Method of assembling a tiled base

Abstract

The application provides an assembling method of a spliced base, the spliced base comprising a framework and an assembling component, the framework gradually reduces in size along the height direction, the top of the framework is provided with a second supporting piece connected with a rotary platform, the bottom of the framework surrounds a first supporting piece to form a second rib plate with a rectangular structure, the second rib plate is connected with a base, and the cooperation effect between the base and the circular rotary platform and the square base is good; the longitudinal supporting part and the transverse supporting part are connected with each other, the end of the longitudinal supporting part and the end of the transverse supporting part, and then the longitudinal supporting part and the transverse supporting part can simultaneously contact the first supporting piece and the base, the contact area of the second rib plate and the base and the second supporting piece is increased, and the supporting strength is improved; the adjacent side walls of the framework have an arc structure, the assembling component comprises a connecting assembling piece and four arc assembling pieces, the arc assembling pieces correspond to the arc structure and are welded on the framework, and the adjacent arc assembling pieces are connected with each other.

Description

TECHNICAL FIELD

[0001] The present application relates to a crane base, in particular to an assembly method of a spliced base. BACKGROUND

[0002] The base is one of the components of the crane, which is arranged between the base and the rotating platform, and is used to increase the lifting height and the platform height. The existing base includes a square structure and a circular structure. When the base with a circular bottom is used in cooperation with the square base, the cooperation effect is poor. SUMMARY

[0003] The present application provides an assembly method of a spliced base, the assembly effect between the arc-shaped assembly part and the framework is good, and the side of the extension direction of the intersection of the second weld joint is avoided to affect the connection of the arc-shaped assembly part and the connecting assembly part.

[0004] To achieve the above purpose, the technical scheme of the present application is: an assembly method of a spliced base, the spliced base includes a framework and an assembly component, the assembly component is installed on the framework, the adjacent side walls of the framework have an arc-shaped structure, the framework includes a square first supporting part and a circular second supporting part, and a flange is arranged on the first supporting part; the first supporting part and the second supporting part are both hollow structures, the second supporting part is arranged above the first supporting part and located in the hollow cavity formed by the first supporting part; two or more first rib plates are connected between the first supporting part and the second supporting part, and two or more second rib plates are arranged at the bottom of the first supporting part; the first rib plate and the second rib plate are both arranged in an inclined manner and have the same inclination direction.

[0005] The adjacent first rib plates are arranged around the second supporting part, and the adjacent second rib plates are arranged around the first supporting part; the assembly component includes an arc-shaped assembly part and a connecting assembly part, four arc-shaped assembly parts are arranged, the four arc-shaped assembly parts correspond to the arc-shaped structure and are welded on the framework, the width of the arc-shaped assembly part gradually decreases along the direction of the second supporting part close to the first supporting part; the ends of the adjacent arc-shaped assembly parts close to the second supporting part are connected to each other; the connecting assembly part is arranged between the adjacent arc-shaped assembly parts and is welded with the framework.

[0006] The first weld joint is formed between the adjacent arc-shaped assembly parts close to the second supporting part and the connecting assembly part, and the intersection is formed between the first weld joints of the adjacent arc-shaped assembly parts; the second weld joint is formed between the adjacent arc-shaped assembly parts close to the second supporting part, and the second weld joint is arranged in a staggered manner with the extension direction of the intersection.

[0007] The arc-shaped assembly includes a first arc-shaped plate, a second arc-shaped plate and a third arc-shaped plate; the second arc-shaped plate is arranged between the first arc-shaped plate and the third arc-shaped plate, and one end of the second arc-shaped plate is attached to the end of the third arc-shaped plate, and the other end of the second arc-shaped plate is attached to the end of the first arc-shaped plate; the third arc-shaped plate is arranged close to the second bearing, and the first arc-shaped plate is arranged close to the second rib plate.

[0008] The assembly method of the spliced base comprises the following steps:

[0009] S1, the radian of the arc-shaped structure on the skeleton is obtained.

[0010] S2, the overall size data of the arc-shaped assembly is drawn according to the radian data of the arc-shaped structure.

[0011] S3, the overall size data of the arc-shaped structure is divided into the size data of the first arc-shaped plate, the size data of the second arc-shaped plate and the size data of the third arc-shaped plate.

