Construction method for auxiliary construction device for conductor rail support and installation of conductor rail.
By designing an auxiliary construction device for the sliding conductor rail support, the precise positioning of the sliding conductor rail support can be achieved through operation inside the cage. This solves the problems of low positioning accuracy and heavy workload for construction personnel during the installation of the sliding conductor rail support, thereby improving the installation quality and efficiency.
Patent Information
- Application Number
- CN202211318439.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-26
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2042-10-26
AI Technical Summary
The low positioning accuracy during the installation of the conductor rail bracket results in a heavy workload for construction workers and makes it difficult to meet the requirements for high-precision installation.
An auxiliary construction device for a sliding contact line support was designed, including a cage, suspension rods, suspension rollers, support crossbars, and a sliding seat lifting device. The horizontal and vertical positioning of the sliding contact line support is achieved through operation inside the cage, reducing the need for manpower.
This improved the positioning accuracy of the conductor rail support, reduced the workload of construction workers, and enhanced installation quality and efficiency.
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Figure CN115594125B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of conductor rail installation, specifically to a conductor rail support auxiliary construction device and a construction method for conductor rail installation. Background Technology
[0002] In industrial engineering, high-voltage heavy-duty rigid conductor rails are the power supply system for heavy-duty, large-tonnage overhead cranes. The main installation method involves welding the steel brackets of the conductor rail to the stiffening plates of the crane beam, installing high-voltage porcelain insulators on the brackets, and then installing the heavy-duty rigid conductor rail. The difficulty in construction lies in the need for high-altitude work tens of meters above the ground. Because the installation of the conductor rail requires precise positioning, the positioning requirements must be met when installing the conductor rail brackets. However, due to the heavy weight of the conductor rail brackets, a single person cannot complete the installation independently. Therefore, two workers are required to stand in the suspended platform simultaneously. One worker must lift the conductor rail bracket by hand and position it on the side of the crane beam. In addition to positioning the conductor rail bracket on the crane beam, the installation end of the conductor rail bracket also needs to be horizontally positioned. After the conductor rail bracket is positioned, another construction worker is needed to weld the fixed end of the conductor rail bracket to the crane beam. Since the conductor rail bracket has a certain weight, the construction worker will get tired from lifting the conductor rail bracket for a long time, which will cause positioning errors and affect the installation quality of the conductor rail. Summary of the Invention
[0003] In view of the shortcomings of the prior art, the technical problem to be solved by the present invention is: an auxiliary construction device for sliding contact line supports that improves the installation and positioning accuracy of the sliding contact line supports and reduces the workload of construction personnel.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0005] A sliding contact line support auxiliary construction device includes a cage. Vertically extending suspension rods are fixedly connected to the left and right ends of the front side of the cage. Two vertically spaced suspension rollers capable of rolling in the left-right direction are installed at vertical intervals on the front side of each suspension rod. An adjusting sleeve is horizontally installed at the upper end of each suspension rod, extending in the front-back direction. The upper end of the suspension rod is fixedly connected to the sleeve body of the adjusting sleeve. A supporting crossbar, aligned with the center line, is installed inside the adjusting sleeve, capable of sliding along its length. Both ends of the rod extend out of the adjusting sleeve. A limiting thread is provided on the rear end of the supporting crossbar extending forward along its length. A limiting nut, threaded with the limiting thread, is provided on the supporting crossbar behind the adjusting sleeve. The limiting nut abuts against the rear end of the adjusting sleeve to limit its movement. A rail connecting slide is provided below the supporting crossbar in front of the adjusting sleeve. The top of the rail connecting slide is fixedly connected to the supporting crossbar. The supporting crossbar is located between the rail connecting slide and the adjusting sleeve. The body is fitted with a supporting horizontal tube that is fixedly connected to it. A supporting vertical tube extending downwards in the vertical direction is fixedly connected to the lower side of the supporting horizontal tube. The extended center line of the supporting vertical tube intersects with the extended center line of the supporting horizontal tube. A limiting protrusion is formed on the inner wall of the supporting vertical tube, extending from one end of the supporting vertical tube to the other along its length. A supporting vertical rod is provided below the supporting vertical tube along the center line. A limiting groove is provided on the upper end of the supporting vertical rod extending downwards along its length. The upper end of the supporting vertical rod is inserted into... The supporting vertical tube is inserted into the limiting groove, and the supporting vertical rod can slide along the length of the supporting vertical tube. The limiting protrusion can slide along the length of the limiting groove. The upper end of the supporting vertical rod is provided with a supporting thread extending downward along its length. The supporting vertical rod outside the supporting vertical tube is provided with a supporting nut that is threaded with the supporting thread. The supporting nut abuts against the lower end of the supporting vertical tube. The lower end of the supporting vertical rod is horizontally installed with a supporting roller that can roll in the left and right directions.
