rail and the thread straightening X-axis cylinder are respectively adapted and fixedly mounted on the thread straightening base plate. The thread straightening X-axis sliding block is adapted and slidably mounted on the thread straightening X-axis slide rail and connected to the output end of the thread straightening X-axis cylinder. The thread straightening Y-axis slide rail is adapted and fixedly mounted on the thread straightening X-axis sliding block. Two thread straightening Y-axis cylinders are respectively adapted and fixedly mounted at both ends of the thread straightening X-axis sliding block. The two thread straightening Y-axis sliding blocks are respectively adapted and slidably mounted on the thread straightening Y-axis slide rail and are respectively connected to the output end of the adjacent thread straightening Y-axis cylinder. The two pneumatic clamps for straightening wires are respectively fitted and fixedly mounted on the two Y-axis sliding blocks for straightening wires. The magnetic ring placement clamp for straightening is fixedly mounted on the wire straightening base plate. The output ends of the two pneumatic clamps for straightening wires are respectively located on both sides of the output end of the magnetic ring placement clamp for straightening. The magnetic ring synchronous transport mechanism includes a magnetic ring synchronous transport motor and a magnetic ring synchronous transport slide rail respectively fitted and fixed on the wire straightening support frame. A magnetic ring synchronous transport transverse block is fitted and slidably mounted on the magnetic ring synchronous transport slide rail. The transverse transport block is connected to the output end of the magnetic ring synchronous transport motor. A pneumatic lifting transverse plate is adapted to be lifted and slidably arranged on the magnetic ring synchronous transport transverse block. A first pneumatic magnetic ring synchronous transport gripper and a second pneumatic magnetic ring synchronous transport gripper are evenly arranged on the pneumatic lifting transverse plate. The first pneumatic magnetic ring synchronous transport gripper is adapted to be positioned above the pneumatic magnetic ring base plate fixing clamp and the straightening magnetic ring placement gripper, respectively. The second pneumatic magnetic ring synchronous transport gripper is adapted to be positioned above the straightening magnetic ring placement gripper and the magnetic ring waiting and adjusting station, respectively.
[0011] The corrective gripping floating dispensing device includes a dispensing machine, a dispensing support frame, a magnetic ring dispensing transport mechanism, a magnetic ring dispensing waiting platform, a transport robotic arm, a floating dispensing mechanism, and a magnetic ring lead secondary flattening mechanism. The dispensing machine is adapted to be disposed on one side of the machine. The magnetic ring waiting and adjustment station, the dispensing support frame, the magnetic ring dispensing transport mechanism, the magnetic ring dispensing waiting platform, the transport robotic arm, and the magnetic ring lead secondary flattening mechanism are respectively disposed on the dispensing machine. The magnetic ring dispensing transport mechanism includes a dispensing transport Y-axis slide rail, a dispensing transport Y-axis motor, a dispensing transport Y-axis sliding block, and a dispensing pneumatic lifting gripper. The dispensing transport Y-axis slide rail and the dispensing transport Y-axis motor are adapted to be fixedly disposed on the dispensing machine. The dispensing transport Y-axis sliding block is adapted to be slidably disposed on the dispensing transport Y-axis slide rail and is connected to the dispensing transport Y-axis motor. The pneumatic dispensing lifting gripper is connected to the output end of the magnetic ring. It is adapted to be mounted on the Y-axis sliding block of the dispensing transport and is respectively mounted above the magnetic ring waiting and adjustment station and the magnetic ring dispensing waiting platform. The floating dispensing mechanism includes several spring floating dispensing heads, which are evenly arranged on the dispensing support frame. Several pneumatic dispensing correction grippers are adapted to be mounted on the transport robotic arm. The pneumatic dispensing correction grippers are respectively adapted to be mounted on the magnetic ring dispensing waiting platform and the several spring floating dispensing heads. The pneumatic dispensing correction grippers are respectively equipped with a dispensing head cleaning brush and a gripping arc correction component. The gripping arc correction component has an arc position adapted to the external magnetic ring body. The gripping arc correction component is placed between the two grippers of the pneumatic dispensing correction gripper.
[0012] The magnetic ring lead secondary flattening mechanism includes two magnetic ring lead secondary flattening support plates fixedly mounted on the dispensing machine platform, and two lead flattening tubes are adapted to be arranged between the two magnetic ring lead secondary flattening support plates.
[0013] Beneficial effects: This invention integrates inductor coil feeding, coil partition insertion, inductor lead trimming, magnetic ring base plate feeding, magnetic ring base plate wire threading and lead pulling, magnetic ring lead straightening, and magnetic ring correction, gripping, and floating dispensing into one process. Each workstation is synchronously connected via various transport mechanisms, eliminating the need for asynchronous operation of multiple separate devices followed by manual feeding and subsequent processes. This improves overall production efficiency and saves labor costs. Furthermore, a secondary lead pressing mechanism is installed on the dispensing device, which simultaneously flattens the leads of the inductor after dispensing, making it easier to place and ensuring stable placement during subsequent drying processes, thus better guaranteeing product quality. Attached Figure Description
[0014] Figure 1This is a schematic diagram showing the overall combination of the machine base, magnetic ring feeder, magnetic ring partition inserter, magnetic ring feeder and handler, magnetic ring inductor lead trimming and cutting device, magnetic ring base plate wire threading and pulling device, magnetic ring lead straightening device, magnetic ring waiting and adjusting station, and correction and gripping floating dispensing device of the present invention.
