An automatic assembling machine for the O-ring of a faucet valve seat
By designing the automatic assembly machine of the faucet valve seat O-ring, fully automatic mechanical assembly is achieved, solving the problems of low pass rate and pollution caused by human assembly, and improving assembly quality and cleanliness.
Patent Information
- Application Number
- CN202211041777.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-29
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2042-08-29
AI Technical Summary
In the prior art, the assembly of faucet valve seat O-rings depends on manpower, resulting in low assembly pass rate and easy to contaminate products, making it difficult to ensure assembly quality and cleanliness.
Design a faucet valve seat O-ring automatic assembly machine, including O-ring feeding device, valve seat feeding device, O-ring assembly device, O-ring separation device, robot device and valve seat cutting device, to realize fully automatic mechanical assembly and avoid manpower operation.
The qualification rate of O-ring assembly is improved, the assembly quality is ensured, and human contact is avoided during the process to maintain the cleanliness of the valve seat.
Smart Images

Figure CN115502705B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of faucet assembly equipment, and particularly relates to an automatic assembly machine for O-rings of faucet valve seats. Background Art
[0002] The assembly of the O-ring of the faucet valve seat is a core process in faucet assembly. It is necessary to ensure that the O-ring is assembled into the groove of the valve seat, and good cleanliness needs to be maintained during the assembly process. At present, most of the O-ring assembly of the valve seat relies on manual assembly. When manually assembling the O-ring, it is easy for the O-ring not to be stuck in the groove of the valve seat, resulting in a low qualified rate of finished product assembly and difficulty in ensuring the assembly quality. Moreover, manual assembly is difficult, and since it is all manually operated, it is easy to contaminate the product. Summary of the Invention
[0003] In view of this, in order to solve the problems in the prior art, the present invention proposes an automatic assembly machine for O-rings of faucet valve seats. The technical problem to be solved by the present invention is: how to realize the automatic assembly of the O-ring of the valve seat and improve the assembly qualified rate.
[0004] The present invention solves the above problems through the following technical means:
[0005] An automatic assembly machine for O-rings of faucet valve seats, comprising:
[0006] A frame;
[0007] An O-ring feeding device, which is installed on the frame and is used to output O-rings;
[0008] A valve seat feeding device, which is installed on the frame and is used to hold the valve seats without assembled O-rings;
[0009] An O-ring assembly device, which is installed on the frame and is used to assemble the O-rings onto the grooves of the valve seats;
[0010] An O-ring separation device, which is installed on the frame and is used to transfer the O-rings output by the O-ring feeding device to the O-ring assembly device;
[0011] A robot device, which is installed on the frame and is used to grab the valve seats on the valve seat feeding device to the O-ring assembly device;
[0012] A valve seat discharging device, which discharges the valve seats with assembled O-rings by the O-ring assembly device.
[0013] In the above-mentioned automatic O-ring assembling machine for a faucet valve seat, the O-ring feeding device includes a vibrating bowl and a discharging block. The discharging block is installed at the outlet of the vibrating bowl. A channel for providing a single O-ring to slide down is arranged in the discharging block, and a U-shaped opening is arranged at the bottom of the discharging block.
[0014] In the above-mentioned automatic O-ring assembling machine for a faucet valve seat, the valve seat feeding device includes a valve seat mounting frame, a valve seat plate, a first feeding component, and a second feeding component. The first feeding component includes a first linear module and a first feeding plate. The first linear module is installed on the valve seat mounting frame, and the first feeding plate is installed at the output end of the first linear module. The valve seat plate is fixed on the first feeding plate. The second feeding component includes a transfer plate, a second feeding plate, a second linear module, and a lifting cylinder. The second linear module is installed on the valve seat mounting plate. The transfer plate is installed at the output end of the second linear module. The lifting cylinder is installed on the transfer plate. The second feeding plate is installed at the output end of the lifting cylinder. The second feeding plate is located above the transfer plate and below the first feeding plate.
[0015] In the above-mentioned automatic O-ring assembling machine for a faucet valve seat, the second feeding component further includes a plurality of guiding mechanisms. The guiding mechanism includes a guiding block and a guiding rod. A guiding hole is arranged on the transfer plate. A through hole communicating with the guiding hole is arranged on the guiding block. One end of the guiding rod is fixed on the second feeding plate, and the other end of the guiding rod passes through the through hole and the guiding hole and extends below the transfer plate.
