A corn mildewed germ color selection screening device
By designing an automated corn germ color screening device, which utilizes color sensors and a servo motor-driven roller conveyor system, the problem of low efficiency and accuracy of manual screening is solved, achieving efficient and accurate automatic screening.
Patent Information
- Application Number
- CN202211336362.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-28
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2042-10-28
AI Technical Summary
In existing technologies, the screening of moldy corn germ mainly relies on manual operation, resulting in low screening efficiency and low accuracy.
A corn mold germ color screening device was designed, which includes a rotating mechanism, a sorting mechanism, a color sensor, and an automatic transmission system. The color sensor detects the mold on the corn cob, and the electric push rod and rotating plate realize automatic screening. Combined with servo motor-driven roller transmission and intermittent transmission, the device ensures screening accuracy and efficiency.
It enables efficient and accurate automatic screening of moldy corn germ, reduces manual labor, improves screening efficiency and accuracy, ensures the cleanliness of the color sensor, and simplifies the operation process.
Smart Images

Figure CN115608652B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a screening device, in particular to a corn moldy germ color selection screening device. BACKGROUND
[0002] Corn deep processing is the specific performance of optimizing industrial structure, extending industrial chain and increasing product added value, and is also an important measure to solve the problem of three rural issues. For example, bioethanol can be refined, and corn can be used to solve energy problems. In the process of producing corn grits, corn starch or corn starch sugar, about 8%-12% of corn germ can be recycled. Corn germ can be used to produce corn germ oil and corn germ protein. However, during the process of batch corn processing, transportation and stacking, impurities and dust will be generated, and a small number of mold will occur. Therefore, before deep processing of corn, it is necessary to screen the corn to avoid moldy corn germ entering the deep processing, so as to ensure the quality of corn products.
[0003] At present, when corn moldy germ color selection screening is carried out, the work personnel usually manually screen each corn according to the moldy condition of the corn. Such screening method is manually screened by the work personnel, which is labor-intensive, time-consuming, and low in screening efficiency. In addition, the manual screening error is large, so that the screening accuracy is relatively low. Therefore, we have designed a corn moldy germ color selection screening device with automatic screening function and high screening accuracy to solve the problems in manual screening of corn. SUMMARY
[0004] In order to overcome the shortcomings of manual screening and relatively low screening accuracy, the technical problem of the present application is to provide a corn moldy germ color selection screening device with automatic screening function and high screening accuracy.
[0005] A corn moldy germ color selection screening device, comprising a rack, a support, a first roller, a first full gear, a rotating mechanism and a classification mechanism, the support is installed on the top wall of the rack, the first roller is rotatably connected to the front part of the support, the first roller can transport corn cobs, the first full gear is installed on the left and right ends of the first roller, the rotating mechanism is arranged on the rear side of the inner bottom wall of the rack, the classification mechanism is arranged between the inner walls of the left and right sides of the support, when the corn cobs are placed between the first roller and the second roller by the rotating mechanism, the classification mechanism detects the corn cobs and transmits the data of whether the corn cobs are moldy to the classification mechanism, when the rotating mechanism rotates, the rotating mechanism drives the first roller to rotate counterclockwise through the first full gear, so as to transmit the detected corn cobs to the classification mechanism.
[0006] Further illustrate, the rotating mechanism comprises a motor, a second full gear, a first gear disc, a second gear disc, a sliding frame, a guide rod, a second roller and a third full gear, the rear side of the inner bottom wall of the frame is provided with the motor, the motor is a double-shaft motor, the output shafts of the left and right parts of the motor pass through the left and right walls of the frame respectively, the output shafts of the left and right parts of the motor are provided with the second full gear, the left and right walls of the frame are rotatably connected with the second gear disc, the second gear disc is a gear with missing teeth, the outer wall of the second gear disc is connected with the first gear disc, the first gear disc is engaged with the second full gear, the first gear disc is provided with a guide groove, the guide groove protrudes to the front side, the rear part of the support is slidably connected with the sliding frame, the left and right walls of the sliding frame are provided with the guide rod, the guide rod slides along the guide groove, the sliding frame is rotatably connected with the second roller, the second roller is located in the support, the sliding frame can drive the second roller to slide forward and backward, the second roller is located behind the first roller, the left and right ends of the second roller are provided with the third full gear, the third full gear is engaged with the second gear disc, the top of the support is provided with a feeding port, the feeding port is located above the first full gear, when the first gear disc rotates, the first gear disc drives the first roller to rotate counterclockwise through the first full gear, so that the detected corn cob is transmitted to the classification mechanism.