[0015] Figure 2 This is a schematic diagram of the overall structure of the magnetic ring inductor lead trimming device of the present invention;
[0016] Figure 3 This is an exploded view of the internal overall structure of the magnetic ring inductor lead trimming device of the present invention;
[0017] Figure 4 yes Figure 3 Enlarged view of point A in the middle;
[0018] Figure 5 This is a schematic diagram of the overall structure of the magnetic ring base plate feeding device of the present invention;
[0019] Figure 6 This is a schematic diagram of the bottom structure of the magnetic ring base plate compartmentalized moving unloading module of the present invention;
[0020] Figure 7 This is a schematic diagram of the magnetic ring transport module of the magnetic ring base plate threading and pulling device in this invention;
[0021] Figure 8 This is a schematic diagram of the initial wire pulling module of the magnetic ring base plate wire pulling device in this invention.
[0022] Figure 9 This is a schematic diagram of the internal structure of the magnetic ring lead initial pulling module of the magnetic ring base plate wire pulling device in this invention;
[0023] Figure 10 This is a schematic diagram of the magnetic ring lead straightening device in this invention;
[0024] Figure 11 This is a schematic diagram of the structure of the correction and gripping floating dispensing device in this invention;
[0025] Figure 12 This is a schematic diagram of the overall mechanism of the pneumatic dispensing correction gripper 731 of the floating dispensing device in this invention. Detailed Implementation
[0026] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 , Figure 10 , Figure 11 , Figure 12 As shown, the present invention includes a machine base 1, on which a coil feeding machine 11, a coil partition insertion machine 12, and a coil feeding and handling hand 13 are sequentially adapted. The invention is characterized in that the inductor lead-aligning dispensing line further includes a magnetic ring inductor lead-aligning and cutting device 2, a magnetic ring base plate feeding device 3, a magnetic ring base plate wire threading and pulling device 4, a magnetic ring lead straightening device 5, a magnetic ring waiting and adjusting station 6, and a correction and gripping floating dispensing device 7. The magnetic ring inductor lead-aligning and cutting device 2, the magnetic ring base plate feeding device 3, and the... The magnetic ring base plate threading and pulling device 4 and the magnetic ring wire straightening device 5 are sequentially arranged on the machine base 1. The correction gripping floating dispensing device 7 is correspondingly and appropriately arranged on one side of the machine base 1. The magnetic ring waiting and adjusting station 6 is adapted to be arranged on the correction gripping floating dispensing device 7. The magnetic ring wire straightening device 5 corresponds to the magnetic ring waiting and adjusting station 6. The magnetic ring loading and handling hand 13 is respectively placed above the magnetic ring partition insertion machine 12 and the magnetic ring inductor wire straightening and cutting device 2.
[0027] The magnetic ring inductor lead trimming device 2 includes a lead trimming base 21 and lead positioning modules, lead X-axis clamping modules, and lead Y-axis trimming modules adapted and disposed within the lead trimming base 21. The lead trimming base 21 is fixedly disposed on the machine base 1, and the magnetic ring partition insertion machine 12 is positioned above the lead trimming base 21. The lead positioning module is adapted and disposed at the internal working opening of the lead trimming base 21. Two lead X-axis clamping modules are respectively disposed on both sides of the lead positioning module in the X-axis direction, and two lead Y-axis trimming modules are respectively disposed on both sides of the lead positioning module in the Y-axis direction. The lead positioning module includes a lead cross positioning component 221 and an inclined base 2. 22 and pneumatic lifting plate 223, the inclined base 222 is adapted and fixedly installed on the top of the pneumatic lifting plate 223, the thread cross positioning member 221 is fixedly installed on the upper end face of the central boss of the inclined base 222, the pneumatic lifting plate 223 is fixedly installed on the bottom surface of the cutting base 21, the thread cross positioning member 221 includes an X-direction extension block 2211 and a Y-direction extension block 2212, the end of the X-direction extension block 2211 is provided with a grabber 2213, the two sides of the Y-direction extension block 2212 are sliding inclined surfaces 2214, and the connection between the first end of the X-direction extension block 2211 and the first end of the Y-direction extension block 2212 is provided with a thread placement groove 2215.
[0028] The X-axis clamping module for the thread includes a thread pressing cylinder 231, a thread pressing positioning block 232, and a pressing block support platform 233. The pressing block support platform 233 is fixedly installed on the side end of the pneumatic lifting plate 223 and placed on one side of the inclined base 222. The thread pressing positioning block 232 is fixedly connected to the output end of the thread pressing cylinder 231 through a vertical connecting plate 234. The thread pressing positioning block 232 is adapted to slide on the pressing block support platform 233. The thread pressing positioning block 232 is provided with a latching claw position 235, which is adapted to be movably fastened to the clamping fastener 2213. The Y-axis thread cutting module includes a thread cutting cylinder 241, a push output plate 242, a thread cutter 243, a compression spring 244, and a Y-axis thread positioning block 245. The thread cutting cylinder 241... The thread cutter 243 is fixedly installed at the bottom of the cutting base 21. The push output plate 242 is fixedly connected to the output end of the thread cutting cylinder 241. The thread cutter 243 is adapted to the push output plate 242 and is movably adapted to the cutting movable inclined surface 2221 of the inclined base 222. The thread cutter 243 is provided with a spring placement groove 2431. The compression spring 244 is adapted to be placed in the spring placement groove 2431. The Y-direction thread positioning block 245 is adapted to be movably installed on the thread cutter 243 and connected to the front end of the compression spring 244 through a vertical connecting piece. The pressing end 2451 of the Y-direction thread positioning block 245 corresponds to the thread placement groove 2215. The Y-direction extension block 2212 is adapted to be movably installed between the two pressing ends 2451 through the sliding inclined surface 2214.
