A stringing-in device

By designing a dropper wire feeding device, the automatic feeding and tensioning of dropper wires is achieved using a feeding module, a calibration module, and a wire delivery module. This solves the problems of low efficiency and low precision in manual production in existing technologies, and improves the automation level and finished product quality of dropper wire production.

CN115519000BActive Publication Date: 2026-04-28CHINA RAILWAY ELECTRIFICATION ENGINEERING GROUP CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CHINA RAILWAY ELECTRIFICATION ENGINEERING GROUP CO LTD
Filing Date
2022-10-21
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

The existing production process of dropper wires suffers from problems such as high labor costs, low finished product precision, inconsistent dropper wire lengths, and weak crimping. In particular, the feeding and tensioning processes are time-consuming and labor-intensive, and the tension of the dropper wires cannot be guaranteed.

Method used

Design a dropper wire feeding device, including a feeding module, a calibration module, a conveying module and a wire feeding module. The automatic feeding and tensioning of the dropper wire is achieved by the synchronous operation of the feeding driver and the conveying driver. The calibration module is used to calibrate the dropper wire, and the wire feeding module transports the dropper wire to the next station.

Benefits of technology

It enables automatic feeding, alignment, and tensioning of the dropper wire, improving production efficiency and finished product accuracy, reducing labor costs, and ensuring the straightness and tension of the dropper wire.

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Abstract

The present application relates to a kind of string feeding device, including feeding module, correction module, conveying module, line feeding module and workbench;The feeding module is located in the side of the workbench, the feeding module is used to support the reel of string and pay off to the correction module, the feeding drive of the feeding module and the conveying drive of the conveying module are synchronous operation to make that string is in tension state;From the reel of string, the string is introduced into the conveying guide of the conveying module after passing through the runner on the correction module and is forwarded by the conveying module into the line feeding guide of the line feeding module, the line feeding module continues to forward the string into the next station of string production line.The present application can realize the automatic feeding of string, correction and tensioning.
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Description

Technical Field

[0001] This invention relates to the field of overhead contact line dropper processing, and specifically to a dropper inlet device. Background Technology

[0002] With the rapid development of high-speed rail technology in my country, newer and higher requirements have been placed on railway process quality and standards. In electrified railway lines, the overhead contact system is a crucial component ensuring normal railway operation. The contact system is connected to the electrified railway power supply line, providing power to electric locomotives and their auxiliary equipment. In the contact system, the dropper is a key factor in ensuring good contact between the contact system and the locomotive's pantograph. Every 6-8 meters along the line, an integral dropper is installed to suspend the contact wire from the catenary cable, ensuring the suspension height of the contact wire and maintaining a certain degree of elasticity to guarantee good contact between the contact system and the pantograph. The dropper includes the dropper wire, a heart-shaped ring and clamping tube on one or both sides of the dropper wire, and wire lugs at one or both ends of the dropper wire. The production process of droppers mainly consists of several steps: wire cutting, threading, tensioning, crimping, marking, and bundling. Threading involves passing the dropper wire through the crimping tube, heart-shaped ring, and lug. Tensioning refers to using the dropper wire to tighten the heart-shaped ring and crimping tube. Crimping involves pressing the crimping tube and lug tightly against the dropper wire. Currently, dropper production is primarily manual, typically employing four to five people per shift to perform the aforementioned steps. This production method suffers from high labor costs and low precision in finished droppers, particularly in the wire cutting and crimping stages. Manual production often results in inconsistent and uneven lengths, weak crimping, or excessive crimping force leading to cracking of the crimping tube and / or lug. Furthermore, during the wire feeding process, since the dropper wire is wound on the spool, manual unwinding and stretching are required. This is time-consuming and labor-intensive, and it cannot guarantee that the dropper wire is under tension, necessitating further tensioning during subsequent production.

[0003] In view of this, the present invention aims to provide a dropper wire feeding device that utilizes multiple module units to realize automatic feeding, correction and tensioning of dropper wires. Summary of the Invention

[0004] The present invention aims to provide a dropper wire inlet device to overcome the shortcomings of the prior art. The technical problem to be solved by the present invention is achieved through the following technical solution.

[0005] An improved dropper wire feeding device includes a feeding module, a calibration module, a conveying module, a wire feeding module, and a workbench. The feeding module is located on the side of the workbench and supports the dropper wire reel and feeds the wire to the calibration module. The feeding driver of the feeding module operates synchronously with the conveying driver of the conveying module to keep the dropper wire taut. The dropper wire, drawn from the reel, passes through the rotating wheel on the calibration module and enters the conveying guide of the conveying module, where it is conveyed forward into the wire feeding guide of the wire feeding module. The wire feeding module then continues to convey the dropper wire forward into the next station of the dropper wire production line.

[0006] Preferably, the feeding module includes a feeding support base plate, feeding support side plates A and B disposed at both ends of the feeding support base plate, feeding rotating shafts A and B respectively disposed on the upper ends of feeding support side plates A and B and correspondingly disposed thereon, and the spool of the suspension wire is placed between feeding rotating shafts A and B.