[0007] Further illustrate, the classification mechanism comprises a rotating plate, an electric push rod and a color sensor, the rotating plate is rotatably connected between the left and right sides of the inner wall of the support, the rotating plate is located below the first roller, the inner bottom wall of the support is provided with the electric push rod, the telescopic part of the electric push rod is rotatably connected with the rear side of the bottom wall of the rotating plate, the top wall of the support is provided with the color sensor, the color sensor passes through the inner top wall of the support, the color sensor is located above the position between the first roller and the second roller, the color sensor can detect whether the corn cob is mildewed according to the color of the corn cob, the color sensor is electrically connected with the electric push rod, when the corn cobs are placed one by one between the first roller and the second roller through the feeding port, the color sensor detects the corn cobs and transmits the data of whether the corn cobs are mildewed to the electric push rod.
[0008] Further illustrate, further comprising a discharging mechanism for intermittently transmitting corn cobs, the discharging mechanism comprises a discharging box, a rotating material receiving cylinder and a rotating rod, the top wall of the support is provided with the discharging box, the upper part of the discharging box is inclined from rear to front, the upper and lower parts of the discharging box are both open, the lower part of the discharging box is rotatably connected with the rotating material receiving cylinder, the rotating material receiving cylinder is located below the opening of the lower part of the discharging box, the interior of the rotating material receiving cylinder is a cavity, the rotating material receiving cylinder is provided with a material slot, the corn cobs can enter the rotating material receiving cylinder from the material slot of the discharging box and fall from the material slot to between the first roller and the second roller, the left end of the rotating material receiving cylinder is provided with the rotating rod, when a single corn cob is selected, rotating the rotating rod makes the next corn cob enter the rotating material receiving cylinder from the discharging box and be transmitted from the rotating material receiving cylinder to between the first roller and the second roller.
[0009] Further, the wiping mechanism for wiping dust on the color sensor is further included, the wiping mechanism comprises a connecting frame, a telescopic spring and a wiping plate, the connecting frame is slidably connected to the inner top wall of the support, the connecting frame is in U shape, the telescopic spring is wound around the left and right sides of the rear part of the connecting frame, the front and rear ends of the telescopic spring are connected with the support and the connecting frame respectively, the wiping plate is installed at the front end of the connecting frame, the wiping plate is in contact with the color sensor, and the wiping plate can wipe dust on the color sensor through front and rear movement.
[0010] Further, the pulling mechanism for automatically conveying the corn cob is further included, the pulling mechanism comprises a connecting rod, a sliding rod, a fixed block, a sliding block and a blocking block, the sliding rod is slidably connected to the left side of the rear part of the support, the two blocking blocks are connected to the sliding rod, the sliding block is slidably connected to the sliding rod, and the sliding block is located between the two blocking blocks, the fixed block is installed on the top wall of the left guide rod, the fixed block is connected with the sliding rod, the fixed block can drive the sliding rod to slide forward and backward, the connecting rod is rotatably connected to the sliding block, and the connecting rod is rotatably connected with the rotating rod, through rotating the material cylinder, the chute is driven to rotate to correspond to the opening in the lower part of the discharging box, and then the corn cob falls from the discharging box to between the first roller and the second roller.
[0011] Further, the storage mechanism for storing the screened corn cob is further included, the storage mechanism comprises a storage box, a grid plate and a buckle, the buckles are rotatably connected to the left and right walls of the support symmetrically, the storage boxes are placed on the support symmetrically, each storage box corresponds to two buckles, the buckles can prevent the storage boxes from sliding out, and the grid plates are placed in the storage boxes, dust on the corn cob can fall into the storage box through the grid plate, and when the corn cob falls from the rotating plate, the corn cob falls into the corresponding storage box.