[0006] Two vertically oriented slide rails, facing each other in the left-right direction, are fixedly connected to the inner bottom surface of the cage by fixing bolts. The projections of the two slide rails in the front-back direction are located inside the projections of the two suspension rods in the front-back direction. A slide block is installed between the two slide rails, and the slide block is slidably connected to the slide rails on both sides to allow it to slide vertically. A lifting seat is installed between the tops of the two slide rails, and the lifting seat is fixedly connected to the slide rails on both sides. A slide block lifting device is installed on the lifting seat, which acts on the slide block to drive it to slide vertically. Two rods extending in the front-back direction are spaced apart vertically on the slide block. The horizontal sliding rods can slide and engage with the slide block in the front-back direction. The front ends of the two horizontal sliding rods are provided with vertically extending mounting rods. The two horizontal sliding rods are fixedly connected to the mounting rods respectively. On the front side of the mounting rods, two mounting crossbars extending forward in the front-back direction are fixedly connected at intervals in the vertical direction. The slide block is also equipped with an elastic tensioning device. One end of the elastic tensioning device is fixedly connected to the slide block, and the other end is detachably connected to the horizontal sliding rods to provide spring force for the horizontal sliding rods to move forward. The front side of the cage has a notch that allows the mounting rods and the sliding contact line bracket to be installed to extend out of the cage.
[0007] In this invention, when in use, first install two support crossbars, which are spaced apart along the extension direction of the rails at the top of the traveling beam. Align the rail connecting slides on the support crossbars with the rails at the top of the traveling beam, place the support rollers on the outside of the rails, install the rail connecting slides to slide them onto the rails, adjust the support nuts, and then adjust the extension length of the support vertical rods below the support nuts to ensure that the support rollers abut against the top surface of the traveling beam located outside the rails. The end of the support crossbar facing the outside of the traveling beam extends horizontally outward from the traveling beam, and the centerline of the support crossbar is perpendicular to the extension direction of the rails.
[0008] Next, install the hoist cage and lower it to the outer side of the trolley beam, with the front side of the hoist cage facing the direction of the trolley beam. The adjusting sleeves at the upper ends of the two suspension rods correspond to the two support crossbars respectively. Slide the adjusting sleeves onto the corresponding support crossbars. Move the hoist cage towards the side of the trolley beam, and make the two suspension rollers on the suspension rods abut against the upper and lower flanges of the trolley beam respectively. Slide the limiting nut, which is threaded with the limiting thread, onto the support crossbar behind the adjusting sleeve. The limiting nut abuts against the rear end of the adjusting sleeve to limit the adjustment sleeve.
[0009] Then, the construction workers entered the hoist cage. The operator pushed the support crossbars on top of the crane beam, causing the track connecting slide to move on the rails, moving the hoist cage to the installation position of the sliding contact line bracket. The construction workers then activated the slide lifting device to raise the slide, lifting the two installation crossbars above the crane beam. The operator then fixed the installation end of the sliding contact line bracket to the two installation crossbars on the crane beam using bolts. Simultaneously, the operator adjusted the level of the sliding contact line bracket to complete its horizontal positioning. After the operator had adjusted and fixed the sliding contact line bracket, the construction workers activated the slide lifting device to lower the slide, lowering the sliding contact line bracket... Once inside the hoisting cage, the construction workers push the horizontal slide bar forward, propelling the conductor rail bracket towards the trolley beam. The height of the conductor rail bracket is adjusted using the sliding seat lifting device. After the conductor rail bracket is vertically positioned, the end of the elastic tensioning device furthest from the sliding seat is fixed to the horizontal slide bar, thus pressing the fixed end of the conductor rail bracket against the side of the trolley beam. The construction workers then weld the fixed end of the conductor rail bracket to the trolley beam, remove the bolts connecting the conductor rail bracket to the installation crossbar, and disconnect the elastic tensioning device from the horizontal slide bar. Finally, the horizontal slide bar is pulled backward, causing the installation crossbar to move back into the hoisting cage.
[0010] As an optimization, the slide lifting device includes a lifting stepper motor fixed on a lifting base. A motor shaft extends vertically from the bottom of the lifting stepper motor. The lifting base has a vertically oriented motor shaft hole corresponding to the position of the motor shaft, allowing the motor shaft to enter. A lifting screw is positioned below the motor shaft along its center line. The upper end of the motor shaft and the lifting screw are connected in a driving connection. The diameter of the motor shaft hole is larger than both the diameter of the motor shaft and the outer diameter of the lifting screw. The lifting screw passes through the slide and is threaded into it. The lower end of the lifting screw is rotatably connected to the inner bottom surface of the cage. The stepper motor allows for precise control of the slide's lifting and lowering, facilitating vertical positioning of the sliding contact line bracket.