[0007] Preferably, a feeding mounting plate A is provided on the surface of the feeding support side plate A opposite to the feeding support side plate B, a feeding reducer is mounted on the feeding mounting plate A, the output shaft of the feeding reducer is connected to the feeding rotating shaft A, and the feeding reducer is connected to the feeding driver.

[0008] Preferably, a feeding mounting plate B is provided on the surface of the feeding support side plate B opposite to the feeding support side plate A. The feeding mounting plate is provided with a feeding chuck for clamping the transverse rod of the feeding shaft B. The transverse rod is used to adjust the lateral distance of the feeding shaft B relative to the feeding shaft A.

[0009] Preferably, a feeding chuck wrench is screwed onto the feeding chuck. By rotating the feeding chuck wrench, the feeding chuck clamps or releases the transverse rod of the feeding shaft B, thereby fixing or adjusting the lateral distance of the feeding shaft B relative to the feeding shaft A.

[0010] Preferably, the end of the transverse rod of the feeding shaft B is provided with a feeding handwheel, and the transverse rod is moved laterally by pushing the feeding handwheel to adjust the lateral distance of the feeding shaft B relative to the feeding shaft A.

[0011] Preferably, the feeding handwheel is rotatably provided with a feeding handwheel handle, which can be pulled out and pulled in relative to the feeding handwheel.

[0012] Preferably, the end of the feeding shaft A is provided with a feeding shaft A clamping plate, which is used to hold the coil of the suspension wire.

[0013] Preferably, the end of the feeding shaft B is provided with a feeding shaft B protrusion, which is used to hold the coil of the suspension wire.

[0014] Preferably, the calibration module includes a calibration support plate mounted on the workbench, a calibration mounting plate fixedly connected to the calibration support plate, and a calibration mounting strip fixedly connected to the calibration mounting plate. The upper end face of the calibration mounting plate is arc-shaped and multiple sets of calibration mounting plate wheels are arranged along the arc-shaped upper end face. The end of the calibration mounting strip is provided with a calibration mounting strip wheel. The suspension wire is calibrated by passing through the calibration mounting strip wheel and the calibration mounting plate wheel.

[0015] Preferably, the end of the calibration mounting strip is further provided with a calibration mounting strip adjustment plate. By adjusting the position of the calibration mounting strip adjustment plate relative to the calibration mounting strip, the distance between the calibration mounting strip wheel and the calibration mounting strip adjustment plate is adjusted to accommodate drop wires of different thicknesses.

[0016] Preferably, the adjustment plate of the calibration mounting strip is provided with an adjustment plate slot at the position where it connects with the calibration mounting strip, and the position of the adjustment plate of the calibration mounting strip relative to the calibration mounting strip is adjusted through the adjustment plate slot.

[0017] Preferably, the calibration mounting strip is connected to the calibration mounting plate via a calibration mounting strip pivot. The calibration mounting plate is provided with a calibration mounting plate adjustment hole, through which the angle of the calibration mounting strip relative to the calibration mounting plate is adjusted, thereby fixing the calibration mounting strip to the calibration mounting plate.

[0018] Preferably, the calibration mounting plate is provided with calibration mounting plate mounting holes.

[0019] Preferably, each set of calibration mounting plate rollers contains one or two rollers.

[0020] Preferably, the correction support plate is provided with a correction support plate slot, and a correction support plate wheel is installed on the correction support plate slot. The position of the correction support plate wheel relative to the correction support plate is adjusted through the correction support plate slot, and the suspension wire is corrected through the correction support plate wheel.

[0021] Preferably, the correction support plate is provided with a correction support plate stiffener for enhancing the support strength of the correction support plate.

[0022] Preferably, the calibration support plate is provided with a calibration support plate connecting plate, and the calibration mounting plate is provided with a calibration mounting plate connecting plate, so that the calibration support plate and the calibration mounting plate are fixedly connected through the calibration support plate connecting plate and the calibration mounting plate connecting plate.

[0023] Preferably, the calibration mounting plate connecting plate is provided with a connecting plate slot, through which the position of the calibration mounting plate relative to the calibration support plate is adjusted.

[0024] Preferably, the correction mounting plate is provided with correction mounting plate stiffeners to enhance the support strength of the correction mounting plate.

[0025] Preferably, the wire feeding module includes a conveying mounting frame mounted on the workbench, a conveying drive wheel mounted on the conveying mounting frame and corresponding to the position of the conveying guide, a conveying driver mounted on the conveying mounting frame and driving the conveying drive wheel to rotate, and a conveying driven wheel adjacent to the conveying drive wheel and slidably mounted on the conveying mounting frame. The position of the conveying driven wheel relative to the conveying drive wheel is adjusted to adjust the clamping degree of the conveyed dropper wire and adapt to dropper wires of different thicknesses.

