A high-efficiency diode pin cutting device

By designing high-efficiency diode pin cutting equipment and using one-way feeding and synchronous cutting technology, the existing equipment's low efficiency and large footprint are solved, and efficient diode pin cutting and equipment space optimization are achieved.

CN115722608BActive Publication Date: 2025-08-15XIANZHIKE SEMICON TECH (DONGGUAN) CO LTD
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Patent Information

Application Number
CN202211455428.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-21
Publication Date
2025-08-15
Estimated Expiration
2042-11-21

AI Technical Summary

Technical Problem

The existing diode pin cutting equipment can only cut on one side, which has low working efficiency and requires bidirectional feeding, resulting in a large area of the equipment.

Method used

A high-efficiency diode pin cutting device is designed, using a feed conveyor belt and a feed conveyor belt to cooperate with lifting and rotary drive motors to achieve one-way feeding of the diode, and the pins at both ends of the diode are synchronized through the upper cutting assembly and the lower cutting assembly, and the diode is fixed using arc blades and negative pressure air holes to simplify the structure and reduce the equipment footprint.

Benefits of technology

The synchronous cutting of the pins at both ends of batch diodes is achieved, which improves processing efficiency, simplifies the equipment structure and reduces the footprint.

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Abstract

The present invention provides a high-efficiency diode pin cutting device, comprising a loading conveyor belt, an upper cutting assembly, a lower cutting assembly, an upper loading seat assembly, a lower loading seat assembly, an upper discharge conveyor belt, and a lower discharge conveyor belt. A loading space is formed between the upper loading seat assembly and the lower loading seat assembly and corresponding to the loading conveyor belt. The upper portion of the loading space is provided as an upper cutting space, and the lower portion of the loading space is provided as a lower cutting space. A loading conveyor belt is provided with a material pick-up and discharge robot on one side of the discharge port. The upper and lower discharge conveyor belts are provided with material pick-up and discharge robots on one side of the feed port. The upper loading seat assembly and the lower loading seat assembly each comprise a lifting drive motor, a drive shaft, a rotating drive motor, a circular placement seat, an upper cutting support plate, a lower cutting support plate, and a threaded mounting sleeve. The device can achieve synchronous cutting of the pins at both ends of a batch of diodes, improve processing efficiency, achieve one-way loading, simplify the structure, and reduce the equipment's footprint.
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Description

Technical Field

[0001] The present invention relates to the technical field of diode processing, and in particular to a high-efficiency diode pin cutting device. Background Art

[0002] The Chinese patent application number is CN114367603A, and the date of the patent application is April 19, 2022. The patent is titled "An Efficient and Adjustable Diode Pin Cutting Device," which discloses the following technical content: including an upper pressure component, a first lower pressure component, a second lower pressure component, a cutting component, a first feed belt structure, a second feed belt structure, a waste collection component, a first finished product collection component, a second finished product collection component, and a discharge conveyor belt; the first feed belt structure and the second feed belt structure each include a feed bar and a transmission wheel, one end of the transmission wheel is connected to a drive motor, and the other end of the transmission wheel is connected to the feed bar; the upper and lower surfaces of the feed bar are linearly arrayed along their length, and an elastic drawstring receiving groove is provided inside the feed bar and below the diode embedding groove, and an elastic drawstring is provided in the elastic drawstring receiving groove. The beneficial effects of the present invention are: the diode pin cutting can be completed in batches, and the device can be adaptively adjusted according to the size of different models, with high applicability and high work efficiency. The drawbacks of this technology are that it can only cut pins on one side at a time, which results in low efficiency and requires bidirectional loading, resulting in a large area occupied by the equipment. Given this situation, improvements are urgently needed. Summary of the Invention

[0003] Based on this, the purpose of the present invention is to provide an efficient diode pin cutting device that can achieve synchronous cutting of the pins at both ends of a batch of diodes, improve processing efficiency, feed in one direction, simplify the structure, and reduce the equipment's footprint.

