Automated production equipment for telescopic rod and control method thereof
By designing automated production equipment, including PLC controller, automatic feeding mechanism, forming mechanism and assembly mechanism, the existing telescopic rod processing and assembly process is solved, and an efficient and automated production process is achieved.
Patent Information
- Application Number
- CN202211266259.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-17
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2042-10-17
AI Technical Summary
The processing and assembly process of existing telescopic rods is cumbersome, inefficient, and requires a variety of accessories and equipment, resulting in high costs.
An automated production equipment is designed, including a PLC controller, an automatic feeding mechanism, a forming mechanism and an assembly mechanism, through which the automatic feeding, processing and assembly of the telescopic rod is realized.
The automated production of telescopic rods is realized, production efficiency is improved, labor intensity and cost are reduced, and production process is simplified.
Smart Images

Figure CN115570365B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to processing and assembling a telescopic rod, and in particular to automated production equipment for the telescopic rod and a control method thereof. Background Art
[0002] Most of the current telescopic rods are composed of an outer tube with a large diameter and an inner tube with a small diameter, and then equipped with locking mechanisms such as buckles and latches to connect and lock the telescopic rod.
[0003] During processing, the outer tube, inner tube, buckle, card and other locking and damping mechanisms need to be processed separately. After all the accessories are processed, they are assembled manually. First, there are many accessories, many production processes, complicated processing, low efficiency, many processing equipment and high cost. Second, there are many accessories, which makes assembly troublesome and the efficiency of manual assembly is low.
[0004] The patent publication number is CN201820745279.X, and the patent name is a fully automatic telescopic rod assembly production line, which records that it includes: an outer telescopic rod loading mechanism, an inner telescopic rod loading mechanism, a finished product unloading mechanism, a production line frame, a telescopic rod conveyor belt and a parts installation mechanism arranged on the production line frame, and the parts installation mechanism includes: an inner lock and inner telescopic rod plug-in part, an inner lock and inner telescopic rod riveting part, an inner lock reset part, a locking sleeve and outer telescopic rod plug-in part, an inner telescopic rod and outer telescopic rod plug-in part, an inner telescopic rod and plug plug-in part, a locking nut and a locking sleeve installation part, and a handle and an outer telescopic rod plug-in part; for example, the telescopic rod assembled in the patent includes various parts, and the overall structure is complex. It only discloses assembly equipment, and on this basis, it is also necessary to configure various processing equipment for processing telescopic rods or accessories, and the production process is numerous and cumbersome, the production equipment is numerous, and the cost is high.
[0005] Therefore, how to process a telescopic rod without adding accessories is a technical problem that needs to be solved at present. For this reason, an automatic production equipment and a control method of a telescopic rod are proposed. Summary of the invention
[0006] The purpose of the present invention is to solve the above problems and to provide an automated production device for a telescopic rod and a control method thereof.
[0007] In order to achieve the above-mentioned purpose, the present invention provides the following technical solution: an automated production equipment for telescopic rods, comprising a frame and a PLC controller installed on the frame; the equipment is characterized in that it also includes an automatic feeding mechanism arranged on the frame for feeding the telescopic rod body, a forming mechanism for processing the telescopic rod body, and an assembly mechanism for assembling the telescopic rod; the automatic feeding mechanism includes an inner rod feeding mechanism for automatically feeding the inner rod of the telescopic rod and an outer rod feeding mechanism for automatically feeding the outer rod of the telescopic rod; the forming mechanism includes a rolling mechanism for rolling the outer rod of the telescopic rod and a damping forming structure for processing the outer rod of the telescopic rod to form a damping limiting structure; the inner rod feeding mechanism and the outer rod feeding mechanism both include a fixed frame installed on the frame, a hopper adjustably installed on the fixed frame, and a guide plate installed in the hopper and adapted thereto; a discharge trough for material limiting and discharging is formed between the guide plate and the guide plate.
[0008] Further preferably, the guide plate is fixed on the hopper in a tilted manner toward the trough direction or is not fixed on the hopper.
[0009] Further preferably, a support plate is installed on the hopper, a guide sleeve is installed on the support plate, a vibrating feeder is installed at the bottom of the guide plate, a plurality of guide columns adapted to the guide sleeve are installed on the vibrating feeder, a buffer spring is installed on the guide column and the buffer spring is located between the vibrating feeder and the support plate.
[0010] Further preferably, the inner rod feeding mechanism also includes an inner rod lifting feeder installed on the frame, an inner rod horizontal mover installed on the inner rod lifting feeder, a feeding plate installed on the inner rod horizontal mover, and an inner rod rack arranged on the feeding plate for conveying the inner rod, the inner rod rack being provided with an arc groove, and a sensor being also installed on the inner rod rack.
[0011] Further preferably, the outer rod feeding mechanism also includes an adjustment frame installed on the frame, an adjustment plate adjustably installed on the adjustment frame, an outer rod lifter installed on the adjustment plate, an outer rod lifter installed on the outer rod lifter, an outer rod feeder installed on the outer rod lifter, an outer rod feeding rack installed on the outer rod feeder, and an outer rod material rack arranged in a uniform array on the outer rod feeding rack; an arc groove is also provided on the outer rod material rack, and a sensor is also installed on the outer rod material rack; the outer rod material rack is also provided with a suction nozzle passing through the arc groove.
[0012] Further preferably, the bead rolling mechanism includes a bead rolling clamping cylinder installed on the frame at both sides of the outer rod feeding mechanism and symmetrically arranged, a motor seat and a support seat installed on the bead rolling clamping cylinder, a motor installed on the motor seat, a bead rolling positioning rod connected to the motor, a retaining ring slidably installed on the bead rolling positioning rod, a spring installed on the bead rolling positioning rod and between the retaining ring and the support seat, a bead rolling machine installed on the support seat, a bead rolling plate installed on the bead rolling machine and a roller installed on the bead rolling plate; the bead rolling positioning rod on one side is provided with a convex ring, and the corresponding roller is provided with a groove matching the convex ring; the bead rolling positioning rod on the other side is provided with a concave ring, and the corresponding roller is provided with a convex ring matching the concave ring, and the bead rolling positioning rod is also provided with a boss that limits the position of the retaining ring.
[0013] Further preferably, the damping forming structure includes a flaring stamping mechanism installed on the frame and located on one side of the outer rod feeding mechanism for flaring one end of the outer rod and forming an elastic sheet by stamping, a edging mechanism installed on the frame and located on the other side of the outer rod feeding mechanism for edging the port on the other side of the outer rod, and a clamping mechanism installed on the frame and located between the flaring stamping mechanism and the edging mechanism; the flaring stamping mechanism includes a flaring fixing frame installed on the frame, a flaring die installed on the flaring fixing frame, a guide hole arranged on the flaring die, an expander installed on the flaring fixing frame, a mold rod installed on the expander and with one end located in the guide hole, a mold rod installed on the flaring fixing frame and located in the flaring A punch symmetrically arranged on the upper and lower sides of the die, a punch rod installed on the punch, and a punch knife installed on the punch rod; the edge-wrapping mechanism includes an edge-wrapping fixed seat installed on the frame, an edge-wrapping movable seat adjustably installed on the edge-wrapping fixed seat, an edge-wrapping fixed frame installed on the edge-wrapping movable seat, an edge-wrapping device installed on the edge-wrapping fixed frame, an edge-wrapping positioning block arranged on the edge-wrapping fixed frame, and an edge-wrapping die head installed on the edge-wrapping device and slidably installed in the edge-wrapping positioning block; the clamping mechanism includes a clamping frame installed on the frame, an up-and-down mover installed on the clamping frame, a clamping cylinder installed on the up-and-down mover, and a clamping jaw installed on the clamping cylinder, wherein the clamping jaw is provided with an arc groove.
