Automatic processing assembly line for EPS decorative line

Abstract

The application discloses an EPS decorative line automatic processing flow line and relates to the technical field of packaging and decorating material processing. In the application, the EPS decorative line automatic processing flow line, a net covering mechanism can deliver workpieces to a cutting mechanism and can cover a mesh cloth on the surface of the workpieces, a paste passing and compounding mechanism can coat paste on the upper surface of the workpieces, and the transmission rods are in transmission connection through meshing of the second transmission tooth belt and the toothed belt wheel. The first cutting unit is fixedly connected with the second transmission tooth belt at one end of the clamping plate, so that the first cutting unit moves in the same direction with the second transmission tooth belt. The first clamping unit and the second clamping unit can limit the delivery position of the workpieces. The application is used to solve the problems that the EPS decorative line cannot be kept to be delivered after being covered with the mesh cloth, needs to be transferred to another processing equipment during the paste passing and compounding process, needs to be manually repositioned and placed, and the processing efficiency is low.

Description

Technical Field

[0001] This invention relates to the field of packaging and decorative material processing technology, and in particular to an automated processing line for EPS decorative lines. Background Technology

[0002] Currently, polystyrene foam (also known as EPS) is increasingly widely used in industry. In addition to being used in packaging and insulation materials, it is also widely used in building decoration. This product requires polystyrene to be processed into the shape required for decorative design. The resulting EPS decorative lines are easy to install, economical, and durable.

[0003] Currently, the processing of EPS decorative lines requires several steps, including shaping, screen covering, segmentation, sizing, and air drying. The processing method involves automatic screen covering and automatic segmentation by equipment. However, during the automatic segmentation process, the EPS decorative lines being conveyed need to stop moving and cannot continue to move forward. The next EPS decorative line can only be conveyed after the segmented EPS decorative line is completed, resulting in low processing efficiency.

[0004] Furthermore, after the EPS decorative lines are segmented, they need to be moved to another processing equipment during the sizing process, and the EPS decorative lines need to be manually repositioned, which increases the workload and extends the production time. Therefore, an automated processing line for EPS decorative lines is needed. Summary of the Invention

[0005] The purpose of this invention is to provide an automated processing line for EPS decorative lines, which solves the problems in the prior art where the EPS decorative lines cannot be kept in place during the automatic segmentation after screen covering, and where they need to be transferred to another processing equipment during the pulping process, requiring manual repositioning and placement, resulting in low processing efficiency.

[0006] To achieve the above objectives, the embodiments of this application adopt the following technical solution: an automatic processing line for EPS decorative lines, including a mesh covering mechanism, a cutting mechanism, and a paste-coating mechanism. A cutting mechanism is provided on the left side of the mesh covering mechanism, which can convey the workpiece to the cutting mechanism and simultaneously cover the surface of the workpiece with mesh fabric. A paste-coating mechanism is provided on the left side of the cutting mechanism, which can coat the upper surface of the workpiece with paste. The cutting mechanism includes: a cutting base frame, a cutting support frame, a cutting mounting plate, a first cutting unit, a second cutting unit, a first clamping unit, and a second clamping unit. The right end of the cutting base frame is fixedly connected to the mesh covering mechanism. A cutting support frame is movably connected to the upper surface of the cutting base frame via a linear slide rail. A cutting mounting plate is provided inside the cutting support frame. Two sets of [unclear - possibly related to cutting support frames] are installed on opposite sides of the cutting support frame. The system comprises symmetrical fixed mounting plates. Two sets of fixed mounting plates are internally connected by movably extending transmission rods, with toothed pulleys fixedly connected to the upper and lower ends of each transmission rod. The two sets of transmission rods are connected via a second transmission toothed belt meshing with the toothed pulleys. A first cutting unit and a second cutting unit are movably connected to the outer surfaces of the upper and lower ends of the cutting support frame via linear slide rails. The first and second cutting units have identical structures. The first cutting unit moves in the same direction as the second transmission toothed belt by fixing one end of its clamping plate to the second transmission toothed belt. A first clamping unit and a second clamping unit are symmetrically arranged on the surface of the cutting mounting plate and slidably connected to the cutting mounting plate via linear slide rails. The first and second clamping units have identical structures and can limit the workpiece conveying position.

[0007] Furthermore, in this embodiment of the invention, two first sensors are respectively provided on the opposite end surfaces of the cutting base frame, and the first sensors can monitor the front-back movement position of the cutting support frame; two evenly distributed second sensors are provided on the bottom surface near the cutting support frame, and the second sensors can monitor the left-right movement position of the second cutting unit.

[0008] Furthermore, in this embodiment of the invention, one end of one set of transmission rods is fixedly connected to the output end of the second rotary motor. The second rotary motor can control the rotation of one set of transmission rods, and then control the rotation of another set of transmission rods through the second transmission belt. The second rotary motor is fixedly installed on the bottom inner surface of the cutting support frame. A rack is installed on one inner surface of the cutting base frame, and a third rotary motor is fixedly installed on one inner surface of the cutting support frame. The gear installed at the output end of the third rotary motor meshes with the rack, and the cutting support frame can be driven to move back and forth through the third rotary motor.