[0016] In the above-mentioned automatic assembling machine for the O-ring of a faucet valve seat, the O-ring assembling device includes an assembling mounting base, an assembling mounting frame, a valve seat mounting plate, a first lifting component, and an expanding component; the assembling mounting base is mounted on the machine frame, a slide rail is arranged on the assembling mounting base, a slider is arranged at the bottom of the assembling mounting frame, and the slider is slidably connected to the slide rail; several support rods are arranged on the assembling mounting frame, the valve seat mounting plate is fixed on the support rods, and a valve seat hole for passing through the valve seat mounting plate is arranged on the valve seat mounting plate; the expanding component includes an X-axis expanding mechanism and a Y-axis expanding mechanism, the X-axis expanding mechanism includes an X-axis double-acting cylinder, two X-axis connecting plates, and two X-axis expanding blocks, the X-axis double-acting cylinder is mounted on the assembling mounting frame, the two X-axis connecting plates are respectively mounted on the two output ends of the X-axis double-acting cylinder, and the two X-axis expanding blocks are respectively mounted on the two X-axis connecting plates; the Y-axis expanding mechanism includes a Y-axis mounting seat, a Y-axis double-acting cylinder, two Y-axis connecting plates, and two Y-axis expanding blocks, the Y-axis mounting seat is mounted on the assembling mounting frame, the Y-axis double-acting cylinder is mounted on the Y-axis mounting seat, the two Y-axis connecting plates are respectively mounted on the two output ends of the Y-axis double-acting cylinder, and the two Y-axis expanding blocks are respectively mounted on the two Y-axis connecting plates; the first lifting component includes a first lifting cylinder, a connecting plate, an O-ring mounting plate, and two lifting rods, the first lifting cylinder is mounted on the assembling mounting frame, the connecting plate is mounted on the output end of the first lifting cylinder, one ends of the two lifting rods are respectively fixed at both ends of the connecting plate, the other ends of the lifting rods pass through the assembling mounting frame and extend to the lower side of the valve seat mounting plate, the O-ring mounting plate is fixed on the two lifting rods, and an X-axis moving groove and a Y-axis moving groove are arranged on the O-ring mounting plate, and the X-axis expanding block can move along the X-axis moving groove, and the Y-axis expanding block can move along the Y-axis moving groove.
[0017] In the above-mentioned automatic assembling machine for the O-ring of a faucet valve seat, the O-ring separating device includes a separating support, a separating mounting plate, a first rotating component, a translation component, and a grasping component; the separating support is mounted on the machine frame, and the separating mounting plate is slidably connected to the separating support; the first rotating component includes a first rotating cylinder and a rotating plate, the first rotating cylinder is mounted on the separating mounting plate, and the rotating plate is mounted on the output end of the first rotating cylinder; the translation component includes a translation cylinder and a translation plate, the translation cylinder is mounted on the rotating plate, and the translation plate is mounted on the output end of the translation cylinder; the grasping component includes a grasping cylinder and a claw, the grasping cylinder is mounted on the translation cylinder, and the claw is mounted on the output end of the grasping cylinder.
[0018] In the above-mentioned automatic assembling machine for the O-ring of a faucet valve seat, the robot device includes a mobile robot and a robot gripper; the mobile robot is installed on the frame, and the robot gripper includes a gripper cylinder, a clamping block and a stop block. The gripper cylinder is installed at the output end of the mobile robot, and both the clamping block and the stop block are installed at the output end of the gripper cylinder.
[0019] In the above-mentioned automatic assembling machine for the O-ring of a faucet valve seat, the valve seat blanking device includes a blanking support, a blanking mounting plate, a horizontal moving component, a vertical moving component and a gripper component; the blanking support is installed on the frame, and the blanking mounting plate is fixed on the blanking support; the horizontal moving component includes a horizontal linear module and a horizontal moving plate. The horizontal linear module is installed on the blanking mounting plate, and the horizontal moving plate is installed at the output end of the horizontal linear module; the vertical moving component includes a blanking cylinder and a vertical moving plate. The blanking cylinder is installed on the horizontal moving plate, and the vertical moving plate is installed at the output end of the blanking cylinder; the gripper component includes a gripper cylinder, a clamping block and a stop block. The gripper cylinder is installed on the vertical moving plate, and both the clamping block and the stop block are installed at the output end of the gripper cylinder.
[0020] In the above-mentioned automatic assembling machine for the O-ring of a faucet valve seat, the assembling machine further includes an O-ring oiling device, which is used to oil the valve seat with the assembled O-ring; the O-ring oiling device includes an oiling support, an oiling mounting plate, a second rotating component, a pressing component and two groups of oiling components; the oiling support is installed on the frame, and the oiling mounting plate is installed on the oiling support; the second rotating component includes a second rotating cylinder and a rotating seat. The second rotating cylinder is installed on the oiling mounting plate, and the rotating seat is installed at the output end of the second rotating cylinder. A valve seat groove for fixing the valve seat is provided on the rotating seat; the pressing component includes a pressing cylinder and a pressing block. The pressing cylinder is installed on the oiling mounting plate, and the pressing block is installed at the output end of the pressing cylinder. The pressing block is located above the valve seat groove; the two groups of oiling components are oppositely arranged on both sides of the rotating seat. The oiling component includes an oiling cylinder, an oiling plate and a roller. The oiling cylinder is installed on the oiling mounting plate, the oiling plate is installed at the output end of the oiling cylinder, and the roller is rotatably connected to the oiling plate.
[0021] In the above-mentioned automatic assembling machine for the O-ring of a faucet valve seat, a machine cover is provided on the frame.