[0014] Further preferably, the assembly mechanism includes an inner rod supporting mechanism installed on the frame corresponding to the position of the inner rod feeding mechanism, an outer rod supporting mechanism installed on the frame corresponding to the position of the outer rod, a guiding mechanism installed on the frame and located between the inner rod supporting mechanism and the outer rod supporting mechanism, an assembly limiting mechanism installed on the frame and located on the other side of the outer rod supporting mechanism, and an assembly pushing mechanism installed on the frame; the inner rod supporting mechanism includes an inner rod slider installed on the frame, an inner rod clamping cylinder installed on the inner rod slider, a clamping claw installed on the inner rod clamping cylinder, an inner rod lifter installed on the frame, and a top plate installed on the inner rod lifter, and the inner rod clamping cylinder is also installed with an inner rod There is a sensor; the guide mechanism includes a guide support seat installed on the frame, a guide clamping cylinder installed on the guide support seat and a guide clamping block installed on the guide clamping cylinder, an arc groove is provided on the guide clamping block, and a sensor is also installed on the outer rod support frame; the outer rod support mechanism includes an outer rod support frame installed on the frame and an outer rod support block installed on the outer rod support frame, and an arc groove is also provided on the outer rod support block; the assembly limit mechanism includes a limit fixing frame installed on the frame, a limiter installed on the limit fixing frame and a limit block installed on the limiter, the limit block is provided with a through hole adapted to the inner rod, and the through hole is provided with a limit recess adapted to the outer rod.
[0015] Further preferably, the assembly pushing mechanism includes an assembly pusher installed on the frame, a pushing frame installed on the assembly pusher, and a pushing rod installed on the pushing frame; the assembly pusher is also installed with a sensor bracket, and the sensor bracket is installed with sensors A, sensor B and sensor C; the frame is also installed with a unloading mechanism, and the unloading mechanism is above the external rod support mechanism, and the unloading mechanism includes a unloading mover installed on the frame, a unloading upper and lower device installed on the unloading mover, a unloading clamping cylinder installed on the unloading upper and lower device, and a clamping claw installed on the unloading clamping cylinder.
[0016] A control method for an automated production device for a telescopic rod, characterized in that the control method is as follows:
[0017] a. First, turn on the equipment through the PLC controller;
[0018] b. Use sensors installed on the inner rod rack and outer rod rack to sense whether there is an inner rod or outer rod at the discharge chute;
[0019] c. After the sensor senses the presence of an inner rod or an outer rod, it sends a signal to the PLC controller, which controls the inner rod feeding mechanism and the outer rod feeding mechanism to start, and runs to the discharge chute to take out the inner rod or the outer rod, and loads the materials at the same time; if the sensor does not sense the inner rod or the outer rod, or does not sense either, it sends a signal to the PLC controller, which controls the entire equipment to stop working and wait for the operator to refill the materials;
[0020] d. Inner rod loading: When the inner rod loading mechanism drives the inner rod to move to the inner rod supporting mechanism, the sensor installed on the inner rod clamping cylinder senses whether the inner rod is in place. When it is in place, the signal is transmitted to the PLC controller. The PLC controller controls the inner rod clamping cylinder to clamp the inner rod, and then the inner rod loading mechanism is reset, and the inner rod is ready for assembly;
[0021] e. External rod loading and processing; when the external rod loading mechanism transports the external rod to the bead rolling station to prepare for bead rolling, the external rod originally in the bead rolling station moves to the flaring stamping station to prepare for flaring stamping after completing the bead rolling work, and the external rod originally in the flaring stamping station moves to the external rod support mechanism to prepare for assembly after completing the processing, and then the external rod loading mechanism is reset to prepare for the next external rod loading;
[0022] f. When the sensor installed on the outer rod support frame senses the outer rod, the sensor installed on the inner rod clamping cylinder also senses the inner rod and sends a signal to the PLC controller, which controls the assembly mechanism to start;
[0023] g. Control the inner rod slider to drive the inner rod to move, so that one end of the inner rod moves to the guide clamping block, and at the same time, the limiter pushes out the limit block, and the limit block pushes one end of the outer rod to move to the guide clamping block, and then controls the guide clamping cylinder to drive the guide clamping block to clamp the inner rod and the outer rod;
[0024] h. Then the PLC controller controls the assembly pusher to drive the push rod to move. During the movement, the push rod contacts the inner rod and forms a thrust on the inner rod, so that the inner rod moves forward along the guide clamping block until the sensor B installed on the sensor bracket senses the assembly pusher;
[0025] i. After the sensor B senses the assembly pusher, it sends a signal to the PLC controller. At this time, one end of the inner rod has been inserted into the outer rod, and then the PLC controller controls the guide clamping cylinder to drive the guide clamping block to loosen; the assembly pusher continues to push the push rod, and the push rod continues to push the inner rod;
[0026] j. Until the sensor C senses the assembly pusher, the assembly pusher stops moving, and the assembly of the inner rod and the outer rod is completed;
[0027] k. Then the PLC controller controls the assembly pusher and the limiter to reset; at the same time, it controls the unloading mechanism to remove the telescopic rod on the outer rod support block and reset it after unloading;
[0028] l. When the sensors installed on the outer rod support frame and the inner rod slider do not sense the outer rod and the inner rod, and sensor A senses the reset of the assembly pusher and sends a signal to the PLC controller, the PLC controller controls the equipment to start the next inner rod and outer rod loading, processing and assembly cycle.
[0029] The present invention realizes automatic loading, processing, assembly and unloading of the telescopic rod through the arrangement and coordination of the PLC controller, the automatic loading mechanism, the forming mechanism and the assembly mechanism. The operator only needs to feed the material, which has high automation, high efficiency and low labor intensity.
[0030] By setting the bead rolling mechanism, the outer rod of the telescopic rod is automatically beaded before assembly, so that convex ribs protruding outwards and concave ribs recessed inwards are formed at both ends of the outer rod of the telescopic rod;
[0031] Through the setting of the damping forming mechanism, the expansion hole punching mechanism forms an expansion hole on the port at one end of the telescopic rod, and at the same time, the telescopic rod is punched, so that an elastic sheet with one side tilted inward is formed on the telescopic rod through punching, and at the same time, the other end of the telescopic rod is edged by the edge wrapping mechanism, which is highly efficient;
[0032] Through the setting of the assembly mechanism, the inner rod that has been processed in advance is inserted into the outer rod that has been processed to realize automatic assembly without manual operation, with high efficiency and low labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Attached Figure 1 It is a schematic diagram of the structure of the present invention;
[0034] Attached Figure 2 It is a schematic diagram of the top view of the structure of the present invention;
[0035] Attached Figure 3 It is another perspective structural schematic diagram of the present invention;
[0036] Attached Figure 4 It is another perspective structural schematic diagram of the present invention;
[0037] Attached Figure 5 It is a structural schematic diagram of the inner rod feeding mechanism and the inner rod supporting mechanism in the present invention;
[0038] Attached Figure 6 It is a partial structural schematic diagram of the present invention;
[0039] Attached Figure 7 The present invention is attached Figure 6 A partial structural diagram of another embodiment of the present invention
[0040] Attached Figure 8 It is a partial structural schematic diagram of the outer rod feeding mechanism in the present invention;
[0041] Attached Fig. 9 It is a partial structural schematic diagram of the bead rolling mechanism in the present invention;
[0042] Attached Fig.10 It is a schematic diagram of the local structure of the convex rib processing part in the rib rolling mechanism of the present invention;
[0043] Attached Fig.11 It is a schematic diagram of the local structure of the concave rib processing part in the rib rolling mechanism of the present invention;
[0044] Attached Fig.12 It is a schematic diagram of the structure of the hole expansion punching mechanism in the present invention;
[0045] Attached Fig.13 It is a structural schematic diagram of the hemming mechanism in the present invention;
[0046] Attached Fig.14 It is a partial cross-sectional structural schematic diagram of the hemming mechanism in the present invention;
[0047] Attached Fig.15 It is a structural schematic diagram of the assembly mechanism in the present invention;
[0048] Attached Fig.16 It is a partial cross-sectional structural schematic diagram of the assembly limiting mechanism in the present invention;
[0049] Attached Fig.17 It is a structural schematic diagram of one shape of the mold rod in the present invention;
[0050] Attached Fig.18 It is a schematic diagram of the control flow in the present invention;
[0051] Attached Fig.19 It is a schematic diagram of the process after the inner rod rack and the outer rod rack in the present invention do not sense the material at the discharge chute;
[0052] Attached Fig. 20 This is a schematic diagram of the structure of the outer rod after processing in the present invention;
[0053] Attached Fig.21 It is a schematic diagram of the structure of the telescopic rod after assembly in the present invention.