[0009] Furthermore, in this embodiment of the invention, the first cutting unit includes: a movable mounting plate, a disc, and a fourth rotary motor. The movable mounting plate is slidably connected to the outer surface of the cutting support frame via a linear slide rail. The fourth rotary motor is fixedly connected to one side surface of the movable mounting plate. The output end of the fourth rotary motor passes through the interior of the movable mounting plate and is connected to the disc. A cutting line is connected between the disc of the first cutting unit and the disc of the second cutting unit, and the cutting line passes through the interior of the cutting mounting plate.

[0010] Furthermore, in this embodiment of the invention, the first clamping unit includes: a clamping mounting plate, a telescopic cylinder, a positioning plate, and rollers. The clamping mounting plate is slidably connected to the surface of the cutting mounting plate via a linear slide rail. A roller is fixedly connected to one side of the clamping mounting plate. A positioning plate is slidably connected to the upper surface of the clamping mounting plate near the roller via a linear slide rail, and the roller passes through the interior of the positioning plate. A telescopic cylinder is provided on the upper surface of the clamping mounting plate. The bottom of the telescopic cylinder is fixedly connected to the surface of the positioning plate, and the output end of the telescopic cylinder is fixedly connected to the clamping mounting plate via a fixing plate.

[0011] Further, in this embodiment of the invention, the covering mechanism includes: a conveyor frame, mounting posts, a first limiting frame, a first limiting component, a covering roller, and a covering frame. The conveyor frame is disposed on one side of the cutting mechanism. A conveyor belt is movably disposed inside the conveyor frame and is movably connected to the conveyor frame via a conveyor roller. A first rotary motor is fixedly installed on the bottom surface inside the conveyor frame, and the output end of the first rotary motor is connected to the conveyor roller via a belt drive pair. Multiple feeding posts are disposed on the outer surface of the feeding end of the conveyor frame. The upper end of the feeding posts is movably connected to the covering roller via a connecting plate. A covering frame is connected to the end of the feeding posts near the conveyor belt. Multiple mounting posts are symmetrically disposed on the outer surface of the conveyor frame, and multiple first limiting frames are movably connected to the outer periphery of the mounting posts. A control box is disposed at the feeding end of the conveyor frame. A material sensor is disposed at the feeding port end of the conveyor frame to detect the end of the workpiece during conveying.

[0012] Furthermore, in this embodiment of the invention, a first limiting component is movably installed on the outer periphery of the first limiting frame. The first limiting component includes a center roller, side rollers, and a direction adjustment component. The center roller is movably installed inside the mounting base. The direction adjustment component is composed of two connecting buckles that cooperate with each other. The cylindrical end of the mounting base passes through the interior of one of the connecting buckles, and the other connecting buckle is movably connected to the first limiting frame. The mounting base is fixedly connected to the two connecting buckles via a knob. There are two sets of side rollers, which are arranged on both sides of the center roller. Both sets of side rollers are fixedly connected to the first limiting frame via the mounting base and the direction adjustment component. The direction adjustment component allows the side rollers and the center roller to be adjusted in all directions to adapt to the position of the workpiece. The first limiting component presses against the surface and right angles of the workpiece to ensure that the position of the workpiece will not shift during transport.

[0013] Further, in this embodiment of the invention, the slurry-coating mechanism includes: a slurry-coating support, a second limiting frame, a limiting plate, a slurry feeding channel, and a guide rod. The slurry-coating support is located on the left side of the cutting mechanism. A conveyor belt is provided inside the upper part of the slurry-coating support. The conveyor belt is movably connected to the slurry-coating support via a conveyor roller. A fifth rotary motor is fixedly installed on the bottom surface inside the slurry-coating support. The output end of the fifth rotary motor is connected to the conveyor roller via a belt drive pair. Multiple evenly distributed support rods are installed on both sides of the slurry-coating support. Multiple second limiting frames are movably connected to the outer periphery of the support rods. A support frame is fixedly installed above the left end of the slurry-coating support. Two symmetrical limiting plates are movably arranged inside the support frame, which can accommodate the workpiece passing between the two limiting plates. A slurry feeding channel fixedly connected to the support frame is provided between the limiting plates, which can coat the surface of the workpiece with slurry when the workpiece passes under the slurry feeding channel.

[0014] Furthermore, in this embodiment of the invention, two symmetrical guide rods fixedly connected to the slurry composite support are provided on the upper surface of the conveyor belt, and rollers are installed on the inner side of the guide rods.

[0015] Furthermore, in this embodiment of the invention, a second limiting component is movably mounted on the outer periphery of the second limiting frame. The second limiting component consists of a limiting roller and a mounting block. One end of the mounting block is sleeved on the outer periphery of the second limiting frame and the position of the mounting block is fixed by bolts. The other end of the mounting block is connected to the limiting roller, and the limiting roller contacts and adheres to the surface of the workpiece through the limiting wheel.