[0012] S4, the first detection structure is arranged according to the size data of the first arc-shaped plate, the second detection structure is arranged according to the size data of the second arc-shaped plate, and the third detection structure is arranged according to the size data of the third arc-shaped plate.

[0013] S5, a plate is placed on the punching machine, and the plate is punched to form the first arc-shaped plate according to the size data of the first arc-shaped plate.

[0014] S6, the first arc-shaped plate is placed on the first detection structure, if the first arc-shaped plate cannot be attached to the first detection structure, S7 is performed; if the first arc-shaped plate is attached to the first detection structure, the first arc-shaped plate is completed, and then S8 is performed.

[0015] S7, the first arc-shaped plate is placed on the punching machine again for punching, the size of the first arc-shaped plate is adjusted, and then S6 is repeated.

[0016] S8, another plate is placed on the punching machine, and another plate is punched to form the second arc-shaped plate according to the size data of the second arc-shaped plate.

[0017] S9, the second arc-shaped plate is placed on the second detection structure, if the second arc-shaped plate cannot be attached to the second detection structure, S10 is performed; if the second arc-shaped plate is attached to the second detection structure, the second arc-shaped plate is completed, and then S11 is performed.

[0018] S10, the second arc-shaped plate is placed on the punching machine again for punching, the size of the second arc-shaped plate is adjusted, and then S9 is repeated.

[0019] S11, another plate is placed on the punching machine, and another plate is punched to form the third arc-shaped plate according to the size data of the third arc-shaped plate.

[0020] S12, place the third arc-shaped plate on the third detection structure, if the third arc-shaped plate cannot be attached to the third detection structure, S13 is performed; if the third arc-shaped plate is attached to the third detection structure, the third arc-shaped plate is completed, and then S14 is performed.

[0021] S13, the third arc-shaped plate is placed on the stamping machine again for stamping, the size of the third arc-shaped plate is adjusted, and then S12 is repeated.

[0022] S14, one end of the first arc-shaped plate is attached to one end of the second arc-shaped plate, the other end of the second arc-shaped plate is attached to one end of the third arc-shaped plate, and then the first connecting plate is welded on both sides of the connecting portion of the first arc-shaped plate and the second arc-shaped plate; then the second connecting plate is welded on both sides of the connecting portion of the second arc-shaped plate and the third arc-shaped plate.

[0023] S15, a third connecting plate is welded on the connecting portion of the first arc-shaped plate and the second arc-shaped plate between the two first connecting plates; a fourth connecting plate is welded on the connecting portion of the second arc-shaped plate and the third arc-shaped plate between the two second connecting plates.

[0024] S16, support rods are welded between the two first connecting plates and the two second connecting plates.

[0025] S17, the attachment portions of the first arc-shaped plate and the second arc-shaped plate, and the attachment portions of the second arc-shaped plate and the third arc-shaped plate are welded, and then S18 is performed.

[0026] S18, the first connecting plate, the second connecting plate, the support rod, the third connecting plate and the fourth connecting plate are removed, and the first arc-shaped plate, the second arc-shaped plate and the third arc-shaped plate form an arc-shaped assembly.

[0027] S19, S5-S18 is repeated to complete the manufacturing of four arc-shaped assemblies.

[0028] S20, the arc-shaped assembly is assembled to the arc-shaped structure of the framework, the first side edge 351 of the third arc-shaped plate of one arc-shaped assembly is overlapped on the second side edge 351 of the third arc-shaped plate of another arc-shaped assembly, adjacent arc-shaped assemblies are overlapped to form an overlapping area; then the arc-shaped assembly and the framework are welded and fixed.

[0029] S21, the extension direction of the intersection point is preset, and the intersection point is the intersection of adjacent arc-shaped assemblies.

[0030] S22. On one side of the extension direction of the intersection, the overlapping area on the second side 351 of the third arc plate on the arc-shaped assembly is cut off, so that the first side of the third arc plate is flush with and fits the second side of the other third arc plate; then the first side of the third arc plate and the second side of the other third arc plate are welded to form a second weld, and the second weld is offset from the extension of the intersection.