[0029] The magnetic ring base plate feeding device 3 includes a feeding base 31, on which a magnetic ring base plate pushing module, a magnetic ring base plate compartmentalized moving and unloading module, and a magnetic ring base plate discharge channel 32 are sequentially arranged. The magnetic ring base plate compartmentalized moving and unloading module includes a compartmentalized moving cylinder 331, a moving and positioning limit module, a compartmentalized moving slide rail 332, a compartmentalized moving block 333, and a magnetic ring base plate storage compartment 334. The compartmentalized moving cylinder 331 is fixedly mounted on the feeding base 31, and the compartmentalized moving slide rail 332 is fixedly mounted on the compartmentalized moving cylinder 331. Block 333 is adapted to slide on the compartment moving slide rail 332 and connected to the output end of the compartment moving cylinder 331. The magnetic ring base plate storage compartment 334 is fixedly and vertically installed on the compartment moving block 333. The moving-in limiting module includes a moving limiting block 3351 and two limiting posts 3352. The two limiting posts 3352 are respectively fixedly installed on the side of the compartment moving cylinder 331. The moving limiting block 3351 is fixedly installed on the side of the compartment moving block 333 and adapted to be positioned between the two limiting posts 3352. The magnetic ring base plate The storage bin 334 is equipped with several bottom plate storage slots 3341, each with a bottom plate discharge port 3342 at its bottom. The magnetic ring bottom plate pushing module includes a pushing fixing seat 341, a magnetic ring bottom plate pushing cylinder 342, a magnetic ring bottom plate pushing rod 343, and a magnetic ring bottom plate arrival sensor 344. The pushing fixing seat 341 is fixedly mounted on the loading base 31. The magnetic ring bottom plate pushing cylinder 342 is adapted and fixedly positioned horizontally on the front end of the pushing fixing seat 341. The magnetic ring bottom plate arrival sensor 344 is adapted to be mounted on the pushing cylinder 341. The end of the fixed base 341 is connected to the bottom plate outlet 3342. The beginning end of the magnetic ring bottom plate push rod 343 is fixedly connected to the output end of the magnetic ring bottom plate push cylinder 342. The end of the magnetic ring bottom plate push rod 343 is adapted to horizontally move through the magnetic ring bottom plate material sensor 344 and is adapted to be movably inserted into the bottom plate outlet 3342. The magnetic ring bottom plate discharge channel 32 is fixedly set on the feeding base 31. The feeding end of the magnetic ring bottom plate discharge channel 32 is corresponding to the bottom plate outlet 3342 and the magnetic ring bottom plate push rod 343.
[0030] The magnetic ring base plate threading and pulling device 4 includes a magnetic ring transport module and a magnetic ring thread pulling module. The magnetic ring transport module is adapted to be positioned above the thread cross positioning member 221 and the magnetic ring thread pulling module, respectively. The magnetic ring thread pulling module is connected to the discharge end of the magnetic ring base plate discharge channel 32. The magnetic ring transport module includes a magnetic ring transport support frame 411, a magnetic ring transport motor 412, a lifting pneumatic magnetic ring gripper 413, and a pneumatic magnetic ring thread transport fixing movable clamp 414. The magnetic ring transport support frame 411 is fixedly mounted on the machine base 1 and placed on one side of the cutting base 21. The magnetic ring transport motor 412 is mounted on the magnetic ring transport support frame 411. The lifting pneumatic magnetic ring gripper 413 is connected to the magnetic ring base plate discharge channel 32. The transport moving block 415 is adapted to slide on the magnetic ring transport support frame 411 and connected to the output end of the magnetic ring transport motor 412. The pneumatic magnetic ring lead transport and fixing movable clamp 414 is disposed on the transport moving block 415 and adapted to be below the lifting pneumatic magnetic ring gripper 413. The magnetic ring lead initial wire pulling module includes an initial wire pulling support frame 421 and a magnetic ring insert plate initial wire pulling mechanism. The initial wire pulling support frame 421 is fixedly disposed on the machine base 1. The magnetic ring insert plate initial wire pulling mechanism is adapted to be disposed within the initial wire pulling support frame 421. A pneumatic magnetic ring lead fixing clamp group 4211 is disposed on the initial wire pulling support frame 421. The pneumatic magnetic ring lead fixing clamp group 4211 is adapted to be disposed within the magnetic ring insert plate initial wire pulling mechanism. Above, the magnetic ring insert plate initial wire pulling mechanism includes an initial wire pulling support body 431, a pneumatic magnetic ring base plate fixing clamp 432, a wire clamping leg module, and a wire pulling leg module. The initial wire pulling support body 431 is fixedly mounted on the machine base 1. The pneumatic magnetic ring base plate fixing clamp 432 and the wire pulling leg module are respectively adapted to the initial wire pulling support body 431. The wire clamping leg module is adapted to the wire pulling leg module. The pneumatic magnetic ring base plate fixing clamp 432 is positioned above the wire clamping leg module. The wire pulling leg module includes a wire pulling leg slide rail 441, a wire pulling leg cylinder 442, and a wire pulling leg sliding block 443. The wire pulling leg slide rail 441 is adapted to be horizontally mounted on the initial wire pulling support body 431. The wire pulling leg cylinder 442 is positioned on the initial wire pulling... At the end of the wire support 431, the wire pulling foot sliding block 443 is adapted to slide on the wire pulling foot slide rail 441 and connected to the output end of the wire pulling foot cylinder 442. The wire clamping foot module includes a wire clamping foot cylinder 451, a wire clamping foot slide rail 452, a wire clamping foot slider 453, a wire clamping foot movable end 454, and a wire clamping foot fixed end 455. The wire clamping foot cylinder 451 is disposed at one end of the wire pulling foot sliding block 443, the wire clamping foot slide rail 452 is disposed on the wire pulling foot sliding block 443, the wire clamping foot slider 453 is adapted to slide on the wire clamping foot slide rail 452 and connected to the output end of the wire clamping foot cylinder 451, and the wire clamping foot movable end 454 is vertically fixed at the end of the wire clamping foot slider 453.The wire clamping foot fixed end 455 is fixedly and vertically disposed at the end of the wire pulling foot sliding block 443 and corresponds to the wire clamping foot movable end 454. The pneumatic magnetic ring base plate fixing clamp 432 is placed below the pneumatic magnetic ring wire clamping clamp assembly 4211 and above the wire clamping foot fixed end 455 and the wire clamping foot movable end 454, respectively. The discharge end of the magnetic ring base plate discharge channel 32 is connected to the pneumatic magnetic ring base plate fixing clamp 432. The lifting pneumatic magnetic ring gripper 413 is placed above the pneumatic magnetic ring wire clamping clamp assembly 4211 and the pneumatic magnetic ring base plate fixing clamp 432.