[0016] The beneficial effects of this invention are: when processing EPS decorative lines, the present invention automatically coats the surface of the EPS decorative lines with mesh cloth through a coating roller and a coating frame. The first limiting component can make the mesh cloth flattened in all directions on the surface of the EPS decorative lines, which helps to combine the EPS decorative lines and the mesh cloth, so that the mesh cloth can be firmly adhered to the surface of the EPS decorative lines, resulting in a more stable structure, product strength and service life.

[0017] The EPS decorative lines covered with mesh are automatically cut into segments by a cutting mechanism, eliminating the need for manual cutting of the mesh fabric. This prevents uneven cutting sections caused by manual cutting, which can easily scratch the end face of the EPS decorative lines. The mesh covering and cutting mechanisms are integrated into a streamlined operation, and the first limit component ensures product quality while improving production efficiency.

[0018] The coating and laminating mechanism can automatically apply coating to the surface of the segmented EPS decorative lines after they have been covered with mesh. This eliminates the need for manual transfer of the EPS decorative lines to another processing device, reducing the hassle of repositioning them after transfer and lowering the risk of the mesh fabric detaching from the EPS decorative lines during transfer. The automated production line operation through the mesh covering mechanism, cutting mechanism, and coating and laminating mechanism reduces labor costs, improves product quality, and increases production efficiency. Attached Figure Description

[0019] The present application will be further described below with reference to the accompanying drawings and embodiments.

[0020] Figure 1 This is a schematic diagram of the overall structure of an automated processing line for EPS decorative lines according to an embodiment of the present invention.

[0021] Figure 2 This is a schematic diagram of the overall structure of an automated EPS decorative line production line after removing the paste-coating mechanism, according to an embodiment of the present invention.

[0022] Figure 3 This is a schematic diagram of the cutting mechanism of an automated processing line for EPS decorative lines according to an embodiment of the present invention.

[0023] Figure 4 This is a schematic diagram of the structure of the cutting mechanism of an automated processing line for EPS decorative lines in accordance with an embodiment of the present invention, when it is in conjunction with a workpiece.

[0024] Figure 5 This is a schematic diagram of another direction of the cutting mechanism of an automatic processing line for EPS decorative lines according to an embodiment of the present invention.

[0025] Figure 6This is a cross-sectional view of the cutting support frame of a cutting mechanism for an automated processing line for EPS decorative lines according to an embodiment of the present invention.

[0026] Figure 7 This is a schematic diagram of the slurry-filling composite mechanism of an automated processing line for EPS decorative lines according to an embodiment of the present invention.

[0027] Figure 8 This is a schematic diagram of the structure of the first limiting component of an automated processing line for EPS decorative lines according to an embodiment of the present invention.

[0028] 10. Network Coverage Organization 101. Conveyor Frame 102. Conveyor Belt 103. Install the uprights 104. First limit frame 105. First limit component 1051, Center Roller 1052, Side Roller 106. Covering roller 107. Control box 108. Conveyor limit rod 109. First Rotary Motor 1010. First transmission toothed belt 1011, Covering Frame 1012. Feeding upright 20. Cutting mechanism 201. Cutting the base frame 202. Cutting support frame 203. Fixed mounting plate 204. Cutting and mounting plate 205. Transmission rod 206. Second transmission toothed belt 207. First sensor 208. Second sensor 209. Gear rack 2010, Second Rotary Electric Machine 2011, Third Rotary Electric Machine 30. First Cutting Unit 301. Mobile mounting plate 302. Disk 303. Clamping plate 304. Fourth Rotary Motor 305, Cutting line 40. Second cutting unit 50. First clamping unit 501. Clamping Mounting Plate 502, Telescopic Cylinder 503, Positioning Plate 504, roller 505. Fixed Knob 60. Second clamping unit 70. Workpiece 701. Mesh Fabric 80. Slurry mixing mechanism 801, Slurry-filled composite support 802, Fifth Rotary Motor 803, Guide Rod 804, Limit Plate 805. Slurry delivery channel 806. Second limit frame 807. Second limit component 8071, Limit Roller Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the present invention clear and complete, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of the present invention, and are merely illustrative of the embodiments of the present invention. They are not intended to limit the embodiments of the present invention. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] In the description of this invention, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "a," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0032] For purposes of simplicity and illustration, the principles of the embodiments are described primarily by way of example. In the following description, numerous specific details are set forth to provide a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures have not been described in detail to avoid unnecessarily obscuring these embodiments. Furthermore, all embodiments can be used in combination with each other. Example

[0033] like Figure 1 , 2 As shown, this embodiment discloses an automatic processing line for EPS decorative lines, including a mesh covering mechanism 10, a cutting mechanism 20, and a paste-coating mechanism 80. The cutting mechanism 20 is arranged on the left side of the mesh covering mechanism 10. The mesh covering mechanism 10 can convey the workpiece 70 to the cutting mechanism 20, and at the same time, it can cover the surface of the workpiece 70 with mesh cloth 701. The paste-coating mechanism 80 is arranged on the left side of the cutting mechanism 20. The paste-coating mechanism 80 can coat the upper surface of the workpiece 70 with paste. In this embodiment, the workpiece 70 is an EPS decorative line.