[0031] S23. Weld the connecting assembly between adjacent arc-shaped assemblies, forming a first weld between the arc-shaped assemblies and the connecting assembly, with the intersection of adjacent first welds coinciding with the intersection point.

[0032] The above method, due to limitations in the size of the sheet metal and the stamping machine, cannot integrally stamp the curved assembly plate. The solution is to disassemble the curved assembly plate into a first curved plate, a second curved plate, and a third curved plate, which are then processed separately. Furthermore, the individual dimensions of each of the three curved plates are smaller than the overall size of the curved assembly plate, making it easier to stamp them individually.

[0033] Simultaneously, to prevent stamping press malfunctions from causing the first arc-shaped plate to fail to reach the preset dimensions, a first detection structure is set based on the dimensional data of the first arc-shaped plate. This first detection structure then inspects the stamped first arc-shaped plate, thereby accurately determining the forming accuracy of the first arc-shaped plate. Furthermore, the first arc-shaped plate is simply placed on the first detection structure to determine if the curvature fits, enabling rapid detection. If the first arc-shaped plate cannot fit with the first detection structure, it indicates a discrepancy between the dimensional data of the first arc-shaped plate and the actual dimensions. Consequently, the first arc-shaped plate is placed back into the stamping press for secondary processing, resulting in high precision for the formed first, second, and third arc-shaped plates.

[0034] Then, during the welding of the first, second, and third arc-shaped plates, the first and third connecting plates are positioned using first and third connecting plates; the second and third arc-shaped plates are positioned using second and fourth connecting plates to prevent movement of the first, second, and third arc-shaped plates during welding. Support rods are welded between the two first connecting plates and between the two second connecting plates to prevent deformation of the first, second, and third arc-shaped plates during welding. This completes the assembly of the arc-shaped components.

[0035] Then, the arc-shaped assembly is installed on the frame and welded; at the same time, the first side of the third arc plate of one arc-shaped assembly is overlapped on the second side of the third arc plate of another arc-shaped assembly, then cut and welded, so that the extension direction of the second weld and the intersection point is staggered to avoid stress concentration.

[0036] Furthermore, the first stiffener includes a first support portion and a second support portion; the first support portion and the second support portion are vertically arranged along the height direction of the skeleton, the first support portion is connected to the first support member, and the second support portion is connected to the second support member; an inclined first connecting portion is connected between the first support portion and the second support portion, and one side of the first support portion and the first connecting portion form an integral inclined structure.

[0037] In the above configuration, the first stiffener is connected to the first support member via a vertically arranged second support member. The first support member supports the first stiffener in a vertical direction. The connection between the vertically arranged first support member and the second support member allows the second support member to be supported in a vertical direction. This provides good support. Furthermore, since the first and second support members are positioned differently in the height projection direction of the base, the connection between the first and second support members is achieved through an inclined first connecting part. At the same time, the inclined first connecting part makes the entire first stiffener inclined.

[0038] Furthermore, the second stiffener includes a longitudinal support portion and a transverse support portion, the transverse support portion being disposed on one side of the longitudinal support portion and perpendicularly connected to the longitudinal support portion; the end of the transverse support portion is flush with the end of the transverse support portion.

[0039] In the above configuration, the second stiffener is connected to a longitudinal support and a transverse support, with the ends of the longitudinal and transverse supports flush. This allows both the longitudinal and transverse supports to simultaneously contact the first support member and the base, increasing the contact area between the second stiffener and the base and the second support member, thus enhancing the support strength. Simultaneously, the longitudinal support supports the first support member along the longitudinal direction, and the transverse support supports the first support member along the transverse direction, resulting in good stability for the base.

[0040] Furthermore, S0 is performed before S1.

[0041] S0. Weld a second stiffening plate to the bottom of the first support member; then weld the second supporting part of the first stiffening plate to the top of the first support member, and weld the first supporting part of the first stiffening plate to the bottom of the second support member, so that the first support member, the second support member, the first stiffening plate and the second stiffening plate form a skeleton. Attached Figure Description

[0042] Figure 1 This is a three-dimensional schematic diagram of the base.

[0043] Figure 2 for Figure 1 The method diagram for 'a' in the middle.

[0044] Figure 3 This is a schematic diagram showing the relationship between the two arc-shaped assemblies and the connecting assemblies.

