Structural joint deformation monitoring apparatus and method of use
By designing a structural joint deformation monitoring device and using a digital micrometer rangefinder and communication module, the problems of inconvenient operation, low accuracy, and high cost in existing structural joint deformation monitoring technologies have been solved. This enables real-time, accurate measurement and automated uploading of structural joint data, improving monitoring efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHANGHAI RAIL TRANSIT MAINTENANCE SUPPORT
- Filing Date
- 2022-10-31
- Publication Date
- 2026-07-24
AI Technical Summary
Existing methods for monitoring structural joint deformation are inconvenient to operate, have poor accuracy and timeliness, and are difficult to measure both opening and misalignment at the same time, resulting in a large workload and cumbersome operation.
A structural joint deformation monitoring device was designed, which uses a digital micrometer rangefinder and a built-in communication module. Through fixing bolts, splicing screws and micrometer measuring rod, it realizes automated monitoring of structural joints. It can simultaneously measure the opening and misalignment, and record and upload data in real time.
It enables real-time monitoring of structural joint deformation, improves measurement accuracy and efficiency, reduces costs, and supports repeated use, thus possessing high engineering application value.
Smart Images

Figure CN115682889B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of structural deformation monitoring technology, specifically to a monitoring device and its method of use that can simultaneously monitor the opening amount of structural joints and the amount of misalignment. Background Technology
[0002] During use, above-ground or underground buildings and structures are affected by human or natural factors such as surrounding construction, rock loads, operational loads, natural precipitation, earthquakes, and explosions. This can cause uneven settlement or soil migration in the foundation, leading to deformation of the main structure. Improper handling can affect the normal use of the building or structure and even cause safety accidents. Continuous monitoring of structural joint deformation is a crucial means of tracking and evaluating the safety and comfort of the structure.
[0003] Currently, structural joint deformation monitoring is generally conducted manually using tools such as tape measures, vernier calipers, or laser rangefinders. However, this method often suffers from problems such as inconvenience in operation, poor accuracy, insufficient timeliness, and high cost. Furthermore, existing measurement methods typically measure the opening and misalignment of the structural joint separately, resulting in a large workload and cumbersome operation. Therefore, a convenient, efficient, accurate, and real-time structural joint deformation monitoring device and method are needed. Summary of the Invention
[0004] To address the aforementioned problems, this invention provides an automated monitoring device and method for detecting the opening and misalignment of structural joints in buildings and structures. This method overcomes the technical limitations of existing joint deformation measurement tools and methods, which suffer from single-function limitations, low measurement accuracy, low efficiency, and high cost.
[0005] The technical solution of the present invention is as follows:
[0006] A structural joint deformation monitoring device includes a left structure, a right structure, a device base plate, fixing bolts, splicing screws, a micrometer measuring rod, a vertical micrometer instrument panel, and a horizontal micrometer instrument panel. The left and right structures are adjacent structures on the same building / structure, with a structural joint between them. The device base plate is respectively installed on the surface of the left and right structures. The fixing bolts fix the device base plate to the left and right structures respectively. The left structure has a vertical micrometer instrument panel, and the right structure has a horizontal micrometer instrument panel. The micrometer measuring rod passes through both the vertical and horizontal micrometer instrument panels. The micrometer measuring rod in the vertical micrometer instrument panel is parallel to the structural joint. The micrometer measuring rod in the horizontal micrometer instrument panel is perpendicular to the structural joint. The micrometer measuring rod in the horizontal micrometer instrument panel is connected to the vertical micrometer instrument panel via splicing screws. The horizontal micrometer instrument panel is vertically connected to the right structure via splicing screws.
[0007] Preferably, the base plate of the device is made of steel plate of a certain thickness, but is not limited to steel plate, and a certain number of bolt holes are provided on the steel plate. Depending on the specific structure, the base plate can be fixed to the structure by means of anchoring adhesive or expansion bolts.