[0031] The magnetic ring wire straightening device 5 includes a wire straightening base plate 51 and a wire straightening support frame 52. The wire straightening base plate 51 is fixedly mounted on the machine base 1, and the wire straightening support frame 52 is fixedly and vertically mounted on the wire straightening base plate 51. A wire clamping and straightening mechanism is adapted to be mounted on the wire straightening base plate 51, and a magnetic ring synchronous transport mechanism is mounted on the wire straightening support frame 52. The wire clamping and straightening mechanism includes a wire straightening X-axis slide rail 511, a wire straightening X-axis cylinder 512, a wire straightening X-axis sliding block 513, a wire straightening Y-axis slide rail 514, a wire straightening Y-axis cylinder 515, a wire straightening Y-axis sliding block 516, a wire clamping and straightening pneumatic gripper 517, and a magnetic ring placement clamp for straightening. The claw 518, the X-axis straightening slide rail 511, and the X-axis straightening cylinder 512 are respectively adapted and fixedly mounted on the straightening base plate 51. The X-axis straightening sliding block 513 is adapted and slidably mounted on the X-axis straightening slide rail 511 and connected to the output end of the X-axis straightening cylinder 512. The Y-axis straightening slide rail 514 is adapted and fixedly mounted on the X-axis straightening sliding block 513. Two Y-axis straightening cylinders 515 are respectively adapted and fixedly mounted at both ends of the X-axis straightening sliding block 513. Two Y-axis straightening sliding blocks 516 are respectively adapted and slidably mounted on the Y-axis straightening slide rail 514 and are respectively connected to one of the adjacent Y-axis straightening cylinders 512. The output ends of 15 are connected, and the two wire straightening pneumatic grippers 517 are respectively adapted and fixedly mounted on the two wire straightening Y-axis sliding blocks 516. The straightening magnetic ring placement gripper 518 is fixedly mounted on the wire straightening base plate 51. The output ends of the two wire straightening pneumatic grippers 517 are respectively located on both sides of the output end of the straightening magnetic ring placement gripper 518. The magnetic ring synchronous transport mechanism includes a magnetic ring synchronous transport motor 521 and a magnetic ring synchronous transport slide rail 522 respectively adapted and fixed on the wire straightening support frame 52. A magnetic ring synchronous transport transverse block 523 is adapted and slidably mounted on the magnetic ring synchronous transport slide rail 522. The transverse block 523 is connected to the output end of the magnetic ring synchronous transport motor 521. A pneumatic lifting transverse plate 524 is adapted to be lifted and slidably arranged on the magnetic ring synchronous transport transverse block 523. A first pneumatic magnetic ring synchronous transport gripper 525 and a second pneumatic magnetic ring synchronous transport gripper 526 are evenly arranged on the pneumatic lifting transverse plate 524. The first pneumatic magnetic ring synchronous transport gripper 525 is adapted to be positioned above the pneumatic magnetic ring base plate fixing clamp 432 and the straightening magnetic ring placement gripper 518, respectively. The second pneumatic magnetic ring synchronous transport gripper 526 is adapted to be positioned above the straightening magnetic ring placement gripper 518 and the magnetic ring waiting and adjusting station 6, respectively.
[0032] The corrective and gripping floating dispensing device 7 includes a dispensing machine 71, a dispensing support frame 711, a magnetic ring dispensing transport mechanism, a magnetic ring dispensing waiting platform 72, a transport robotic arm 73, a floating dispensing mechanism, and a magnetic ring lead secondary flattening mechanism. The dispensing machine 71 is adapted to be disposed on one side of the machine base 1. The magnetic ring waiting and adjusting station 6, the dispensing support frame 711, the magnetic ring dispensing transport mechanism, the magnetic ring dispensing waiting platform 72, the transport robotic arm 73, and the magnetic ring lead secondary flattening mechanism are respectively provided. On the dispensing machine base 71, the magnetic ring dispensing and transporting mechanism includes a dispensing and transporting Y-axis slide rail 741, a dispensing and transporting Y-axis motor 742, a dispensing and transporting Y-axis sliding block 743, and a dispensing pneumatic lifting gripper 744. The dispensing and transporting Y-axis slide rail 741 and the dispensing and transporting Y-axis motor 742 are adapted and fixedly mounted on the dispensing machine base 71. The dispensing and transporting Y-axis sliding block 743 is adapted and slidably mounted on the dispensing and transporting Y-axis slide rail 741 and is connected to the dispensing and transporting Y-axis motor 742. The output end is connected to the pneumatic dispensing lifting gripper 744, which is adapted to be mounted on the dispensing transport Y-axis sliding block 743 and respectively mounted above the magnetic ring waiting and adjusting station 6 and the magnetic ring dispensing waiting platform 72. The floating dispensing mechanism includes a plurality of spring floating dispensing heads 751, which are evenly arranged on the dispensing support frame 711. The transport robotic arm 73 is adapted to be equipped with a plurality of pneumatic dispensing correction grippers 731. Each of the pneumatic dispensing correction grippers 731 is respectively adapted to the magnetic ring dispensing waiting platform 72 and a plurality of spring floating dispensing heads 751. Each pneumatic dispensing correction gripper 731 is provided with a dispensing head cleaning brush 7311 and a gripping arc correction component 7312. The gripping arc correction component 7312 is provided with an arc position adapted to the external magnetic ring body. The gripping arc correction component 7312 is placed between the two grippers of the pneumatic dispensing correction gripper 731.