[0012] Further, the motor is a servo motor.
[0013] The present application has the following advantages:
[0014] 1. When the color sensor detects that the corn cob is mildewed, the telescopic part of the electric push rod is elongated, and the rotating plate is pushed upward, so that the rotating plate rotates forward, and the rotating plate is inclined from back to front, and then the corn cob falls from the rotating plate into the designated container in the front part, so that the mildewed corn cob can be automatically screened, and the screening accuracy is high.
[0015] 2. When the second roller moves backward, the first gear plate rotates to drive the anticlockwise rotation through the first full gear, so that the detected corn cob is conveyed onto the rotating plate, and then the corn cob falls into the corresponding designated container, so that the purpose of automatically conveying the corn cob is achieved, and the screening efficiency is improved.
[0016] 3、When the single corn cob is screened, the rotating rod is rotated, so that the next corn cob enters the rotating material receiving cylinder from the discharging box, and is transmitted from the rotating material receiving cylinder to between the first roller and the second roller, so that the intermittent transmission of the corn cob is realized, and the operation is simple and convenient;
[0017] 4、The wiping plate is slid backward through the connecting frame, and moves backward along the color sensor, so that the wiping plate wipes the color sensor, the cleanliness of the color sensor is maintained, and the accuracy of the detection of the color sensor is ensured;
[0018] 5、The material groove is rotated through the rotation of the rotating material receiving cylinder, and then is rotated to correspond to the opening at the lower part of the discharging box, and then the corn cob falls from the discharging box to between the first roller and the second roller, so that the rotating rod does not need to be rotated manually, the corn cob can be automatically transmitted, and the manpower and time are saved;
[0019] 6、When the corn cob falls from the rotating plate, the corn cob falls into the corresponding storage box, so that the screened corn cobs can be collected and stored, and subsequent processing is facilitated. DETAILED DESCRIPTION
[0020] Figure 1 It is a first perspective view of the three-dimensional structure of the present application.
[0021] Figure 2 It is a second perspective view of the three-dimensional structure of the present application.
[0022] Figure 3 It is a partial three-dimensional structure diagram of the present application.
[0023] Figure 4 It is a three-dimensional structure diagram of the rotating mechanism of the present application.
[0024] Figure 5 It is a partial three-dimensional structure diagram of the rotating mechanism of the present application.
[0025] Figure 6 It is a three-dimensional structure diagram of the classification mechanism of the present application.
[0026] Figure 7 It is a three-dimensional structure diagram of the discharging mechanism of the present application.
[0027] Figure 8 It is a three-dimensional structure sectional view of the discharging mechanism of the present application.
[0028] Figure 9 It is a first perspective view of the three-dimensional structure of the wiping mechanism of the present application.
[0029] Figure 10 It is a second perspective view of the three-dimensional structure of the wiping mechanism of the present application.
[0030] Figure 11 The schematic diagram of the perspective structure of the pulling mechanism of the present application.
[0031] Figure 12 The enlarged view of the perspective structure of A of the present application.
[0032] Figure 13 The schematic diagram of the perspective structure of the first view of the storage mechanism of the present application.
[0033] Figure 14 The schematic diagram of the perspective structure of the second view of the storage mechanism of the present application.
[0034] In the above drawings: 1: rack, 2: support, 3: first roller, 4: first full gear, 5: rotating mechanism, 51: motor, 52: second full gear, 53: first gear disc, 54: second gear disc, 55: guide groove, 56: sliding frame, 57: guide rod, 58: second roller, 59: third full gear, 510: feeding port, 6: sorting mechanism, 61: rotating plate, 62: electric push rod, 63: color sensor, 7: discharging mechanism, 71: discharging box, 72: rotating material receiving cylinder, 73: rotating rod, 74: material groove, 8: wiping mechanism, 81: connecting frame, 82: extension spring, 83: wiping plate, 9: pulling mechanism, 91: connecting rod, 92: sliding rod, 93: fixed block, 94: sliding block, 95: blocking block, 10: storage mechanism, 101: storage box, 102: grid plate, 103: buckle. DETAILED DESCRIPTION
[0035] The present application will now be described more fully hereinafter with reference to the accompanying drawings, in which currently preferred embodiments of the application are shown. The application may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided by way of thorough and complete disclosure of the application and are fully presented for purposes of fullness of disclosure and completeness of disclosure to the skilled artisan.