[0011] As an optimization, the slide block is vertically threaded with a lifting threaded hole corresponding to the position of the lifting screw. The lifting screw includes multiple spliced screws, with extension rods extending outward from both ends of each spliced screw along its centerline. The diameter of the extension rods is smaller than the outer diameter of the spliced screw. The multiple spliced screws are fixedly connected together along the centerline through their end extension rods. The sum of the lengths of two extension rods is less than the length of the lifting threaded hole. Because the lifting height is relatively high, the corresponding length of the lifting screw is relatively long. However, long-distance screws are more difficult to manufacture. Therefore, the entire lifting screw is spliced, with the ends of the spliced screws concentrically connected. Furthermore, the sum of the lengths of two extension rods is less than the length of the lifting tube. This ensures that adjacent spliced screws always maintain thread engagement with the lifting tube, without affecting the overall use.
[0012] As an optimization, the elastic tensioning device includes a vertically arranged tensioning rod located between the two horizontal sliding rods. Both ends of the tensioning rod are fixedly connected to the two horizontal sliding rods. A tensioning sliding hole is provided on the tensioning rod along a direction parallel to the center line of the horizontal sliding rods. A tensioning sliding groove is formed on the upper wall of the tensioning sliding hole along a direction parallel to the center line of the tensioning sliding hole. The tensioning sliding groove is a through groove. A tensioning crossbar, capable of slidingly engaging with the tensioning sliding hole along its center line, is inserted into the tensioning sliding hole. A tensioning strip is formed on the crossbar, extending from one end to the other along the length of the crossbar. The tensioning strip extends into the tensioning sliding groove and... The tensioning crossbar is capable of sliding along the length of the tensioning groove. Multiple tensioning positioning holes are evenly spaced along its length, extending along a plane perpendicular to the center lines of the two horizontal sliding rods. A tensioning fixing hole is provided on the tensioning vertical rod at a position corresponding to the tensioning sliding hole, extending along a plane perpendicular to the center lines of the two horizontal sliding rods. A tensioning positioning pin is inserted into the tensioning fixing hole, allowing it to pass through the corresponding tensioning positioning hole to position and fix the tensioning crossbar. A tensioning spring is provided at one end of the tensioning crossbar facing the slide block, with both ends of the spring fixedly connected to the tensioning crossbar and the slide block, respectively. When the slide block is raised to facilitate horizontal positioning of the conductor rail bracket by the operator, the tensioning crossbar and tensioning vertical bar are not locked by tensioning positioning pins. This facilitates positioning for the operator. After positioning, when welding the conductor rail bracket to the trolley beam, the positions of the conductor rail bracket and the trolley beam need to be stabilized. The operator can then pull the tensioning crossbar backward, stretching the tensioning spring. By aligning the corresponding tensioning positioning holes and tensioning fixing holes on the tensioning crossbar, the operator inserts the tensioning positioning pins to lock the tensioning crossbar and tensioning vertical bar. The return spring force generated by the tensioning spring then pulls the horizontal slide bar towards the trolley beam, thus stabilizing the conductor rail bracket on the trolley beam and facilitating welding and fixing by the operator.
[0013] A construction method for installing a heavy-duty rigid conductor rail, using the aforementioned conductor rail support auxiliary construction device, includes the following steps:
[0014] (1) Install two support crossbars. The support crossbars are spaced apart along the extension direction of the rails at the top of the trolley beam. The rail connecting slide on the support crossbar is aligned with the rail at the top of the trolley beam. The support roller is placed on the outside of the rail. The rail connecting slide is installed and slidably connected to the rail. The support nut is adjusted, and then the extension length of the support vertical bar below the support nut is adjusted to ensure that the support roller abuts against the top surface of the trolley beam located outside the rail. The end of the support crossbar facing the outside of the trolley beam extends horizontally outward from the trolley beam, and the center line of the support crossbar is perpendicular to the extension direction of the rail.
[0015] (2) Install the hoist cage and lower it to the outer side of the trolley beam. The front side of the hoist cage faces the direction of the trolley beam. The adjusting sleeves at the upper ends of the two suspension rods correspond to the two support crossbars respectively. Put the adjusting sleeves onto the corresponding support crossbars respectively. Move the hoist cage to the direction of the trolley beam. Make the two suspension rollers on the suspension rods abut against the upper and lower wing sides of the trolley beam respectively. Put the limiting nut that is threaded with the limiting thread on the support crossbar behind the adjusting sleeve. The limiting nut abuts against the rear end of the adjusting sleeve to limit the adjusting sleeve.
