A nail embedding jig device

Abstract

This invention provides a tooling device for embedding staples, relating to the field of tooling and staple embedding technology. The tooling device includes: a base, on which a telescopic mechanism and a tooling support structure are provided; the telescopic mechanism includes a slider, one side of which has an inclined surface forming a certain angle with the base, and can move back and forth on a slide rail under the constraint of cylinder extension and retraction; the tooling support structure includes a pulley that can move on the inclined surface of the slider, thereby achieving the switching between an inclined state and a flat state of the tooling. The beneficial effects of this invention are that this tooling base, capable of switching between inclined and flat states, can save on tooling development costs during processing, and by reducing the number of handling operations, it simultaneously reduces the risk of collisions, thereby improving product quality and reducing the workload for operators.

Description

[Technical Field]

[0001] This invention relates to the field of jigs and nail embedding technology, and in particular to a nail embedding jig device. [Background Technology]

[0002] In the modern industrial environment that emphasizes high customization, high productivity, and high repetition, various jigs, whether mechanical jigs, nail embedding jigs, woodworking jigs, or welding jigs, play an indispensable role. However, in the field of nail embedding, the existing three-axis nail embedding machines cannot meet the needs of products with inclined nuts. As a result, whenever products with inclined nut designs need to be processed, two jigs with different angles need to be developed. This is not only time-consuming, labor-intensive, and costly, but the movement and collision problems arising from having two jigs also contribute to the decline in product yield. In addition, replacing the nail embedding machine is very expensive. Therefore, it is necessary to improve the existing technology. [Summary of the Invention]

[0003] The technical problem that this invention aims to solve is that two types of fixtures need to be developed for products with angled requirements, which is not only time-consuming, labor-intensive, and costly, but also leads to problems such as movement and collision.

[0004] The solution to the technical problem of this invention is: a nail embedding fixture device, comprising:

[0005] The base supports all of the following mechanisms.

[0006] The telescopic mechanism includes a cylinder, a telescopic shaft, a buffer plate, a buffer, a slide rail, and a slider. The cylinder is connected to an axially movable telescopic shaft, which drives the telescopic shaft to move back and forth axially. One end of the telescopic shaft is connected to the cylinder, and the other end is connected to the buffer plate, which connects and pushes the buffer plate and the slider. One side of the buffer plate is connected to the telescopic shaft, and the other side is connected to the slider, which abuts against the buffer when the telescopic shaft moves back and forth, thereby achieving a buffering effect. The buffer contains hydraulic oil and a spring to buffer the speed brought by the cylinder and provide a more stable performance. The slide rail is the track on which the slider slides back and forth when pushed or pulled back by the telescopic shaft. The slider is a block with a high end and a low end, and there is an inclined surface with a certain angle between the two ends and the base. The inclined surface is used to provide a roller for rolling, and it can move back and forth on the slide rail under the restriction of the cylinder extension and retraction and the slide rail.

[0007] The fixture support structure includes a main fixed column, a pulley, and a buffer spring. The main fixed column includes an upper fixed member and a lower fixed member. The upper fixed member is connected to the fixture, and the lower fixed member is fixed to the base. The upper and lower fixed members are connected by a pivot, allowing the upper fixed member to tilt accordingly when the inclination changes. The upper end of the pulley is connected to the fixture, and the lower end is a roller used to move and switch within the height difference generated by the inclined plane of the slider. The buffer spring has two ends, one end of which is locked to the base, and the other end is locked to the bottom of the fixture, to buffer the speed brought by the cylinder and prevent the fixture from detaching from the base when changing the inclination angle.

[0008] The benefits of this invention are that when processing with this fixture base, the product only needs to be placed once to complete the embedding of nuts on both flat and inclined surfaces, reducing the number of times operators need to pick up and put down the product, thereby reducing the risk of damaging the product. This not only improves product quality but also reduces the difficulty of the operator's work. In addition, when developing the fixture, only one set needs to be developed to meet the requirements of both flat and inclined surfaces, achieving the benefits of saving time, labor and costs. [Attached Image Description]

[0009] Figure 1 This is a schematic diagram of the structure of a nail embedding fixture device according to the present invention.