[0054] Legend: 1. Rack; 2. PLC controller; 3. Automatic feeding mechanism; 31. Internal rod feeding mechanism; 311. Internal rod lifting feeder; 312. Internal rod horizontal mover; 313. Feeding plate; 314. Internal rod frame; 315. Arc groove; 32. External rod feeding mechanism; 321. Adjusting frame; 322. Adjusting plate; 323. External rod lifting device; 324. External rod lifting frame; 325. External rod feeder; 326. External rod feeding frame; 327. External rod material frame; 328. Suction nozzle; 33. Fixed frame; 34. Hopper; 35. Guide plate; 362. Discharging chute; 4. Forming mechanism; 41. Bead rolling mechanism; 411, rolling clamping cylinder; 412, motor seat; 413, support seat; 414, motor; 415, rolling positioning rod; 416, retaining ring; 417, spring; 418, rolling device; 419, rolling plate; 420, roller; 421, convex ring; 422, groove; 423, concave ring; 424, convex ring; 425, boss; 42, damping forming structure; 43, expanding stamping mechanism; 431, expanding fixing frame; 432, expanding die; 433, guide hole; 434, expanding device; 435, die rod; 436, punch; 437, punching rod; 438, punching knife; 44, hemming mechanism; 44 1. Fixed seat; 442. Edge-wrapping movable seat; 443. Edge-wrapping fixed frame; 444. Edge-wrapping device; 445. Edge-wrapping positioning block; 446. Edge-wrapping die head; 45. Clamping mechanism; 451. Clamping frame; 452. Up and down mover; 453. Clamping cylinder; 454. Clamping claw; 5. Assembly mechanism; 51. Inner rod support mechanism; 511. Inner rod slider; 512. Inner rod clamping cylinder; 513. Inner rod lifter; 514. Top plate; 52. Outer rod support mechanism; 521. Outer rod support frame; 522. Outer rod support block; 53. Guide mechanism; 531. Guide support seat; 532. Guide clamping cylinder; 53 3. Guide clamping block; 54. Assembly limit mechanism; 541. Limit fixing frame; 542. Limiter; 543. Limit block; 544. Through hole; 545. Limit recess; 55. Assembly push mechanism; 551. Assembly pusher; 552. Push frame; 553. Push rod; 554. Sensor bracket; 555. Sensor A; 556. Sensor B; 557. Sensor C; 6. Unloading mechanism; 61. Unloading mover; 62. Unloading upper and lower devices; 63. Unloading clamping cylinder; 7. Sensor; 8. Linear vibrator; 81. Support plate; 82. Guide sleeve; 83. Guide column; 84. Buffer spring. DETAILED DESCRIPTION
[0055] Hereinafter, we will further explain the automatic production equipment of telescopic rods and the control method thereof according to the present invention with reference to the accompanying drawings.
[0056] See also Figure 1-Figure 21As shown in the figure, an automatic production equipment for telescopic rods and a control method thereof, comprising a frame 1 and a PLC controller 2 installed on the frame 1; it is characterized in that it also includes an automatic feeding mechanism 3 arranged on the frame 1 for feeding the telescopic rod body, a forming mechanism 4 for processing the telescopic rod body and an assembly mechanism 5 for assembling the telescopic rod; the automatic feeding mechanism 3 includes an inner rod feeding mechanism 31 for automatically feeding the inner rod of the telescopic rod and an outer rod feeding mechanism 3 for automatically feeding the outer rod of the telescopic rod. 2; the forming mechanism 4 comprises a rolling mechanism 41 for rolling the outer rod of the telescopic rod and a damping forming structure 42 for processing the outer rod of the telescopic rod to form a damping limit structure; the inner rod feeding mechanism 31 and the outer rod feeding mechanism 32 both comprise a fixing frame 33 mounted on the frame 1, a hopper 34 adjustable on the fixing frame 33, and a guide plate 35 mounted in the hopper 34 and adapted thereto; a discharge trough 362 for material limit and discharge is formed between the guide plates 35;
[0057] Through the arrangement and coordination of the PLC controller 2, the automatic feeding mechanism 3, the forming mechanism 4 and the assembly mechanism 5, the telescopic rod is automatically loaded, processed, assembled and unloaded. The operator only needs to add materials, which has a high degree of automation, high efficiency and low labor intensity. Through the arrangement of the rib rolling mechanism 41, the outer rod of the telescopic rod is automatically ribbed before assembly, and convex ribs protruding outward and concave ribs recessed inward are formed at both ends of the outer rod of the telescopic rod.
[0058] By setting the damping forming mechanism 42, the expansion punching mechanism 43 expands the port at one end of the telescopic rod and punches the telescopic rod at the same time, so that an elastic sheet with one side tilted inward is formed on the telescopic rod by punching, and the other end of the telescopic rod is edged by the edge wrapping mechanism 44, which is highly efficient.
[0059] By setting the assembly mechanism 5, the pre-processed inner rod is inserted into the processed outer rod to realize automatic assembly, without manual operation, with high efficiency and low labor intensity;
[0060] A single-rod discharge trough 362 is formed by the guide plates 35 and the guide plates 35, so that the discharge trough can only discharge single rod at a time; a sliding bar is provided on the fixed frame 33, and the hopper 34 includes a material channel plate slidably mounted on the sliding bar, and the material channel plate can slide on the sliding bar, so that the distance between the two material channel plates can be adjusted. The adjusted material channel plate is fixedly mounted on the sliding bar by tightening the screws; through the setting of the guide plate 35, the telescopic rod is limited and guided; through the setting of the discharge trough 362, only one telescopic rod can be output at a time, and after the telescopic rod is taken out, the subsequent telescopic rod automatically moves to the discharge trough 362.
[0061] Furthermore, the guide plate 35 is fixed on the hopper 34 at an angle toward the discharge slot 362 or is not fixed on the hopper 34. The guide plate can be directly fixed on the hopper to support and guide the material, or it can be movably installed on the support plate 81 to drive the guide plate 35 to vibrate through the vibrating feeder 8 to perform vibration feeding.