[0045] Figure 4 This is a three-dimensional schematic diagram of the skeleton.

[0046] Figure 5 This is a schematic diagram of the projection of the first and second support components along the height direction of the base.

[0047] Figure 6 This is a schematic diagram of the first stiffening plate.

[0048] Figure 7 This is a schematic diagram of the second stiffening plate.

[0049] Figure 8 This is a three-dimensional schematic diagram of an arc-shaped assembly.

[0050] Figure 9 A three-dimensional schematic diagram showing the installation of a first connecting plate, a second connecting plate, a third connecting plate, a fourth connecting plate, and a support rod on the arc-shaped assembly. Detailed Implementation

[0051] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0052] like Figures 1-9 As shown, a method for assembling a modular base is described. The modular base includes a frame 1 and an assembly component. The assembly component is installed on the frame 1. The adjacent sidewalls of the frame 1 have an arc-shaped structure. The frame 1 includes a square first support 11 and a circular second support 12. A flange 4 is provided on the first support 11. By setting the circular second support 12, the shape of the second support 12 can correspond to the rotary platform (not shown in the figure). The connection between the base and the rotary platform is achieved by setting the flange 4 on the second support 12.

[0053] Both the first support member 11 and the second support member 12 are hollow structures. The second support member 12 is positioned above the first support member 11 and within the hollow cavity 13 formed by the first support member 11. The second support member 12, located within the hollow cavity 13 formed by the first support member 11, reduces the size of the top of the base, thus allowing the base to avoid interference with the rotating platform when connected to it. Two or more first stiffening plates 14 connect the first support member 11 and the second support member 12, achieving the connection between them. Two or more second stiffening plates 15 are provided at the bottom of the first support member 11, providing support for it. Both the first stiffening plates 14 and the second stiffening plates 15 are inclined in the same direction. By setting a square first support member 11 and setting a second stiffening plate 15 around the first support member 11, and then two or more second stiffening plates 15 surround to form a square shape, the second stiffening plates 15 forming a square shape correspond to the base, so that the base and the base have a good fit.

[0054] By setting an arc-shaped structure between adjacent sidewalls of the frame 1, a transition is achieved along the sidewall direction of the base. At the same time, an arc-shaped fitting 3 is set to cooperate with the arc-shaped structure, so that the arc-shaped fitting 3 fits well on the frame 1. The first support 11 and the second support 12, which are set at an inclination, can play a transition role along the height direction of the base, so that the size of the base gradually decreases along the height direction of the base. The circular second support 12 and the square first support 11 are connected by an inclination structure.

[0055] Adjacent first stiffening plates 14 are spaced apart around the second support member 12, and adjacent second stiffening plates 15 are spaced apart around the first support member 11; the assembly includes connecting fittings 2 and arc-shaped fittings 3. There are four arc-shaped fittings 3, which correspond to the arc-shaped structure and are welded to the frame 1. Along the direction of the second support member 12 towards the first support member 11, the width of the arc-shaped fittings 3 gradually decreases; the ends of adjacent arc-shaped fittings 3 near the second support member 12 are connected to each other; the connecting fittings 2 are disposed between adjacent arc-shaped fittings 3 and welded to the frame 1.

[0056] The intersection of adjacent arc-shaped components on the frame is point K. A first weld 31 is formed between adjacent arc-shaped components 3 near the second support 12 and the connecting component 2. The intersection of the first welds 31 of adjacent arc-shaped components 3 coincides with point K. A second weld 32 is formed between adjacent arc-shaped components 3 near the second support 12, and the extension direction of the second weld 32 is offset from that of point K. (Exhibited) Figure 3As shown, K1 is the extension direction of intersection point K. The first weld 31 is formed by welding the connecting assembly 2 and the arc-shaped assembly 3 to fix the connecting assembly 2 and the arc-shaped assembly 3. At the same time, the second weld 32 is staggered with the extension direction of intersection point K to avoid stress concentration at the connection between adjacent arc-shaped assemblies 3 and connecting assembly 2.