[0026] Preferably, the conveying mounting frame is provided with a conveying driven wheel slide rail mounting seat, the conveying driven wheel slide rail mounting seat is provided with a conveying driven wheel slide rail, the conveying driven wheel slider is slidably connected to the conveying driven wheel slide rail, and the conveying driven wheel is mounted on the conveying driven wheel slider.

[0027] Preferably, a conveying driven wheel cylinder is fixedly installed on the conveying driven wheel slide rail mounting base, and the conveying driven wheel cylinder drives the conveying driven wheel slider to slide relative to the conveying driven wheel slide rail.

[0028] Preferably, the wire feeding module includes a wire feeding mounting frame installed on the workbench, the wire feeding guide is installed on the wire feeding mounting frame, and at least two wire feeding drive wheel mounting plates are installed on the wire feeding mounting frame. A wire feeding drive wheel is installed on the wire feeding drive wheel mounting plate, the wire feeding drive wheel is driven to rotate by a wire feeding drive wheel driver, and a wire feeding driven wheel is installed above the wire feeding drive wheel.

[0029] Preferably, a driven wheel mounting plate is mounted on the driven wheel mounting plate, and the driven wheel is mounted on the driven wheel mounting plate.

[0030] Preferably, the driven wheel mounting plate is provided with a driven wheel adjusting rod. By adjusting the driven wheel adjusting rod, the position of the driven wheel relative to the driving wheel can be adjusted, thereby adjusting the clamping degree of the fed dropper wire and adapting to dropper wires of different thicknesses.

[0031] Preferably, a wire feeding tube is provided between adjacent wire feeding drive wheels, and the height of the wire feeding tube is adapted to the height of the wire feeding guide.

[0032] In this invention, the feeding module is used for unloading the wire, that is, placing the spool of the dropper wire on the feeding module and unloading it using a feeding driver and a conveying driver, and tensioning the unloaded dropper wire using the synchronous operation of the feeding driver and the conveying driver; the correction module is used to correct the dropper wire. The reason for correcting the dropper wire is that the dropper wire is wound on the spool and bends during unloading, while the dropper wire needed to make the dropper wire needs to be as straight and long as possible. The dropper wire needs to be as straight and long as possible because although the finished dropper wire can be slightly curved, it needs to be cut according to the length of the dropper wire during the production process, so the dropper wire needs to be basically straight; the conveying module is used for conveying the dropper wire to a fixed length. The wire feeding module calculates the length of the dropper wire to be conveyed based on the number of rotations of the conveying driver. When the conveyed dropper wire reaches the predetermined length, the conveying stops, and the wire cutting module on the dropper wire production line cuts the wire; the wire feeding module is used to transport the dropper wire to the next station of the dropper wire production line for production.

[0033] This invention utilizes a feeding module and a conveying module for automatic feeding and tensioning of the drop wire, a calibration module for calibrating the drop wire, and a wire delivery module for conveying the drop wire to the next workstation. Compared with existing technologies, this invention can achieve automatic feeding, calibration, and tensioning of the drop wire. Attached Figure Description

[0034] Figure 1 This is a schematic diagram of the feeding module in this invention;

[0035] Figure 2 This is a schematic diagram of the correction module in this invention;

[0036] Figure 3 This is a schematic diagram of the correction module from another angle in this invention;

[0037] Figure 4 This is a schematic diagram of the conveying module in this invention;

[0038] Figure 5 This is a structural schematic diagram of the conveying module in this invention from another angle;

[0039] Figure 6 This is a schematic diagram of the wire feeding module in this invention;

[0040] Figure 7 This is a schematic diagram of the structure of the present invention, in which the feeding module is not shown;

[0041] The reference numerals in the attached figures are as follows:

[0042] 10. Feeding module; 11. Feeding support base plate; 121. Feeding support side plate A; 122. Feeding support side plate B; 131. Feeding mounting plate A; 132. Feeding mounting plate B; 14. Feeding reducer; 15. Feeding driver; 161. Feeding shaft A; 1611. Feeding shaft A clamping plate; 162. Feeding shaft B; 1621. Feeding shaft B protrusion; 17. Feeding chuck; 171. Feeding chuck wrench; 1 8. Feeding handwheel; 181. Feeding handwheel handle; 20. Calibration module; 21. Calibration support plate; 211. Calibration support plate strip hole; 212. Calibration support plate turntable; 213. Calibration support plate stiffener; 214. Calibration support plate connecting plate; 22. Calibration mounting plate; 221. Calibration mounting plate adjustment hole; 222. Calibration mounting strip reserved hole; 223. Calibration mounting plate mounting hole; 224. Calibration mounting plate stiffener; 225. Calibration mounting plate connecting plate; 2251. Connecting plate strip hole; 23. Calibration mounting strip; 231. Calibration mounting strip turntable; 232. Calibration mounting strip adjustment plate; 2321. Adjustment plate strip hole; 233. Calibration mounting strip shaft; 24. Calibration mounting plate turntable; 30. Conveying module; 31. Conveying mounting frame; 32. Conveying driver; 33. Conveying guide; 34. Conveying drive wheel; 35. Conveying driven wheel; 36. Conveying driven wheel. 37. Driven wheel cylinder; 38. Driven wheel slider; 39. Driven wheel slide rail; 40. Driven wheel slide rail mounting base; 41. Wire feeding module; 42. Wire feeding mounting frame; 43. Wire feeding guide; 44. Wire feeding conduit; 45. Wire feeding drive wheel mounting plate; 46. Wire feeding drive wheel driver; 47. Wire feeding drive wheel; 48. Wire feeding drive wheel mounting plate; 49. Wire feeding drive wheel adjusting rod; 50. Workbench. Detailed Implementation