[0062] Furthermore, the hopper 34 is also provided with a support plate 81, on which a guide sleeve 82 is provided, a vibrating feeder 8 is provided at the bottom of the guide plate 35, a plurality of guide posts 83 adapted to the guide sleeve 82 are provided on the vibrating feeder 8, a buffer spring 84 is provided on the guide post 83, and the buffer spring 84 is located between the vibrating feeder 8 and the support plate 81; by installing the support plate 81 on the hopper 34, the support plate 81 supports and fixes the guide plate 35, the vibrating feeder 8 is installed at the bottom of the guide plate 35, and the vibrating feeder 8 drives the guide plate 35 to move. 5 is vibrated, thereby performing vibration feeding work, and there is no need to completely rely on the slope of the guide plate 35 for automatic feeding. Therefore, the slope of the guide plate 35 can be set to be relatively gentle, so that more inner rods or outer rods can be stored in the hopper 34, reducing the frequency of operators feeding, saving labor; the setting of the buffer spring 84 plays a buffering role on the vibration of the vibrating feeder 8, and at the same time, the guide plate 35 and the support plate 81 are movably connected through the cooperation of the guide column 83 and the guide sleeve 82, so as to avoid the vibration of the hopper 34 and the entire machine caused by the vibration of the vibrating feeder 8;
[0063] The vibrating feeder 8 can be a linear vibrator or a linear vibration motor.
[0064] Further, the inner rod feeding mechanism 31 also includes an inner rod lifting feeder 311 installed on the frame 1 by bolts, an inner rod horizontal mover 312 installed on the inner rod lifting feeder 311 by bolts, a feeding plate 313 installed on the inner rod horizontal mover 312 by bolts, and an inner rod frame 314 arranged on the feeding plate 313 for conveying the inner rod, an arc groove 315 is provided on the inner rod frame 314, and a sensor 7 is also installed on the inner rod frame 314;
[0065] The inner rod lifting feeder 311 drives the inner rod frame 314 to move upward until the inner rod on the inner rod frame 314 contacts the inner rod at the discharge slot 362, and then drives the inner rod to move upward and away from the discharge slot 362, and then drives the inner rod lifting feeder 311 and the inner rod to move to the inner rod supporting mechanism 51 through the inner rod horizontal mover 312. At the same time, the inner rod lifting feeder 313 drives the top plate 514 to move upward. When the inner rod moves to the inner rod supporting mechanism 51, the lifting feeder 311 drives the inner rod to move downward to the set position, and then supports and positions the inner rod through the top plate 514. Then, after the inner rod is clamped by the clamping claw 454 on the inner rod supporting mechanism 51, the inner rod horizontal mover 312 and the inner rod lifting device 513 are reset at the same time, completing the automatic feeding of the inner rod.
[0066] Further, the outer rod feeding mechanism 32 also includes an adjusting frame 321 installed on the frame 1 by bolts, an adjusting plate 322 adjustably installed on the adjusting frame 321, an outer rod lifter 323 installed on the adjusting plate 322 by bolts, an outer rod lifter 324 installed on the outer rod lifter 323 by bolts, an outer rod feeder 325 installed on the outer rod lifter 324 by bolts, an outer rod feeder 326 installed on the outer rod feeder 325 by bolts, and an outer rod material frame 327 installed on the outer rod feeder 326 in a uniform array by bolts; the outer rod material frame 327 is also provided with an arc groove 315, and the outer rod material frame 327 is also installed with a sensor 7; the adjusting frame 321 is provided with an adjusting rod, the adjusting plate 322 is provided with a slider slidably connected to the adjusting rod, the slider is provided with a locking screw for locking the slider and the slide rod, and the position of the adjusting plate 322 can be adjusted according to the length of the telescopic rod;
[0067] The outer rod lifting frame 324 is driven upward by the outer rod lifting device 323, and the outer rod lifting frame 324 drives the outer rod feeder 325 to move upward, and the outer rod feeder 325 drives the outer rod feeding frame 326 to move upward, and the outer rod feeding frame 326 drives the outer rod material frame 327 to move upward, and the outer rod material frame 327 at the rear side takes out the outer rod from the discharge chute 362, while the other two outer rod material frames 327 move the outer rods on the outer rod material frame 327 to the rolling mechanism 41 and the expansion and stamping mechanism 43 to complete the outer rod rolling, expansion, and stamping edge processing, and then take it out. Then, the outer rod loading mechanism 32 drives the outer rod feeding rack 326 and the telescopic rod to move forward one position, and the outer rod just removed from the discharge chute 362 moves to the bead rolling station for bead rolling treatment, and the outer rod that has just completed the bead rolling treatment moves to the expansion stamping and hemming station for expansion stamping and hemming treatment. The outer rod that has completed the expansion stamping and hemming treatment moves to the outer rod support mechanism 52 of the assembly station to wait for assembly, and then the outer rod lifter 323 drives the outer rod feeding rack 326 to move downward and reset, and then the outer rod feeder 325 drives the outer rod feeding rack 326 to reset, preparing for the next outer rod loading.
[0068] Furthermore, the outer rod material rack 327 is also provided with a suction nozzle 328 that passes through the arc groove 315; through the setting of the suction nozzle, the suction nozzle is connected to a negative pressure suction device such as a fan through a pipeline, and through the setting of the suction nozzle 328, the suction nozzle 328 is connected to a negative pressure suction device such as a fan through a pipeline, and air is sucked through the negative pressure suction device such as the fan. When the outer rod is on the outer rod material rack 327, the suction force of the suction nozzle 328 sucks the outer rod onto the outer rod material rack 327, avoiding problems such as displacement or falling during the movement, which will cause the subsequent rolling and flaring processes to fail to operate normally.
[0069] Furthermore, the bead rolling mechanism 41 includes a bead rolling clamping cylinder 411 installed on the frame 1 at both sides of the outer rod feeding mechanism 32 and symmetrically arranged, a motor seat 412 and a support seat 413 installed on the bead rolling clamping cylinder 411, a motor 414 installed on the motor seat 412, a bead rolling positioning rod 415 connected to the motor 414, a retaining ring 416 slidably installed on the bead rolling positioning rod 415, a spring 417 installed on the bead rolling positioning rod 415 and between the retaining ring 416 and the support seat 413, a bead rolling device 418 installed on the support seat 413, a bead rolling plate 419 installed on the bead rolling device 418, and a roller 420 installed on the bead rolling plate 419; a convex ring 421 is provided on the bead rolling positioning rod 415 on one side, The corresponding roller 420 is provided with a groove 422 adapted to the convex ring 421; the other side of the rib positioning rod 415 is provided with a concave ring 423, and the corresponding roller 420 is provided with a convex ring 424 adapted to the concave ring 423, and the rib positioning rod 415 is also provided with a boss 425 for limiting the position of the retaining ring 416; the rib clamping cylinders 411 on both sides are used to drive the rib positioning rod 415 to clamp the outer rod; the spring 417 is provided to play a buffering role when the outer rod is clamped to avoid deformation of the outer rod due to extrusion during clamping; the boss 425 is provided to limit the position of the retaining ring 416 to prevent it from falling off, and the convex ring 421 on the other side is used to form the ribs and limit the retaining ring 416;
[0070] When the outer rod feeding mechanism 32 drives the outer rod to move to the bead rolling station, the bead rolling clamping cylinder 411 is started, and the bead rolling clamping cylinders 411 on both sides drive the motor seat 412 to move relatively, and the motor seat 412 drives the bead rolling positioning rod 415 to insert into the outer rod. When the end of the outer rod contacts the retaining ring 416, the spring 417 is squeezed to perform elastic buffering. After clamping, the motor 414 is started, and the motor 414 drives the bead rolling positioning rod 415 to rotate, and the bead rolling positioning rod 415 drives the outer rod to rotate. At the same time, the bead rolling device 418 drives the bead rolling plate 419 to move downward, and the bead rolling plate 419 drives the roller 420 to move downward, forming an extrusion on the outer rod. One side forms a convex rib protruding outward through the cooperation of the convex ring 421 and the groove 422, and the other side forms an inward concave rib through the cooperation of the concave ring 423 and the convex ring 424. After the bead rolling work is completed, it is reset.