[0036] Example 1
[0037] A corn mold germ color selection screening device, as shown in Figure 1 、 Figure 2 、 Figure 4 and Figure 6 , comprising a rack 1, a support 2, a first roller 3, a first full gear 4, a rotating mechanism 5 and a sorting mechanism 6, the support 2 is fixedly connected to the top wall of the rack 1, the first roller 3 is rotatably connected to the front part of the support 2, the first roller 3 can transport corn cobs, the first full gear 4 is installed at both ends of the first roller 3, the rotating mechanism 5 is arranged on the inner bottom wall of the rack 1, and the sorting mechanism 6 is arranged between the inner walls of the left and right sides of the support 2.
[0038] As shown in Figure 1 、 Figure 2 ,Figure 4 And Figure 5 As shown in the figure, the rotating mechanism 5 comprises a motor 51, a second full gear 52, a first gear disc 53, a second gear disc 54, a sliding frame 56, a guide rod 57, a second roller 58 and a third full gear 59. The motor 51 is installed on the rear side of the inner bottom wall of the frame 1. The motor 51 is a double-shaft motor. The motor 51 is a servo motor. The output shafts of the left and right parts of the motor 51 respectively pass through the left and right walls of the frame 1. The second full gears 52 are welded on the output shafts of the left and right parts of the motor 51. The second gear discs 54 are rotatably connected to the left and right walls of the frame 1. The second gear discs 54 are all missing gears. The first gear discs 53 are fixedly connected to the outer walls of the second gear discs 54. The first gear discs 53 are all engaged with the adjacent second full gears 52. The guide grooves 55 are all formed on the first gear discs 53 and protrude forward. The sliding frame 56 is slidably connected to the rear part of the support 2. The guide rods 57 are installed on the left and right walls of the sliding frame 56 and slide along the adjacent guide grooves 55. The second roller 58 is rotatably connected to the sliding frame 56 and located in the support 2. The sliding frame 56 can drive the second roller 58 to slide forward and backward. The second roller 58 is located behind the first roller 3. The third full gears 59 are welded on the left and right ends of the second roller 58 and are all engaged with the adjacent second gear discs 54. The feeding port 510 is formed in the top of the support 2 and is located above the first full gear 4.
[0039] As shown in the figure, Figure 2 , Figure 6 , Figure 9 And Figure 10 The classification mechanism 6 comprises a rotating plate 61, an electric push rod 62 and a color sensor 63. The rotating plate 61 is rotatably connected between the left and right inner walls of the support 2 and is located below the first roller 3. The electric push rod 62 is installed on the inner bottom wall of the support 2. The extension part of the electric push rod 62 is connected to the rear side of the bottom wall of the rotating plate 61. The electric push rod 62 can drive the rotating plate 61 to rotate. The color sensor 63 is installed on the top wall of the support 2 and passes through the inner top wall of the support 2. The color sensor 63 is located above the position between the first roller 3 and the second roller 58. The color sensor 63 can detect whether the corn cob is mildewed according to the color of the corn cob. The color sensor 63 is electrically connected to the electric push rod 62.