[0008] Preferably, when using expansion bolts to fix the device base plate to the structure, expansion bolts that match the pre-drilled bolt holes on the device base plate are required.
[0009] Preferably, the micrometer measuring rod is a metal rod that can freely extend and retract along the axial direction on the micrometer and whose extension and retraction can be sensed. It is connected to the splicing screw or the base nut by a fixing nut, thereby being relatively fixed to the structure. When the structure deforms, it will cause the measuring rod to extend and retract relative to the micrometer. The micrometer reflects the deformation of the structure based on the accurately measured deformation of the measuring rod.
[0010] Preferably, the vertical micrometer panel is the core component of the micrometer, which includes a measuring rod extension and deformation sensing module, a deformation digital display module, a temperature and humidity measurement module, a wireless communication and transmission module, a battery module, and a metal protective shell. A base nut 4 is fixed on the horizontal side of the metal shell to facilitate the fixing of the measuring rod of the horizontal micrometer to it.
[0011] Furthermore, in the aforementioned structural joint deformation monitoring device, the splicing screw is a hollow screw with a male end and a female end. This facilitates the splicing of screws with each other and with components such as fixing bolts. The splicing screws come in various lengths, such as 1cm, 2cm, and 3cm.
[0012] Furthermore, in the aforementioned structural joint deformation monitoring device, the micrometer measuring rod has a fixing nut and a measuring rod clamping sleeve at both ends; the fixing nut has a closing function, enabling it to lock the measuring rod or support rod firmly in the base bolt or splicing screw. The measuring rod clamping sleeve is a protective device for the micrometer measuring rod, protecting it from external interference and preventing it from swaying left and right without affecting measurement accuracy, while ensuring its free extension and retraction.
[0013] Furthermore, in the aforementioned structural joint deformation monitoring device, both the left and right structures are equipped with base nuts. The base nuts have two ends, with the bottom end fixed to the center of the device's base plate and the other end equipped with a male screw. The male screw on the left structure is connected to the fixing nut, and the male screw on the right structure is connected to the bottom of the splicing screw rod.
[0014] Furthermore, in the aforementioned structural joint deformation monitoring device, a horizontal micrometer support rod is provided at the bottom of the horizontal micrometer instrument panel, and a fixing nut is provided at the bottom of the horizontal micrometer support rod; the fixing nut connects to the top of the splicing screw on the right side of the structure, and can be fixed by the fixing nut after the height is adjusted. Preferably, the horizontal micrometer support rod is a solid steel rod.
[0015] Furthermore, in the aforementioned structural joint deformation monitoring device, the left structure is connected to the splicing screw via a base nut, then to a fixing nut, and finally to the micrometer measuring rod of the right structure.
[0016] Furthermore, in the aforementioned structural joint deformation monitoring device, both the vertical and horizontal micrometer instrument panels are equipped with a micrometer digital display screen and a micrometer control button.
[0017] Preferably, the digital display screen of the micrometer is an LCD screen installed on the micrometer instrument panel, which can display the deformation, temperature and humidity measured by the internal sensors of the micrometer, and is usually in an automatic off state.
[0018] Preferably, the micrometer control button is a control button installed on the micrometer instrument panel, which has functions such as manually waking up the display screen, manual measurement, and viewing historical measurement data.
[0019] Furthermore, in the aforementioned structural joint deformation monitoring device, a measuring rod protection tube is provided on the free end of the measuring rod that penetrates the vertical micrometer instrument panel and the horizontal micrometer instrument panel. The measuring rod protection tube is a hollow tube with an inner diameter slightly larger than the outer diameter of the measuring rod.
[0020] Furthermore, the method of using the above-mentioned structural joint deformation monitoring device includes the following steps:
[0021] Step 1: Based on the location of the joint in the structure to be tested, clean the corresponding surfaces of the left and right structures, and position the installation position of the device base plate on both structures to ensure that the axes of the two base plates coincide in the direction perpendicular to the joint.