[0004] The present invention provides a high-efficiency diode pin cutting equipment, comprising a loading conveyor belt, an upper cutting component, a lower cutting component, an upper loading seat component, a lower loading seat component, an upper discharging conveyor belt, and a lower discharging conveyor belt; a loading space is formed between the upper loading seat component and the lower loading seat component and at a position corresponding to the loading conveyor belt; the upper part of the loading space is set as an upper cutting space, and the lower part of the loading space is set as a lower cutting space; the loading conveyor belt is provided with a first material picking and unloading robot on one side of the discharge port; the upper discharging conveyor belt and the lower discharging conveyor belt are provided with a second material picking and unloading robot on one side of the feed port; the upper loading seat component and the lower loading seat component both include a lifting drive motor, a drive shaft, a rotating drive motor, A circular placement seat, an upper cutting support plate, a lower cutting support plate, and a threaded mounting sleeve; one end of the drive shaft is connected to the power output end of the lifting drive motor, and the other end of the drive shaft is connected to the rotation drive motor; the power output end of the rotation drive motor extends into the threaded mounting sleeve and is coaxially threaded with the threaded mounting sleeve; the circular placement seat fixing sleeve is arranged in the middle of the outer side surface of the threaded mounting sleeve; an air storage chamber is formed inside the circular placement seat, and the air storage chamber is connected to a negative pressure air source through an air pipe; a plurality of diode embedding grooves are arranged in a circumferential array on both sides of the outer side surface of the circular placement seat, and each of the diode embedding grooves is provided with a negative pressure air hole connected to the air storage chamber; the outer surface of the threaded mounting sleeve The side wall is provided with an external thread above or below the circular placement seat, and the upper cutting support plate is coaxially sleeved on the outer side of the threaded mounting sleeve and is threadedly connected to the threaded mounting sleeve and is located above the circular placement seat; the lower cutting support plate is coaxially sleeved on the outer side of the threaded mounting sleeve and is threadedly connected to the threaded mounting sleeve and is located below the circular placement seat; the distance between the upper surface of the upper cutting support plate and the upper surface of the circular placement seat is the required length of one pin of the diode; the distance between the lower surface of the lower cutting support plate and the lower surface of the circular placement seat is the required length of another pin of the diode; the outer sides of the upper cutting support plate and the lower cutting support plate are circumferentially arrayed with The number of pin limiting grooves matches the tube fitting groove; the upper cutting component includes cutting structures A respectively arranged on the opposite sides of the upper cutting space, and the lower cutting component includes cutting structures B respectively arranged on the opposite sides of the lower cutting space; each of the cutting structures A and the cutting structure B includes a cutting drive motor, a cutting drive shaft, an upper cutting blade, a lower cutting blade, and a connecting seat; one side of the cutting drive shaft is connected to the power output end of the drive motor, and the other side of the cutting drive shaft is connected to the connecting seat, the upper cutting blade is correspondingly arranged on the upper part of the side of the connecting seat away from the cutting drive motor, and the lower cutting blade is correspondingly arranged on the lower part of the side of the connecting seat away from the cutting drive motor.

[0005] Preferably, each of the upper cutting blade and the lower cutting blade is configured as an arc-shaped blade.

[0006] Preferably, each of the upper cutting blades and the lower cutting blade is formed with a connecting plate on one side of the connecting seat, and the connecting seat is provided with a strip-shaped adjustment hole for inserting the connecting plate; waist-shaped holes are provided on opposite sides of the adjustment hole in the length direction; each of the connecting plates is connected to a mounting plate on one side passing through the adjustment hole, and the mounting is connected to the waist-shaped hole by bolts.

[0007] Preferably, the drive shafts of the upper loading base assembly and the lower loading base assembly are coaxially arranged.

[0008] Preferably, the upper discharge conveyor belt is connected to the lower discharge conveyor belt through an inclined guide belt.