[0016] (3) Construction personnel enter the hoist cage. The operator pushes the support crossbar on the top of the crane beam to move the rail connecting slide on the rail, moving the hoist cage to the installation position of the sliding contact line bracket. The construction personnel start the slide lifting device to drive the slide to rise, raising the two installation crossbars above the crane beam. The operator fixes the installation end of the sliding contact line bracket to the two installation crossbars on the crane beam with bolts. At the same time, the operator adjusts the level of the sliding contact line bracket to complete the horizontal positioning of the sliding contact line bracket. After the operator adjusts and fixes the sliding contact line bracket, the construction personnel start the slide lifting device to drive the slide to descend, bringing the sliding contact line bracket into the hoist cage. The construction personnel push the horizontal slide bar forward to move the sliding contact line bracket. Pushing towards the trolley beam, the height of the sliding contact line bracket is adjusted using the sliding seat lifting device. After the sliding contact line bracket is vertically positioned, the end of the elastic tensioning device away from the sliding seat is fixed to the horizontal sliding rod, so that the fixed end of the sliding contact line bracket is pressed against the side of the trolley beam. The construction workers weld the fixed end of the sliding contact line bracket to the trolley beam, remove the bolt connection between the sliding contact line bracket and the installation crossbar, remove the connection between the elastic tensioning device and the horizontal sliding rod, and then pull the horizontal sliding rod backward to move the installation crossbar back into the cage. The operators continue to push the support crossbar to move the rail connecting sliding seat on the rail, install the next sliding contact line bracket, until all sliding contact line brackets are installed.
[0017] (4) Install high-voltage insulators sequentially on the sliding contact line support;
[0018] (5) Place all the sliding contact lines on the mounting end of the sliding contact line bracket in sequence along the extension direction of the rail. After all the sliding contact lines are placed, place the sliding contact line clip on the top of the high voltage insulator.
[0019] (6) Position and adjust the high voltage insulator, adjust the horizontal and vertical deviations of the sliding contact line, fix the high voltage insulator on the sliding contact line bracket after adjustment, and connect all adjacent sliding contact lines.
[0020] During construction, only one worker is needed inside the hoist cage. The operator, positioned on the top surface of the trolley beam, first moves and adjusts the hoist cage to the installation position. Then, the installation vertical rod is raised above the trolley beam to facilitate the operator's horizontal positioning and pre-fixing of the sliding contact line bracket onto the installation crossbar. Due to the ample operating space and minimal interference on the trolley beam, the operator can easily adjust the horizontal level of the sliding contact line bracket. After adjustment, the installation vertical rod is lowered, and its vertical position is adjusted according to the distance between the installation end on the sliding contact line and the top surface of the rail. After vertical positioning, the horizontal sliding rod is pushed forward, causing the sliding contact line bracket to move towards the trolley beam and abut against the side of the trolley beam. At the installation location; after the conductor rail bracket is positioned, the construction personnel operate the elastic tensioning device on the horizontal sliding rod. This provides elastic force to ensure the conductor rail bracket is firmly pressed against the side of the crane beam, eliminating the need for additional construction personnel to continuously lift the conductor rail bracket by hand, thus saving labor costs. The conductor rail bracket is also firmly positioned, and the construction personnel inside the cage only need to weld the conductor rail bracket. This avoids deviations in the installation positioning of the conductor rail bracket caused by human factors, and also avoids the situation where adjacent conductor rails are not on the same plane when subsequently installed on the conductor rail bracket, thereby improving construction efficiency and installation quality.
[0021] Compared with existing technologies, this invention is simple to operate, which can not only reduce labor costs, but also reduce the workload of construction workers, and improve the positioning accuracy of the conductor rail bracket and the installation quality of the conductor rail. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of the sliding contact line auxiliary construction device installed on the crane beam in this invention;
[0023] Figure 2 This is a schematic diagram of the connection structure between the slide and the lifting screw in this invention. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0025] It should be noted that similar reference numerals and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the figures, or the orientation or positional relationship commonly used when the product is in use. They are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. In addition, the terms "horizontal," "vertical," etc., do not indicate that the component is required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted. In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0026] like Figure 1 and Figure 2As shown, the auxiliary construction device for the sliding contact line support in this specific embodiment includes a cage 1. Vertically extending suspension rods 2 are fixedly connected to the left and right ends of the front side of the cage 1. Two vertically spaced suspension rollers 3, capable of rolling in the left and right directions, are installed vertically on the front side of the suspension rods 2. An adjusting sleeve 4 is horizontally arranged at the upper end of the suspension rods 2, extending in the front-back direction. The upper end of the suspension rods 2 is fixedly connected to the sleeve of the adjusting sleeve 4. A supporting crossbar 5, aligned with the center line, is arranged inside the adjusting sleeve 4, capable of sliding along its length. Both ends of the support crossbar 5 extend out of the adjusting sleeve 4. A limiting thread extends forward along the length of the rear end of the support crossbar 5. A limiting nut 6, threaded with the limiting thread, is provided on the support crossbar 5 behind the adjusting sleeve 4. The limiting nut 6 abuts against the rear end of the adjusting sleeve 4 to limit its movement. A track connecting slide 7 is provided below the support crossbar 5 in front of the adjusting sleeve 4. The top of the track connecting slide 7 is fixedly connected to the support crossbar 5. The support crossbar 5 is located between the track connecting slide 7 and the adjusting sleeve 4. A supporting horizontal tube 8 is fixedly connected to the support rod. A supporting vertical tube 9 extending downwards in the vertical direction is fixedly connected to the lower side of the supporting horizontal tube 8. The extended center line of the supporting vertical tube 9 intersects the extended center line of the supporting horizontal tube 8. A limiting protrusion is formed on the inner wall of the supporting vertical tube 9, extending from one end of the supporting vertical tube 9 to the other end along its length. A supporting vertical rod 10 is provided below the supporting vertical tube 9 along the center line. A limiting groove is provided at the upper end of the supporting vertical rod 10 extending downwards along its length. The upper end of the supporting vertical rod 10 is inserted into... The supporting vertical tube 9 is inserted into the limiting protrusion and the limiting groove. The supporting vertical rod 10 can slide with the supporting vertical tube 9 along its length direction. The limiting protrusion can slide with the limiting groove along its length direction. The upper end of the supporting vertical rod 10 is provided with a supporting thread extending downward along its length direction. The supporting vertical rod 10 located outside the supporting vertical tube 9 is provided with a supporting nut 11 that is threaded with the supporting thread. The supporting nut 11 abuts against the lower end of the supporting vertical tube 9. The lower end of the supporting vertical rod 10 is horizontally installed with a supporting roller 12 that can roll in the left and right direction.