[0040] The normal corn kernels are yellowish white, and the moldy corn kernels have yellow or green or black mycelium at the embryo. Therefore, people can use the color sensor 63 to detect whether the corn kernels are moldy according to the color of the corn cobs. Initially, the third spur gear 59 is engaged with the second gear disc 54. When it is necessary to screen out the moldy corn cobs, people stand at the front side of the machine frame 1, first place two specified containers on the front and rear sides of the bottom wall in the machine frame 1 respectively, so that the specified containers are located below the rotating plate 61 in front and behind respectively, and then place the corn cobs between the first roller 3 and the second roller 58 through the feeding port 510 one by one. At this time, the color sensor 63 detects the corn cobs, and transmits the data of whether the corn cobs are moldy to the electric push rod 62. When the color sensor 63 detects that the corn cobs are not moldy, the electric push rod 62 does not work, and the rotating plate 61 remains in the state of tilting from front to back, so that the corn cobs can fall from the rotating plate 61 into the specified container behind. When the color sensor 63 detects that the corn cobs are moldy, the extension part of the electric push rod 62 is elongated, and the rotating plate 61 is pushed upward, so that the rotating plate 61 rotates forward, and then the rotating plate 61 tilts from back to front, so that the corn cobs can fall from the rotating plate 61 into the specified container in front, thereby automatically screening out the moldy corn cobs, and the screening accuracy is high. Then the motor 51 is started, the output shaft of the motor 51 rotates counterclockwise to drive the second spur gear 52 to rotate counterclockwise, thereby driving the first gear disc 53 to rotate clockwise, the first gear disc 53 drives the second gear disc 54 to rotate clockwise, and then drives the second roller 58 to rotate clockwise. At this time, the first roller 3 and the second roller 58 rotate in the same direction, so that the corn cobs rotate three hundred and sixty degrees between the first roller 3 and the second roller 58, thereby enabling the color sensor 63 to detect the corn cobs in all directions, which is beneficial to improve the detection accuracy. The clockwise rotation of the first gear disc 53 drives the guide groove 55 to rotate clockwise. When the convex part of the guide groove 55 gradually rotates close to the guide rod 57, the first gear disc 53 drives the second gear disc 54 to rotate clockwise to disengage from the third spur gear 59. Then the guide rod 57 moves backward, thereby driving the second roller 58 to move backward through the sliding frame 56, so that the distance between the first roller 3 and the second roller 58 can allow the corn cobs to pass through. At this time, the detected corn cobs fall onto the rotating plate 61, and then fall into the corresponding specified container, thereby achieving the purpose of automatically transmitting the corn cobs, which is beneficial to improve the screening efficiency. When the convex part of the guide groove 55 gradually rotates away from the guide rod 57, the second gear disc 54 rotates clockwise to engage with the third spur gear 59, so that the second roller 58 moves forward, thereby driving the guide rod 57 to move forward and slide to the original position. When the screening of the corn cobs is completed, the motor 51 is turned off. Then people concentrate on processing the moldy corn cobs in the front specified container and the corn cobs not moldy in the rear specified container.
[0041] Example 2
[0042] On the basis of Example 1, Figure 1 、 Figure 2 、 Figure 7 and Figure 8 As shown, it also includes a feeding mechanism 7, which includes a feeding box 71, a rotating feeding cylinder 72 and a rotating rod 73. The feeding box 71 is welded to the top wall of the bracket 2, and the upper part of the feeding box 71 is tilted from back to front to facilitate the sliding of corn cobs. The upper and lower parts of the feeding box 71 are both open, and the lower part of the feeding box 71 is rotatably connected to the rotating feeding cylinder 72. The rotating feeding cylinder 72 is located below the opening of the lower part of the feeding box 71. The interior of the rotating feeding cylinder 72 is a cavity, and a material trough 74 is opened on the rotating feeding cylinder 72. The corn cobs can enter the rotating feeding cylinder 72 from the feeding box 71 through the material trough 74, and fall from the material trough 74 to between the first roller 3 and the second roller 58. A rotating rod 73 is installed at the left end of the rotating feeding cylinder 72.