[0043] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0044] Example 1:

[0045] Reference Figures 1 to 7As shown, an improved dropper wire feeding device includes a feeding module 10, a calibration module 20, a conveying module 30, a wire feeding module 40, and a workbench 50. The feeding module 10 is located on the side of the workbench 50 and is used to support the dropper wire reel and feed it to the calibration module 20. The feeding driver 15 of the feeding module 10 operates synchronously with the conveying driver 32 of the conveying module 30 to keep the dropper wire taut. The dropper wire drawn from the reel passes through the wheel on the calibration module 20 and enters the conveying guide 33 of the conveying module 30, and is conveyed forward by the conveying module 30 into the wire feeding guide 42 of the wire feeding module 40. The wire feeding module 40 continues to convey the dropper wire forward into the next station of the dropper production line.

[0046] In this embodiment, the feeding module 10 is used for feeding the wire, that is, placing the spool of the dropper wire on the feeding module 10 and feeding it using the feeding driver 15 and the conveying driver 32, and tensioning the fed dropper wire by synchronously operating the feeding driver 15 and the conveying driver 32; the correction module 20 is used to correct the dropper wire. The reason for correcting the dropper wire is that the dropper wire is wound on the spool and bends during feeding, while the dropper wire needed to make the dropper wire needs to be as straight and long as possible. The length is important because although the finished dropper wire can be slightly curved, the wire needs to be cut according to its length during production, so the dropper wire needs to be basically straight. The conveying module 30 is used to convey the dropper wire to a fixed length. The conveying module 30 calculates the length of the conveyed dropper wire based on the number of rotations of the conveying driver 32. When the conveyed dropper wire reaches the predetermined length, the conveying stops, and the wire cutting module on the dropper wire production line cuts the wire. The wire feeding module 40 is used to convey the dropper wire to the next station on the dropper wire production line for further production.

[0047] In this embodiment, the feeding module 10 and the conveying module 30 are used for automatic feeding and tensioning of the drop wire, the calibration module 20 is used to calibrate the drop wire, and the wire delivery module 40 is used to transport the drop wire to the next station. Compared with the prior art, this embodiment can realize automatic feeding, calibration, and tensioning of the drop wire.

[0048] Example 2:

[0049] Based on Example 1, referring to Figure 1As shown, the feeding module 10 includes a feeding support base plate 11, feeding support side plates A121 and B122 disposed at both ends of the feeding support base plate 11, and feeding rotating shafts A161 and B162 respectively disposed on the upper ends of the feeding support side plates A121 and B122 and correspondingly disposed thereon. The spool of the suspension wire is placed between the feeding rotating shafts A161 and B162.

[0050] Furthermore, a feeding mounting plate A131 is provided on the surface of the feeding support side plate A121 opposite to the feeding support side plate B122. A feeding reducer 14 is mounted on the feeding mounting plate A131. The output shaft of the feeding reducer 14 is connected to the feeding rotating shaft A161. The feeding reducer 14 is connected to the feeding driver 15.

[0051] Furthermore, a loading mounting plate B132 is provided on the surface of the loading support side plate B122 opposite to the loading support side plate A121. The loading mounting plate B132 is provided with a loading chuck 17 for clamping the transverse rod of the loading shaft B162. The transverse rod is used to adjust the lateral distance of the loading shaft B162 relative to the loading shaft A161.

[0052] Furthermore, a loading chuck wrench 171 is screwed onto the loading chuck 17. By rotating the loading chuck wrench 171, the loading chuck 17 clamps or releases the transverse rod of the loading shaft B162, thereby fixing or adjusting the lateral distance of the loading shaft B162 relative to the loading shaft A161.

[0053] Furthermore, the end of the transverse rod of the feeding shaft B162 is provided with a feeding handwheel 18. The transverse rod is moved laterally by the feeding handwheel 18 to adjust the lateral distance of the feeding shaft B162 relative to the feeding shaft A161.

[0054] Furthermore, the feeding handwheel 18 is rotatably provided with a feeding handwheel handle 181, which can be pulled out and pulled in relative to the feeding handwheel 18.