[0027] Two vertically arranged slide rails 13, facing each other in the left-right direction, are fixedly connected to the inner bottom surface of the cage 1 by fixing bolts. The projections of the two slide rails 13 in the front-back direction are located inside the projections of the two suspension rods 2 in the front-back direction. A slide block 14 is provided between the two slide rails 13, and the slide block 14 is slidably connected to the slide rails 13 on both sides to be able to slide in the vertical direction. A lifting seat 15 is provided between the tops of the two slide rails 14, and the lifting seat 15 is fixedly connected to the slide rails 13 on both sides. A slide block lifting device 16 is installed on the lifting seat 15, and the slide block lifting device 16 acts on the slide block 14 to drive the slide block 14 to slide in the vertical direction. Two vertically spaced rods are provided on the slide block 14, which are respectively slid in the front-back direction. The horizontal sliding rods 17 extend forward and can slide in the front-back direction with the slide block 14. The front ends of the two horizontal sliding rods 17 are provided with vertically extending mounting rods 18. The two horizontal sliding rods 17 are fixedly connected to the mounting rods 18 respectively. Two mounting crossbars 19 extending forward in the front-back direction are fixedly connected at intervals along the vertical direction on the front side of the mounting rods 17. An elastic tensioning device is also installed on the slide block 14. One end of the elastic tensioning device is fixedly connected to the slide block 14, and the other end is detachably connected to the horizontal sliding rods 17 to provide spring force for the horizontal sliding rods 17 to move forward. The front side of the cage 1 has a notch that allows the mounting rods 18 and the sliding contact line bracket to be installed to extend out of the cage 1.
[0028] In this specific embodiment, the slide lifting device 16 includes a lifting stepper motor fixed on the lifting seat 15. A motor shaft extends vertically from the bottom of the lifting stepper motor. The lifting seat 15 is provided with a motor shaft hole in the vertical direction corresponding to the position of the motor shaft, allowing the motor shaft to extend into it. A lifting screw is provided below the motor shaft along the center line. The upper end of the motor shaft and the lifting screw are connected in a driving connection. The diameter of the motor shaft hole is larger than the diameter of the motor shaft and the outer diameter of the lifting screw, respectively. The lifting screw passes through the slide 14 and is threadedly engaged with the slide 14. The lower end of the lifting screw is rotatably connected to the inner bottom surface of the cage 1.
[0029] In this specific embodiment, the slide block 14 is provided with a lifting threaded hole in the vertical direction corresponding to the position of the lifting screw. The lifting screw includes multiple splicing screws 20. Both ends of the splicing screws 20 have extension rods 21 extending outward along their center lines. The diameter of the extension rods 21 is smaller than the outer diameter of the splicing screws 20. The multiple splicing screws 20 are fixedly connected together with the center line through their end extension rods 21. The sum of the lengths of two extension rods 21 is less than the length of the lifting threaded hole.