[0057] The first stiffener 14 includes a first support portion 141 and a second support portion 142; the first support portion 141 and the second support portion 142 are vertically arranged along the height direction of the frame 1, the first support portion 141 is connected to the first support member 11, and the second support portion 142 is connected to the second support member 12; an inclined first connecting portion 143 is connected between the first support portion 141 and the second support portion 142, and one side of the first support portion 141 and the first connecting portion 143 form an integral inclined structure. In the first stiffening plate 14, a vertically arranged second support part 142 is connected to the first support member 11, and the first support member 11 supports the first stiffening plate 14 in the vertical direction. The vertically arranged first support part 141 is connected to the second support member 12, which can support the second support member 12 in the vertical direction. This provides good support. At the same time, since the first support member 11 and the second support member 12 are positioned differently in the height projection direction of the base, the first support member 11 and the second support member 12 are connected by an inclined first connecting part 143. The inclined first connecting part 143 also makes the first stiffening plate 14 as a whole inclined.

[0058] The second stiffening plate 15 includes a longitudinal support portion 151 and a transverse support portion 152. The transverse support portion 152 is disposed on one side of the longitudinal support portion 151 and is perpendicularly connected to the longitudinal support portion 151. The end of the transverse support portion 152 is flush with the end of the transverse support portion 152. In the second stiffening plate 15, the longitudinal support portion 151 and the transverse support portion 152 are interconnected, and the end of the longitudinal support portion 151 is flush with the end of the transverse support portion 152. Thus, the longitudinal support portion 151 and the transverse support portion 152 can simultaneously contact the first support member 11 and the base, increasing the contact area between the second stiffening plate 15 and the base and the second support member 12, and improving the support strength. At the same time, the longitudinal support portion 151 supports the first support member 11 in the longitudinal direction, and the transverse support portion 152 supports the first support member 11 in the transverse direction, resulting in good support stability for the base.

[0059] The arc-shaped assembly 3 includes a first arc-shaped plate 33, a second arc-shaped plate 34, and a third arc-shaped plate 35; the second arc-shaped plate 34 is disposed between the first arc-shaped plate 33 and the third arc-shaped plate 35, and one end of the second arc-shaped plate 34 is welded to the end of the third arc-shaped plate 35, and the other end of the second arc-shaped plate 34 is welded to the end of the first arc-shaped plate 33; the third arc-shaped plate 35 is disposed near the second support member 12, and the first arc-shaped plate 33 is disposed near the second stiffener 15.

[0060] The assembly method for the modular base includes the following steps;

[0061] S1. Obtain the curvature of the arc-shaped structure on the skeleton.

[0062] S2. Draw the overall dimension data of the arc-shaped assembly based on the arc data of the arc structure.

[0063] S3. Decompose the overall dimensional data of the arc structure into the dimensional data of the first arc plate, the dimensional data of the second arc plate, and the dimensional data of the third arc plate.

[0064] S4. Set a first detection structure based on the size data of the first arc-shaped plate, a second detection structure based on the size data of the second arc-shaped plate, and a third detection structure based on the size data of the third arc-shaped plate. In this embodiment, the first detection structure includes two or more first detection elements, with the inner side of adjacent first detection elements forming a first arc surface that matches the outer wall of the first arc-shaped plate; the second detection structure includes two or more second detection elements, with the inner side of adjacent second detection elements forming a second arc surface that matches the outer wall of the second arc-shaped plate; the third detection structure includes two or more third detection elements, with the inner side of adjacent third detection elements forming a third arc surface that matches the outer wall of the third arc-shaped plate.

[0065] S5. Place a sheet metal on a stamping machine and stamp the sheet metal according to the size data of the first arc plate to form the first arc plate.

[0066] S6. Place the first arc-shaped plate on the first detection structure. If the first arc-shaped plate cannot fit with the first detection structure, proceed to S7. If the first arc-shaped plate fits with the first detection structure, the first arc-shaped plate is completed, and then proceed to S8.

[0067] S7. Place the first arc plate back on the stamping machine for stamping, adjust the size of the first arc plate, and then repeat S6.

[0068] S8. Place another sheet material on a stamping machine and stamp it according to the size data of the second arc-shaped plate to form the second arc-shaped plate.