[0010] Figure 2 This is a schematic diagram of the usage state of the nail embedding fixture device of the present invention.

[0011] Figure 3 This is a schematic diagram of the first state of the nail embedding fixture device of the present invention.

[0012] Figure 4 This is a schematic diagram of the second state of the nail embedding fixture device of the present invention.

[0013] Figure 5 This is a schematic diagram of the third state of a nail embedding fixture device according to the present invention.

Detailed Implementation Methods

[0014] To further illustrate the technical means and effects of the present invention, the following detailed description is provided in conjunction with the embodiments of the present invention and their accompanying drawings.

[0015] Please see Figures 1-3 , Figure 1 A schematic diagram of the structure of a nail embedding fixture device according to the present invention is shown. Figure 2 A side view of a nail embedding fixture device according to the present invention is shown. Figure 3 A schematic diagram illustrating the usage state of a nail embedding fixture device according to the present invention is shown.

[0016] Please see Figures 1-3The present invention provides a nail embedding fixture device, comprising: a base (1), a telescopic mechanism (2), and a fixture support structure (3).

[0017] Please see Figure 1 The base (1) is provided with a telescopic mechanism (2) and a fixture support structure (3). The telescopic mechanism (2) includes: a cylinder (201), a telescopic shaft (202), a buffer plate (203), a buffer (204), a slider (205), and a slide rail (206). The cylinder (201) is fixed to the base (1) with an L-shaped corner bracket to drive the telescopic shaft (202) to move axially. One end of the telescopic shaft (202) is connected to the cylinder (201), and the other end is connected to the buffer plate (203) to connect and push the slider (205). One side of the buffer plate (203) is connected to the telescopic shaft (202), and the other side is connected to the slider (205) to abut against the buffer (204) when the telescopic shaft (202) moves back and forth, thereby achieving a buffering effect. The buffer (204) is fixed to the base (1) with an L-shaped corner bracket. It is provided next to the cylinder (201) and the slider (205). It contains hydraulic oil and springs to block the buffer plate (203) when it moves back and forth and to buffer the speed brought by the cylinder (201) to provide a more stable performance. The slider (205) is a block with high and low ends and a slope connecting the high and low ends. It can be replaced with a slider with a different angle to the base according to the various tilt angle requirements of the product. Its high end is connected to the buffer plate (203) to provide the height difference of the pulley (303) in the fixture support structure (3), thereby making the fixture tilt. The slide rail (206) is set on both sides of the base (1) and is the track for the slider (205) to move back and forth due to the cylinder (201). The fixture support structure (3) includes a main fixing column (300), a pulley (303), and a buffer spring (304). The main fixing column (300) is provided on the inner side of each of the two cylinders (201), and includes an upper fixing member (301) and a lower fixing member (302). The upper fixing member (301) is used to lock and connect with the fixture, and the lower fixing member (302) is locked and fixed on the base (1). The upper fixing member (301) and the lower fixing member (302) are connected by a pivot. This allows the upper fixing member (301) to follow the tilt when the inclination changes; the upper end of the pulley (303) is used to be locked to the fixture, and the lower end is a roller, which is used to move and switch in the height difference generated by the inclined surface of the slider (205); the buffer spring (304) has two ends, one end of which is locked to the base (1), and the other end is locked to the bottom of the fixture, which is used to buffer the speed brought by the cylinder (201) so that the fixture will not tilt upward when the inclination angle changes.