[0043] Initially, the trough 74 is staggered with the lower opening of the discharge box 71. When it is necessary to screen out moldy corn cobs, people first put a plurality of corn cobs into the discharge box 71, and then rotate the rotating rod 73. The rotation of the rotating rod 73 drives the rotating material receiving cylinder 72 to rotate, thereby driving the trough 74 to rotate. When the trough 74 rotates to correspond to the lower opening of the discharge box 71, a single corn cob falls from the discharge box 71 into the rotating material receiving cylinder 72 through the trough 74. Then the rotating material receiving cylinder 72 continues to rotate, so that the corn cob is rotated out of the rotating material receiving cylinder 72 and It falls from the feed port 510 to between the first roller 3 and the second roller 58, and then continues to detect and screen the corn cobs. When the screening of a single corn cob is completed, the rotating rod 73 is rotated to allow the next corn cob to enter the rotating material receiving cylinder 72 from the discharge box 71, and be transferred from the rotating material receiving cylinder 72 to between the first roller 3 and the second roller 58, thereby achieving the purpose of intermittent transmission of corn cobs. The operation is simple and convenient. When the corn cobs do not need to be screened, stop putting the corn cobs into the discharge box 71 and stop rotating the rotating rod 73.
[0044] like Figure 2 、 Figure 9 and Figure 10 As shown, it also includes a wiping mechanism 8, which includes a connecting frame 81, a telescopic spring 82 and a wiping plate 83. The connecting frame 81 is slidably connected to the top wall of the bracket 2. The connecting frame 81 is U-shaped. Telescopic springs 82 are wound on both sides of the rear of the connecting frame 81. The front and rear ends of the telescopic spring 82 are respectively connected to the bracket 2 and the connecting frame 81. A wiping plate 83 is fixed to the front end of the connecting frame 81. The wiping plate 83 is in contact with the color sensor 63. The wiping plate 83 moves back and forth to wipe the dust on the color sensor 63.
[0045] In the process of the corn cob transmission, the dust attached to the corn cob contaminates the color sensor 63, resulting in reduced detection accuracy of the color sensor 63. When the dust on the color sensor 63 needs to be wiped, the connecting frame 81 is pulled backward, at this time the extension spring 82 is stretched, the connecting frame 81 slides backward to drive the wiping plate 83 to move backward against the color sensor 63, so that the wiping plate 83 wipes the color sensor 63, which can keep the color sensor 63 clean and help ensure the accuracy of the color sensor 63 detection. When the color sensor 63 is wiped, the connecting frame 81 is released, and the extension spring 82 resets to make the connecting frame 81 slide forward, so that the wiping plate 83 moves forward to wipe the color sensor 63 again, and the wiping effect is better.
[0046] As shown in Figure 2 , Figure 11 and Figure 12 , the pulling mechanism 9 is further included, the pulling mechanism 9 includes a connecting rod 91, a sliding rod 92, a fixed block 93, a sliding block 94 and a blocking block 95, the sliding rod 92 is slidably connected to the left side of the rear part of the support 2, two blocking blocks 95 are welded on the sliding rod 92, the sliding block 94 is slidably connected to the sliding rod 92 and located between the two blocking blocks 95, the fixed block 93 is fixedly connected to the top wall of the left guide rod 57 and connected with the sliding rod 92, the fixed block 93 can drive the sliding rod 92 to slide forward and backward, the connecting rod 91 is rotatably connected to the sliding block 94, and the connecting rod 91 is rotatably connected with the rotating rod 73.
[0047] When the guide rod 57 moves backward, the fixed block 93 moves backward to drive the sliding rod 92 to slide backward, and then the blocking block 95 moves backward, when the front blocking block 95 moves backward to contact the sliding block 94, the front blocking block 95 drives the sliding block 94 to slide backward, so as to pull the rotating rod 73 to rotate backward through the connecting rod 91, and then the rotating material cylinder 72 is rotated, and the chute 74 is further driven to rotate to correspond to the opening in the lower part of the feeding box 71, and then the corn cob falls from the feeding box 71 to the space between the first roller 3 and the second roller 58, so that the rotating rod 73 does not need to be manually rotated, the corn cob can be automatically transmitted, and the labor and time can be saved. When the guide rod 57 moves forward, the fixed block 93 moves forward to drive the sliding rod 92 to slide forward, and then the blocking block 95 moves forward, when the rear blocking block 95 moves forward to contact the sliding block 94, the rear blocking block 95 drives the sliding block 94 to slide forward, so as to pull the rotating rod 73 to rotate forward through the connecting rod 91, and then the rotating material cylinder 72 is rotated, and the chute 74 is further driven to rotate to be separated from the opening in the lower part of the feeding box 71, so that the corn cob in the feeding box 71 stops transmission.