[0022] Compared with the prior art, the advantages of the present invention are as follows:
[0023] This automatic assembling machine for the O-ring of the faucet valve seat fully and mechanically assembles the O-ring through an O-ring feeding device, a valve seat feeding device, an O-ring assembling device, an O-ring separating device, a robot device and a valve seat discharging device, avoiding manual assembly, ensuring the assembling quality of the O-ring and improving the assembling qualification rate. Moreover, during the assembling process, human contact is avoided to ensure the cleanliness of the valve seat. Description of the Drawings
[0024] Figure 1 is the structural schematic diagram of this assembling machine;
[0025] Figure 2 is the structural schematic diagram of this O-ring feeding device;
[0026] Figure 3 is Figure 2 the schematic diagram of part A in
[0027] Figure 4 is the structural schematic diagram of the valve seat feeding device;
[0028] Figure 5 is the structural schematic diagram of the second feeding component;
[0029] Figure 6 is the structural schematic diagram of the valve seat feeding device from another perspective;
[0030] Figure 7 is the structural schematic diagram of the O-ring assembling device;
[0031] Figure 8 is the structural schematic diagram of the expanding component;
[0032] Figure 9 is the structural schematic diagram of the first jacking component;
[0033] Figure 10 is the structural schematic diagram of the O-ring separating device;
[0034] Figure 11 is the structural schematic diagram of the robot device;
[0035] Figure 12 is Figure 11 the schematic diagram of part B in
[0036] Figure 13 is the structural schematic diagram of the valve seat discharging device;
[0037] Figure 14 is Figure 13 the schematic diagram of part C in
[0038] Figure 15 is the structural schematic diagram of the O-ring oiling device;
[0039] Figure 16It is a schematic structural diagram of the upper cover of the assembly machine
[0040] In the figure, 1 is the frame; 2 is the O-ring feeding device; 3 is the valve seat feeding device; 4 is the O-ring assembling device; 5 is the O-ring separating device; 6 is the robot device; 7 is the valve seat discharging device; 8 is the vibrating disk; 9 is the discharging block; 10 is the channel; 11 is the U-shaped opening; 12 is the valve seat mounting frame; 13 is the valve seat plate; 14 is the first feeding assembly; 15 is the second feeding assembly; 16 is the first linear module; 17 is the first feeding plate; 18 is the transfer plate; 19 is the second feeding plate; 20 is the second linear module; 21 is the lifting cylinder; 22 is the guide block; 23 is the guide rod; 24 is the mounting seat; 25 is the assembling mounting frame; 26 is the valve seat mounting plate; 27 is the first jacking assembly; 28 is the expansion assembly; 29 is the support rod; 30 is the valve seat hole; 31 is the X-axis expansion mechanism; 32 is the Y-axis expansion mechanism; 33 is the X-axis double-acting cylinder; 34 is the X-axis connecting plate; 87 is the X-axis expansion block; 35 is the Y-axis mounting seat; 36 is the Y-axis double-acting cylinder; 37 is the Y-axis connecting plate; 38 is the Y-axis expansion block; 39 is the first jacking cylinder; 40 is the O-ring mounting plate; 41 is the jacking rod; 42 is the X-axis moving slot; 43 is the Y-axis moving slot; 44 is the slide rail; 45 is the slider; 46 is the separating bracket; 47 is the separating mounting plate; 48 is the first rotating assembly; 49 is the translation assembly; 50 is the grasping assembly; 51 is the first rotating cylinder; 53 is the rotating plate; 54 is the translation cylinder; 55 is the translation plate; 56 is the grasping cylinder; 57 is the gripper; 58 is the mobile robot; 59 is the robot gripper; 60 is the gripper cylinder; 61 is the clamping block; 62 is the stop block; 63 is the discharging bracket; 64 is the discharging mounting plate; 65 is the horizontal moving assembly; 66 is the vertical moving assembly; 67 is the gripper assembly; 68 is the horizontal linear module; 69 is the horizontal moving plate; 70 is the discharging cylinder; 71 is the vertical moving plate; 72 is the O-ring oiling device; 73 is the oiling bracket; 74 is the oiling mounting plate; 75 is the second rotating assembly; 76 is the pressing assembly; 77 is the oiling assembly; 78 is the second rotating cylinder; 79 is the rotating seat; 80 is the valve seat groove; 81 is the pressing cylinder; 82 is the pressing block; 83 is the oiling cylinder; 84 is the oiling plate; 85 is the roller; 86 is the machine cover. Detailed implementation manners
[0041] The following are specific embodiments of the present invention and in combination with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
[0042] As Figure 1As shown in the figure, this automatic O-ring assembling machine for faucet valve seats includes a frame 1, an O-ring feeding device 2, a valve seat feeding device 3, an O-ring assembling device 4, an O-ring separating device 5, a robot device 6, and a valve seat discharging device 7. The O-ring feeding device 2 is installed on the frame 1 and is used to output O-rings. The valve seat feeding device 3 is installed on the frame 1 and is used to hold valve seats without assembled O-rings. The O-ring assembling device 4 is installed on the frame 1 and is used to assemble O-rings onto the card slots of the valve seats. The O-ring separating device 5 is installed on the frame 1 and is used to transfer the O-rings output by the O-ring feeding device 2 to the O-ring assembling device 4. The robot device 6 is installed on the frame 1 and is used to grab the valve seats on the valve seat feeding device 3 to the O-ring assembling device 4. The valve seat discharging device 7 discharges the valve seats with assembled O-rings by the O-ring assembling device 4, thus completing the entire automatic assembling process of the O-rings.