[0055] Furthermore, the end of the feeding shaft A161 is provided with a feeding shaft A clamping plate 1611, which is used to clamp the coil of the suspension wire.

[0056] Furthermore, the end of the feeding shaft B162 is provided with a feeding shaft B protrusion 1621, which is used to hold the coil of the suspension wire.

[0057] This embodiment provides a preferred implementation of the feeding module 10. The feeding support base plate 11 is used to support the entire feeding module 10 and can be placed at a suitable position on the side of the workbench 50 during use. The feeding support side plate A121 and feeding support side plate B122 are used to support the wire reel of the dropper and other components in the feeding module 10. The feeding reducer 14 and feeding driver 15 are used to provide power for feeding the wire reel of the dropper.

[0058] It is worth noting that the wire feeding is performed through the feeding driver 15 and the feeding reducer 14, rather than solely by the conveyor driver 32 of the rear conveyor module 30. This reduces the load and power of the conveyor driver 32 itself, preventing excessive load due to friction during the feeding process. It also lowers the required rated power of the conveyor driver 32, allowing for the selection of a lower-powered driver. Furthermore, the combination of the feeding driver 15 and the feeding reducer 14 with the conveyor driver 32 ensures continuous and stable wire feeding, utilizing the feeding process of the feeding driver 15 and the feeding reducer 14. The "release" and "pull" actions of the conveyor driver 32 during the conveying process ensure continuous stability of the feeding process. More importantly, the feeding driver 15 and the feeding reducer 14, in conjunction with the conveyor driver 32, achieve simultaneous release and tensioning of the dropper wire. That is, the stable rotation speed of the feeding driver 15 and the feeding reducer 14 during the release process prevents the dropper wire from being slack due to the inertia generated by the pull of the conveyor driver 32. In other words, the "reverse pull" of the feeding driver 15 and the feeding reducer 14, combined with the "forward pull" of the conveyor driver 32, achieves simultaneous release and tensioning of the wire, thereby effectively correcting the dropper wire in conjunction with the correction module 20.

[0059] Example 3:

[0060] Based on Example 1 or 2, refer to Figure 2 , 3 As shown, the calibration module 20 includes a calibration support plate 21 mounted on the workbench 50, a calibration mounting plate 22 fixedly connected to the calibration support plate 21, and a calibration mounting strip 23 fixedly connected to the calibration mounting plate 22. The upper end face of the calibration mounting plate 22 is arc-shaped and multiple sets of calibration mounting plate rollers 24 are arranged along the arc-shaped upper end face. The end of the calibration mounting strip 23 is provided with a calibration mounting strip roller 231. The suspension wire is calibrated by passing through the calibration mounting strip roller 231 and the calibration mounting plate roller 24.

[0061] Furthermore, the end of the calibration mounting strip 23 is also provided with a calibration mounting strip adjustment plate 232. By adjusting the position of the calibration mounting strip adjustment plate 232 relative to the calibration mounting strip 23, the distance between the calibration mounting strip wheel 231 and the calibration mounting strip adjustment plate 232 can be adjusted to accommodate suspension wires of different thicknesses.

[0062] Furthermore, an adjustment plate slot 2321 is provided at the position where the adjustment plate 232 connects to the adjustment plate 23, and the position of the adjustment plate 232 relative to the adjustment plate 23 is adjusted through the adjustment plate slot 2321.

[0063] Furthermore, the calibration mounting strip 23 is connected to the calibration mounting plate 22 via the calibration mounting strip pivot 233. The calibration mounting plate 22 is provided with a calibration mounting plate adjustment hole 221. The angle of the calibration mounting strip 23 relative to the calibration mounting plate 22 is adjusted through the calibration mounting plate adjustment hole 221, so that the calibration mounting strip 23 is fixedly connected to the calibration mounting plate 22.

[0064] Furthermore, the calibration mounting plate 22 is provided with calibration mounting plate mounting holes 223, which are used to install detection sensors.

[0065] Furthermore, each set of calibration mounting plate rollers 24 contains one or two rollers.

[0066] Furthermore, the correction support plate 21 is provided with a correction support plate strip hole 211, and a correction support plate wheel 212 is installed on the correction support plate strip hole 211. The position of the correction support plate wheel 212 relative to the correction support plate 21 is adjusted through the correction support plate strip hole 211, and the suspension wire is corrected through the correction support plate wheel 212.

[0067] Furthermore, the correction support plate 21 is provided with a correction support plate stiffener 213 for enhancing the support strength of the correction support plate 21.

[0068] Furthermore, the correction support plate 21 is provided with a correction support plate connecting plate 214, and the correction mounting plate 22 is provided with a correction mounting plate connecting plate 225. The correction support plate 21 and the correction mounting plate 22 are fixedly connected through the correction support plate connecting plate 214 and the correction mounting plate connecting plate 225.

[0069] Furthermore, the calibration mounting plate connecting plate 225 is provided with a connecting plate strip hole 2251, through which the position of the calibration mounting plate 22 relative to the calibration support plate 21 is adjusted.