[0048] As shown in Figure 1 and Figure 14As shown, the device further comprises a storage mechanism 10, which comprises a storage box 101, a grid plate 102 and a buckle 103, the two front and rear walls of the rack 1 are symmetrically connected with the buckle 103 in a rotating manner, and the rack 1 is symmetrically provided with the storage box 101 in front and back, each storage box 101 corresponds to two buckles 103, the buckle 103 can prevent the storage box 101 from sliding out, and the grid plate 102 is placed in each storage box 101, and the dust on the corn cob can fall into the storage box 101 through the grid plate 102.
[0049] When it is necessary to screen out moldy corn cobs, people first place two storage boxes 101 symmetrically on the rack 1, rotate the buckle 103 inward, so that the buckle 103 clamps the storage box 101, thereby fixing the storage box 101, which can prevent the storage box 101 from sliding out, when the corn cobs fall from the rotating plate 61, the corn cobs fall into the corresponding storage box 101, and the dust and impurities attached to the corn cobs fall into the bottom of the storage box 101 through the grid plate 102, when it is not necessary to screen the corn cobs, people rotate the buckle 103 outward, so that the buckle 103 is separated from the storage box 101, then the two storage boxes 101 are removed, and the corn cobs are processed, then the grid plate 102 is taken out, and the dust and impurities in the storage box 101 are cleaned, after the dust and impurities are cleaned, the grid plate 102 is put back.
[0050] Although the present application has been described with reference to the example embodiments, it is to be understood that the application is not limited to the disclosed example embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all the variations and equivalents.
Claims
1. A device for color selection and screening of moldy corn germs, comprising a frame, a bracket, a first roller, and a first full gear. The bracket is mounted on the top wall of the frame, the front of the bracket is rotatably connected to the first roller, the first roller is capable of conveying corn cobs, and the first full gear is mounted on both ends of the first roller. The device is characterized by: The machine also includes a rotating mechanism and a sorting mechanism. The rotating mechanism is provided on the rear side of the bottom wall of the frame, and the sorting mechanism is provided between the left and right sides of the inner wall of the bracket. When the corn cobs are placed one by one between the first roller and the second roller through the rotating mechanism, the sorting mechanism detects the corn cobs and transmits data on whether the corn cobs are moldy to the sorting mechanism. When the rotating mechanism rotates, the rotating mechanism drives the first roller to rotate counterclockwise through the first full gear, thereby transmitting the detected corn cobs to the sorting mechanism; the rotating mechanism includes a motor, a second full gear, a first gear plate, a second gear plate, a sliding frame, a guide rod, the second roller and a third full gear. Gear, a motor is installed on the rear side of the bottom wall of the frame, the motor is a double-axis motor, the output shafts of the left and right parts of the motor pass through the left and right walls of the frame respectively, and the second full gear is installed on the output shafts of the left and right parts of the motor. The left and right walls of the frame are rotatably connected to the second gear plate, and the second gear plate is missing a gear. The outer wall of the second gear plate is connected to the first gear plate, and the first gear plate is meshed with the adjacent second full gear. The first gear plate is provided with a guide groove, and the guide groove protrudes to the front side. The rear of the bracket is slidably connected to the sliding frame, and the left and right walls of the sliding frame are installed with guide rods, which slide along the adjacent guide grooves, and the sliding frame rotates. The first roller is connected with the second roller in a fixed manner, the second roller is located in the bracket, the sliding frame can drive the second roller to slide back and forth, the second roller is located behind the first roller, and the left and right ends of the second roller are installed with a third full gear, the third full gear is engaged with the adjacent second gear plate, a feed port is opened on the top of the bracket, and the feed port is located above the first full gear, when the first gear plate rotates, the first gear plate drives the first roller to rotate counterclockwise through the first full gear, thereby transmitting the detected corn cobs to the sorting mechanism; it also includes a feeding mechanism for intermittently transmitting corn cobs, the feeding mechanism includes a feeding