[0043] In this automatic O-ring assembling machine for faucet valve seats, when assembling the O-rings of the faucet valve seats, workers stack the O-rings onto the O-ring feeding device 2 and place the valve seats on the valve seat feeding device 3 at the same time. The O-ring feeding device 2 outputs the O-rings regularly. The O-ring separating device 5 grabs the regularly output O-rings onto the O-ring assembling device 4. At the same time, the robot device 6 grabs the valve seats to the O-ring assembling device 4. Then the O-ring assembling device 4 assembles the O-rings onto the valve seats. The valve seats with assembled O-rings are discharged by the valve seat discharging device 7, thus completing the entire automatic assembling process of the O-rings. This automatic O-ring assembling machine for faucet valve seats automatically and mechanically assembles O-rings through the O-ring feeding device 2, the valve seat feeding device 3, the O-ring assembling device 4, the O-ring separating device 5, the robot device 6, and the valve seat discharging device 7, avoiding manual assembly, ensuring the assembling quality of the O-rings, and improving the assembling qualification rate. Moreover, during the assembling process, human contact is avoided, ensuring the cleanliness of the valve seats.
[0044] As Figures 2 - 3 shown in the figure, in this embodiment, the O-ring feeding device 2 includes a vibrating bowl 8 and a discharging block 9. The discharging block 9 is installed at the outlet of the vibrating bowl 8. A channel 10 for providing the sliding of a single O-ring is arranged in the discharging block 9. A U-shaped opening 11 is arranged at the bottom of the discharging block 9. In this structure, the vibrating bowl 8 is a common vibrating bowl on the market. The vibrating bowl is used to output the stacked O-rings regularly one by one. Here, the vibrating bowl 8 will not be introduced in detail.
[0045] The specific implementation process of feeding the O-ring by the O-ring feeding device 2 is as follows: The vibrating disk 8 outputs the O-rings regularly to the outlet. The discharging block 9 is vertically arranged at the outlet. There is a channel 10 for providing a single O-ring to slide in the discharging block 9. A U-shaped opening 11 is arranged at the bottom of the discharging block 9. When the O-ring slides to the U-shaped opening 11, the O-ring separating device 5 grabs the O-ring at the U-shaped opening 11 and grabs the O-ring onto the O-ring assembling device 4.
[0046] As Figures 4 - 6 shown, in this embodiment, the valve seat feeding device 3 includes a valve seat mounting frame 12, a valve seat disk 13, a first feeding component 14 and a second feeding component 15. The first feeding component 14 includes a first linear module 16 and a first feeding plate 17. The first linear module 16 is installed on the valve seat mounting frame 12. The first feeding plate 17 is installed at the output end of the first linear module 16. The valve seat disk 13 is fixed on the first feeding plate 17. The second feeding component 15 includes a transfer plate 18, a second feeding plate 19, a second linear module 20 and a lifting cylinder 21. The second linear module 20 is installed on the valve seat mounting plate 26. The transfer plate 18 is installed at the output end of the second linear module 20. The lifting cylinder 21 is installed on the transfer plate 18. The second feeding plate 19 is installed at the output end of the lifting cylinder 21. The second feeding plate 19 is located above the transfer plate 18 and below the first feeding plate 17.
[0047] The specific implementation process of feeding the valve seat by the valve seat feeding device 3 is as follows: The valve seat disk 13 is used to place the valve seats without O-rings installed. The first feeding component 14 and the second feeding component 15 are arranged overlappingly. The first feeding component 14 includes a first linear module 16 and a first feeding plate 17. The first linear module 16 is installed on the valve seat mounting frame 12. The first feeding plate 17 is installed at the output end of the first linear module 16, realizing the movement of the first feeding plate 17 on the valve seat mounting frame 12. When the valve seats on the first feeding component 14 are taken out, move it to one side of the valve seat mounting frame 12. At this time, since the second linear module 20 is installed on the valve seat mounting plate 26, the transfer plate 18 is installed at the output end of the second linear module 20, the lifting cylinder 21 is installed on the transfer plate 18, the second feeding plate 19 is installed at the output end of the lifting cylinder 21, the second feeding plate 19 is located above the transfer plate 18 and below the first feeding plate 17, move the transfer plate 18 to stagger it from the first feeding plate, start the lifting cylinder 21 to lift the second feeding plate 19 to the same horizontal plane as the first feeding plate, then grab the valve seats on the first feeding component 14. After taking them out, lower the second feeding plate and then grab the valve seats replenished on the first feeding component 14, thus realizing automatic and continuous feeding, greatly improving the valve seat assembly efficiency.
[0048] AsFigure 6 As shown, in this embodiment, the second feeding component 15 further includes a plurality of guiding mechanisms. The guiding mechanism includes a guiding block 22 and a guiding rod 23. A guiding hole is provided on the transfer plate 18, and a through hole communicating with the guiding hole is provided on the guiding block 22. One end of the guiding rod 23 is fixed on the second feeding plate 19, and the other end of the guiding rod 23 passes through the through hole and the guiding hole and extends below the transfer plate. In this structure, one end of the guiding rod 23 is fixed on the second feeding plate 19, and the other end of the guiding rod 23 passes through the through hole and the guiding hole and extends below the transfer plate, playing a guiding role when the second feeding plate 19 is lifted or lowered.