[0071] Further, the damping forming structure 42 includes a flaring stamping mechanism 43 installed on the frame 1 and located on one side of the outer rod feeding mechanism 32 for flaring one end of the outer rod and forming an elastic sheet by stamping, an edge wrapping mechanism 44 installed on the frame 1 and located on the other side of the outer rod feeding mechanism 32 for wrapping the port on the other side of the outer rod, and a clamping mechanism 45 installed on the frame 1 and located between the flaring stamping mechanism 43 and the edge wrapping mechanism 44; the flaring stamping mechanism 43 includes a flaring fixing frame 431 installed on the frame 1 by bolts, a flaring fixing frame 432 installed on the flaring fixing frame 431 by bolts, a flaring fixing frame 431 installed on the frame 1 by bolts, a flaring fixing frame 431 ... The flaring die 432 on the fixing frame 431, the guide hole 433 provided on the flaring die 432, the flaring device 434 installed on the flaring fixing frame 431 by bolts, the die rod 435 installed on the flaring device 434 and one end of which is in the guide hole 433, the punch 436 installed on the flaring fixing frame 431 by bolts and symmetrically arranged on the upper and lower sides of the flaring die 432, the punch rod 437 installed on the punch 436 and the punch knife 438 installed on the punch rod 437; the hemming mechanism 44 includes a flaring device 434 installed on the frame 1 by bolts, a die rod 435 installed on the flaring fixing frame 431 and symmetrically arranged on the upper and lower sides of the flaring die 432, a punch rod 437 installed on the punch 436 and a punch knife 438 installed on the punch rod 437; the hemming mechanism 44 includes a flaring device 434 installed on the frame 1 by bolts, a die rod 435 installed on the flaring fixing frame 431 and a punch rod 437 installed on the punch rod 437. The edge wrapping fixed seat 441 on the edge wrapping fixed seat 441, the edge wrapping movable seat 442 which can be adjusted and mounted on the edge wrapping fixed seat 441, the edge wrapping fixed frame 443 which is mounted on the edge wrapping movable seat 442 by bolts, the edge wrapping device 444 which is mounted on the edge wrapping fixed frame 443 by bolts, the edge wrapping positioning block 445 which is set on the edge wrapping fixed frame 443 by bolts, and the edge wrapping die head 446 which is mounted on the edge wrapping device 444 and slidably mounted in the edge wrapping positioning block 445; the clamping mechanism 45 comprises a clamping frame 451 which is mounted on the frame 1 by bolts, a clamping frame 452 which is mounted on the clamping frame 453 by bolts, and a clamping frame 454 which is mounted on the clamping frame 454 by bolts. An up-and-down mover 452 on the frame 451, a clamping cylinder 453 installed on the up-and-down mover 452 by bolts, and a clamping claw 454 installed on the clamping cylinder 453, wherein the clamping claw 454 is provided with an arc groove 315; a sliding rod for facilitating the movement of the hemming movable seat 442 is provided on the hemming fixed frame 443, and a self-locking slider slidably connected to the sliding rod is installed on the hemming movable seat 442, and the position of the hemming movable seat 442 on the sliding rod is fixed by the self-locking slider or the position of the hemming movable seat 442 on the sliding rod is fixed by pressing the sliding rod with screws.
[0072] When the outer rod that has completed the rolling process is transported to the flaring and stamping station through the outer rod feeding mechanism 32, the up and down moving device 452 is driven to start, driving the clamping cylinder 453 to move downward to the outer rod, and then starting the clamping cylinder 453, the clamping cylinder 453 drives the clamping claw 454 to slightly clamp the outer rod, and then starting the expander 434 and the edger 444, the edger 444 drives the edger die 446 to move forward, forming a thrust on the other end of the outer rod so that the other end of the outer rod contacts one side of the guide hole and is blocked by the guide hole. During the continuous advancement of the edger, the outer rod end is edged through the inclined surface on the edger die 446, and the expander 434 and the edger 444 are started. 34 drives the mold rod 435 to move, and the mold rod 435 is inserted into one end of the outer rod to expand the outer rod. The expanded cross-sectional shape can be made into an elliptical, circular or polygonal shape; then the punch 436 is started, and the punch 436 drives the punch rod 437 to move, and the punch rod 437 drives the punch knife 438 to punch the outer rod to form an elastic sheet with one side tilted inward, and then the punch 436 and the edge wrapper 444 are reset, and then the up and down mover 452 drives the outer rod to move to the outer rod material rack 327 of the outer rod feeding mechanism 32, and then the clamping cylinder 453 is released to make the outer rod fall on the outer rod material rack 327, and then the up and down mover 452 is reset.
[0073] Further, the assembly mechanism 5 includes an inner rod supporting mechanism 51 installed on the frame 1 corresponding to the position of the inner rod feeding mechanism 31, an outer rod supporting mechanism 52 installed on the frame 1 corresponding to the position of the outer rod, a guiding mechanism 53 installed on the frame 1 and located between the inner rod supporting mechanism 51 and the outer rod supporting mechanism 52, an assembly limiting mechanism 54 installed on the frame 1 and located on the other side of the outer rod supporting mechanism 52, and an assembly pushing mechanism 55 installed on the frame 1; the inner rod supporting mechanism 51 includes an inner rod slider 511 installed on the frame 1 by bolts, The inner rod clamping cylinder 512 is bolted to the inner rod slider 511, the clamping claw 454 is installed on the inner rod clamping cylinder 512, the inner rod lifter 513 is bolted to the frame 1, and the top plate 514 is bolted to the inner rod lifter 513. The inner rod clamping cylinder 512 is also equipped with a sensor 7. The guide mechanism 53 includes a guide support seat 531 installed on the frame 1 by bolts, a guide clamping cylinder 532 installed on the guide support seat 531 by bolts, and a guide clamping block 53 installed on the guide clamping cylinder 532. 3, an arc groove 315 is provided on the guide clamping block 533, and a sensor 7 is also installed on the outer rod support frame 521; the outer rod support mechanism 52 includes an outer rod support frame 521 installed on the frame 1 by bolts and an outer rod support block 522 installed on the outer rod support frame 521 by bolts, and the outer rod support block 522 is also provided with an arc groove 315; the assembly limit mechanism 54 includes a limit fixing frame 541 installed on the frame 1 by bolts, a limiter 542 installed on the limit fixing frame 541 by bolts, and a limit block installed on the limiter 542 543, the limit block 543 is provided with a through hole 544 adapted to the inner rod, and the through hole 544 is provided with a limit recess 545 adapted to the outer rod; the assembly push mechanism 55 comprises an assembly pusher 551 installed on the frame 1 by bolts, a push frame 552 installed on the assembly pusher 551 by bolts, and a push rod 553 installed on the push frame 552; the assembly pusher 551 is also provided with a sensor bracket 554 by bolts, and the sensor bracket 554 is provided with sensors A555, B556 and C557;
[0074] When the inner rod feeding mechanism 31 conveys the inner rod to the inner rod supporting mechanism 51, the inner rod clamping cylinder 512 is started, and the inner rod clamping cylinder 512 drives the clamping claw 454 to clamp the inner rod, and then the inner rod feeding mechanism 31 is reset;
[0075] When the outer rod loading mechanism 32 transfers the processed outer rod to the outer rod supporting block, the outer rod loading mechanism 32 is reset. When the sensors 7 arranged at the outer rod supporting frame 521 and the inner rod clamping cylinder 512 sense the presence of the outer rod and the inner rod, the PLC controller 2 controls the inner rod slider 511 to start, and the inner rod slider 511 drives the inner rod clamping cylinder 512 and the inner rod to move forward. One end of the inner rod moves to the guide mechanism 53, and at the same time controls the limiter 542 to start. The limiter 542 drives the limit block 543 to move forward. During the forward movement of the limit block 543, one end of the outer rod extends into the through hole 544 of the limit block 543 until the end is blocked by the limit concave platform 545. Then the limit block 543 pushes the outer rod. The limit block 543 pushes one end of the outer rod to move to the guide mechanism 53. Then the guide clamping cylinder 532 is started, driving the guide clamping block 533 to clamp the inner rod and the outer rod, which limits the position of the inner rod and the outer rod and controls the movement of the inner rod. After the push rod 553 is pushed forward, the push rod 553 contacts the other end of the inner rod and forms a thrust on it, pushing the inner rod to move forward along the matched guide clamping block 533. When the sensor B556 installed on the sensor bracket 554 senses the assembly pusher 551, one end of the inner rod has been inserted into the outer rod. Then the guide clamping cylinder 532 is controlled to drive the guide clamping block 533 to release the clamping. The assembly pusher 551 continues to push the inner rod to insert into the outer rod until one end of the inner rod passes through the outer rod and extends out from the through hole 544 on the limit block 543. At the same time, the sensor C557 senses the assembly pusher 551, indicating that the assembly is completed. The assembly pusher 551 drives the push rod 553 to reset, and the limiter 542 drives the limit block 543 to reset, and the telescopic rod is assembled.