[0069] S9. Place the second arc-shaped plate on the second detection structure. If the second arc-shaped plate cannot fit with the second detection structure, proceed to S10. If the second arc-shaped plate fits with the second detection structure, the second arc-shaped plate is completed, and then proceed to S11.

[0070] S10. Place the second arc plate on the stamping machine again for stamping, adjust the size of the second arc plate, and then repeat S9.

[0071] S11. Place another sheet material on the stamping machine and stamp it according to the size data of the third arc plate to form the third arc plate.

[0072] S12. Place the third arc-shaped plate on the third detection structure. If the third arc-shaped plate cannot fit with the third detection structure, proceed to S13. If the third arc-shaped plate fits with the third detection structure, the third arc-shaped plate is completed, and then proceed to S14.

[0073] S13. Place the third arc plate on the stamping machine again for stamping, adjust the size of the third arc plate, and then repeat S12.

[0074] S14. Fit one end of the first arc plate to one end of the second arc plate, fit the other end of the second arc plate to one end of the third arc plate, and then weld the first connecting plate 51 to both sides of the connection between the first arc plate and the second arc plate; then weld the second connecting plate 52 to both sides of the connection between the second arc plate and the third arc plate.

[0075] S15. Weld a third connecting plate 54 to the connection between the first arc plate and the second arc plate between the two first connecting plates 51; weld a fourth connecting plate 55 to the connection between the second arc plate and the third arc plate between the two second connecting plates 52.

[0076] S16. Weld support rods 53 between the two first connecting plates 51 and between the two second connecting plates 52.

[0077] S17. Weld the joints between the first and second arc-shaped plates and the joints between the second and third arc-shaped plates. After welding is completed, proceed to S18.

[0078] S18. Remove the first connecting plate 51, the second connecting plate 52, the support rod 53, the third connecting plate 54, and the fourth connecting plate 55; the first arc plate, the second arc plate, and the third arc plate form an arc-shaped assembly.

[0079] S19. Repeat S5-S18 to complete the production of the four arc-shaped assemblies.

[0080] S20. Assemble the arc-shaped fittings onto the arc-shaped structure of the frame. The first side of the third arc plate of one arc-shaped fitting overlaps the second side of the third arc plate of another arc-shaped fitting. Adjacent arc-shaped fittings overlap to form an overlapping area. Then, weld and fix the arc-shaped fittings to the frame.

[0081] S21, Preset the extension direction of the intersection point, where the intersection point is the meeting point of adjacent arc-shaped components.

[0082] S22. On one side of the extension direction of the intersection, the overlapping area on the second side of the third arc plate on the arc-shaped assembly is cut off, so that the first side of the third arc plate is flush with and fits the second side of the other third arc plate; then the first side of the third arc plate and the second side of the other third arc plate are welded to form a second weld, and the second weld is offset from the extension of the intersection.

[0083] S23. Weld the connecting assembly between adjacent arc-shaped assemblies, forming a first weld between the arc-shaped assemblies and the connecting assembly, with the intersection of adjacent first welds coinciding with the intersection point.

[0084] The above method, due to limitations in the size of the sheet metal and the stamping machine, cannot integrally stamp the curved assembly plate. The solution is to disassemble the curved assembly plate into a first curved plate, a second curved plate, and a third curved plate, which are then processed separately. Furthermore, the individual dimensions of each of the three curved plates are smaller than the overall size of the curved assembly plate, making it easier to stamp them individually.

[0085] Simultaneously, to prevent stamping press malfunctions from causing the first arc-shaped plate to fail to reach the preset dimensions, a first detection structure is set based on the dimensional data of the first arc-shaped plate. This first detection structure then inspects the stamped first arc-shaped plate, thereby accurately determining the forming accuracy of the first arc-shaped plate. Furthermore, the first arc-shaped plate is simply placed on the first detection structure to determine if the curvature fits, enabling rapid detection. If the first arc-shaped plate cannot fit with the first detection structure, it indicates a discrepancy between the dimensional data of the first arc-shaped plate and the actual dimensions. Consequently, the first arc-shaped plate is placed back into the stamping press for secondary processing, resulting in high precision for the formed first, second, and third arc-shaped plates.