[0009] Preferably, a guide rod is provided between the connecting plates of the upper cutting blade and the lower cutting blade.

[0010] The beneficial effects of the present invention are as follows: the upper loading seat assembly and the lower loading seat assembly are loaded in turn by a loading conveyor belt, the loading is carried out in a unidirectional manner, the structure is simplified, and the space occupied by the equipment is reduced; the pins on both sides of the diodes on the upper loading seat assembly and the lower loading seat assembly are synchronously cut by the upper cutting assembly and the lower cutting assembly, thereby improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a three-dimensional view of the present invention.

[0012] Figure 2 It is a front view of the present invention.

[0013] Figure 3 This is a front view of the cutting structure A.

[0014] Figure 4 It is a schematic diagram of the relative structural relationship between the connecting seat and the connecting plate in the assembled state.

[0015] Figure 5 It is a schematic diagram of the relative structural relationship of the upper discharge conveyor belt, the inclined guide belt, and the lower discharge conveyor belt.

[0016] The accompanying drawings are marked as: loading conveyor belt 10, first material picking and unloading robot 11, upper loading seat assembly 12, cutting structure A13, pin limiting groove 14, inclined guide belt 15, lower loading seat assembly 16, lower cutting assembly 17, cutting structure B18, lower discharge conveyor belt 19, circular placement seat 22, upper cutting support plate 23, lower cutting support plate 20, diode interlocking groove 21, drive shaft 24, upper discharge conveyor belt 25, upper cutting assembly 26, lifting drive motor 27, upper cutting blade 28, lower cutting blade 29, cutting drive motor 30, threaded mounting sleeve 31, negative pressure air hole 32, guide rod 33, connecting plate 34, connecting seat 35, rotating drive motor 36, mounting plate 37, waist-shaped hole 38, adjustment hole 39, cutting drive shaft 40, bolt 41. DETAILED DESCRIPTION

[0017] In order to further understand the features, technical means, specific objectives and functions achieved by the present invention, the present invention is further described in detail below with reference to specific implementation methods and accompanying drawings.

[0018] In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood broadly. For example, they may refer to fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0019] Please refer to Figure 1-5 As shown, the present invention provides a high-efficiency diode lead cutting device, comprising a loading conveyor belt 10, an upper cutting assembly 26, a lower cutting assembly 17, an upper loading seat assembly 12, a lower loading seat assembly 16, an upper discharge conveyor belt 25, and a lower discharge conveyor belt 19. A loading space is formed between the upper loading seat assembly 12 and the lower loading seat assembly 16 and corresponding to the loading conveyor belt 10. The upper portion of the loading space is provided as an upper cutting space, and the lower portion of the loading space is provided as a lower cutting space. The loading conveyor belt 10, the upper cutting assembly 26, the lower cutting assembly 17, the upper loading seat assembly 12, the lower loading seat assembly 16, the upper discharge conveyor belt 25, and the lower discharge conveyor belt 19 are all installed on the production line and connected to the control system.

[0020] A first picking and unloading robot 11 is provided on one side of the loading conveyor belt 10 located at the discharge port; a second picking and unloading robot is provided on one side of the upper discharging conveyor belt 25 and the lower discharging conveyor belt 19 located at the feed port; the loading conveyor belt 10 takes away the diodes one by one through the first picking and unloading robot 11 and places them correspondingly in the diode embedding groove 21; the second picking and unloading robot 11 through the upper discharging conveyor belt 25 and the lower discharging conveyor belt 19 takes out the diodes in the diode embedding groove 21 and places them correspondingly on the upper discharging conveyor belt 25 and the lower discharging conveyor belt 19 for discharging.