[0076] Furthermore, a material unloading mechanism 6 is also installed on the frame 1, and the material unloading mechanism 6 is located above the outer rod support mechanism 52. The material unloading mechanism 6 includes a material unloading mover 61 installed on the frame 1, a material unloading upper and lower device 62 installed on the material unloading mover 61, a material unloading clamping cylinder 63 installed on the material unloading upper and lower device 62, and a clamping claw 454 installed on the material unloading clamping cylinder 63;
[0077] After the telescopic rod is assembled, the material unloading and loading device 62 is started to drive the material unloading clamping cylinder 63 and the clamping claw 454 to move downward. After the telescopic rod is clamped by the material unloading clamping cylinder 63, the material unloading clamping cylinder 63 is reset. Then the material unloading mover 61 drives the material unloading and loading device 62, the material unloading clamping cylinder 63 and the telescopic rod to move outward. When moving to the material frame, the material unloading clamping cylinder 63 is controlled to release the clamping claw 454. After the telescopic rod falls into the material frame, the material unloading mover 61 is reset to complete the automatic unloading work.
[0078] Among them, the inner rod lifting feeder, inner rod horizontal feeder, outer rod lifting device, outer rod feeder, bead roller, expander, punch, up and down mover, inner rod slider, inner rod lifting device, assembly pusher, unloading mover and unloading up and down device can all adopt cylinders, electric push rods or linear motors.
[0079] Working process of the present invention:
[0080] First, a device for processing the inner rod is configured. The device is provided with the outer rod feeding mechanism 32, the bead rolling mechanism 41 and the damping forming mechanism 42 in the present application. The difference is that the punch 436 and the punching structure are not required in the device. The inner rod is subjected to bead rolling, flaring and hemming processing by the device. The operator stacks the processed inner rods on the hopper 34 of the inner rod feeding mechanism 31; and at the same time, the unprocessed outer rods are stacked on the hopper 34 of the outer rod feeding mechanism 32.
[0081] Then the PLC controller 2 controls the device to start, and at the same time starts the suction fan or negative pressure suction device connected to the suction nozzle 328 through a pipeline. First, the sensor 7 on the inner rod frame 314 senses whether there is an inner rod at the discharge slot 362 above the inner rod frame 314. After sensing the presence of the inner rod, a signal is sent to the PLC controller 2. The PLC controller 2 controls the inner rod lifting feeder 311 to drive the inner rod frame 314 to move upward until the inner rod at the discharge slot 362 on the inner rod frame 314 contacts, drives the inner rod to move upward and leave the discharge slot 362, and then moves horizontally through the inner rod After the device 312 drives the inner rod lifting feeder 311 and the inner rod to move to the inner rod supporting mechanism 51, the inner rod lifting feeder 311 drives the inner rod to move downward to the set position, and the inner rod lifting device 513 drives the top plate 514 to move upward, and the top plate 514 supports and positions the inner rod. After the sensor 7 set on the inner rod supporting mechanism 51 senses the inner rod, it controls the inner rod clamping cylinder 512 to drive the clamping claw 454 to clamp the inner rod, and then the inner rod lifting feeder 311, the inner rod horizontal mover 312 and the inner rod lifting device 513 are reset to complete the automatic feeding of the inner rod;
[0082] At the same time, the sensor 7 installed on the outer rod material rack 327 of the outer rod loading mechanism 32 senses that there is an outer rod on the discharge slot 362 of the outer rod loading mechanism 32 and transmits the signal to the PLC controller 2. The PLC controller 2 controls the outer rod lifter 323 to drive the outer rod lifter 324 to move upward, the outer rod lifter 324 drives the outer rod feeder 325 to move upward, the outer rod feeder 325 drives the outer rod feeding rack 326 to move upward, the outer rod feeding rack 326 drives the outer rod material rack 327 to move upward, and the outer rod material rack 327 on the rear side takes the outer rod out of the discharge slot 362 and sucks the outer rod through the suction nozzle 328. At the same time, the other two outer rod material racks 327 move the outer rod on the outer rod material rack 327 to the rolling mechanism 41 and the expansion mechanism 42. The outer rod that has completed the processes of rolling, expanding, and punching and hemming at the punching mechanism 43 is removed, and then the outer rod feeding mechanism 32 drives the outer rod feeding rack 326 and the outer rod to move forward one position, and the moving distance is set by the PLC controller 2, and the moving distance is consistent each time. The outer rod that has just been removed from the discharge chute 362 moves to the rolling station for rolling, and the outer rod that has just completed the rolling moves to the expanding, punching and hemming station for expanding, punching and hemming. The outer rod that has completed the expanding, punching and hemming moves to the outer rod support mechanism 52 of the assembly station to wait for assembly, and then the outer rod lifter 323 drives the outer rod feeding rack 326 to move downward and reset, and then the outer rod feeder 325 drives the outer rod feeding rack 326 to reset, and prepares for the next outer rod loading;
[0083] When the sensors 7 installed on the outer rod support frame 521 and the inner rod clamping cylinder 512 both sense the presence of the outer rod and the inner rod, the PLC controller 2 controls the inner rod slider 511 to start, and the inner rod slider 511 drives the inner rod clamping cylinder 512 and the inner rod to move forward, and one end of the inner rod moves to the guide mechanism 53. At the same time, the limiter 542 is controlled to start, and the limiter 542 drives the limit block 543 to move forward. During the forward movement of the limit block 543, one end of the outer rod extends into the through hole 544 of the limit block 543 until the port is blocked by the limit recess 545. After that, the limit block 543 pushes the outer rod, and the limit block 543 pushes one end of the outer rod to move to the guide mechanism 53. Then the guide clamping cylinder 532 is started, driving the guide clamping block 533 to clamp the inner rod and the outer rod, which has a limiting effect on the position of the inner rod and the outer rod, and plays a guiding and positioning role for the movement of the inner rod; then the assembly pusher 551 is controlled Start, the assembly pusher 551 drives the push frame 552, and the push frame 552 drives the push rod 553 to move forward. In the process of moving forward, the push rod 553 contacts the other end of the inner rod and forms a thrust on it, pushing the inner rod to move forward along the matched guide clamping block 533. When the sensor B556 installed on the sensor bracket 554 senses the assembly pusher 551, one end of the inner rod has extended into the outer rod, and then the guide clamping cylinder 532 is controlled to drive the guide clamping block 533 to release the clamping, and the assembly pusher 551 continues to push the inner rod to insert into the outer rod until one end of the inner rod passes through the outer rod and extends out from the through hole 544 on the limit block 543. At the same time, the sensor C557 senses the assembly pusher 551, indicating that the assembly is completed. The assembly pusher 551 drives the push rod 553 to reset, and at the same time, the limiter 542 drives the limit block 543 to reset, and the telescopic rod is assembled;
[0084] After the telescopic rod is assembled, the material unloading and loading device 62 is started to drive the material unloading clamping cylinder 63 and the clamping claw 454 to move downward, and then the material unloading clamping cylinder 63 is reset after the telescopic rod is clamped by the material unloading clamping cylinder 63, and then the material unloading moving device 61 drives the material unloading and loading device 62, the material unloading clamping cylinder 63 and the telescopic rod to move outward, and when it moves to the material frame, the material unloading clamping cylinder 63 is controlled to release the clamping claw 454, and the telescopic rod falls into the material frame. After that, the material unloading moving device 61 is reset to complete the automatic unloading work;
[0085] When there are multiple telescopic rods, only the two previously assembled inner rods of the three telescopic rods need to be assembled in the same way, and the same method can be used for multiple rods.