[0018] Please refer to Figure 1 , 2As shown in Figure 3, during machining, one end of the buffer spring (304) must first be locked to the bottom of the fixture, then the other end of the buffer spring (304) is locked to the base (1), then locked to the pulley (303), and finally locked to the upper fixing part (301) of the main fixing column (300), and machining can then begin; during planar machining, the cylinder (201) drives the telescopic shaft (202) to push out, pushing the buffer plate (203) and the slider (205), at which time the buffer plate (203) abuts against the buffer (204) next to the slider (205). The pulley (303) is pushed to stop at the higher end of the slider (205). At this time, the height of the pulley (303) plus the height of the slider (205) is equal to the height of the main fixed column (300). When the inclined surface is processed, the cylinder (201) is started to pull back the telescopic shaft (202), which pulls the buffer plate (203) and the slider (205). At this time, the buffer plate (203) touches the buffer (204) next to the cylinder (201), and the pulley (303) stops at the lower end of the slider (205), so that the whole fixture is in an inclined state.

[0019] Please refer to Figure 2 , Figure 2 This is a schematic diagram of the first state of the pulley (303) of the nail embedding fixture device of the present invention. At this time, the pulley (303) is stopped at the higher end of the slider (205), and the entire fixture presents a planar state.

[0020] Please refer to Figure 4 , Figure 4 This is a schematic diagram of the second state of the pulley (303) of the nail embedding fixture device of the present invention. At this time, the cylinder (201) drives the telescopic shaft (202) and the slider (205) to pull back, so that the pulley (303) rolls to the lower end of the slider (205), and the whole fixture is in a slightly tilted state.

[0021] Please refer to Figure 5 , Figure 5 This is a schematic diagram of the third state of the pulley (303) of the nail embedding fixture device of the present invention. At this time, the pulley (303) is stopped at the lower end of the slider (205), and the entire fixture is tilted.

[0022] It should be noted that the technical principles of the present invention have been described above in conjunction with specific embodiments. These descriptions are only for explaining the principles of the present invention and should not be construed as limiting the scope of protection of the present invention in any way.

[0023] Based on this explanation, those skilled in the art can readily conceive of other specific embodiments of the invention without any creative effort, and these embodiments will all fall within the protection scope of the invention.

Claims

1. A device for embedding nails, characterized in that, include: A base; A telescopic mechanism is mounted on the base. The telescopic mechanism includes a telescopic shaft. One end of the telescopic shaft is connected to a cylinder. The cylinder is used to drive the telescopic shaft to telescopically extend and retract along the axial direction. The telescopic shaft is connected to a slider. The slider has a high end and a low end. The high end and the low end are connected by an inclined surface. The slider is slidably mounted on a slide rail. A fixture support structure is mounted on the base and includes a pulley movably mounted on the slider. The upper end of the pulley is locked to the fixture, and the lower end is a roller. The fixture support structure maintains a certain distance between the fixture and the base. The fixture support structure includes a main fixing post and a buffer spring. The main fixing post includes an upper fixing member and a lower fixing member. The upper fixing member is locked to the fixture, and the lower fixing member is fixed and locked to the base. The upper fixing member and the lower fixing member are pivotally connected. One end of the buffer spring is locked to the base, and the other end is locked to the bottom of the fixture. The cylinder drives the telescopic shaft to move axially, causing the slider to move back and forth on the slide rail, which in turn causes the roller at the lower end of the pulley to move on the inclined surface of the slider. The height difference between the inclined surface and the base is used to switch the fixture between the tilted state and the flat state.

2. The nail embedding fixture device according to claim 1, characterized in that: The telescopic mechanism includes a buffer plate, one side of which is connected to the telescopic shaft and the other side is connected to the slider, so that it can resist the buffer when the telescopic shaft moves back and forth, thereby achieving a buffering effect.

3. The nail embedding fixture device according to claim 2, characterized in that: The buffer is located next to the cylinder and the slider to block and buffer the speed brought by the cylinder when the buffer plate moves back and forth.

4. The nail embedding fixture device according to claim 1, characterized in that: The slider can be replaced with a slider that has a different angle with the base according to various tilt angle requirements of the product.

Images