[0033] The magnetic ring lead secondary flattening mechanism includes two magnetic ring lead secondary flattening support plates 712 fixedly mounted on the dispensing machine base 71, and two lead flattening tubes 713 are adapted to be arranged between the two magnetic ring lead secondary flattening support plates 712.
[0034] In this invention, a control system electrically connected to each movable component is also provided.
[0035] The workflow of this invention:
[0036] The magnetic ring is discharged from the magnetic ring feeder to the discharge station turntable 14. The magnetic ring partition inserter 12 inserts the partition onto the passing magnetic ring body. The magnetic ring body with the partition inserted is transported by the magnetic ring feeder 13 to the cutting base 21 and inserted into the wire cross positioning member 221. The X-direction extension block 2211 and the Y-direction extension block 2212 advance and press the wire of the magnetic ring body, so that the wire of the magnetic ring body fits into the wire placement groove 2215, completing the wire trimming process. Then, the two wire cutters 243 continue to advance against their respective compression springs 244 and cut the wire of the magnetic ring body, thus completing the wire trimming process. Then, the X-direction extension block 2211 and the Y-direction extension block 2212 reset.
[0037] Simultaneously, the lowest magnetic ring base plate in each of the base plate storage slots 3341 in the magnetic ring base plate storage bin 334 falls to the base plate discharge port 3342. The magnetic ring base plate push rod 343 pushes the magnetic ring base plate through the magnetic ring base plate discharge channel 32 to the pneumatic magnetic ring base plate fixing clamp 432. The pneumatic magnetic ring base plate fixing clamp 432 clamps and fixes the magnetic ring base plate. During this process, if the base plates in the base plate storage slots 3341 are pushed out, the magnetic ring base plate arrival sensor 344 senses that there are no magnetic ring base plates. Then the compartment moving block 333 moves to move the base plate storage slots 3341 containing magnetic ring base plates to correspond to the magnetic ring base plate push rod 343.
[0038] The lifting pneumatic magnetic ring gripper 413 picks up and transports the magnetic ring after the end cutting is completed. During the transport process, the pneumatic magnetic ring lead transport and fixing movable clamp 414 holds the magnetic ring lead to ensure the condition of the lead. The lifting pneumatic magnetic ring gripper 413 transports the completed cut-off magnetic ring to above the pneumatic magnetic ring base plate fixing clamp 432. The pneumatic magnetic ring lead handling and fixing movable clamp 414 opens, and then the lifting pneumatic magnetic ring gripper 413 inserts the completed cut-off magnetic ring onto the magnetic ring base plate. After insertion, the lifting pneumatic magnetic ring gripper 413 resets, and at the same time, the pneumatic magnetic ring lead fixing clamp group 4211 fixes the magnetic ring lead again. Then, the movable end 454 of the lead clamp is driven to move towards and fit tightly against the fixed end 455 of the lead clamp. During this process, the magnetic ring lead is tightly clamped between the movable end 454 of the lead clamp and the fixed end 455 of the lead clamp. Then, the lead pulling sliding block 443 moves outward, driving the movable end 454 of the lead clamp and the fixed end 455 of the lead clamp to pull the magnetic ring lead outward, completing the initial lead pulling action of the magnetic ring lead.
[0039] Next, the first pneumatic magnetic ring synchronous transport gripper 525 transports the magnetic ring, which has undergone initial wire pulling, from the pneumatic magnetic ring base plate fixing clamp 432 to the straightening magnetic ring placement gripper 518. The straightening magnetic ring placement gripper 518 clamps the magnetic ring. Then, the two wire straightening pneumatic grippers 517 clamp the wire leads of the magnetic ring respectively. Each wire straightening pneumatic gripper 517 clamps two wire leads on the same side of the magnetic ring. Then, under the action of the wire straightening X-direction cylinder 512 and the wire straightening Y-direction cylinder 515, the wire leads of the magnetic ring are straightened outward. Next, the second pneumatic magnetic ring synchronous transport gripper 526 transports the magnetic ring from the straightening magnetic ring placement gripper 518 to the magnetic ring waiting and adjustment station 6. The magnetic ring waiting and adjustment station 6 adjusts the posture of the magnetic ring. After adjustment, the pneumatic lifting gripper 744 moves the magnetic ring from the magnetic ring waiting and adjusting station 6 to the magnetic ring dispensing waiting platform 72. In this specific embodiment, the magnetic ring dispensing waiting platform 72 can hold six magnetic rings. After the six magnetic rings are placed, the transport robot arm 73 drives the six pneumatic dispensing correction grippers 731 to grip the six magnetic rings. During the process, the magnetic rings are pressed down and corrected by the gripping arc correction component 7312, further adjusting their position. The transport robot arm 73 delivers the six magnetic rings to the three spring floating dispensing heads 751 for dispensing. After dispensing, the transport robot arm 73 drives the pneumatic dispensing correction grippers 731 to flip, and the dispensing head cleaning brush 7311 cleans the dispensing point of the spring floating dispensing head 751. After completion, the transport robot arm 73 moves the six magnetic rings and places them horizontally above the two thread flattening tubes 713, and drives the magnetic rings to move between the two thread flattening tubes 713. At this time, the threads on both sides of the magnetic rings are flattened again by the two thread flattening tubes 713. After completion, the transport robot arm 73 moves the six magnetic rings to the external drying platform.