[0086] Then, during the welding of the first, second, and third arc-shaped plates, the first and third connecting plates are positioned using first and third connecting plates; the second and third arc-shaped plates are positioned using second and fourth connecting plates to prevent movement of the first, second, and third arc-shaped plates during welding. Support rods are welded between the two first connecting plates and between the two second connecting plates to prevent deformation of the first, second, and third arc-shaped plates during welding. This completes the assembly of the arc-shaped components.

[0087] Then, the arc-shaped assembly is installed on the frame and welded; at the same time, the first side of the third arc plate of one arc-shaped assembly is overlapped on the second side of the third arc plate of another arc-shaped assembly, then cut and welded, so that the extension direction of the second weld and the intersection point is staggered to avoid stress concentration.

Claims

1. A method of assembling a tiled submount, the method comprising: The spliced base comprises a framework and an assembly component, the assembly component is installed on the framework, there is an arc structure between adjacent side walls of the framework, the framework comprises a square first support and a circular second support, a flange is arranged on the first support, the first support and the second support are both hollow structures, the second support is arranged above the first support and in a hollow cavity formed by the first support, Two or more first rib plates are connected between the first support and the second support, two or more second rib plates are arranged at the bottom of the first support, the first rib plate and the second rib plate are both arranged in an inclined manner and have the same inclination direction, Adjacent first rib plates are arranged in a spaced manner around the second support, and adjacent second rib plates are arranged in a spaced manner around the first support, the assembly component comprises arc-shaped assembly components and connecting assembly components, four arc-shaped assembly components are arranged, the four arc-shaped assembly components correspond to the arc structure and are welded to the framework, the width of the arc-shaped assembly component gradually decreases along the direction of the second support close to the first support, the ends of adjacent arc-shaped assembly components close to the second support are connected to each other, and the connecting assembly component is arranged between adjacent arc-shaped assembly components and is welded to the framework, A first weld is formed between adjacent arc-shaped assembly components close to the second support and the connecting assembly component, and an intersection is formed between the first welds of adjacent arc-shaped assembly components; A second weld is formed between adjacent arc-shaped assembly components close to the second support, and the second weld is arranged in a staggered manner with the extension direction of the intersection, The arc-shaped assembly component comprises a first arc-shaped plate, a second arc-shaped plate and a third arc-shaped plate, the first arc-shaped plate, the second arc-shaped plate and the third arc-shaped plate are connected and arranged along the height direction of the arc-shaped assembly component, the second arc-shaped plate is arranged between the first arc-shaped plate and the third arc-shaped plate, one end of the second arc-shaped plate is attached to the end of the third arc-shaped plate, and the other end of the second arc-shaped plate is attached to the end of the first arc-shaped plate, the third arc-shaped plate is arranged close to the second support, and the first arc-shaped plate is arranged close to the second rib plate, when the first arc-shaped plate, the second arc-shaped plate and the third arc-shaped plate are welded, the first arc-shaped plate and the second arc-shaped plate are positioned by using first connecting clamping plates and third connecting clamping plates, the second arc-shaped plate and the third arc-shaped plate are positioned by using second connecting clamping plates and fourth connecting clamping plates, and support rods are welded between the two first connecting clamping plates and between the two second connecting clamping plates; The assembly method of the spliced base, Comprises the following steps; S1, obtaining the arc of the arc structure on the framework; S2, drawing overall size data of the arc-shaped assembly component according to the arc data of the arc structure; S3, splitting the overall size data of the arc structure into size data of the first arc-shaped plate, size data of the second arc-shaped plate and size data of the third arc-shaped plate; S4, setting a first detection structure according to the size data of the first arc-shaped plate, setting a second detection structure according to the size data of the second arc-shaped plate, and setting a third detection structure according to the size data of the third arc-shaped plate; S5, placing a plate on a punch and punching the plate to form the first arc-shaped plate according to the size data of the first arc-shaped plate; S6, place the first arc-shaped plate on the first detection structure, if the first arc-shaped plate cannot be attached to the first detection structure, then S7 is performed; if the first arc-shaped plate is attached to the first detection structure, then the first arc-shaped plate is completed, and then S8 is performed; S7, place the first arc-shaped plate on the stamping machine again for stamping, adjust