[0034] The cutting mechanism 20 includes: a cutting base frame 201, a cutting support frame 202, a cutting mounting plate 204, a first cutting unit 30, a second cutting unit 40, a first clamping unit 50, and a second clamping unit 60. The right end of the cutting base frame 201 is fixedly connected to the covering mechanism 10. The cutting support frame 202 is movably connected to the upper surface of the cutting base frame 201 via a linear slide rail. The cutting support frame 202 is provided with a cutting mounting plate 204 inside. Two sets of symmetrical fixed mounting plates 203 are installed on opposite sides of the cutting support frame 202.

[0035] Two sets of fixed mounting plates 203 are respectively connected to a transmission rod 205 through which a toothed pulley is fixedly connected. The two sets of transmission rods 205 are connected to each other through a second transmission toothed belt 206 meshing with the toothed pulley. The outer surfaces of the upper and lower ends of the cutting support frame 202 are respectively connected to a first cutting unit 30 and a second cutting unit 40 through linear slide rails. The first cutting unit 30 and the second cutting unit 40 are configured with the same structure. The first cutting unit 30 can move in the same direction as the second transmission toothed belt 206 by fixing one end of the clamping plate 303 to the second transmission toothed belt 206.

[0036] A first clamping unit 50 and a second clamping unit 60 are symmetrically arranged on the surface of the cutting mounting plate 204 and slidably connected to the cutting mounting plate 204 via linear slide rails. The first clamping unit 50 and the second clamping unit 60 are configured with identical structures and can limit the conveying position of the workpiece 70. The first clamping unit 50 and the second clamping unit 60 can clamp and fix the workpiece 70, preventing shaking during the cutting segmentation process, which would cause deformation of the cutting surface and improve the cutting stability of the workpiece 70.

[0037] like Figure 3 , 4 As shown, one end of a set of transmission rods 205 is fixedly connected to the output end of the second rotary motor 2010. The second rotary motor 2010 can control the rotation of one set of transmission rods 205 by controlling the rotation of the first set of transmission rods 205, and then control the rotation of the other set of transmission rods 205 through the second transmission belt 206. The second rotary motor 2010 is fixedly installed on the bottom inner surface of the cutting support frame 202. A rack 209 is installed on one inner surface of the cutting base frame 201. A third rotary motor 2011 is fixedly installed on one inner surface of the cutting support frame 202. The gear installed at the output end of the third rotary motor 2011 meshes with the rack 209, and can drive the cutting support frame 202 to move back and forth through the third rotary motor 2011, so that the workpiece 70 can also maintain the conveying state during cutting.

[0038] like Figure 3 , 4 As shown, the first cutting unit 30 includes: a movable mounting plate 301, a disc 302, and a fourth rotary motor 304. The movable mounting plate 301 is slidably connected to the outer surface of the cutting support frame 202 via a linear slide rail. The fourth rotary motor 304 is fixedly connected to one side surface of the movable mounting plate 301. The output end of the fourth rotary motor 304 passes through the interior of the movable mounting plate 301 and is connected to the disc 302. A cutting line 305 is connected between the disc 302 of the first cutting unit 30 and the disc 302 of the second cutting unit 40. The cutting line 305 can quickly cut the mesh cloth 701 covering the workpiece 70, and the cutting line 305 will not be tangled by the yarn ends on the cut surface of the mesh cloth 701 when cutting the mesh cloth 701, thus preventing the mesh cloth 701 from being snagged. A clamping plate 303 is fixedly connected to the surface of the movable mounting plate 301. One end of the clamping plate 303 is fixedly connected to the second transmission toothed belt 206. The clamping plate 303 causes the second transmission toothed belt 206 to rotate while driving the movable mounting plate 301 to move in the same direction.

[0039] The first cutting unit 30 and the second cutting unit 40 automatically cut the workpiece 70 after it is covered with mesh into segments, eliminating the need for manual cutting of the mesh cloth 701. This prevents the workpiece 70 from being scratched due to inconsistent cutting sections when manually cutting the mesh cloth 701. The mesh covering mechanism 10 and the cutting mechanism 20 perform streamlined operations, and the first limiting component 105 ensures product quality while improving production efficiency.

[0040] like Figure 5 , 6 As shown, two first sensors 207 are respectively arranged on the opposite end surfaces of the cutting base 201, and the first sensors 207 can monitor the forward and backward movement of the cutting support frame 202. Two evenly distributed second sensors 208 are arranged on the bottom surface near the cutting support frame 202, and the second sensors 208 can monitor the left and right movement of the second cutting unit 40. By monitoring the cutting support frame 202 and the second cutting unit 40 through the first sensors 207 and the second sensors 208, the movement stroke of the cutting support frame 202 and the second cutting unit 40 can be controlled, thereby reducing processing time and improving processing efficiency.