[0040] This invention is applicable to the field of magnetic ring inductor manufacturing.
Claims
1. An inductor lead dispensing line, comprising a machine base (1), wherein a magnetic ring feeder (11), a magnetic ring partition inserter (12), and a magnetic ring feeder transporter (13) are sequentially and adapted to be mounted on the machine base (1), characterized in that: The inductor lead straightening and dispensing line also includes a magnetic ring inductor lead straightening and cutting device (2), a magnetic ring base plate loading device (3), a magnetic ring base plate wire threading and pulling device (4), a magnetic ring lead straightening device (5), a magnetic ring waiting and adjustment station (6), and a correction and gripping floating dispensing device (7). The magnetic ring inductor lead straightening and cutting device (2), the magnetic ring base plate loading device (3), the magnetic ring base plate wire threading and pulling device (4), and the magnetic ring lead straightening device (5) are sequentially arranged in the... On the machine (1), the calibration gripping floating dispensing device (7) is adapted to be disposed on one side of the machine (1), the magnetic ring waiting position adjustment station (6) is adapted to be disposed on the calibration gripping floating dispensing device (7), the magnetic ring lead straightening device (5) corresponds to the magnetic ring waiting position adjustment station (6), and the magnetic ring loading and handling hand (13) is placed above the magnetic ring partition insertion machine (12) and the magnetic ring inductor lead trimming device (2).
2. The inductor lead-mounted adhesive wire according to claim 1, characterized in that: The magnetic ring inductor lead trimming device (2) includes a lead trimming base (21) and lead positioning modules, lead X-axis clamping modules, and lead Y-axis trimming modules adapted to be installed in the lead trimming base (21). The lead trimming base (21) is fixedly installed on the machine base (1). The lead positioning modules are adapted to be installed at the internal working opening of the lead trimming base (21). The two lead X-axis clamping modules are respectively installed on both sides of the lead positioning module in the X-axis direction. The two lead Y-axis trimming modules are respectively installed on both sides of the lead positioning module in the Y-axis direction. The lead positioning module includes a lead cross positioning component (221), an inclined base (222), and a pneumatic lifting plate (223). The inclined base (222) 22) The adapter is fixedly installed at the top of the pneumatic lifting plate (223). The thread cross positioning component (221) is fixedly installed on the upper surface of the central boss of the inclined base (222). The pneumatic lifting plate (223) is fixedly installed on the bottom surface of the cutting base (21). The thread cross positioning component (221) includes an X-direction extension block (2211) and a Y-direction extension block (2212). The end of the X-direction extension block (2211) is provided with a grabber (2213). The two sides of the Y-direction extension block (2212) are sliding inclined surfaces (2214). The connection between the head end of the X-direction extension block (2211) and the head end of the Y-direction extension block (2212) is provided with a thread placement groove (2215).
3. The inductor lead-mounted adhesive wire according to claim 2, characterized in that: The lead X-axis clamping module includes a lead pressing cylinder (231), a lead pressing positioning block (232), and a pressing block support platform (233). The pressing block support platform (233) is fixedly installed on the side end of the pneumatic lifting plate (223) and placed on one side of the inclined base (222). The lead pressing positioning block (232) is fixedly connected to the output end of the lead pressing cylinder (231) through a vertical connecting plate (234). 232) The fitting is slidably placed on the push block support platform (233). The thread push positioning block (232) is provided with a latching claw position (235). The latching claw position (235) is adapted to be movably fastened on the clamping fastener (2213). The thread Y-direction cutting module includes a thread push cutting cylinder (241), a push output plate (242), a thread cutter (243), a compression spring (244), and a Y-direction thread positioning block (245). The thread push cutting cylinder (241) The thread cutting cylinder (241) is fixedly installed at the bottom of the cutting base (21). The push output plate (242) is fixedly connected to the output end of the thread cutting cylinder (241). The thread cutter (243) is adapted to be installed on the push output plate (242) and is movably adapted to the cutting movable inclined surface (2221) of the inclined base (222). The thread cutter (243) is provided with a spring placement groove (2431). The compression spring (244) is adapted to be placed on the spring. Inside the placement slot (2431), the Y-direction thread positioning block (245) is adapted and movably disposed on the thread cutter (243) and connected to the front end of the compression spring (244) through a vertical connecting piece. The pressing end (2451) of the Y-direction thread positioning block (245) corresponds to the thread placement slot (2215). The Y-direction extension block (2212) is adapted and movably disposed between the two pressing ends (2451) through the sliding inclined surface (2214).