[0070] Furthermore, the correction mounting plate 22 is provided with correction mounting plate stiffeners 224 for enhancing the support strength of the correction mounting plate 22.

[0071] In this embodiment, the corrective mounting strip wheel 231, one or more sets of corrective mounting plate wheels 24 and corrective support plate wheels 212 can be selected according to the degree of curvature of the dropper wire. The distance between the corrective mounting strip adjustment plate 232 and the corrective mounting strip wheel 231 can also be adjusted as needed to accommodate dropper wires with different curvature and thickness.

[0072] Example 4:

[0073] Based on any of the foregoing embodiments, refer to Figure 4 , 5 As shown, the conveying module 30 includes a conveying mounting frame 31 mounted on the workbench 50, a conveying drive wheel 34 mounted on the conveying mounting frame 31 and corresponding to the position of the conveying guide 33, a conveying driver 32 mounted on the conveying mounting frame 31 and driving the conveying drive wheel 34 to rotate, and a conveying driven wheel 35 adjacent to the conveying drive wheel 34 and slidably mounted on the conveying mounting frame 31. The position of the conveying driven wheel 35 relative to the conveying drive wheel 34 is adjusted to adjust the clamping degree of the conveyed dropper wire and adapt to dropper wires of different thicknesses.

[0074] Furthermore, the conveying mounting frame 31 is provided with a conveying driven wheel slide rail mounting seat 39, the conveying driven wheel slide rail mounting seat 39 is provided with a conveying driven wheel slide rail 38, the conveying driven wheel slide rail 38 is slidably connected to a conveying driven wheel slider 37, and the conveying driven wheel 35 is mounted on the conveying driven wheel slider 37.

[0075] Furthermore, a conveying driven wheel cylinder 36 is fixedly installed on the conveying driven wheel slide rail mounting base 39, and the conveying driven wheel cylinder 36 drives the conveying driven wheel slider 37 to slide relative to the conveying driven wheel slide rail 38.

[0076] In this embodiment, the conveying driven wheel cylinder 36 drives the conveying driven wheel 35 to slide, thereby adjusting the position of the conveying driven wheel 35 relative to the conveying driving wheel 34, and thus adjusting the clamping degree of the conveyed dropper wire and adapting to dropper wires of different thicknesses; the conveying guide 33 is provided to facilitate the dropper wire entering between the conveying driving wheel 34 and the conveying driven wheel 35.

[0077] Example 5:

[0078] Based on any of the foregoing embodiments, refer to Figure 6As shown, the wire feeding module 40 includes a wire feeding mounting frame 41 mounted on the workbench 50, a wire feeding guide 42 mounted on the wire feeding mounting frame 41, and at least two wire feeding drive wheel mounting plates 44 mounted on the wire feeding mounting frame 41. A wire feeding drive wheel 46 is mounted on the wire feeding drive wheel mounting plate 44. The wire feeding drive wheel 46 is driven to rotate by a wire feeding drive wheel driver 45. A wire feeding driven wheel 47 is mounted above the wire feeding drive wheel 46.

[0079] Furthermore, a wire feeding driven wheel mounting plate 48 is mounted on the wire feeding drive wheel mounting plate 44, and the wire feeding driven wheel 47 is mounted on the wire feeding driven wheel mounting plate 48.

[0080] Furthermore, the wire feeding driven wheel mounting plate 48 is provided with a wire feeding driven wheel adjusting rod 49. By adjusting the wire feeding driven wheel adjusting rod 49, the position of the wire feeding driven wheel 47 relative to the wire feeding driving wheel 46 can be adjusted, thereby adjusting the clamping degree of the conveyed dropper wire and adapting to dropper wires of different thicknesses.

[0081] Furthermore, a wire feeding tube 43 is provided between adjacent wire feeding drive wheels 46, and the height of the wire feeding tube 43 is adapted to the height of the wire feeding guide 42.

[0082] In this embodiment, the position of the driven wheel 47 relative to the driving wheel 46 is adjusted by the driven wheel adjustment rod 49, thereby adjusting the clamping degree of the conveyed dropper wire and adapting to dropper wires of different thicknesses; the setting of the wire guide 42 facilitates the entry of the dropper wire between the driving wheel 46 and the driven wheel 47 and into the subsequent wire feeding tube 43.

[0083] It should be noted that the above detailed descriptions are exemplary and intended to provide further explanation of this application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0084] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments described in this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0085] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such terms can be used interchangeably where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0086] Furthermore, the terms “comprising” and “having”, and any variations thereof, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not necessarily limited to those steps or units that are explicitly listed, but may include other steps or units that are not explicitly listed or that are inherent to such process, method, product, or apparatus.

[0087] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways, such as rotated 90 degrees or in other orientations, and the spatial relative descriptions used herein will be interpreted accordingly.