[0049] As Figures 7 - 9As shown, in this embodiment, the O-ring assembly device 4 includes an assembly mounting base 24, an assembly mounting frame 25, a valve seat mounting plate 26, a first lifting assembly 27, and an expansion assembly 28; the assembly mounting base 24 is installed on the frame 1, a slide rail 44 is provided on the assembly mounting base 24, a slider 45 is provided at the bottom of the assembly mounting frame 25, and the slider 45 is slidably connected to the slide rail 44; a number of support rods 29 are provided on the assembly mounting frame 25, the valve seat mounting plate 26 is fixed to the support rods 29, and a valve seat hole 30 for passing through the valve seat mounting plate 26 is provided on the valve seat mounting plate 26; the expansion assembly 28 includes an X-axis expansion mechanism 31 and a Y-axis expansion mechanism 32, the X-axis expansion mechanism 31 includes an X-axis double-acting cylinder 33, two X-axis connecting plates 34, and two X-axis expansion blocks 87, the X-axis double-acting cylinder 33 is installed on the assembly mounting frame 25, the two X-axis connecting plates 34 are respectively installed at the two output ends of the X-axis double-acting cylinder 33, and the two X-axis expansion blocks 87 are respectively installed on the two X-axis connecting plates 34; the Y-axis expansion mechanism 32 includes a Y-axis mounting seat 35, a Y-axis double-acting cylinder 36, two Y-axis connecting plates 37, and two Y-axis expansion blocks 38, the Y-axis mounting seat 35 is installed on the assembly mounting frame 25, the Y-axis double-acting cylinder 36 is installed on the Y-axis mounting seat 35, the two Y-axis connecting plates 37 are respectively installed at the two output ends of the Y-axis double-acting cylinder 36, and the two Y-axis expansion blocks 38 are respectively installed on the two Y-axis connecting plates 37; the first lifting assembly 27 includes a first lifting cylinder 39, a connecting plate, an O-ring mounting plate 40, and two lifting rods 41, the first lifting cylinder 39 is installed on the assembly mounting frame 25, the connecting plate is installed at the output end of the first lifting cylinder 39, one ends of the two lifting rods 41 are respectively fixed to both ends of the connecting plate, the other ends of the lifting rods 41 pass through the assembly mounting frame 25 and extend to the lower side of the valve seat mounting plate 26, the O-ring mounting plate 40 is fixed to the two lifting rods 41, and the O-ring mounting plate 40 is provided with an X-axis moving slot 42 and a Y-axis moving slot 43, and the X-axis expansion block 87 can move along the X-axis moving slot 42, and the Y-axis expansion block 38 can move along the Y-axis moving slot 43.
[0050] The specific process of the O-ring assembling device 4 for assembling the O-ring is as follows: The O-ring separating device 5 grabs the O-ring from the discharge port U-shaped opening 11 of the O-ring feeding device 2, passes through the valve seat hole 30 on the valve seat mounting plate 26 and places it on the O-ring mounting plate 40, and makes the two X-axis expansion blocks 87 and the two Y-axis expansion blocks 38 located inside the O-ring. The two X-axis expansion blocks 87 and the two Y-axis expansion blocks 38 are driven by the X-axis double-acting cylinder 33 and the Y-axis double-acting cylinder 36 to move outward along the X-axis moving groove 42 and the Y-axis moving groove 43 respectively to expand the O-ring. At the same time, the robot device 6 grabs the valve seat from the valve seat feeding device 3 to the valve seat mounting plate 26, aligns it with the valve seat hole 30 and moves it downward to the upper part of the O-ring. At this time, the first lifting cylinder 39 of the first lifting assembly 27 is started, and the first lifting cylinder 39 jacks up the O-ring mounting plate 40 upward. Since the O-ring is placed on the O-ring mounting plate 40, the O-ring mounting plate 40 moves the O-ring upward. During the upward movement of the O-ring, the O-ring disengages from the X-axis expansion block 87 and the Y-axis expansion block 38, and the valve seat is located above the O-ring. The O-ring disengaged from the X-axis expansion block 87 and the Y-axis expansion block 38 just falls into the clamping groove of the valve seat, thus realizing the automatic assembly of the valve seat and the O-ring.
[0051] As Figure 10 shown, in this embodiment, the O-ring separating device 5 includes a separating bracket 46, a separating mounting plate 47, a first rotating assembly 48, a translation assembly 49 and a grasping assembly 50; the separating bracket 46 is installed on the frame 1, and the separating mounting plate 47 is slidably connected to the separating bracket 46; the first rotating assembly 48 includes a first rotating cylinder 51 and a rotating plate 53, the first rotating cylinder 51 is installed on the separating mounting plate 47, and the rotating plate 53 is installed on the output end of the first rotating cylinder 51; the translation assembly 49 includes a translation cylinder 54 and a translation plate 55, the translation cylinder 54 is installed on the rotating plate 53, and the translation plate 55 is installed on the output end of the translation cylinder 54; the grasping assembly 50 includes a grasping cylinder 56 and a gripper 57, the grasping cylinder 56 is installed on the translation cylinder 54, and the gripper 57 is installed on the output end of the grasping cylinder 56.
[0052] The specific implementation process of the O-ring separation device 5 is as follows: Since the translation cylinder 54 is installed on the rotating plate 53 and the grasping cylinder 56 is installed on the translation cylinder 54, when grasping the O-ring, the first rotating cylinder 51 rotates the grasping cylinder 56 to the horizontal state, that is, the gripper 57 is in the horizontal state. The gripper 57 specifically includes two oppositely arranged expansion blocks. Start the translation cylinder 54 to align the gripper 57 with the vertically arranged O-ring and move the gripper 57 into the O-ring. Start the gripper 57 cylinder, and the gripper 57 expands to clamp the O-ring tightly. Then, the translation cylinder 54 moves the O-ring above the valve seat mounting plate 26. Rotate the first rotating cylinder 51 to rotate the grasping cylinder 56 to the vertical state. At this time, the O-ring is in the horizontal state. The translation cylinder 54 then moves the O-ring downward to the O-ring mounting plate 40 and aligns it with the X-axis expansion block 87 and the Y-axis expansion block 38. The gripper 57 cylinder contracts, and the O-ring disengages from the gripper 57 and falls onto the O-ring mounting plate 40, and the X-axis expansion block 87 and the Y-axis expansion block 38 are located inside the O-ring, thus realizing the automatic separation and feeding of the O-ring.