[0021] The upper loading base assembly 12 and the lower loading base assembly 16 both include a lifting drive motor 27, a drive shaft 24, a rotation drive motor 36, a circular placement seat 22, an upper cutting support plate 23, a lower cutting support plate 20, and a threaded mounting sleeve 31; the drive shafts 24 of the upper loading base assembly 12 and the lower loading base assembly 16 are coaxially arranged.

[0022] One end of the drive shaft 24 is connected to the power output end of the lifting drive motor 27, and the other end of the drive shaft 24 is connected to the rotation drive motor 36; the power output end of the rotation drive motor 36 extends into the threaded mounting sleeve 31 and is coaxially threaded with the threaded mounting sleeve 31.

[0023] The circular placement seat 22 is fixedly sleeved in the middle of the outer side surface of the threaded mounting sleeve 31; an air storage cavity is formed inside the circular placement seat 22, and the air storage cavity is connected to the negative pressure air source through an air pipe; a plurality of diode embedding grooves 21 are arranged in a circumferential array on the opposite sides of the outer side surface of the circular placement seat 22, and each diode embedding groove 21 is provided with a negative pressure air hole 32 connected to the air storage cavity; negative pressure gas is provided to the air storage cavity by the negative pressure air source, so that the diode can be fixed in the diode embedding groove 21 to complete the cutting process.

[0024] The outer wall of the threaded mounting sleeve 31 and the area above or below the circular placement seat 22 are both provided with external threads. The upper cutting support plate 23 is coaxially sleeved on the outer side of the threaded mounting sleeve 31, threadedly connected to the threaded mounting sleeve 31, and located above the circular placement seat 22; the lower cutting support plate 20 is coaxially sleeved on the outer side of the threaded mounting sleeve 31, threadedly connected to the threaded mounting sleeve 31, and located below the circular placement seat 22; the distance between the upper surface of the upper cutting support plate 23 and the upper surface of the circular placement seat 22 is the required length of one pin of the diode; the distance between the lower surface of the lower cutting support plate 20 and the lower surface of the circular placement seat 22 is the required length of the other pin of the diode. The outer sides of the upper cutting support plate 23 and the lower cutting support plate 20 are both circumferentially arrayed with pin limiting grooves 14 that match the number of diode fitting grooves 21. When the length of the cutting pin needs to be adjusted, it is only necessary to rotate the upper cutting support plate 23 and / or the lower cutting support plate 20 to change the relative distance between them and the circular placement seat 22.

[0025] The upper cutting assembly 26 includes cutting structures A13 respectively arranged on opposite sides of the upper cutting space, and the lower cutting assembly 17 includes cutting structures B18 respectively arranged on opposite sides of the lower cutting space. Each cutting structure A13 and cutting structure B18 includes a cutting drive motor 30, a cutting drive shaft 40, an upper cutting blade 28, a lower cutting blade 29, and a connecting seat 35. One side of the cutting drive shaft 40 is connected to the power output end of the cutting drive motor 30, and the other side of the cutting drive shaft 40 is connected to the connecting seat 35. The upper cutting blade 28 should be arranged on the upper part of the connecting seat 35 away from the cutting drive motor 30, and the lower cutting blade 29 should be arranged on the lower part of the connecting seat 35 away from the cutting drive motor 30. Each upper cutting blade 28 and lower cutting blade 29 are configured as arc-shaped blades. During actual operation, the cutting drive motor 30 drives the upper cutting blade 28, the lower cutting blade 29 and the connecting seat 35 to move in the upward cutting space direction through the cutting drive shaft 40 to complete the cutting action.

[0026] Each upper cutting blade 28 and lower cutting blade 29 has a connecting plate 34 formed on the side facing the connecting base 35. The connecting base 35 is provided with a strip-shaped adjustment hole 39 for the connecting plate 34 to be inserted into. Waist-shaped holes 38 are provided on opposite sides of the adjustment hole 39 in the longitudinal direction. A mounting plate 37 is connected to one side of each connecting plate 34 that passes through the adjustment hole 39 and is secured to the waist-shaped hole 38 via bolts 41. This structural arrangement facilitates adjustment of the relative distance between the upper cutting blade 28 and the lower cutting blade 29.