[0030] In this specific embodiment, the elastic tensioning device includes a tensioning vertical rod 22 located between the two horizontal slide rods 17 and vertically arranged. Both ends of the tensioning vertical rod 22 are fixedly connected to the two horizontal slide rods 17. A tensioning sliding hole is provided on the tensioning vertical rod 22 along a direction parallel to the center line of the horizontal slide rods 17. A tensioning sliding groove is formed on the upper wall of the tensioning sliding hole along a direction parallel to the center line of the tensioning sliding hole. The tensioning sliding groove is a through groove. A tensioning horizontal rod 23, capable of slidingly engaging with the tensioning horizontal rod along its center line, is inserted into the tensioning sliding hole. A tensioning strip is formed protruding from one end of the tensioning horizontal rod 23 along its length direction to the other end, and the tensioning strip extends into the tensioning sliding groove. Furthermore, it can slide and engage with the tensioning slide groove along its length direction. The tensioning crossbar 23 is provided with a plurality of tensioning positioning holes evenly spaced along its length direction. The tensioning positioning holes extend along the plane perpendicular to the center lines of the two horizontal slide bars 17. The tensioning vertical bar 22 is provided with tensioning fixing holes at the corresponding positions of the tensioning slide holes along the plane perpendicular to the center lines of the two horizontal slide bars 17. The tensioning fixing holes are provided with tensioning positioning pins, which can pass through the corresponding tensioning positioning holes to position and fix the tensioning crossbar 23. A tensioning spring 24 is provided at one end of the tensioning crossbar 23 facing the slide block. The two ends of the tensioning spring 24 are respectively fixedly connected to the tensioning crossbar 23 and the slide block 14.
[0031] A construction method for installing a heavy-duty rigid conductor rail, using the aforementioned conductor rail support auxiliary construction device, includes the following steps:
[0032] (1) Install two support crossbars 5. The support crossbars 5 are spaced apart along the extension direction of the rail at the top of the traveling beam. The rail connecting slide 7 on the support crossbar 5 is aligned with the rail at the top of the traveling beam. The support roller 12 is placed on the outside of the rail. The rail connecting slide 7 is installed and slidably connected to the rail. The support nut 11 is adjusted, and then the extension length of the support vertical bar 10 below the support nut 11 is adjusted to ensure that the support roller 12 abuts against the top surface of the traveling beam located outside the rail. The end of the support crossbar 5 facing the outside of the traveling beam extends horizontally outward from the traveling beam, and the center line direction of the support crossbar 5 is perpendicular to the extension direction of the rail.
[0033] (2) Install the cage 1 and lower the cage 1 to the outer side of the traveling beam. The front side of the cage 1 faces the direction of the traveling beam. The adjusting sleeves 4 at the upper end of the two suspension rods 2 correspond to the two support crossbars 5 respectively. Put the adjusting sleeves 4 onto the corresponding support crossbars 5 respectively. Move the cage 1 so that the cage 1 moves towards the side of the traveling beam. And make the two suspension rollers 3 on the suspension rods 2 abut against the upper wing plate side and the lower wing plate side of the traveling beam respectively. Put the limiting nut 6 that is threaded with the limiting thread on the rod body of the support crossbar 5 located behind the adjusting sleeve 4. The limiting nut 6 abuts against the rear end of the adjusting sleeve 4 to limit the adjusting sleeve 4.
[0034] (3) Construction personnel enter the hoist cage 1. The operator pushes the support crossbar 5 on the top of the crane beam to move the rail connecting slide 7 on the rail, moving the hoist cage 1 to the installation position of the sliding contact line bracket. The construction personnel start the slide lifting device 16 to drive the slide 14 to rise, raising the two installation crossbars 19 to above the crane beam. The operator fixes the installation end of the sliding contact line bracket to the two installation crossbars 19 on the crane beam with bolts. At the same time, the operator adjusts the level of the sliding contact line bracket to complete the horizontal positioning of the sliding contact line bracket. After the operator adjusts and fixes the sliding contact line bracket, the construction personnel start the slide lifting device 16 to drive the slide to descend, bringing the sliding contact line bracket into the hoist cage 1. The construction personnel push the horizontal slide bar 17 forward to move the sliding contact line bracket. Pushing towards the trolley beam, the height of the sliding contact line bracket is adjusted by the sliding seat lifting device 16. After the sliding contact line bracket is vertically positioned, the end of the elastic tensioning device away from the sliding seat 14 is fixed to the horizontal sliding rod 17, so that the fixed end of the sliding contact line bracket is pressed against the side of the trolley beam. The construction personnel weld the fixed end of the sliding contact line bracket to the trolley beam, remove the bolt connection between the sliding contact line bracket and the installation crossbar 19, remove the connection between the elastic tensioning device and the horizontal sliding rod 17, and then pull the horizontal sliding rod 17 backward to move the installation crossbar 19 back into the cage 1. The operator continues to push the support crossbar 5 to move the rail connecting sliding seat 7 on the rail, install the next sliding contact line bracket, until all the sliding contact line brackets are installed.
[0035] (4) Install high-voltage insulators sequentially on the sliding contact line support;
[0036] (5) Place all the sliding contact lines on the mounting end of the sliding contact line bracket in sequence along the extension direction of the rail. After all the sliding contact lines are placed, place the sliding contact line clip on the top of the high voltage insulator.