[0022] Step 2: Measure the initial misalignment and opening of the left and right structures and record the initial values. At the same time, based on the measured initial values and the center distance between the two device base plates, determine the number and size of the splicing bolts required in the horizontal and vertical directions.
[0023] Step 3: Use anchoring adhesive or fixing bolts to install the two device base plates to the pre-positioned installation positions on the structure.
[0024] Step 4: Based on the initial misalignment, determine the splicing screws that need to be installed on the right base plate and install them on the base nuts on the right side. Put the fixing nut on the right side transverse micrometer support rod and insert it into the right splicing screw. Then tighten the fixing nut to initially fix the transverse micrometer support rod on the splicing screw.
[0025] Step 5: Put the micrometer measuring rod of the left vertical micrometer into the base nut on the left base plate, roughly adjust the height, and then tighten the left fixing nut to fix it in place.
[0026] Step 6: Install the determined splicing screw on the base nut on the right side of the vertical micrometer instrument panel on the left side. Put the micrometer measuring rod of the horizontal micrometer instrument panel on the right side into the fixing nut, roughly adjust the distance, and then tighten the upper fixing nut to fix it initially.
[0027] Step 7: Fine-tune the measuring device by fixing the nuts in three positions to prevent skewing and bending from affecting the measurement accuracy;
[0028] Step 8: Turn on the two micrometers using the micrometer control button, set the initial values of structural joint misalignment and opening on the platform using the built-in communication module, and set the monitoring frequency of the device to achieve automated monitoring.
[0029] Compared with the prior art, the present invention has the following beneficial effects:
[0030] (1) The measuring device uses a digital micrometer distance measuring instrument and has a built-in communication module. It can record and store the changes in transverse misalignment and longitudinal opening displacement of structural joint deformation in real time, and automatically upload them to the intelligent platform. This enables real-time viewing and risk analysis of structural joint deformation, which is more conducive to ensuring the safety of the structure.
[0031] (2) The device can simultaneously measure the opening and misalignment of the structural joint. The digital display screen and operation buttons can also realize real-time deformation observation on site. Overall, the operation is relatively simple and the applicability is wide.
[0032] (3) The device is not only highly accurate and small in size, but also low in cost and reusable, and has high engineering application value. Attached Figure Description
[0033] Figure 1 This is a schematic diagram of the measuring device and its installation according to the present invention.
[0034] Wherein: 1 is the left side structure, 2 is the right side structure, 3 is the device base plate, 4 is the base nut, 5 is the fixing bolt, 6 is the splicing screw, 7 is the fixing nut, 8 is the micrometer measuring rod, 9 is the measuring rod clamping sleeve, 10 is the vertical micrometer instrument panel, 11 is the horizontal micrometer instrument panel, 12 is the micrometer digital display screen, 13 is the micrometer control button, 14 is the measuring rod protective tube, and 15 is the horizontal micrometer support rod. Detailed Implementation
[0035] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.
[0036] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "clockwise," and "counterclockwise," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0037] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more, unless explicitly defined otherwise.
[0038] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0039] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0040] Example 1
[0041] like Figure 1 The structural joint deformation monitoring device shown includes a left structure 1, a right structure 2, a device base plate 3, fixing bolts 5, splicing screws 6, a micrometer measuring rod 8, a vertical micrometer instrument panel 10, and a horizontal micrometer instrument panel 11. The left structure 1 and the right structure 2 are adjacent structures on the same building / structure, and there is a structural joint between them. The device base plate 3 is respectively provided on the surface of the left structure 1 and the right structure 2. The fixing bolts 5 fix the device base plate 3 to the left structure 1 and the right structure 2 respectively. A vertical micrometer instrument panel is provided on the left structure 1. 10. A horizontal micrometer instrument panel 11 is provided on the right-side structure 2; a micrometer measuring rod 8 passes through both the vertical micrometer instrument panel 10 and the horizontal micrometer instrument panel 11; the micrometer measuring rod 8 in the vertical micrometer instrument panel 10 is parallel to the structural seam; the micrometer measuring rod 8 in the horizontal micrometer instrument panel 11 is perpendicular to the structural seam; the micrometer measuring rod 8 in the horizontal micrometer instrument panel 11 is connected to the vertical micrometer instrument panel 10 by a splicing screw 6; the horizontal micrometer instrument panel 11 is vertically connected to the right-side structure 2 in the vertical direction by a splicing screw 6.