4. The inductor lead-mounted adhesive wire according to claim 3, characterized in that: The magnetic ring base plate feeding device (3) includes a feeding base (31), on which a magnetic ring base plate pushing module, a magnetic ring base plate compartmentalized moving unloading module, and a magnetic ring base plate discharge channel (32) are sequentially arranged. The magnetic ring base plate compartmentalized moving unloading module includes a compartmentalized moving cylinder (331), a moving-to-positioning limit module, a compartmentalized moving slide rail (332), a compartmentalized moving block (333), and a magnetic ring base plate storage compartment (334). The compartmentalized moving cylinder (331) is fixedly mounted on the feeding base (31), the compartmentalized moving slide rail (332) is fixedly mounted on the compartmentalized moving cylinder (331), and the compartmentalized moving block... (333) The magnetic ring base plate storage compartment (334) is adapted to slide on the compartment moving slide rail (332) and connected to the output end of the compartment moving cylinder (331). The magnetic ring base plate storage compartment (334) is fixedly and vertically installed on the compartment moving block (333). The moving position limiting module includes a moving limiting block (3351) and two limiting posts (3352). The two limiting posts (3352) are respectively fixedly installed on the side of the compartment moving cylinder (331). The moving limiting block (3351) is fixedly installed on the side of the compartment moving block (333) and adapted to be installed between the two limiting posts (3352). The storage bin (334) is equipped with several bottom plate storage slots (3341), and each bottom plate storage slot (3341) has a bottom plate discharge port (3342) at its bottom. The magnetic ring bottom plate pushing module includes a pushing fixing seat (341), a magnetic ring bottom plate pushing cylinder (342), a magnetic ring bottom plate pushing rod (343), and a magnetic ring bottom plate arrival sensor (344). The pushing fixing seat (341) is fixedly mounted on the loading base (31). The magnetic ring bottom plate pushing cylinder (342) is adapted and fixedly mounted horizontally on the front end of the pushing fixing seat (341). The magnetic ring bottom plate arrival sensor (344) is adapted to be mounted on the pushing cylinder. The end of the fixed seat (341) is connected to the bottom plate outlet (3342). The first end of the magnetic ring bottom plate push rod (343) is fixedly connected to the output end of the magnetic ring bottom plate push cylinder (342). The end of the magnetic ring bottom plate push rod (343) is adapted to horizontally move through the magnetic ring bottom plate material sensor (344) and is adapted to be movably inserted at the bottom plate outlet (3342). The magnetic ring bottom plate discharge channel (32) is fixedly set on the loading base (31). The inlet end of the magnetic ring bottom plate discharge channel (32) is corresponding to the bottom plate outlet (3342) and the magnetic ring bottom plate push rod (343).
5. The inductor lead-mounted adhesive wire according to claim 4, characterized in that: The magnetic ring base plate threading and pulling device (4) includes a magnetic ring transport module and a magnetic ring thread pulling module. The magnetic ring transport module is adapted to be positioned above the thread cross positioning member (221) and the magnetic ring thread pulling module. The magnetic ring thread pulling module is connected to the discharge end of the magnetic ring base plate discharge channel (32). The magnetic ring transport module includes a magnetic ring transport support frame (411), a magnetic ring transport motor (412), a lifting pneumatic magnetic ring gripper (413), and a pneumatic magnetic ring thread transport fixing movable clamp (414). The magnetic ring transport support frame (411) is fixedly set on the machine base (1) and placed on one side of the cutting base (21). The magnetic ring transport motor (412) is set on the magnetic ring transport support frame (411). On the transport support frame (411), the lifting pneumatic magnetic ring gripper (413) is adapted to slide on the magnetic ring transport support frame (411) via the transport moving block (415) and is connected to the output end of the magnetic ring transport motor (412). The pneumatic magnetic ring lead transport fixing movable clamp (414) is set on the transport moving block (415) and adapted to be below the lifting pneumatic magnetic ring gripper (413). The magnetic ring lead initial wire pulling module includes an initial wire pulling support frame (421) and a magnetic ring insert plate initial wire pulling mechanism. The initial wire pulling support frame (421) is fixedly set on the machine base (1). The magnetic ring insert plate initial wire pulling mechanism is adapted to be set inside the initial wire pulling support frame (421). A pneumatic magnetic ring wire foot fixing clamp assembly (4211) is provided on the machine base (1). The pneumatic magnetic ring wire foot fixing clamp assembly (4211) is adapted to be disposed above the magnetic ring insert plate initial wire pulling mechanism. The magnetic ring insert plate initial wire pulling mechanism includes an initial wire pulling support body (431), a pneumatic magnetic ring base plate fixing clamp (432), a wire clamping module, and a wire pulling module. The initial wire pulling support body (431) is fixedly disposed on the machine base (1). The pneumatic magnetic ring base plate fixing clamp (432) and the wire pulling module are respectively adapted to be disposed on the initial wire pulling support body (431). The wire clamping module is adapted to be disposed on the wire pulling module. The pneumatic magnetic ring base plate fixing clamp (432) is placed above the wire clamping module. The wire pulling module includes a wire pulling slide. The cable clamping module includes a cable clamping cylinder (441), a cable clamping cylinder (442), and a cable clamping slider (443). The cable clamping cylinder (441) is adapted to be horizontally mounted on the initial cable clamping support (431). The cable clamping cylinder (442) is located at the end of the initial cable clamping support (431). The cable clamping slider (443) is adapted to be slidably mounted on the cable clamping cylinder (441) and connected to the output end of the cable clamping cylinder (442). The cable clamping module includes a cable clamping cylinder (451), a cable clamping cylinder (452), a cable clamping slider (453), a cable clamping movable end (454), and a cable clamping fixed end (455). The cable clamping cylinder (451) is located at one end of the cable clamping slider (443).The clamping foot slide rail (452) is mounted on the pulling foot sliding block (443). The clamping foot slider (453) is adapted to slide on the clamping foot slide rail (452) and is connected to the output end of the clamping foot cylinder (451). The movable end (454) of the clamping foot is vertically fixed at the end of the clamping foot slider (453). The fixed end (455) of the clamping foot is fixedly vertically fixed at the end of the pulling foot sliding block (443) and is opposite to the movable end (454) of the clamping foot. The pneumatic magnetic ring base plate retaining clamp (432) is positioned below the pneumatic magnetic ring lead retaining clamp assembly (4211) and above the lead clamp fixed end (455) and the lead clamp movable end (454), respectively. The discharge end of the magnetic ring base plate discharge channel (32) is connected to the pneumatic magnetic ring base plate retaining clamp (432). The lifting pneumatic magnetic ring gripper (413) is positioned above the pneumatic magnetic ring lead retaining clamp assembly (4211) and the pneumatic magnetic ring base plate retaining clamp (432).