[0088] In the detailed description above, reference has been made to the accompanying drawings, which form part of this document. In the drawings, similar symbols typically identify similar parts unless the context otherwise indicates otherwise. The illustrated embodiments described in the detailed specification, drawings, and claims are not intended to be limiting. Other embodiments may be used and other changes may be made without departing from the spirit or scope of the subject matter presented herein.

[0089] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A dropper cable inlet device, characterized in that: The system includes a feeding module (10), a calibration module (20), a conveying module (30), a wire feeding module (40), and a workbench (50). The feeding module (10) is located on the side of the workbench (50). The feeding module (10) is used to support the spool of the dropper wire and feed the wire to the calibration module (20). The feeding driver (15) of the feeding module (10) and the conveying driver (32) of the conveying module (30) operate synchronously to keep the dropper wire taut. The dropper wire drawn from the spool of the dropper wire passes through the wheel on the calibration module (20) and enters the conveying guide (33) of the conveying module (30) and is conveyed forward by the conveying module (30) into the wire feeding module (40). In the wire feeding guide (42), the wire feeding module (40) continues to feed the dropper wire forward into the next station of the dropper production line; the correction module (20) includes a correction support plate (21) installed on the workbench (50), a correction mounting plate (22) fixedly connected to the correction support plate (21), and a correction mounting strip (23) fixedly connected to the correction mounting plate (22). The upper end face of the correction mounting plate (22) is arc-shaped and multiple sets of correction mounting plate rollers (24) are arranged along the arc-shaped upper end face. The end of the correction mounting strip (23) is provided with a correction mounting strip roller (231). The dropper wire is corrected by passing through the correction mounting strip roller (231) and the correction mounting plate roller (24); the correction The end of the mounting strip (23) is also provided with a calibration mounting strip adjustment plate (232). By adjusting the position of the calibration mounting strip adjustment plate (232) relative to the calibration mounting strip (23), the distance between the calibration mounting strip wheel (231) and the calibration mounting strip adjustment plate (232) is adjusted to accommodate different thicknesses of suspension wires. The position where the calibration mounting strip adjustment plate (232) connects to the calibration mounting strip (23) is provided with an adjustment plate slot (2321). The position of the calibration mounting strip adjustment plate (232) relative to the calibration mounting strip (23) is adjusted through the adjustment plate slot (2321). The calibration mounting strip (23) is connected to the calibration mounting plate (232) via the calibration mounting strip wheel (233). 22) Connected, the calibration mounting plate (22) is provided with a calibration mounting plate adjustment hole (221), the angle of the calibration mounting strip (23) relative to the calibration mounting plate (22) is adjusted through the calibration mounting plate adjustment hole (221) and the calibration mounting strip (23) is fixedly connected to the calibration mounting plate (22); the calibration support plate (21) is provided with a calibration support plate strip hole (211), and a calibration support plate wheel (212) is installed on the calibration support plate strip hole (211). The position of the calibration support plate wheel (212) relative to the calibration support plate (21) is adjusted through the calibration support plate strip hole (211), and the suspension wire is calibrated through the calibration support plate wheel (212).

2. The dropper cable inlet device according to claim 1, characterized in that: The feeding module (10) includes a feeding support base plate (11), feeding support side plates A (121) and B (122) disposed at both ends of the feeding support base plate (11), and feeding rotating shafts A (161) and B (162) respectively disposed on the upper end of the feeding support side plates A (121) and B (122) and correspondingly disposed thereon. The spool of the suspension wire is placed between the feeding rotating shafts A (161) and B (162).

3. The dropper cable inlet device according to claim 2, characterized in that: The feeding support side plate A (121) is provided with a feeding mounting plate A (131) on the surface opposite to the feeding support side plate B (122). A feeding reducer (14) is installed on the feeding mounting plate A (131). The output shaft of the feeding reducer (14) is connected to the feeding rotating shaft A (161). The feeding reducer (14) is connected to the feeding driver (15).

4. The dropper cable inlet device according to claim 2, characterized in that: The feeding support side plate B (122) is provided with a feeding mounting plate B (132) on the surface opposite to the feeding support side plate A (121). The feeding mounting plate B (132) is provided with a feeding chuck (17) for clamping the transverse rod of the feeding shaft B (162). The transverse rod is used to adjust the lateral distance of the feeding shaft B (162) relative to the feeding shaft A (161).

5. The dropper cable inlet device according to claim 4, characterized in that: A loading chuck wrench (171) is screwed onto the loading chuck (17). By rotating the loading chuck wrench (171), the loading chuck (17) clamps or releases the transverse rod of the loading shaft B (162), thereby fixing or adjusting the lateral distance of the loading shaft B (162) relative to the loading shaft A (161).

6. The dropper cable inlet device according to claim 2, characterized in that: The end of the transverse rod of the loading shaft B (162) is provided with a loading handwheel (18). The transverse rod is pushed to move laterally by the loading handwheel (18) to adjust the lateral distance of the loading shaft B (162) relative to the loading shaft A (161).