[0037] (6) Position and adjust the high voltage insulator, adjust the horizontal and vertical deviations of the sliding contact line, fix the high voltage insulator on the sliding contact line bracket after adjustment, and connect all adjacent sliding contact lines.
[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described with reference to preferred embodiments, those skilled in the art should understand that various changes in form and detail can be made without departing from the spirit and scope of the invention as defined in the appended claims.
Claims
1. A construction auxiliary device for a sliding contact line support, characterized in that: The system includes a cage with vertically extending suspension rods fixedly connected to the left and right ends of its front side. Two vertically spaced suspension rollers, capable of rolling left and right, are installed on the front side of each suspension rod. An adjusting sleeve is horizontally mounted at the upper end of each suspension rod, extending forward and backward. The upper end of the suspension rod is fixedly connected to the sleeve. A support crossbar, aligned with the center line of the adjusting sleeve, is slidably fitted along its length. Both ends of the support crossbar extend beyond the adjusting sleeve. A limiting thread is provided at the rear end of the support crossbar extending forward along its length. A limiting nut, threaded with the limiting thread, is located on the support crossbar behind the adjusting sleeve. The limiting nut abuts against the rear end of the adjusting sleeve to limit its movement. A track connecting slide is located below the support crossbar in front of the adjusting sleeve. The top of the track connecting slide is fixedly connected to the support crossbar. A matching track connecting slide is fitted on the support crossbar between the track connecting slide and the adjusting sleeve. A fixedly connected horizontal support tube has a vertically extending vertical support tube fixedly connected to its lower side. The centerline extension of the vertical support tube intersects with the centerline extension of the horizontal support tube. A limiting protrusion is formed on the inner wall of the vertical support tube, extending from one end to the other along the length of the vertical support tube. A vertical support rod is provided below the vertical support tube along the centerline. A limiting groove is provided at the upper end of the vertical support rod extending downward along its length. The upper end of the vertical support rod is inserted into the vertical support tube, and the limiting protrusion is inserted into the limiting groove. The vertical support rod can slide along the length of the vertical support tube, and the limiting protrusion can slide along the length of the limiting groove. A supporting thread is provided at the upper end of the vertical support rod extending downward along its length. A supporting nut that is threaded with the supporting thread is provided on the vertical support rod outside the vertical support tube. The supporting nut abuts against the lower end of the vertical support tube. A supporting roller that can roll in the left and right directions is horizontally installed at the lower end of the vertical support rod. Two vertically oriented slide rails, facing each other in the left-right direction, are fixedly connected to the inner bottom surface of the cage by fixing bolts. The projections of the two slide rails in the front-back direction are located inside the projections of the two suspension rods in the front-back direction. A slide block is installed between the two slide rails, and the slide block is slidably connected to the slide rails on both sides to allow it to slide vertically. A lifting seat is installed between the tops of the two slide rails, and the lifting seat is fixedly connected to the slide rails on both sides. A slide block lifting device is installed on the lifting seat, which acts on the slide block to drive it to slide vertically. Two rods extending in the front-back direction are spaced apart vertically on the slide block. The horizontal sliding rods can slide and engage with the slide block in the front-back direction. The front ends of the two horizontal sliding rods are provided with vertically extending mounting rods. The two horizontal sliding rods are fixedly connected to the mounting rods respectively. Two mounting crossbars extending forward in the front-back direction are fixedly connected at intervals along the vertical direction on the front side of the mounting rods. An elastic tensioning device is also installed on the slide block. One end of the elastic tensioning device is fixedly connected to the slide block, and the other end is detachably connected to the horizontal sliding rods to provide spring force for the horizontal sliding rods to move forward. The front side of the cage has a notch that allows the mounting rods and the sliding contact line bracket to be installed to extend out of the cage. The slide lifting device includes a lifting stepper motor fixed on the lifting seat. A motor shaft extends vertically from the bottom of the lifting stepper motor. The lifting seat has a motor shaft hole in the vertical direction corresponding to the position of the motor shaft, allowing the motor shaft to extend into it. A lifting screw is arranged below the motor shaft along the center line. The upper end of the motor shaft and the lifting screw are connected in a driving connection. The diameter of the motor shaft hole is larger than the diameter of the motor shaft and the outer diameter of the lifting screw. The lifting screw passes through the slide and is threaded with the slide. The lower end of the lifting screw is rotatably connected to the bottom surface of the inner cage. The elastic tensioning device includes a vertically arranged tensioning rod located between the two horizontal sliding rods. Both ends of the tensioning rod are fixedly connected to the two horizontal sliding rods. A tensioning sliding hole is provided on the tensioning rod along a direction parallel to the center line of the horizontal sliding rods. A tensioning sliding groove is formed on the upper wall of the tensioning sliding hole along a direction parallel to the center line of the tensioning sliding hole. The tensioning sliding groove is a through groove. A tensioning crossbar, capable of sliding along its center line, is inserted into the tensioning sliding hole. A tensioning strip is formed on the crossbar, extending from one end to the other along the length of the crossbar. The tensioning strip extends into the tensioning groove and can... The tensioning crossbar slides along the length of the tensioning groove. Multiple tensioning positioning holes are evenly spaced along its length. These holes extend along a plane perpendicular to the center lines of the two horizontal sliding rods. A tensioning fixing hole is provided on the tensioning vertical rod at a position corresponding to the tensioning sliding hole, perpendicular to the center lines of the two horizontal sliding rods. A tensioning positioning pin passes through the fixing hole to position and fix the tensioning crossbar. A tensioning spring is provided at one end of the tensioning crossbar facing the slide block, with both ends of the spring fixedly connected to the tensioning crossbar and the slide block, respectively.