[0053] As Figures 11 - 12 shown, in this embodiment, the robot device 6 includes a mobile robot 58 and a robot gripper 59; the mobile robot 58 is installed on the frame 1, and the robot gripper 59 includes a gripper cylinder 60, a clamping block 61, and a stopper 62. The gripper cylinder 60 is installed at the output end of the mobile robot 58, and both the clamping block 61 and the stopper 62 are installed at the output end of the gripper cylinder 60. In this structure, the mobile robot 58 is a standard robot and will not be elaborated here.
[0054] The specific implementation process of the robot device 6 for grasping the valve seat is as follows: Start the mobile robot 58, align the robot gripper 59 with the valve seat on the valve seat feeding device 3, start the gripper cylinder 60, the clamping block 61 and the stopper 62 open and align with the valve seat. The mobile robot 58 continues to move the robot gripper 59 downward so that the valve seat is located between the block and the stopper 62. Then, contract the gripper cylinder 60, the stopper 62 blocks one side of the valve seat, the clamping block 61 clamps the valve seat tightly, and the mobile robot 58 moves the grasped valve seat above the valve seat mounting plate 26 and aligns it with the valve seat hole 30. Continue to move downward, and then assemble the valve seat and the O-ring. After the assembly is completed, it is moved to the next process by the mobile robot 58 to realize the automatic grasping of the valve seat by the robot device 6.
[0055] As Figures 13 - 14As shown in the figure, in this embodiment, the valve seat blanking device 7 includes a blanking support 63, a blanking mounting plate 64, a horizontal movement assembly 65, a vertical movement assembly 66, and a gripper assembly 67; the blanking support 63 is installed on the frame 1, and the blanking mounting plate 64 is fixed to the blanking support 63; the horizontal movement assembly 65 includes a horizontal linear module 68 and a horizontal movement plate 69, the horizontal linear module 68 is installed on the blanking mounting plate 64, and the horizontal movement plate 69 is installed at the output end of the horizontal linear module 68; the vertical movement assembly 66 includes a blanking cylinder 70 and a vertical movement plate 71, the blanking cylinder 70 is installed on the horizontal movement plate 69, and the vertical movement plate 71 is installed at the output end of the blanking cylinder 70; the gripper assembly 67 includes a gripper cylinder 60, a clamping block 61, and a stopper 62, the gripper cylinder 60 is installed on the vertical movement plate 71, and both the clamping block 61 and the stopper 62 are installed at the output end of the gripper cylinder 60. In this structure, the gripper assembly 67 of the valve seat blanking device 7 has the same structure as the robot gripper 59, both including a gripper cylinder 60, a clamping block 61, and a stopper 62, and their principles of gripping the valve seat are the same.
[0056] The specific implementation process of the valve seat blanking by the valve seat blanking device 7 is as follows: The gripper assembly 67 grabs the valve seat assembled with the O-ring, starts the blanking cylinder 70 to lift the valve seat to a suitable height, starts the horizontal linear module 68 to move the valve seat above the blanking tray, lowers the blanking cylinder 70, starts the gripper cylinder 60, opens the clamping block 61 and the stopper 62, and places the valve seat on the blanking tray, realizing the automatic blanking of the valve seat blanking device 7.
[0057] As Figure 15As shown in the figure, in this embodiment, the assembly machine further includes an O-ring oiling device 72, which is used to oil the valve seat assembled with the O-ring; the O-ring oiling device 72 includes an oiling bracket 73, an oiling mounting plate 74, a second rotation assembly 75, a pressing assembly 76 and two groups of oiling assemblies 77; the oiling bracket 73 is installed on the frame 1, and the oiling mounting plate 74 is installed on the oiling bracket 73; the second rotation assembly 75 includes a second rotation cylinder 78 and a rotating seat 79, the second rotation cylinder 78 is installed on the oiling mounting plate 74, the rotating seat 79 is installed at the output end of the second rotation cylinder 78, and a valve seat groove 80 for fixing the valve seat is provided on the rotating seat 79; the pressing assembly 76 includes a pressing cylinder 81 and a pressing block 82, the pressing cylinder 81 is installed on the oiling mounting plate 74, the pressing block 82 is installed at the output end of the pressing cylinder 81, and the pressing block 82 is located above the valve seat groove 80; the two groups of oiling assemblies 77 are oppositely arranged on both sides of the rotating seat 79, and the oiling assembly 77 includes an oiling cylinder 83, an oiling plate 84 and a roller 85, the oiling cylinder 83 is installed on the oiling mounting plate 74, the oiling plate 84 is installed at the output end of the oiling cylinder 83, and the roller 85 is rotatably connected to the oiling plate 84.