box, a rotating receiving cylinder and a rotating rod, and the bracket A discharge box is installed on the top wall of the frame, and the upper part of the discharge box is inclined from back to front. The upper and lower parts of the discharge box are open. The lower part of the discharge box is rotatably connected to a rotary receiving cylinder. The rotary receiving cylinder is located below the opening of the lower part of the discharge box. The interior of the rotary receiving cylinder is a cavity. A material trough is opened on the rotary receiving cylinder. Corn cobs can enter the rotary receiving cylinder from the discharge box through the material trough and fall from the material trough to between the first roller and the second roller. A rotating rod is installed on the left end of the rotary receiving cylinder. When the screening of a single corn cob is completed, the rotating rod is rotated to allow the next corn cob to enter the rotary receiving cylinder from the discharge box and be transferred from the rotary receiving cylinder to between the first roller and the second roller.The device also includes a pulling mechanism for automatically conveying corn cobs. The pulling mechanism includes a connecting rod, a sliding rod, a fixed block, a slider, and a blocking block. The left side of the rear of the bracket is slidably connected to the sliding rod, which is connected to two blocking blocks. The sliding rod is slidably connected to the slider, which is located between the two blocking blocks. The top wall of the left guide rod is mounted with a fixed block, which is connected to the sliding rod and can drive the slider to slide back and forth. The slider is rotatably connected to the connecting rod, which is rotatably connected to the rotating rod. By rotating the material receiving drum, the material trough is rotated to correspond to the opening at the bottom of the discharge box, and the corn cobs then fall from the discharge box to between the first roller and the second roller.
2. The device for color selection and screening of moldy corn germs according to claim 1, characterized in that: The classification mechanism includes a rotating plate, an electric push rod and a color sensor. The rotating plate is rotatably connected between the left and right sides of the inner wall of the bracket. The rotating plate is located below the first roller. The electric push rod is installed on the inner bottom wall of the bracket. The telescopic part of the electric push rod is rotatably connected to the rear side of the bottom wall of the rotating plate. The color sensor is installed on the top wall of the bracket. The color sensor passes through the inner top wall of the bracket. The color sensor is located above the position between the first roller and the second roller. The color sensor can detect whether the corn cob is moldy based on the color of the corn cob. The color sensor is electrically connected to the electric push rod. When the corn cobs are placed one by one between the first roller and the second roller through the feed port, the color sensor detects the corn cobs and transmits data on whether the corn cobs are moldy to the electric push rod.
3. The device for color selection of moldy corn germs according to claim 2, characterized in that: It also includes a wiping mechanism for wiping dust on the color sensor, the wiping mechanism includes a connecting frame, a telescopic spring and a wiping plate, the connecting frame is slidably connected to the top wall of the bracket, the connecting frame is U-shaped, and telescopic springs are wound on both sides of the rear of the connecting frame. The front and rear ends of the telescopic spring are respectively connected to the bracket and the connecting frame, and a wiping plate is installed at the front end of the connecting frame. The wiping plate contacts the color sensor, and the wiping plate can wipe the dust on the color sensor by moving back and forth.
4. The device for color selection and screening of moldy corn germs according to claim 3, wherein: It also includes a storage mechanism for storing screened corn cobs, which includes a storage box, a grid plate and a clip. The front and rear walls of the frame are symmetrically connected with clips in a rotatable manner. Storage boxes are symmetrically placed on the front and rear walls of the frame. Each storage box corresponds to two clips. The clips can prevent the storage box from sliding out. Grid plates are placed in the storage boxes. Dust on the corn cobs can fall into the storage box through the grid plates. When the corn cobs fall from the rotating plates, the corn cobs fall into the corresponding storage box.
5. The device for color selection and screening of moldy corn germs according to claim 1, characterized in that: The motor is a servo motor.
Citation Information
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