the size of the first arc-shaped plate, and then repeat S6; S8, place another plate on the stamping machine to stamp another plate according to the size data of the second arc-shaped plate to form the second arc-shaped plate; S9, place the second arc-shaped plate on the second detection structure, if the second arc-shaped plate cannot be attached to the second detection structure, then S10 is performed; if the second arc-shaped plate is attached to the second detection structure, then the second arc-shaped plate is completed, and then S11 is performed; S10, place the second arc-shaped plate on the stamping machine again for stamping, adjust the size of the second arc-shaped plate, and then repeat S9; S11, place another plate on the stamping machine to stamp another plate according to the size data of the third arc-shaped plate to form the third arc-shaped plate; S12, place the third arc-shaped plate on the third detection structure, if the third arc-shaped plate cannot be attached to the third detection structure, then S13 is performed; if the third arc-shaped plate is attached to the third detection structure, then the third arc-shaped plate is completed, and then S14 is performed; S13, place the third arc-shaped plate on the stamping machine again for stamping, adjust the size of the third arc-shaped plate, and then repeat S12; S14, attach one end of the first arc-shaped plate to one end of the second arc-shaped plate, attach the other end of the second arc-shaped plate to one end of the third arc-shaped plate, and then weld the first connecting plate on both sides of the connection between the first arc-shaped plate and the second arc-shaped plate; Then weld the second connecting plate on both sides of the connection between the second arc-shaped plate and the third arc-shaped plate; S15, weld a third connecting plate between the two first connecting plates on the connection between the first arc-shaped plate and the second arc-shaped plate; weld a fourth connecting plate between the two second connecting plates on the connection between the second arc-shaped plate and the third arc-shaped plate; S16, weld a support rod between the two first connecting plates and the two second connecting plates; S17, weld the connection between the first arc-shaped plate and the second arc-shaped plate, and the connection between the second arc-shaped plate and the third arc-shaped plate, and then S18 is performed; S18, remove the first connecting plate, the second connecting plate, the support rod, the third connecting plate and the fourth connecting plate, and the first arc-shaped plate, the second arc-shaped plate and the third arc-shaped plate form an arc-shaped assembly; S19, repeat S5-S18 to complete the production of four arc-shaped assemblies; S20, assemble the arc-shaped assembly to the arc-shaped structure of the skeleton, the first side edge of the third arc-shaped plate of one arc-shaped assembly is overlapped on the second side edge of the third arc-shaped plate of another arc-shaped assembly, and adjacent arc-shaped assemblies are overlapped to form an overlapping area; then weld and fix the arc-shaped assembly and the skeleton; S21, preset the extension direction of the intersection, and the intersection is the intersection of adjacent arc-shaped assemblies; S22, cutting the overlapping area on the second side edge of the third arc-shaped plate on one side of the extension direction of the intersection, so that the first side edge of a third arc-shaped plate is flush with and attached to the second side edge of another third arc-shaped plate; then welding the attachment between the first side edge of a third arc-shaped plate and the second side edge of another third arc-shaped plate to form a second weld, and the second weld is arranged in a staggered manner with the extension of the intersection; S23, welding the connecting assembly between adjacent arc-shaped assemblies, forming a first weld between the arc-shaped assembly and the connecting assembly, and the intersection of adjacent first welds coincides with the intersection.

2. A method of assembling a tiled mount according to claim 1, characterised in that: The first rib plate comprises a first support part and a second support part; the first support part and the second support part are vertically arranged along the height direction of the framework, the first support part is connected with the first support part, and the second support part is connected with the second support part; a first connecting part is connected between the first support part and the second support part and is arranged obliquely; the first support part is integrally connected with the first connecting part on one side to form an inclined structure.

3. A method of assembling a tiled mount according to claim 2, wherein: The second rib plate comprises a longitudinal support part and a transverse support part, the transverse support part is arranged on one side of the longitudinal support part and is connected perpendicularly with the longitudinal support part; the end of the transverse support part is flush with the end of the transverse support part.

4. The method of claim 1, wherein: Before S1, S0 is performed first; S0, welding the second rib plate at the bottom of the first support part; then welding the second support part of the first rib plate at the top of the first support part, and welding the first support part of the first rib plate at the bottom of the second support part; the first support part, the second support part, the first rib plate and the second rib plate form a framework.

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