[0058] The specific oiling process of the O-ring oiling device 72 is as follows: The mobile robot 58 transfers the valve seat assembled with the O-ring to the valve seat groove 80 on the rotating seat 79, starts the pressing cylinder 81, the pressing block 82 gently presses the valve seat, starts the oiling cylinder 83, and the rollers 85 on both sides of the valve seat gently press the valve seat. At this time, start the second rotation cylinder 78, the valve seat on the rotating seat 79 rotates, and the rollers 85 oil the O-ring of the valve seat, realizing automatic oiling of the O-ring oiling device 72.
[0059] As Figure 16 shown in the figure, in this embodiment, a machine cover 86 is provided on the frame 1. In this structure, the machine cover 86 can prevent dust from falling onto the O-ring, the valve seat feeding device 7 and the O-ring oiling device 72, ensuring the cleanliness of the O-ring and valve seat assembly process.
[0060] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Those skilled in the art of the present invention can make various modifications or supplements to the described specific embodiments or use similar methods to replace them, but will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. An automatic assembling machine for the O-ring of a faucet valve seat, characterized in that Including: Frame (1); O-ring feeding device (2), which is installed on the frame (1) and is used to output O-rings; Valve seat feeding device (3), which is installed on the frame (1) and is used to hold valve seats without assembled O-rings; The valve seat feeding device (3) includes a valve seat mounting frame (12), a valve seat plate (13), a first feeding component (14) and a second feeding component (15); the first feeding component (14) includes a first linear module (16) and a first feeding plate (17), the first linear module (16) is installed on the valve seat mounting frame (12), the first feeding plate (17) is installed at the output end of the first linear module (16), and the valve seat plate (13) is fixed on the first feeding plate (17); the second feeding component (15) includes a transfer plate (18), a second feeding plate (19), a second linear module (20) and a lifting cylinder (21), the second linear module (20) is installed on the valve seat mounting plate (26), the transfer plate (18) is installed at the output end of the second linear module (20), the lifting cylinder (21) is installed on the transfer plate (18), the second feeding plate (19) is installed at the output end of the lifting cylinder (21), the second feeding plate (19) is located above the transfer plate (18) and below the first feeding plate (17); O-ring assembling device (4), which is installed on the frame (1) and is used to assemble O-rings onto the card slots of the valve seat; O-ring separating device (5), which is installed on the frame (1) and is used to transfer the O-rings output by the O-ring feeding device (2) to the O-ring assembling device (4); Robot device (6), which is installed on the frame (1) and is used to grab the valve seats on the valve seat feeding device (3) to the O-ring assembling device (4); Valve seat discharging device (7), which discharges the valve seats assembled with O-rings by the O-ring assembling device (4).
2. The automatic assembling machine for the O-ring of a faucet valve seat according to claim 1, wherein The O-ring feeding device (2) includes a vibrating bowl (8) and a discharging block (9), the discharging block (9) is installed at the outlet of the vibrating bowl (8), a channel (10) for providing the sliding of a single O-ring is arranged in the discharging block (9), and a U-shaped opening (11) is arranged at the bottom of the discharging block (9).
3. The automatic assembling machine for the O-ring of a faucet valve seat according to claim 1, wherein The second feeding component (15) further includes a plurality of guiding mechanisms, each guiding mechanism including a guiding block (22) and a guiding rod (23). A guiding hole is provided on the transfer plate (18), and a through hole communicating with the guiding hole is provided on the guiding block (22). One end of the guiding rod (23) is fixed to the second feeding plate (19), and the other end of the guiding rod (23) passes through the through hole and the guiding hole and extends below the transfer plate.
4. The automatic assembling machine for the O-ring of a faucet valve seat according to claim 1, characterized in that, The O-ring assembly device (4) includes an assembly mounting base (24), an assembly mounting frame (25), a valve seat mounting plate (26), a first lifting assembly (27), and an expansion assembly (28); the assembly mounting base (24) is mounted on the frame (1), and the assembly mounting frame (25) is slidably connected to the assembly mounting base (24); a plurality of support rods (29) are provided on the assembly mounting frame (25), the valve seat mounting plate (26) is fixed to the support rods (29), and a valve seat hole (30) for passing through the valve seat mounting plate (26) is provided on the valve seat mounting plate (26); the expansion assembly (28) includes an X-axis expansion mechanism (31) and a Y-axis expansion mechanism (32), the X-axis expansion mechanism (31) includes an X-axis double-acting cylinder (33), two X-axis connecting plates (34), and two X-axis expansion blocks (87), the X-axis double-acting cylinder (33) is mounted on the assembly mounting frame (25), the two X-axis connecting plates (34) are respectively mounted on the two output ends of the X-axis double-acting cylinder (33), and the two X-axis expansion blocks (87) are respectively mounted on the two X-axis connecting plates (34); the Y-axis expansion mechanism (32) includes a Y-axis mounting seat (35), a Y-axis double-acting cylinder (36), two Y-axis connecting plates (37), and two Y-axis expansion blocks (38), the Y-axis mounting seat (35) is mounted on the assembly mounting frame (25), the Y-axis double-acting cylinder (36) is mounted on the Y-axis mounting seat (35), the two Y-axis connecting plates (37) are respectively mounted on the two output ends of the Y-axis double-acting cylinder (36), and the two Y-axis expansion blocks (38) are respectively mounted on the two Y-axis connecting plates (37); the first lifting assembly (27) includes a first lifting cylinder (39), a connecting plate, an O-ring mounting plate (40), and two lifting rods (41), the first lifting cylinder (39) is mounted on the assembly mounting frame (25), the connecting plate is mounted on the output end of the first lifting cylinder (39), one ends of the two lifting rods (41) are respectively fixed to both ends of the connecting plate, the other ends of the lifting rods (41) pass through the assembly mounting frame (25) and extend to the lower side of the valve seat mounting plate (26), the O-ring mounting plate (40) is fixed to the two lifting rods (41), the O-ring mounting plate (40) is provided with an X-axis moving slot (42) and a Y-axis moving slot (43), the X-axis expansion block (87) can move along the X-axis moving slot (42), and the Y-axis expansion block (38) can move along the Y-axis moving slot (43); a slide rail (44) is provided on the assembly mounting base (24), and a slider (45) is provided at the bottom of the assembly mounting frame (25), and the slider (45) is slidably connected to the slide rail (44).