[0042] Example 2
[0043] like Figure 1The structural joint deformation monitoring device shown includes a left structure 1, a right structure 2, a device base plate 3, fixing bolts 5, splicing screws 6, a micrometer measuring rod 8, a vertical micrometer instrument panel 10, and a horizontal micrometer instrument panel 11. The left structure 1 and the right structure 2 are adjacent structures on the same building / structure, and there is a structural joint between them. The device base plate 3 is respectively provided on the surface of the left structure 1 and the right structure 2. The fixing bolts 5 fix the device base plate 3 to the left structure 1 and the right structure 2 respectively. The left structure 1 is provided with a vertical micrometer instrument panel 10, and the right structure 2 is provided with a horizontal micrometer instrument panel 11. The micrometer measuring rod 8 penetrates both the vertical micrometer measuring plate 10 and the horizontal micrometer measuring plate 11; the micrometer measuring rod 8 in the vertical micrometer measuring plate 10 is parallel to the structural seam; the micrometer measuring rod 8 in the horizontal micrometer measuring plate 11 is perpendicular to the structural seam; the micrometer measuring rod 8 in the horizontal micrometer measuring plate 11 is connected to the vertical micrometer measuring plate 10 via a splicing screw 6; the horizontal micrometer measuring plate 11 is vertically connected to the right-side structure 2 via the splicing screw 6; preferably, the splicing screw 6 is a hollow screw with one male end and one female end; particularly, The micrometer measuring rod 8 has a fixing nut 7 and a measuring rod clamping sleeve 9 at both ends; the fixing nut 7 has a closing function; furthermore, both the left structure 1 and the right structure 2 are provided with a base nut 4, the base nut 4 has two ends, the bottom end is fixed to the center of the device base plate 3, and the other end has a male screw; the male screw of the left structure 1 is connected to the fixing nut 7, and the male screw of the right structure 2 is connected to the bottom of the splicing screw rod 6; preferably, the bottom of the horizontal micrometer instrument panel 11 is provided with a horizontal micrometer support rod 15, and the bottom of the horizontal micrometer support rod 15 is provided with a fixing nut 7; the fixing nut 7 is connected to the... The top of the splicing screw 6 on the right structure 2 is connected; optionally, the left structure 1 is connected to the splicing screw 6 through the base nut 4, then to the fixing nut 7, and finally to the micrometer measuring rod 8 of the right structure 2; furthermore, both the vertical micrometer instrument panel 10 and the horizontal micrometer instrument panel 11 are provided with a micrometer digital display screen 12 and a micrometer control button 13; preferably, the free end of the micrometer measuring rod 8 that passes through the vertical micrometer instrument panel 10 and the horizontal micrometer instrument panel 11 is provided with a measuring rod protection tube 14, the measuring rod protection tube 14 is a hollow tube, and its inner diameter is slightly larger than the outer diameter of the micrometer measuring rod 8.
[0044] The method of using the above-mentioned structural joint deformation monitoring device includes the following steps:
[0045] Step 1: Based on the location of the joint in the structure to be tested, clean the corresponding surfaces of the left structure 1 and the right structure 2, and position the installation position of the device base plate 3 on the two structures to ensure that the axes of the two base plates coincide in the direction perpendicular to the joint.