2. The auxiliary construction device for sliding contact line support according to claim 1, characterized in that: The slide block is provided with a lifting threaded hole in the vertical direction corresponding to the position of the lifting screw. The lifting screw includes multiple spliced screws. Both ends of the spliced screws have extension rods extending outward along their center lines. The diameter of the extension rods is smaller than the outer diameter of the spliced screws. The multiple spliced screws are fixedly connected together with the center line through their end extension rods. The sum of the lengths of two extension rods is less than the length of the lifting threaded hole.
3. A construction method for installing a heavy-duty rigid conductor rail, using the conductor rail support auxiliary construction device according to any one of claims 1 or 2, characterized in that: Includes the following steps: (1) Install two support crossbars. The support crossbars are spaced apart along the extension direction of the rails at the top of the trolley beam. The rail connecting slide on the support crossbar is aligned with the rail at the top of the trolley beam. The support roller is placed on the outside of the rail. The rail connecting slide is installed and slidably connected to the rail. The support nut is adjusted, and then the extension length of the support vertical bar below the support nut is adjusted to ensure that the support roller abuts against the top surface of the trolley beam located outside the rail. The end of the support crossbar facing the outside of the trolley beam extends horizontally outward from the trolley beam, and the center line of the support crossbar is perpendicular to the extension direction of the rail. (2) Install the hoist cage and lower it to the outer side of the trolley beam. The front side of the hoist cage faces the direction of the trolley beam. The adjusting sleeves at the upper ends of the two suspension rods correspond to the two support crossbars respectively. Put the adjusting sleeves onto the corresponding support crossbars respectively. Move the hoist cage to the direction of the trolley beam. Make the two suspension rollers on the suspension rods abut against the upper and lower wing sides of the trolley beam respectively. Put the limiting nut that is threaded with the limiting thread on the support crossbar behind the adjusting sleeve. The limiting nut abuts against the rear end of the adjusting sleeve to limit the adjusting sleeve. (3) Construction personnel enter the hoist cage. The operator pushes the support crossbar on the top of the crane beam to move the rail connecting slide on the rail, moving the hoist cage to the installation position of the sliding contact line bracket. The construction personnel start the slide lifting device to drive the slide to rise, raising the two installation crossbars above the crane beam. The operator fixes the installation end of the sliding contact line bracket to the two installation crossbars on the crane beam with bolts. At the same time, the operator adjusts the level of the sliding contact line bracket to complete the horizontal positioning of the sliding contact line bracket. After the operator adjusts and fixes the sliding contact line bracket, the construction personnel start the slide lifting device to drive the slide to descend, bringing the sliding contact line bracket into the hoist cage. The construction personnel push the horizontal slide bar forward to move the sliding contact line bracket. Pushing towards the trolley beam, the height of the sliding contact line bracket is adjusted using the sliding seat lifting device. After the sliding contact line bracket is vertically positioned, the end of the elastic tensioning device away from the sliding seat is fixed to the horizontal sliding rod, so that the fixed end of the sliding contact line bracket is pressed against the side of the trolley beam. The construction workers weld the fixed end of the sliding contact line bracket to the trolley beam, remove the bolt connection between the sliding contact line bracket and the installation crossbar, remove the connection between the elastic tensioning device and the horizontal sliding rod, and then pull the horizontal sliding rod backward to move the installation crossbar back into the cage. The operators continue to push the support crossbar to move the rail connecting sliding seat on the rail, install the next sliding contact line bracket, until all sliding contact line brackets are installed. (4) Install high-voltage insulators sequentially on the sliding contact line support; (5) Place all the sliding contact lines on the mounting end of the sliding contact line bracket in sequence along the extension direction of the rail. After all the sliding contact lines are placed, place the sliding contact line clip on the top of the high voltage insulator. (6) Position and adjust the high voltage insulator, adjust the horizontal and vertical deviations of the sliding contact line, fix the high voltage insulator on the sliding contact line bracket after adjustment, and connect all adjacent sliding contact lines.
Citation Information
Patent Citations
Auxiliary construction device for slide wire support
CN218202090U