7. A dropper cable inlet device according to claim 6, characterized in that: The loading handwheel (18) is rotatably provided with a loading handwheel handle (181), which can be pulled out and pulled in relative to the loading handwheel (18).

8. The dropper cable inlet device according to claim 2, characterized in that: The end of the feeding shaft A (161) is provided with a feeding shaft A clamping plate (1611), which is used to clamp the coil of the suspension wire.

9. A dropper cable inlet device according to claim 2, characterized in that: The end of the feeding shaft B (162) is provided with a feeding shaft B protrusion (1621), which is used to hold the coil of the suspension wire.

10. A dropper wire inlet device according to claim 1, characterized in that: The calibration mounting plate (22) is provided with calibration mounting plate mounting holes (223).

11. A dropper wire inlet device according to claim 1, characterized in that: The number of wheels in each set of calibration mounting plate wheels (24) is one or two.

12. The dropper wire inlet device according to claim 1, characterized in that: The correction support plate (21) is provided with a correction support plate stiffener (213) for enhancing the support strength of the correction support plate (21).

13. The dropper cable inlet device according to claim 1, characterized in that: The calibration support plate (21) is provided with a calibration support plate connecting plate (214), and the calibration mounting plate (22) is provided with a calibration mounting plate connecting plate (225). The calibration support plate (21) and the calibration mounting plate (225) are fixedly connected through the calibration support plate connecting plate (214) and the calibration mounting plate connecting plate (225).

14. A dropper wire inlet device according to claim 13, characterized in that: The calibration mounting plate connecting plate (225) is provided with a connecting plate strip hole (2251), and the position of the calibration mounting plate (22) relative to the calibration support plate (21) is adjusted through the connecting plate strip hole (2251).

15. A dropper wire inlet device according to claim 1, characterized in that: The correction mounting plate (22) is provided with correction mounting plate stiffeners (224) for enhancing the support strength of the correction mounting plate (22).

16. The dropper wire inlet device according to claim 1, characterized in that: The conveying module (30) includes a conveying mounting frame (31) mounted on the workbench (50), a conveying drive wheel (34) mounted on the conveying mounting frame (31) and corresponding to the position of the conveying guide (33), a conveying driver (32) mounted on the conveying mounting frame (31) and driving the conveying drive wheel (34) to rotate, and a conveying driven wheel (35) adjacent to the conveying drive wheel (34) and slidably mounted on the conveying mounting frame (31). The position of the conveying driven wheel (35) relative to the conveying drive wheel (34) is adjusted to adjust the clamping degree of the conveyed dropper wire and adapt to dropper wires of different thicknesses.

17. A dropper wire inlet device according to claim 16, characterized in that: The conveying mounting frame (31) is provided with a conveying driven wheel slide rail mounting seat (39), the conveying driven wheel slide rail mounting seat (39) is provided with a conveying driven wheel slide rail (38), the conveying driven wheel slide rail (38) is slidably connected to a conveying driven wheel slider (37), and the conveying driven wheel (35) is mounted on the conveying driven wheel slider (37).

18. A dropper wire inlet device according to claim 17, characterized in that: A conveying driven wheel cylinder (36) is fixedly installed on the conveying driven wheel slide rail mounting base (39), and the conveying driven wheel cylinder (36) drives the conveying driven wheel slider (37) to slide relative to the conveying driven wheel slide rail (38).

19. A dropper wire inlet device according to claim 1, characterized in that: The wire feeding module (40) includes a wire feeding mounting frame (41) mounted on the workbench (50), a wire feeding guide (42) mounted on the wire feeding mounting frame (41), and at least two wire feeding drive wheel mounting plates (44) mounted on the wire feeding mounting frame (41). A wire feeding drive wheel (46) is mounted on the wire feeding drive wheel mounting plate (44). The wire feeding drive wheel (46) is driven to rotate by a wire feeding drive wheel driver (45). A wire feeding driven wheel (47) is mounted above the wire feeding drive wheel (46).

20. A dropper wire inlet device according to claim 19, characterized in that: The wire feeding drive wheel mounting plate (44) is equipped with a wire feeding driven wheel mounting plate (48), and the wire feeding driven wheel (47) is mounted on the wire feeding driven wheel mounting plate (48).

21. A dropper wire inlet device according to claim 20, characterized in that: The driven wheel mounting plate (48) is provided with a driven wheel adjusting rod (49). By adjusting the driven wheel adjusting rod (49), the position of the driven wheel (47) relative to the driven wheel (46) can be adjusted, thereby adjusting the clamping degree of the conveyed dropper wire and adapting to dropper wires of different thicknesses.

22. A dropper wire inlet device according to claim 19, characterized in that: A wire feeding tube (43) is provided between adjacent wire feeding drive wheels (46), and the height of the wire feeding tube (43) is adapted to the height of the wire feeding guide (42).

Citation Information

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