A high elastic composite polymer material preparation system and preparation process thereof

By designing a highly elastic composite polymer material preparation system including a curved plate and a chute, the problem of irregular cutting of rubber tree wounds in the existing technology has been solved, and the convenient outflow of latex and efficient preparation of highly elastic composite materials have been achieved. .

CN115735708BActive Publication Date: 2025-01-24ZHONGSHAN RUIMEI PLASTIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202211512265.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-29
Publication Date
2025-01-24
Estimated Expiration
2042-11-29

AI Technical Summary

Technical Problem

The prior art cannot ensure the neatness of the wound when cutting rubber tree wounds, which affects the latex outflow and the preparation efficiency of high elastic composite polymer materials.

Method used

A highly elastic composite polymer material preparation system is designed, including an arc plate, a chute, a vertical edge, a tip and an ear plate. By fitting the arc plate to the rubber tree and cutting the wound along the chute, it ensures The wound is neat and allows latex to flow out easily.

Benefits of technology

Cut neat wounds on the rubber tree, make the rubber milk flow smoothly, and improve the preparation efficiency and quality of high elastic composite polymer materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of polymer material preparation, and more specifically to a high-elastic composite polymer material preparation system and a preparation process thereof. The preparation system comprises an arc plate and an oblique groove, and a plurality of oblique grooves are arranged on the arc plate from top to bottom. The process comprises the following steps: S1: fitting the arc plate on a rubber tree, and tying the arc plate on the rubber tree; S2: cutting multiple wounds on the bark of the rubber tree along the oblique groove; S3: latex flows down from the multiple wounds, the latex is collected, formic acid is added to the latex and stirred evenly; S4: rolling the latex with a roller after the latex solidifies to make a high-elastic composite polymer material, that is, a rubber sheet. When cutting wounds on the rubber tree, it can be ensured that the wounds cut are relatively neat, so that the latex can flow out easily.
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Description

Technical Field

[0001] The invention relates to the field of polymer material preparation, and more specifically to a high-elastic composite polymer material preparation system and a preparation process thereof. Background Art

[0002] Polymer materials are materials composed of compounds with high relative molecular mass. Polymer materials are divided into rubber, fiber, plastic, polymer adhesive, polymer coating and polymer-based composite materials according to their characteristics. High elastic composite polymer materials are needed in industry, and natural rubber is the best choice among high elastic composite polymer materials. In the prior art, the preparation of natural rubber requires cutting wounds on rubber trees so that the rubber can flow out. However, when cutting wounds on rubber trees, it is impossible to ensure that the cut wounds are relatively neat. Summary of the invention

[0003] In order to overcome the deficiencies of the prior art, the present invention provides a high-elasticity composite polymer material preparation system and a preparation process thereof, which has the beneficial effect of ensuring that the wounds cut on rubber trees are relatively neat, so that the latex can flow out easily.

[0004] A high-elastic composite polymer material preparation system comprises an arc-shaped plate and an inclined groove, wherein a plurality of inclined grooves are arranged on the arc-shaped plate from top to bottom.

[0005] It also includes a vertical edge. The front side of the arc-shaped plate is provided with the vertical edge, and the lower ends of the plurality of inclined grooves are close to the vertical edge.

[0006] It also includes a pointed head, which is arranged at the lower end of the vertical edge.

[0007] It also includes ear plates, and the left and right ends of the arc plate are fixedly connected with the ear plates.

[0008] A process for preparing a composite polymer material using a high elastic composite polymer material preparation system, the process comprising the following steps:

[0009] S1: Fit the curved board to the rubber tree and tie the curved board to the rubber tree;

[0010] S2: multiple cuts were made on the bark of the rubber tree along the oblique grooves;

[0011] S3: latex flows down from multiple wounds, the latex is collected, formic acid is added to the latex and stirred evenly;

[0012] S4: After the latex solidifies, it is rolled using a roller to make a highly elastic composite polymer material, that is, a rubber sheet. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0014] Figure 1 A flow chart of a process for preparing composite polymer materials by a high elastic composite polymer material preparation system;

[0015] Figure 2 Schematic diagram of the preparation system Figure 1 ;

[0016] Figure 3 Schematic diagram of the preparation system Figure 2 ;

[0017] Figure 4 Schematic diagram of the preparation system Figure 3 ;

[0018] Figure 5 Schematic diagram of the curved plate structure Figure 1 ;

[0019] Figure 6 Schematic diagram of the curved plate structure Figure 2 ;

[0020] Figure 7 Schematic diagram of the structure connecting the seat and the square column Figure 1 ;

[0021] Figure 8 Schematic diagram of the structure connecting the seat and the square column Figure 2 ;

[0022] Fig. 9 The structure of the bracket is shown in Figure 1. Figure 1 ;

[0023] Fig.10 The structure of the bracket is shown in Figure 1. Figure 2 .

[0024] In the figure: curved plate 101; vertical edge 102; inclined groove 103; pointed head 104; vertical column 105; ear plate 106; stopper 107; binding belt 108; plug sleeve 109; connecting piece 110;

[0025] Connecting seat 201; hammer seat 202; inclined plate 203; vertical plate 204; front frame 205; side seat 206;

[0026] Square column 301; inclined rod 302; cutter head 303; slider 304; handle 305;

[0027] Bracket 401; baffle 402; leak hole 403; ring 404; container 405; slide column 406; round cover 407; baffle 408; L-shaped frame 409. DETAILED DESCRIPTION

[0028] like Figure 5-6As shown, this example can achieve the effect of the tool cutting the bark along the inclined groove 103.