5. An automatic assembling machine for an O-ring of a faucet valve seat according to claim 1, characterized in that, The O-ring separating device (5) includes a separating bracket (46), a separating mounting plate (47), a first rotating assembly (48), a translation assembly (49), and a grasping assembly (50); the separating bracket (46) is installed on the frame (1), and the separating mounting plate (47) is slidably connected to the separating bracket (46); the first rotating assembly (48) includes a first rotating cylinder (51) and a rotating plate (53), the first rotating cylinder (51) is installed on the separating mounting plate (47), and the rotating plate (53) is installed at the output end of the first rotating cylinder (51); the translation assembly (49) includes a translation cylinder (54) and a translation plate (55), the translation cylinder (54) is installed on the rotating plate (53), and the translation plate (55) is installed at the output end of the translation cylinder (54); the grasping assembly (50) includes a grasping cylinder (56) and a gripper (57), the grasping cylinder (56) is installed on the translation cylinder (54), and the gripper (57) is installed at the output end of the grasping cylinder (56).
6. The automatic assembling machine for the O-ring of a faucet valve seat according to claim 1, characterized in that The robot device (6) includes a mobile robot (58) and a robot gripper (59); the mobile robot (58) is installed on the frame (1), and the robot gripper (59) includes a gripper cylinder (60), a clamping block (61), and a stopper (62), the gripper cylinder (60) is installed at the output end of the mobile robot (58), and both the clamping block (61) and the stopper (62) are installed at the output end of the gripper cylinder (60).
7. An automatic assembly machine for an O-ring of a faucet valve seat according to claim 1, characterized in that, The valve seat blanking device (7) includes a blanking bracket (63), a blanking mounting plate (64), a horizontal movement assembly (65), a vertical movement assembly (66), and a gripper assembly (67); the blanking bracket (63) is installed on the frame (1), and the blanking mounting plate (64) is fixed to the blanking bracket (63); the horizontal movement assembly (65) includes a horizontal linear module (68) and a horizontal movement plate (69), the horizontal linear module (68) is installed on the blanking mounting plate (64), and the horizontal movement plate (69) is installed at the output end of the horizontal linear module (68); the vertical movement assembly (66) includes a blanking cylinder (70) and a vertical movement plate (71), the blanking cylinder (70) is installed on the horizontal movement plate (69), and the vertical movement plate (71) is installed at the output end of the blanking cylinder (70); the gripper assembly (67) includes a gripper cylinder (60), a clamping block (61), and a stopper (62), the gripper cylinder (60) is installed on the vertical movement plate (71), and both the clamping block (61) and the stopper (62) are installed at the output end of the gripper cylinder (60).
8. An automatic assembling machine for an O-ring of a faucet valve seat according to claim 1, characterized in that, The assembly machine further includes an O-ring oiling device (72) which is used to oil the valve seat assembled with the O-ring; the O-ring oiling device (72) includes an oiling bracket (73), an oiling mounting plate (74), a second rotating assembly (75), a pressing assembly (76) and two groups of oiling assemblies (77); the oiling bracket (73) is installed on the frame (1), and the oiling mounting plate (74) is installed on the oiling bracket (73); the second rotating assembly (75) includes a second rotating cylinder (78) and a rotating seat (79), the second rotating cylinder (78) is installed on the oiling mounting plate (74), the rotating seat (79) is installed at the output end of the second rotating cylinder (78), and a valve seat groove (80) for fixing the valve seat is provided on the rotating seat (79); the pressing assembly (76) includes a pressing cylinder (81) and a pressing block (82), the pressing cylinder (81) is installed on the oiling mounting plate (74), the pressing block (82) is installed at the output end of the pressing cylinder (81), and the pressing block (82) is located above the valve seat groove (80); the two groups of oiling assemblies (77) are oppositely arranged on both sides of the rotating seat (79), and the oiling assembly (77) includes an oiling cylinder (83), an oiling plate (84) and a roller (85), the oiling cylinder (83) is installed on the oiling mounting plate (74), the oiling plate (84) is installed at the output end of the oiling cylinder (83), and the roller (85) is rotatably connected to the oiling plate (84).
9. An automatic assembling machine for an O-ring of a faucet valve seat according to any one of claims 1-8, characterized in that, A machine cover (86) is provided on the frame (1).
Citation Information
Patent Citations
Full-automatic O-shaped ring assembling equipment
CN216966866U