[0086] During the processing, when the sensor on the inner rod rack or the sensor on the outer rod rack does not sense the inner rod or outer rod, there are several situations.
[0087] 1) The inner rod or outer rod is stuck and does not fall into the discharge chute. At this time, the whole machine stops and waits for the operator to handle it;
[0088] 2) There is no material on the material channel plate and the material guide plate, and it needs to be replenished or all the materials in this batch have been loaded;
[0089] The PLC controller is used to set the time during which the sensor does not sense the inner rod or the outer rod. For example, the time is set to 20 seconds. The 20 seconds are the time for the operator to replenish materials or deal with a jam. If the waiting time exceeds 20 seconds, it means that all materials in this batch have been loaded. The PLC controller is used to control the inner rod at the loading station or the outer rod at the processing station to be processed and assembled, thereby avoiding leaving semi-finished products on the equipment.
[0090] The protection scope of the present invention is not limited to the above embodiments and their variations. Conventional modifications and replacements made by those skilled in the art based on the contents of this embodiment all fall within the protection scope of the present invention.
Claims
1. An automated production device for telescopic rods, comprising a frame (1) and a PLC controller (2) mounted on the frame (1); wherein: The machine also comprises an automatic feeding mechanism (3) arranged on the frame (1) for feeding the telescopic rod body, a forming mechanism (4) for processing the telescopic rod body, and an assembling mechanism (5) for assembling the telescopic rod; the automatic feeding mechanism (3) comprises an inner rod feeding mechanism (31) for automatically feeding the inner rod of the telescopic rod, and an outer rod feeding mechanism (32) for automatically feeding the outer rod of the telescopic rod; the forming mechanism (4) comprises a bead rolling mechanism (41) for rolling the outer rod of the telescopic rod, and a bead rolling mechanism (42) for automatically feeding the outer rod of the telescopic rod. and processing the outer rod of the telescopic rod to form a damping forming structure (42) of a damping limiting structure; the inner rod feeding mechanism (31) and the outer rod feeding mechanism (32) both comprise a fixing frame (33) mounted on the frame (1), a hopper (34) adjustably mounted on the fixing frame (33), and a guide plate (35) mounted in the hopper (34) and adapted thereto; a discharge trough (362) for material limiting and material discharging is formed between the guide plates (35); The damping forming structure (42) comprises a flaring punching mechanism (43) mounted on the frame (1) and located on one side of the outer rod feeding mechanism (32) for flaring one end of the outer rod and forming an elastic sheet by punching, a hemming mechanism (44) mounted on the frame (1) and located on the other side of the outer rod feeding mechanism (32) for hemming the other end of the outer rod, and a clamping mechanism (45) mounted on the frame (1) and located between the flaring punching mechanism (43) and the hemming mechanism (44); the flaring punching mechanism (43) ) comprises a flaring fixing frame (431) mounted on a frame (1), a flaring die (432) mounted on the flaring fixing frame (431), a guide hole (433) arranged on the flaring die (432), a flaring device (434) mounted on the flaring fixing frame (431), a die rod (435) mounted on the flaring device (434) and having one end disposed in the guide hole (433), a punch (436) mounted on the flaring fixing frame (431) and symmetrically disposed on the upper and lower sides of the flaring die (432), and a flaring device (434) mounted on the flaring fixing frame (431). A punching rod (437) mounted on the punching device (436) and a punching knife (438) mounted on the punching rod (437); the hemming mechanism (44) comprises an hemming fixed seat (441) mounted on the frame (1), an hemming movable seat (442) adjustably mounted on the hemming fixed seat (441), an hemming fixed frame (443) mounted on the hemming movable seat (442), an hemming device (444) mounted on the hemming fixed frame (443), and an hemming device (444) disposed on the hemming fixed frame (443). A positioning block (445) and an edge wrapping die head (446) mounted on the edge wrapping device (444) and slidably mounted in the edge wrapping positioning block (445); the clamping mechanism (45) comprises a clamping frame (451) mounted on the frame (1), an up-down mover (452) mounted on the clamping frame (451), a clamping cylinder (453) mounted on the up-down mover (452), and a clamping claw (454) mounted on the clamping cylinder (453), wherein the clamping claw (454) is provided with an arc groove (315).
2. The automatic production equipment for telescopic rods according to claim 1, characterized in that: The guide plate (35) is fixed on the hopper (34) in an inclined manner toward the discharge chute (362) or is not fixed on the hopper (34).
3. The automatic production equipment for telescopic rods according to claim 2, characterized in that: The hopper (34) is further provided with a support plate (81), a guide sleeve (82) is provided on the support plate (81), a vibrating feeder (8) is provided at the bottom of the guide plate (35), a plurality of guide posts (83) adapted to the guide sleeve (82) are provided on the vibrating feeder (8), a buffer spring (84) is provided on the guide post (83), and the buffer spring (84) is located between the vibrating feeder (8) and the support plate (81).
4. The automated production equipment for telescopic rods according to claim 1, characterized in that: The inner rod feeding mechanism (31) further comprises an inner rod lifting feeder (311) mounted on the frame (1), an inner rod horizontal mover (312) mounted on the inner rod lifting feeder (311), a feeding plate (313) mounted on the inner rod horizontal mover (312), and an inner rod frame (314) arranged on the feeding plate (313) for conveying the inner rods, wherein the inner rod frame (314) is provided with an arc groove (315), and a sensor (7) is also mounted on the inner rod frame (314).
5. The automatic production equipment for telescopic rods according to claim 2, characterized in that: The outer rod loading mechanism (32) further comprises an adjustment frame (321) mounted on the frame (1), an adjustment plate (322) adjustably mounted on the adjustment frame (321), an outer rod lifter (323) mounted on the adjustment plate (322), an outer rod lifter (324) mounted on the outer rod lifter (323), an outer rod feeder (325) mounted on the outer rod feeder (324), an outer rod feeder frame (326) mounted on the outer rod feeder (325), and an outer rod feeder frame (327) arranged in a uniform array on the outer rod feeder frame (326); the outer rod feeder frame (327) is also provided with an arc groove (315), and a sensor (7) is also mounted on the outer rod feeder frame (327); the outer rod feeder frame (327) is also provided with a suction nozzle (328) penetrating the arc groove (315).