[0041] like Figure 3 , 4 As shown, the first clamping unit 50 includes: a clamping mounting plate 501, a telescopic cylinder 502, a positioning plate 503, and a roller 504. The clamping mounting plate 501 is slidably connected to the surface of the cutting mounting plate 204 via a linear slide rail. A roller 504 is fixedly connected to one side of the clamping mounting plate 501. A positioning plate 503 is slidably connected to the upper surface of the clamping mounting plate 501 near the roller 504 via a linear slide rail, and the roller 504 passes through the interior of the positioning plate 503. A telescopic cylinder 502 is provided on the upper surface of plate 501. The bottom of the telescopic cylinder 502 is fixedly connected to the surface of the positioning plate 503, and the output end of the telescopic cylinder 502 is fixedly connected to the clamping mounting plate 501 through a fixing plate. The clamping mounting plate 501 is fixed in position after the roller 504 is in contact with the surface of the workpiece 70 by the fixing knob 505, so as to prevent the clamping mounting plate 501 from moving during the workpiece conveying process, which would make it impossible to limit the position of the workpiece 70.

[0042] like Figure 1 , 2As shown, the covering mechanism 10 includes: a conveyor frame 101, mounting posts 103, a first limiting frame 104, a first limiting component 105, a covering roller 106, and a covering frame 1011. The conveyor frame 101 is located on one side of the cutting mechanism 20. A conveyor belt 102 is movably arranged inside the conveyor frame 101. The conveyor belt 102 is movably connected to the conveyor frame 101 through a conveyor roller. A first rotary motor 109 is fixedly installed on the bottom surface inside the conveyor frame 101. The output end of the first rotary motor 109 is connected to the conveyor roller through a belt drive pair. Multiple feeding posts 1012 are arranged on the outer surface of the feeding end of the conveyor frame 101. The upper end of the feeding upright 1012 is movably connected to the covering roller 106 via a connecting plate. One end of the covering roller 106 is connected to the conveying roller inside the conveyor frame 101 via the first transmission toothed belt 1010. A covering frame 1011 is connected to the end of the feeding upright 1012 near the conveyor belt 102. Two symmetrical conveying limit rods 108 are provided on the upper surface of the conveyor belt 102 and are fixedly connected to the conveyor frame 101. The conveying limit rods 108 can guide the workpiece 70 during the conveying process to prevent it from shifting when covering the mesh cloth 701, so that the direction of the mesh cloth 701 covering process is consistent with the direction of the workpiece conveying process, thereby improving the covering accuracy.

[0043] Multiple mounting posts 103 are symmetrically arranged on the outer surface of the conveyor frame 101. Multiple first limit frames 104 are movably connected to the outer periphery of the mounting posts 103. A control box 107 is provided at the feed end of the conveyor frame 101. A material sensor (not shown in the figure) is provided at the feed inlet end of the conveyor frame 101, which can detect the end of the workpiece 70 when conveying the workpiece 70.

[0044] like Figure 8 As shown, a first limiting component 105 is movably installed on the outer periphery of the first limiting frame 104. The first limiting component 105 includes a center roller 1051, side rollers 1052, and a direction adjustment component. The center roller 1051 is movably installed inside the mounting base. The direction adjustment component is composed of two connecting buckles that cooperate with each other. The cylindrical end of the mounting base passes through the interior of one of the connecting buckles, and the other connecting buckle is movably connected to the first limiting frame 104. The mounting base is fixedly connected to the two connecting buckles by a knob. There are two sets of side rollers 1052, which are arranged on both sides of the center roller 1051. Both sets of side rollers 1052 are fixedly connected to the first limiting frame 104 by the mounting base and the direction adjustment component. The direction adjustment component allows the side rollers 1052 and the center roller 1051 to be adjusted in all directions to adapt to the position of the workpiece 70.

[0045] The first limiting component 105 presses and adheres to the upper surface and two right angles of the workpiece 70, ensuring that the workpiece 70 will not shift its position during transport. The mesh cloth 701 is automatically coated onto the surface of the workpiece 70 by the coating roller 106 and the coating frame 1011. The first limiting component 105 can flatten the mesh cloth 701 and the surface of the workpiece 70 from all directions, which helps to bond the workpiece 70 and the mesh cloth 701. This allows the mesh cloth 701 to firmly adhere to the surface of the workpiece 70, resulting in a more stable structure, product strength, and a longer service life.