6. The inductor lead-mounted adhesive wire according to claim 5, characterized in that: The magnetic ring wire straightening device (5) includes a wire straightening base plate (51) and a wire straightening support frame (52). The wire straightening base plate (51) is fixedly mounted on the machine base (1), and the wire straightening support frame (52) is fixedly and vertically mounted on the wire straightening base plate (51). A wire clamping and straightening mechanism is adapted to be mounted on the wire straightening base plate (51), and a magnetic ring synchronous transport mechanism is mounted on the wire straightening support frame (52). The wire clamping and straightening mechanism includes a wire straightening X-direction slide rail (511), a wire straightening X-direction cylinder (512), a wire straightening X-direction sliding block (513), a wire straightening Y-direction slide rail (514), a wire straightening Y-direction cylinder (515), a wire straightening Y-direction sliding block (516), and a wire clamping and straightening mechanism. A straight pneumatic gripper (517) and a straightening magnetic ring placement gripper (518) are provided. The straightening X-axis slide rail (511) and the straightening X-axis cylinder (512) are respectively adapted and fixedly mounted on the straightening base plate (51). The straightening X-axis sliding block (513) is adapted and slidably mounted on the straightening X-axis slide rail (511) and connected to the output end of the straightening X-axis cylinder (512). The straightening Y-axis slide rail (514) is adapted and fixedly mounted on the straightening X-axis sliding block (513). Two straightening Y-axis cylinders (515) are respectively adapted and fixedly mounted at both ends of the straightening X-axis sliding block (513). Two straightening Y-axis sliding blocks (516) are respectively adapted and slidably mounted on the straightening base plate (51). The two wire straightening pneumatic grippers (517) are respectively adapted and fixedly mounted on the two wire straightening Y-direction sliding blocks (516). The straightening magnetic ring placement gripper (518) is fixedly mounted on the wire straightening base plate (51). The output ends of the two wire straightening pneumatic grippers (517) are respectively located on both sides of the output end of the straightening magnetic ring placement gripper (518). The magnetic ring synchronous transport mechanism includes a magnetic ring synchronous transport motor (521) and a magnetic ring synchronous transport slide rail (522) respectively adapted and fixed on the wire straightening support frame (52). A magnetic ring synchronous transport transverse block (523) is adapted to slide on the magnetic ring synchronous transport slide rail (522). The magnetic ring synchronous transport transverse block (523) is connected to the output end of the magnetic ring synchronous transport motor (521). A pneumatic lifting transverse plate (524) is adapted to slide on the magnetic ring synchronous transport transverse block (523). A first pneumatic magnetic ring synchronous transport gripper (525) and a second pneumatic magnetic ring synchronous transport gripper (526) are evenly arranged on the pneumatic lifting transverse plate (524). The first pneumatic magnetic ring synchronous transport gripper (525) is adapted to be positioned above the pneumatic magnetic ring base plate fixing clamp (432) and the straightening magnetic ring placement gripper (518).The second pneumatic magnetic ring synchronous transport gripper (526) is respectively adapted to be positioned above the straightening magnetic ring placement gripper (518) and the magnetic ring positioning adjustment station (6).
7. The inductor lead-mounted adhesive wire according to claim 6, characterized in that: The corrective gripping floating dispensing device (7) includes a dispensing machine (71), a dispensing support frame (711), a magnetic ring dispensing transport mechanism, a magnetic ring dispensing waiting platform (72), a transport robotic arm (73), a floating dispensing mechanism, and a magnetic ring lead secondary flattening mechanism. The dispensing machine (71) is adapted to one side of the machine (1). The magnetic ring waiting adjustment station (6), the dispensing support frame (711), the magnetic ring dispensing transport mechanism, the magnetic ring dispensing waiting platform (72), the transport robotic arm (73), and the magnetic ring lead secondary flattening mechanism are respectively The magnetic ring dispensing and transporting mechanism, mounted on the dispensing machine base (71), includes a dispensing transport Y-axis slide rail (741), a dispensing transport Y-axis motor (742), a dispensing transport Y-axis sliding block (743), and a dispensing pneumatic lifting gripper (744). The dispensing transport Y-axis slide rail (741) and the dispensing transport Y-axis motor (742) are adapted and fixedly mounted on the dispensing machine base (71). The dispensing transport Y-axis sliding block (743) is adapted and slidably mounted on the dispensing transport Y-axis slide rail (741) and slides alongside the dispensing transport Y-axis motor (744). The pneumatic dispensing lifting gripper (744) is connected to the output end of the dispensing transport Y-axis sliding block (743) and is respectively adapted to be positioned above the magnetic ring waiting and adjusting station (6) and the magnetic ring dispensing waiting platform (72). The floating dispensing mechanism includes several spring floating dispensing heads (751), and several spring floating dispensing heads (751) are evenly arranged on the dispensing support frame (711). Several pneumatic dispensing correction grippers (731) are adapted to be provided on the transport robotic arm (73). Several pneumatic dispensing correction grippers (731) are respectively adapted to the magnetic ring dispensing waiting platform (72) and several spring floating dispensing heads (751). The pneumatic dispensing correction grippers (731) are respectively provided with a dispensing head cleaning brush (7311) and a gripping arc correction component (7312). The gripping arc correction component (7312) is provided with an arc position adapted to the external magnetic ring body. The gripping arc correction component (7312) is placed in the two grippers of the pneumatic dispensing correction grippers (731).
8. The inductor lead-mounted adhesive wire according to claim 7, characterized in that: The magnetic ring lead secondary flattening mechanism includes two magnetic ring lead secondary flattening support plates (712) fixedly mounted on the dispensing machine base (71), and two lead flattening tubes (713) are adapted to be arranged between the two magnetic ring lead secondary flattening support plates (712).