[0046] Step 2: Measure the initial misalignment and opening of the left structure 1 and the right structure 2, and record the initial values. At the same time, based on the measured initial values and the center distance between the two device base plates 3, determine the number and size of the splicing screws 6 required in the horizontal and vertical directions.
[0047] Step 3: Use anchoring adhesive or fixing bolts 5 to install the two device base plates 3 into the pre-positioned installation positions on the structure.
[0048] Step 4: Based on the initial misalignment, determine the splicing screw 6 that needs to be installed on the right base plate and install it on the base nut 4 on the right side. Put the right side transverse micrometer support rod 15 on the fixing nut 7 and insert it into the right side splicing screw 6. Then tighten the fixing nut 7 to initially fix the transverse micrometer support rod 15 on the splicing screw 6.
[0049] Step 5: Put the micrometer measuring rod 8 of the left vertical micrometer onto the fixing nut 7 and insert it into the base nut 4 on the left base plate. After roughly adjusting the height, tighten the left fixing nut 7 to fix it initially.
[0050] Step 6: Install the determined splicing screw 6 on the base nut 4 on the right side of the vertical micrometer instrument panel 10 on the left side, put the micrometer measuring rod 8 of the horizontal micrometer instrument panel 11 on the right side, insert it into the fixing nut 7, roughly adjust the distance, and then tighten the upper fixing nut 7 to initially fix it.
[0051] Step 7: Fine-tune the measuring device by fixing the nuts in 3 positions to prevent skewing and bending from affecting the measurement accuracy;
[0052] Step 8: Turn on the two micrometers using the micrometer control button 13, set the initial values of structural joint misalignment and opening on the platform using the built-in communication module, and set the monitoring frequency of the device to achieve automated monitoring.
[0053] As can be seen from the above embodiments,
[0054] (1) The measuring device uses a digital micrometer distance measuring instrument and has a built-in communication module. It can record and store the changes in transverse misalignment and longitudinal opening displacement of structural joint deformation in real time, and automatically upload them to the intelligent platform. This enables real-time viewing and risk analysis of structural joint deformation, which is more conducive to ensuring the safety of the structure.
[0055] (2) The device can simultaneously measure the opening and misalignment of the structural joint. The digital display screen and operation buttons can also realize real-time deformation observation on site. Overall, the operation is relatively simple and the applicability is wide.
[0056] (3) The device is not only highly accurate and small in size, but also low in cost and reusable, and has high engineering application value.
[0057] This invention solves the technical problems of existing joint deformation measurement tools and methods, which have limited functionality, low measurement accuracy, low work efficiency, and high cost.
[0058] The above are merely preferred embodiments of the present invention and should not be construed as limiting the scope of protection of the present invention. Any simple equivalent changes and modifications made in accordance with the claims and contents of the present invention shall still fall within the scope of protection of the present invention patent application.
Claims
1. A structural joint deformation monitoring device, characterized in that, Includes a left structure (1), a right structure (2), a device base plate (3), fixing bolts (5), splicing screws (6), a micrometer measuring rod (8), a vertical micrometer instrument panel (10), and a horizontal micrometer instrument panel (11); the left structure (1) and the right structure (2) are adjacent structures on the same building / structure, and there is a structural joint between them; the device base plate (3) is respectively provided on the surface of the left structure (1) and the right structure (2); the fixing bolts (5) fix the device base plate (3) to the left structure (1) and the right structure (2) respectively. 2) Above; a vertical micrometer instrument panel (10) is provided on the left structure (1), and a horizontal micrometer instrument panel (11) is provided on the right structure (2); the micrometer measuring rod (8) passes through both the vertical micrometer instrument panel (10) and the horizontal micrometer instrument panel (11); the micrometer measuring rod (8) in the vertical micrometer instrument panel (10) is parallel to the structural seam; the micrometer measuring rod (8) in the horizontal micrometer instrument panel (11) is perpendicular to the structural seam; the micrometer measuring rod (8) in the horizontal micrometer instrument panel (11) is connected by splicing The screw (6) connects to the vertical micrometer instrument panel (10); the horizontal micrometer instrument panel (11) is vertically connected to the right structure (2) via the splicing screw (6) in the vertical direction. The two ends of the micrometer measuring rod (8) are respectively provided with a fixing nut (7) and a measuring rod clamping sleeve (9); the fixing nut (7) has a closing function. Both the left structure (1) and the right structure (2) are provided with base nuts (4). The base nuts (4) have two ends, with the bottom end fixed to the center of the device base plate (3), and the other end equipped with a male screw; the left structure (1) The male screw is connected to the fixing nut (7), and the male screw of the right structure (2) is connected to the bottom of the splicing screw (6). The bottom of the horizontal micrometer instrument panel (11) is provided with a horizontal micrometer support rod (15), and the bottom of the horizontal micrometer support rod (15) is provided with a fixing nut (7). The fixing nut (7) is connected to the top of the splicing screw (6) on the right structure (2). The left structure (1) is connected to the splicing screw (6) through the base nut (4), then connected to the fixing nut (7), and finally connected to the micrometer measuring rod (8) of the right structure (2).