[0046] like Figure 7 As shown, the pulping and compositing mechanism 80 includes: a pulping and compositing support 801, a second limiting frame 806, a limiting plate 804, a pulp feeding channel 805, and a guide rod 803. The pulping and compositing support 801 is located on the left side of the cutting mechanism 20. A conveyor belt is installed inside the upper part of the pulping and compositing support 801. The conveyor belt is movably connected to the pulping and compositing support 801 through a conveying roller. A fifth rotary motor 802 is fixedly installed on the bottom surface inside the pulping and compositing support 801. The output end of the fifth rotary motor 802 is connected to the conveying roller through a belt drive pair. Multiple evenly distributed support rods are installed on both sides of the pulping and compositing support 801. Multiple second limiting frames 806 are movably connected to the outer periphery of the support rods.

[0047] A support frame is fixedly installed above the left end of the slurry composite support 801. Two symmetrical limiting plates 804 are movably arranged inside the support frame, which can accommodate the workpiece 70 to pass between the two limiting plates 804. A slurry feeding channel 805 is provided between the limiting plates 804 and is fixedly connected to the support frame, which can coat the surface of the workpiece 70 with slurry when the workpiece 70 passes under the slurry feeding channel 805.

[0048] like Figure 7 As shown, two symmetrical guide rods 803 are fixedly connected to the slurry composite support 801 on the upper surface of the conveyor belt, and rollers are installed on the inner side of the guide rods 803.

[0049] like Figure 7As shown, a second limiting component 807 is movably mounted on the outer periphery of the second limiting frame 806. The second limiting component 807 consists of a limiting roller 8071 and a mounting block. One end of the mounting block is fitted onto the outer periphery of the second limiting frame 806 and is fixed in position by bolts. The other end of the mounting block is connected to the limiting roller 8071, which contacts and adheres to the surface of the workpiece 70 via a limiting wheel. The slurry coating mechanism 80 can automatically coat the surface of the segmented mesh-coated workpiece 70 without requiring manual transfer of the workpiece 70 to another processing equipment. This reduces the tediousness of repositioning after transfer and lowers the risk of the mesh fabric 701 detaching from the workpiece 70 during transfer. The automated assembly line operation through the mesh coating mechanism 10, cutting mechanism 20, and slurry coating mechanism 80 reduces labor costs, improves product quality, and increases production efficiency.

[0050] The working principle of the present invention is as follows: First, the control box 107 is manually turned on to start the automatic processing line. Then, the workpiece 70 is placed on the conveyor belt 102. Next, the first rotary motor 109, after starting, rotates and drives the conveyor roller to rotate through the belt, so that the conveyor roller drives the conveyor belt 102 to rotate, thereby moving the workpiece 70 toward the cutting mechanism 20.

[0051] During the process of the workpiece 70 moving toward the cutting mechanism 20, the operator first places one end of the mesh cloth 701 installed on the feed upright 1012 on the surface of the workpiece 70. Then, as the workpiece 70 moves toward the cutting mechanism 20 and passes through the first limiting component 105, the first limiting component 105 limits and fixes the upper surface and adjacent sides of the workpiece 70, so that the mesh cloth 701 is firmly adhered to the surface of the workpiece 70.

[0052] When the end of the first workpiece 70 passes the material sensor installed at the feed inlet of the conveyor frame 101, the cutting mechanism 20 starts to cut the mesh cloth 701. Then, the second workpiece 70 is placed on the conveyor belt 102, and so on. When the fourth workpiece 70 is placed, one end of the first workpiece 70 has moved below the cutting mechanism 20 (at this time, the mesh cloth 701 has not been cut yet, and the four workpieces 70 are still connected by the mesh cloth 701). When the end of the fourth workpiece 70 passes the material sensor installed at the feed inlet of the conveyor frame 101, the end of the first workpiece 70 is just within the cutting range of the first cutting unit 30 and the second cutting unit 40, and the front end of the first workpiece 70 is on the slurry compounding mechanism 80.

[0053] Next, the telescopic cylinder 502 is activated, driving the positioning plates 503 of the first clamping unit 50 and the second clamping unit 60 to move closer to both sides of the first workpiece 70 for fixed clamping. Then, the third rotary motor 2011 is activated, driving the cutting support frame 202 to move as a whole towards the slurry-coating mechanism 80 (from back to front). The second rotary motor 2010 and the fourth rotary motor 304 are activated. The second rotary motor 2010 drives the second transmission toothed belt 206 to rotate, causing the first cutting unit 30 and the second cutting unit 40 to move simultaneously towards one side of the cutting base frame 201 (from left to right). The fourth rotary motor 304 drives the first cutting unit 30 and the second cutting unit 40 to rotate respectively. While the cutting support frame 202 moves towards the slurry-coating mechanism 80, the first cutting unit 30 and the second cutting unit 40 simultaneously cut the mesh cloth 701 connecting the end of the first workpiece 70 and the front end of the second workpiece 70. Figure 3 As shown, when the second cutting unit 40 and the first cutting unit 30 move from left to right and pass the second sensor 208 on the left, the cutting line 305 connecting the first cutting unit 30 and the second cutting unit 40 begins to cut the mesh fabric 701. When the second cutting unit 40 reaches the second sensor 208 on the right, the cutting line 305 completes the cutting of the mesh fabric 701, and the first cutting unit 30 and the second cutting unit 40 stop moving. When the cutting support frame 202 moves from back to front and stops moving when it reaches the first sensor 207 at the front, the telescopic cylinder 502 is activated, causing the positioning plate 503 to release the clamp on the workpiece 70. The third rotary motor 2011 resets and drives the cutting support frame 202 to move from front to back. When it reaches the first sensor 207 at the rear, it stops moving and waits for the material sensor to receive the end signal of the subsequent workpiece 70.