[0027] The upper discharging conveyor belt 25 is connected to the lower discharging conveyor belt 19 through the inclined guide belt 15. Through such a structural setting, the diodes of the upper discharging conveyor belt 25 and the lower discharging conveyor belt 19 are finally merged into one discharging point, and only one discharging and receiving station is set up, saving personnel costs.

[0028] A guide rod 33 is provided between the connecting plate 34 of the upper cutting blade 28 and the lower cutting blade 29. By providing the guide rod 33, it is ensured that when adjusting the relative distance between the upper cutting blade 28 and the lower cutting blade 29, it can be adjusted along the guide rod 33 without deviation, thereby improving the accuracy and convenience of adjustment.

[0029] The present invention uses a loading conveyor belt to load the upper loading seat assembly and the lower loading seat assembly in turn, and loads the materials in a one-way manner, which simplifies the structure and reduces the space occupied by the equipment; the upper cutting assembly and the lower cutting assembly are used to synchronously cut the pins on both sides of the diodes on the upper loading seat assembly and the lower loading seat assembly, thereby improving processing efficiency.

[0030] The operating principle of this embodiment is:

[0031] 1. The upper loading seat assembly 12 moves to the position of the loading space, the rotary drive motor 36 drives the threaded mounting sleeve 31 to rotate, and the loading conveyor belt 10 places the diode into the diode fitting groove 21 of the circular placement seat 22;

[0032] 2. The upper loading seat assembly 12 is reset after completing the loading. At the same time, the lower loading seat assembly 16 moves to the position of the loading space to load the material. Then, the upper cutting assembly 26 starts the cutting action.

[0033] 3. While the lower loading base assembly 16 is loading the material, the upper cutting assembly 26 is reset after completing the cutting action, and the upper discharging conveyor belt 25 is discharging the material;

[0034] 4. After the upper discharging conveyor belt 25 completes discharging, the lower loading base assembly 16 completes loading and resets;

[0035] 5. The upper loading seat assembly 12 repeats the loading action. At the same time, the lower loading seat assembly 16 completes the cutting action and resets, and the lower discharging conveyor belt 19 discharges the material.

[0036] 6. Repeat the above steps.