6. The automatic production equipment for telescopic rods according to claim 1, characterized in that: The bead rolling mechanism (41) comprises a bead rolling clamping cylinder (411) mounted on the frame (1) and located on both sides of the outer rod feeding mechanism (32) and arranged symmetrically, a motor seat (412) and a support seat (413) mounted on the bead rolling clamping cylinder (411), a motor (414) mounted on the motor seat (412), a bead rolling positioning rod (415) connected to the motor (414), a retaining ring (416) slidably mounted on the bead rolling positioning rod (415), a spring (417) mounted on the bead rolling positioning rod (415) and located between the retaining ring (416) and the support seat (413), and a spring (418) mounted on the support seat (418). 13), a bead rolling device (418) on the bead rolling device (418), a bead rolling plate (419) mounted on the bead rolling device (418), and a roller (420) mounted on the bead rolling plate (419); a bead rolling positioning rod (415) on one side is provided with a convex ring (421), and a corresponding roller (420) is provided with a groove (422) adapted to the convex ring (421); a bead rolling positioning rod (415) on the other side is provided with a concave ring (423), and a corresponding roller (420) is provided with a convex ring (424) adapted to the concave ring (423); and the bead rolling positioning rod (415) is also provided with a boss (425) for limiting the position of the retaining ring (416).
7. The automated production equipment for telescopic rods according to claim 1, characterized in that: The assembly mechanism (5) comprises an inner rod support mechanism (51) mounted on the frame (1) and corresponding to the position of the inner rod feeding mechanism (31), an outer rod support mechanism (52) mounted on the frame (1) and corresponding to the position of the outer rod, a guide mechanism (53) mounted on the frame (1) and located between the inner rod support mechanism (51) and the outer rod support mechanism (52), an assembly limiting mechanism (54) mounted on the frame (1) and located on the other side of the outer rod support mechanism (52), and an assembly push mechanism (55) mounted on the frame (1). The inner rod support mechanism (51) comprises an inner rod slider (511) mounted on the frame (1), an inner rod clamping cylinder (512) mounted on the inner rod slider (511), a clamping claw (454) mounted on the inner rod clamping cylinder (512), an inner rod lifter (513) mounted on the frame (1), and a top plate (514) mounted on the inner rod lifter (513), and a sensor (7) is also mounted on the inner rod clamping cylinder (512); the guide mechanism (53 ) comprises a guide support seat (531) mounted on a frame (1), a guide clamping cylinder (532) mounted on the guide support seat (531), and a guide clamping block (533) mounted on the guide clamping cylinder (532), wherein the guide clamping block (533) is provided with an arc groove (315); the outer rod support mechanism (52) comprises an outer rod support frame (521) mounted on the frame (1) and an outer rod support block (522) mounted on the outer rod support frame (521), wherein the outer rod support block (52 2) is also provided with an arc groove (315), and a sensor (7) is also installed on the outer rod support frame (521); the assembly limit mechanism (54) comprises a limit fixing frame (541) installed on the frame (1), a limiter (542) installed on the limit fixing frame (541), and a limit block (543) installed on the limiter (542), the limit block (543) is provided with a through hole (544) adapted to the inner rod, and the through hole (544) is provided with a limit recess (545) adapted to the outer rod.
8. The automatic production equipment for telescopic rods according to claim 7, characterized in that: The assembly push mechanism (55) comprises an assembly pusher (551) mounted on the frame (1), a push frame (552) mounted on the assembly pusher (551), and a push rod (553) mounted on the push frame (552); a sensor bracket (554) is also mounted on the assembly pusher (551), and a sensor A (555), a sensor B (556), and a sensor C (557) are mounted on the sensor bracket (554); a material unloading mechanism (6) is also mounted on the frame (1), the material unloading mechanism (6) is located above the outer rod support mechanism (52), and the material unloading mechanism (6) comprises a material unloading mover (61) mounted on the frame (1), a material unloading upper and lower device (62) mounted on the material unloading mover (61), a material unloading clamping cylinder (63) mounted on the material unloading upper and lower device (62), and a clamping claw (454) mounted on the material unloading clamping cylinder (63).
9. The control method of an automated production equipment for telescopic rods according to any one of claims 1 to 8, characterized in that: The control method is as follows: a. First, turn on the equipment through the PLC controller; b. Use sensors installed on the inner rod rack and outer rod rack to sense whether there is an inner rod or outer rod at the discharge chute; c. After the sensor senses the presence of an inner rod or an outer rod, it sends a signal to the PLC controller, which controls the inner rod feeding mechanism and the outer rod feeding mechanism to start, and runs to the discharge chute to take out the inner rod or the outer rod, and loads the materials at the same time; if the sensor does not sense the inner rod or the outer rod, or does not sense both, it sends a signal to the PLC controller, which controls the entire equipment to stop working and wait for the operator to refill the materials; d. Inner rod loading: When the inner rod loading mechanism drives the inner rod to move to the inner rod supporting mechanism, the sensor installed on the inner rod clamping cylinder senses whether the inner rod is in place. When it is in place, the signal is transmitted to the PLC controller. The PLC controller controls the inner rod clamping cylinder to clamp the inner rod, and then the inner rod loading mechanism is reset, and the inner rod is ready for assembly; e. External rod loading and processing; the external rod loading mechanism transports the external rod to the bead rolling station to prepare for bead rolling work. After the bead rolling work is completed, the external rod originally in the bead rolling station moves to the expansion stamping station to prepare for expansion stamping work. After the external rod originally in the expansion stamping station completes the processing, it moves to the external rod support mechanism to prepare for assembly work, and then the external rod loading mechanism is reset to prepare for the next external rod loading; f. When the sensor installed on the outer rod support frame senses the outer rod, the sensor installed on the inner rod clamping cylinder also senses the inner rod and sends a signal to the PLC controller, which controls the assembly mechanism to start; g. Control the inner rod slider to drive the inner rod to move, so that one end of the inner rod moves to the guide clamping block, and at the same time, the limiter pushes out the limit block, and the limit block pushes one end of the outer rod to move to the guide clamping block, and then controls the guide clamping cylinder to drive the guide clamping block to clamp the inner rod and the outer rod; h. Then the PLC controller controls the assembly pusher to drive the push rod to move. During the movement, the push rod contacts the inner rod and forms a thrust on the inner rod, so that the inner rod moves forward along the guide clamping block until the sensor B installed on the sensor bracket senses the assembly pusher; i. After the sensor B senses the assembly pusher, it sends a signal to the PLC controller. At this time, one end of the inner rod has been inserted into the outer rod, and then the PLC controller controls the guide clamping cylinder to drive the guide clamping block to loosen; the assembly pusher continues to push the push rod, and the push rod continues to push the inner rod; j. Until the sensor C senses the assembly pusher, the assembly pusher stops moving, and the assembly of the inner rod and the outer rod is completed; k. Then the PLC controller controls the assembly pusher and the limiter to reset; at the same time, it controls the unloading mechanism to remove the telescopic rod on the outer rod support block and reset it after unloading; l. When the sensors installed on the outer rod support frame and the inner rod slider do not sense the outer rod and the inner rod, and sensor A senses the reset of the assembly pusher and sends a signal to the PLC controller, the PLC controller controls the equipment to start the next inner rod and outer rod loading, processing and assembly cycle.
Citation Information
Patent Citations
Full -automatic telescopic rod set adorns production line
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Be used for automatic unloader of going up of production flaring sheathed tube
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Round rod storage mechanism
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