[0054] After the material sensor receives the end signal of the subsequent workpiece 70, the telescopic cylinder 502 repeats the above steps to clamp the workpiece using the positioning plate 503. Then, the third rotary motor 2011 repeats the above steps to control the cutting support frame 202 to move from back to front and the subsequent process. While the third rotary motor 2011 repeats the above steps to control the movement of the cutting support frame 202, the second rotary motor 2010 reverses, causing the first cutting unit 30 and the second cutting unit 40 to move from right to left. When they pass the second sensor 208 on the right, the cutting line 305 connecting the first cutting unit 30 and the second cutting unit 40 begins to cut the mesh fabric 701. When the second cutting unit 40 reaches the second sensor 208 on the left, the cutting line 305 completes the cutting of the mesh fabric 701, and the first cutting unit 30 and the second cutting unit 40 stop moving.

[0055] After the first workpiece 70 is separated from the second workpiece 70, the first workpiece 70 is moved to the slurry feeding channel 805 by the conveyor belt on the slurry composite support 801. The position of the first workpiece 70 is restricted by the second limiting component 807. When passing under the slurry feeding channel 805, slurry is coated on the surface of the first workpiece 70 to facilitate subsequent processing. This process is repeated to complete the automatic processing of workpiece 70 and realize the automatic processing of the production line.

[0056] Although the illustrative specific embodiments of this application have been described above to enable those skilled in the art to understand this application, this application is not limited to the scope of the specific embodiments. For those skilled in the art, all applications utilizing the concept of this application are protected as long as various variations are within the spirit and scope of this application as defined and determined by the appended claims.

Claims

1. An automated processing line for EPS decorative lines, comprising a mesh covering mechanism, a cutting mechanism, and a paste-coating mechanism, wherein the cutting mechanism is arranged to the left of the mesh covering mechanism, the mesh covering mechanism can convey the workpiece to the cutting mechanism, and simultaneously cover the surface of the workpiece with mesh cloth; the paste-coating mechanism is arranged to the left of the cutting mechanism, the paste-coating mechanism can coat the upper surface of the workpiece with paste, characterized in that: The cutting mechanism includes: a cutting base frame, a cutting support frame, a cutting mounting plate, a first cutting unit, a second cutting unit, a first clamping unit, and a second clamping unit. The right end of the cutting base frame is fixedly connected to the covering mechanism. The cutting support frame is movably connected to the upper surface of the cutting base frame via a linear slide rail. The cutting support frame is provided inside the cutting mounting plate. Two sets of symmetrical fixed mounting plates are installed on opposite sides of the cutting support frame. The two sets of fixed mounting plates are respectively connected to a transmission rod through them, and the upper and lower ends of the transmission rod are fixedly connected to toothed pulleys. The two sets of transmission rods are connected to each other by a second transmission toothed belt meshing with the toothed pulleys. The first cutting unit and the second cutting unit are movably connected to the outer surfaces of the upper and lower ends of the cutting support frame via linear slide rails. The first cutting unit and the second cutting unit are configured with the same structure. The first cutting unit can move in the same direction as the second transmission toothed belt by fixing one end of the clamping plate to the second transmission toothed belt. A first clamping unit and a second clamping unit are symmetrically arranged on the surface of the cutting mounting plate and are slidably connected to the cutting mounting plate via a linear slide rail. The first clamping unit and the second clamping unit are configured with the same structure, and the first clamping unit and the second clamping unit can limit the workpiece conveying position. The first cutting unit includes: a movable mounting plate, a disc, and a fourth rotary motor. The movable mounting plate is slidably connected to the outer surface of the cutting support frame via a linear slide rail. The fourth rotary motor is fixedly connected to one side surface of the movable mounting plate. The output end of the fourth rotary motor passes through the interior of the movable mounting plate and is connected to the disc. A cutting line is connected between the disc of the first cutting unit and the disc of the second cutting unit, and the cutting line passes through the interior of the cutting mounting plate. The covering mechanism includes: a conveyor frame, mounting poles, a first limiting frame, a first limiting component, a covering roller, and a covering frame. The conveyor frame is located on one side of the cutting mechanism. A conveyor belt is movably arranged inside the conveyor frame. The conveyor belt is movably connected to the conveyor frame through a conveyor roller. A first rotary motor is fixedly installed on the bottom surface inside the conveyor frame. The output end of the first rotary motor is connected to the conveyor roller through a belt drive pair. Multiple feeding uprights are provided on the outer surface of the feeding end of the conveyor frame. The upper end of the feeding upright is movably connected to the covering roller through a connecting plate. The covering frame is connected to the end of the feeding upright near the conveyor belt. Multiple mounting posts are symmetrically arranged on the outer surface of the conveyor frame, and multiple first limiting frames are movably connected to the outer periphery of the mounting posts. A control box is provided at the feed end of the conveyor frame. A material sensor is installed at the feed inlet end of the conveyor frame, which can detect the end of the workpiece when it is being conveyed. The pulping and compositing mechanism includes: a pulping and compositing support, a second limiting frame, a limiting plate, a pulping channel, and a guide rod. The pulping and compositing support is located on the left side of the cutting mechanism. A conveyor belt is installed inside the upper part of the pulping and compositing support. The conveyor belt is movably connected to the pulping and compositing support through a conveying roller. A fifth rotary motor is fixedly installed on the bottom surface inside the pulping and compositing support. The output end of the fifth rotary motor is connected to the conveying roller through a belt drive pair. Multiple evenly distributed support poles are installed on both sides of the slurry composite support, and multiple second limiting frames are movably connected to the outer periphery of the support poles; A support frame is fixedly installed above the left end of the slurry composite bracket. Two symmetrical limiting plates are movably arranged inside the support frame, which can accommodate the workpiece to pass between the two limiting plates. A slurry feeding channel is provided between the limiting plates and fixedly connected to the support frame, which can coat the surface of the workpiece with slurry when the workpiece passes under the slurry feeding channel.