[0037] The above-described embodiment merely represents one embodiment of the present invention. While the description is relatively specific and detailed, it should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art may make various modifications and improvements without departing from the spirit of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A high-efficiency diode pin cutting device, characterized by: The invention comprises a feeding conveyor belt (10), an upper cutting assembly (26), a lower cutting assembly (17), an upper loading seat assembly (12), a lower loading seat assembly (16), an upper discharging conveyor belt (25), and a lower discharging conveyor belt (19); a feeding space is formed between the upper loading seat assembly (12) and the lower loading seat assembly (16) and at a position corresponding to the feeding conveyor belt (10); an upper cutting space is provided above the feeding space, and a lower cutting space is provided below the feeding space; The loading conveyor belt (10) is provided with a first material taking and unloading robot (11) on one side of the discharge port; the upper discharge conveyor belt (25) and the lower discharge conveyor belt (19) are provided with a second material taking and unloading robot on one side of the feed port; The upper loading seat assembly (12) and the lower loading seat assembly (16) both include a lifting drive motor (27), a drive shaft (24), a rotation drive motor (36), a circular placement seat (22), an upper cutting support plate (23), a lower cutting support plate (20), and a threaded mounting sleeve (31); One end of the drive shaft (24) is connected to the power output end of the lifting drive motor (27), and the other end of the drive shaft (24) is connected to the rotation drive motor (36); the power output end of the rotation drive motor (36) extends into the threaded mounting sleeve (31) and is coaxially threaded with the threaded mounting sleeve (31); The circular placement seat (22) is fixedly sleeved on the middle part of the outer side surface of the threaded mounting sleeve (31); an air storage cavity is formed inside the circular placement seat (22), and the air storage cavity is connected to a negative pressure air source through an air pipe; a plurality of diode embedding grooves (21) are arranged in a circumferential array on opposite sides of the outer side surface of the circular placement seat (22), and each of the diode embedding grooves (21) is provided with a negative pressure air hole (32) communicating with the air storage cavity; The outer wall of the threaded mounting sleeve (31) and the upper or lower side of the circular placement seat (22) are both provided with external threads; the upper cutting support plate (23) is coaxially sleeved on the outer side of the threaded mounting sleeve (31), is threadedly connected to the threaded mounting sleeve (31), and is located above the circular placement seat (22); the lower cutting support plate (20) is coaxially sleeved on the outer side of the threaded mounting sleeve (31), is threadedly connected to the threaded mounting sleeve (31), and is located below the circular placement seat (22); the distance between the upper surface of the upper cutting support plate (23) and the upper surface of the circular placement seat (22) is the required length of one pin of the diode; the distance between the lower surface of the lower cutting support plate (20) and the lower surface of the circular placement seat (22) is the required length of the other pin of the diode; The outer side surfaces of the upper cutting support plate (23) and the lower cutting support plate (20) are both provided with pin limiting grooves (14) in a circumferential array, the number of which matches the number of diode embedding grooves (21); The upper cutting assembly (26) includes cutting structures A (13) respectively arranged on opposite sides of the upper cutting space, and the lower cutting assembly (17) includes cutting structures B (18) respectively arranged on opposite sides of the lower cutting space; Each of the cutting structures A (13) and the cutting structure B (18) comprises a cutting drive motor (30), a cutting drive shaft (40), an upper cutting blade (28), a lower cutting blade (29), and a connecting seat (35); one side of the cutting drive shaft (40) is connected to the power output end of the cutting drive motor (30), and the other side of the cutting drive shaft (40) is connected to the connecting seat (35); the upper cutting blade (28) is correspondingly arranged on the connecting seat (35) away from the cutting blade. The lower cutting blade (29) is correspondingly arranged at the upper part of one side of the cutting drive motor (30) and the lower part of one side of the connecting seat (35) away from the cutting drive motor (30); each of the upper cutting blade (28) and the lower cutting blade (29) is arranged as an arc-shaped blade; during actual operation, the cutting drive motor (30) drives the upper cutting blade (28), the lower cutting blade (29) and the connecting seat (35) to move in the upward cutting space direction through the cutting drive shaft (40) to complete the cutting action.

2. The high-efficiency diode lead cutting device according to claim 1, characterized in that: A connecting plate (34) is formed on one side of each of the upper cutting blades (28) and the lower cutting blade (29) facing the connecting seat (35); a strip-shaped adjustment hole (39) for inserting the connecting plate (34) is provided on the connecting seat (35); waist-shaped holes (38) are provided on opposite sides of the adjustment hole (39) in the length direction; a mounting plate (37) is connected to one side of each of the connecting plates (34) passing through the adjustment hole (39); the mounting plate is connected to the waist-shaped hole (38) by a bolt (41).

3. The high-efficiency diode lead cutting device according to claim 1, characterized in that: The drive shafts (24) of the upper loading seat assembly (12) and the lower loading seat assembly (16) are coaxially arranged.

4. The high-efficiency diode lead cutting device according to claim 1, characterized in that: The upper discharge conveyor belt (25) is connected to the lower discharge conveyor belt (19) via an inclined guide belt (15).

5. The high-efficiency diode lead cutting device according to claim 2, characterized in that: A guide rod (33) is provided between the connecting plates (34) of the upper cutting blade (28) and the lower cutting blade (29).

Citation Information

Patent Citations

  • Efficient and adjustable diode pin cutting equipment

    CN114367603A

  • Diode pin cutting device

    CN204946874U