2. The structural joint deformation monitoring device according to claim 1, characterized in that, The splicing screw (6) is a hollow screw with a male end and a female end.
3. The structural joint deformation monitoring device according to claim 1, characterized in that, Both the vertical micrometer instrument panel (10) and the horizontal micrometer instrument panel (11) are equipped with a micrometer digital display screen (12) and a micrometer control button (13).
4. The structural joint deformation monitoring device according to claim 3, characterized in that, A measuring rod protection tube (14) is provided on the free end of the micrometer measuring rod (8) that runs through the vertical micrometer instrument panel (10) and the horizontal micrometer instrument panel (11). The measuring rod protection tube (14) is a hollow tube with an inner diameter slightly larger than the outer diameter of the micrometer measuring rod (8).
5. The method of using the structural joint deformation monitoring device as described in claim 4, characterized in that, Includes the following steps: Step 1: Based on the location of the structural joint to be measured, clean the corresponding surfaces of the left structure (1) and the right structure (2), and position the installation position of the device base plate (3) on the two structures to ensure that the axes of the two base plates coincide perpendicular to the structural joint direction; Step 2: Measure the initial misalignment and opening of the left structure (1) and the right structure (2), and record the initial values. At the same time, based on the measured initial values and the center distance between the positions of the two device base plates (3), determine the number and size of the splicing screws (6) required in the horizontal and vertical directions; Step 3: Use anchoring adhesive or fixing bolts (5) to install the two device base plates (3) on the positioned installation positions on the structure; Step 4: Based on the initial misalignment, install the splicing screws (6) required for the right base plate on the right base plate onto the base nut (4) on the right side, put the fixing nut (7) on the right horizontal micrometer support rod (15) into the right splicing screw (6), and then tighten the fixing nut (7). 7) Initially fix the horizontal micrometer support rod (15) onto the splicing screw (6); Step 5, put the micrometer measuring rod (8) of the left vertical micrometer onto the fixing nut (7) and insert it into the base nut (4) on the left base plate. After roughly adjusting the height, tighten the left fixing nut (7) to initially fix it; Step 6, install the determined splicing screw (6) on the base nut (4) on the right side of the left vertical micrometer instrument panel (10), and install the right horizontal micrometer instrument panel (11). The micrometer measuring rod (8) is fitted with a fixing nut (7) and inserted into it. After coarsely adjusting the distance, the upper fixing nut (7) is tightened to initially fix it. Step 7: Fine-tune the measuring device by using the fixing nuts (7) in three positions to prevent skew and bending from affecting the measurement accuracy. Step 8: Turn on the two micrometers by using the micrometer control button (13), set the initial values of structural joint misalignment and opening on the platform with the help of the built-in communication module, and set the monitoring frequency of the device to realize automated monitoring.