2. The automated processing line for EPS decorative lines according to claim 1, characterized in that, Two first sensors are respectively provided on the opposite end surfaces of the cutting base frame, and the first sensors are capable of monitoring the forward and backward movement position of the cutting support frame; Two evenly distributed second sensors are provided on the bottom surface near the cutting support frame. The second sensors are capable of monitoring the left and right movement position of the second cutting unit.

3. The automated processing line for EPS decorative lines according to claim 1, characterized in that, One end of one set of transmission rods is fixedly connected to the output end of the second rotary motor. The second rotary motor can control the rotation of one set of transmission rods, and then control the rotation of another set of transmission rods through the second transmission toothed belt. The second rotary motor is fixedly installed on the bottom inner surface of the cutting support frame. A rack is installed on one inner surface of the cutting base frame, and a third rotary motor is fixedly installed on one inner surface of the cutting support frame. The gear installed at the output end of the third rotary motor meshes with the rack, enabling the cutting support frame to move back and forth via the third rotary motor.

4. The automated processing line for EPS decorative lines according to claim 3, characterized in that, The first clamping unit includes: a clamping mounting plate, a telescopic cylinder, a positioning plate, and rollers. The clamping mounting plate is slidably connected to the surface of the cutting mounting plate via a linear slide rail. A roller is fixedly connected to one side of the clamping mounting plate. A positioning plate is slidably connected to the upper surface of the clamping mounting plate near the roller via a linear slide rail, and the roller passes through the interior of the positioning plate. The telescopic cylinder is provided on the upper surface of the clamping mounting plate. The bottom of the telescopic cylinder is fixedly connected to the surface of the positioning plate, and the output end of the telescopic cylinder is fixedly connected to the clamping mounting plate through a fixing plate.

5. The automated processing line for EPS decorative lines according to claim 1, characterized in that, A first limiting component is movably installed on the outer periphery of the first limiting frame. The first limiting component includes a center roller, a side roller, and a direction adjustment component. The center roller is movably installed inside the mounting base. The direction adjustment component is composed of two connecting buckles that cooperate with each other. The cylindrical end of the mounting base passes through the interior of one of the connecting buckles. The other connecting buckle is movably connected to the first limiting frame. The mounting base is fixedly connected to the two connecting buckles by a knob. The number of side rollers is two sets, and the two sets of side rollers are arranged on both sides of the center roller. Both sets of side rollers are fixedly connected to the first limiting frame through the mounting base and the direction adjustment component. The direction adjustment component enables the side rollers and the center roller to be adjusted in all directions to adapt to the position of the workpiece. The first limiting component fits and presses against the surface and right angles of the workpiece, ensuring that the workpiece will not shift its position during transport.

6. The automated processing line for EPS decorative lines according to claim 1, characterized in that, Two symmetrical guide rods are provided on the upper surface of the conveyor belt and are fixedly connected to the slurry composite support. Rollers are installed on the inner side of the guide rods.

7. An automated processing line for EPS decorative lines according to claim 1, characterized in that, A second limiting component is movably mounted on the outer periphery of the second limiting frame. The second limiting component consists of a limiting roller and a mounting block. One end of the mounting block is sleeved on the outer periphery of the second limiting frame and its position is fixed by bolts. The other end of the mounting block is connected to the limiting roller, and the limiting roller contacts and adheres to the surface of the workpiece through a limiting wheel.

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