[0029] Since the high-elastic composite polymer material preparation system includes a curved plate 101 and an inclined groove 103, a plurality of inclined grooves 103 are arranged on the curved plate 101 from top to bottom, and the curved plate 101 itself is elastic and can be attached to the trunk of a rubber tree, and then a cutter is used to cut the bark along the inclined groove 103 to cut a plurality of wounds on the rubber tree, which can effectively avoid crooked cutting and ensure neat cutting, so that latex can flow out of the rubber tree, thereby facilitating the preparation of natural rubber.

[0030] like Figure 5-6 As shown, this example can achieve the effect of causing the latex to eventually flow down from the lower end of the vertical rib 102 .

[0031] Since the high-elastic composite polymer material preparation system also includes a vertical edge 102, the front side of the arc plate 101 is integrally formed with the vertical edge 102, and the lower ends of the multiple inclined grooves 103 are close to the vertical edge 102, so that the latex flows down along the wounds at the multiple inclined grooves 103 and finally flows onto the vertical edge 102. The vertical edge 102 guides the flowing latex so that the latex finally flows down from the lower end of the vertical edge 102.

[0032] like Figure 5-6 As shown, this example can achieve the effect of making the latex flow down in strands.

[0033] Since the pointed tip 104 is disposed at the lower end of the vertical edge 102 , when the latex flows to the lower end of the vertical edge 102 , it flows to the pointed tip 104 . The pointed tip 104 helps the latex to gather into one point, so that the latex flows down in strands.

[0034] like Figure 5-6 As shown, this example can achieve the effect of facilitating tying the curved plate 101 to the rubber tree trunk.

[0035] Since the high-elastic composite polymer material preparation system also includes ear plates 106 , the left and right ends of the arc-shaped plate 101 are integrally formed with ear plates 106 , and the arc-shaped plate 101 can be easily tied to the rubber tree trunk through the two ear plates 106 .

[0036] like Figure 5-6 As shown, this example can achieve the effect of fixing the curved plate 101 on the trunk of the rubber tree.

[0037] Since the high-elastic composite polymer material preparation system also includes a stopper 107 and a strap 108, the front parts of the two straps 108 pass through the two ear plates 106 respectively, and the front part of each strap 108 is bonded with a stopper 107. The two stoppers 107 are pulled by the two straps 108, and then the two ear plates 106 are pulled, so that the curved plate 101 is tightly attached to the trunk, and then the two straps 108 are tied together to fix the curved plate 101 on the trunk of the rubber tree.

[0038] like Figure 5-6 As shown, this example can achieve the effect of tying two straps 108 together.

[0039] Since the high-elastic composite polymer material preparation system also includes a sleeve 109 and a connector 110, sleeves 109 are provided at both ends of the connector 110, and the rear parts of the two straps 108 pass through the two sleeves 109 respectively. Each sleeve 109 is threaded with a fastening screw I, and the two fastening screws I are pressed on the two straps 108 respectively. The two straps 108 can be inserted into the connector 110 to tie the two straps 108 together, and the straps 108 can be fixed to the connector 110 by rotating the fastening screw I.

[0040] like Figure 5-8 As shown, this example can achieve the effect of allowing the latex to flow down, then flow to the flow channel and then flow down.

[0041] Since the high elastic composite polymer material preparation system includes a vertical column 105, a connecting seat 201, a vertical plate 204 and a side seat 206, the left and right ends of the connecting seat 201 are welded with vertical plates 204, and the upper part of each vertical plate 204 is welded with a side seat 206, and the lower end of the arc plate 101 is integrally formed with two vertical columns 105, and the two vertical columns 105 are respectively vertically slidably connected to the two side seats 206, and each side seat 206 is threadedly connected with a fastening screw II, and the two fastening screws II are respectively pressed on the two vertical columns 105, and the vertical ridge 1 02 is located on the upper side of the two vertical plates 204, and the latex flowing down from the vertical edge 102 may fall between the two vertical plates 204. The two vertical plates 204 need to be attached to the trunk of the rubber tree. A flow channel is formed between the two vertical plates 204, so that the latex flows down and flows into the flow channel and then flows down, effectively guiding the flow direction of the latex; the two vertical columns 105 can slide vertically on the two side seats 206 respectively, and then adjust the height of the arc plate 101. The height of the arc plate 101 can be changed to perform the operation of cutting wounds at different positions on the rubber tree.

[0042] like Figure 5-8 As shown, this example can achieve the effect of preventing glue from leaking out of the flow channel.

[0043] Since the rear side of the vertical board 204 is blade-shaped, the two vertical boards 204 can be inserted into the bark of the rubber tree through the blade-shaped portion to avoid gaps between the two vertical boards 204 and the bark, thereby preventing rubber from leaking out of the flow channel.

[0044] like Figure 5-8 As shown, this example can achieve the effect of latex flowing down the inclined plate 203.

[0045] Since the high-elastic composite polymer material preparation system also includes a hammer seat 202 and an inclined plate 203, the hammer seat 202 is arranged on the front side of the connecting seat 201, and the inclined plate 203 is welded between the lower ends of the two vertical plates 204. When the two vertical plates 204 are installed on the bark, the hammer seat 202 can be hammered with a hammer, so that the blade-shaped parts on the two vertical plates 204 are inserted into the bark, and the latex flowing from between the two vertical plates 204 is finally gathered on the inclined plate 203, and finally the latex flows down along the inclined plate 203.

[0046] A process for preparing a composite polymer material using a high elastic composite polymer material preparation system, the process comprising the following steps:

[0047] S1: attaching the curved plate 101 to the rubber tree and tying the curved plate 101 to the rubber tree;

[0048] S2: cutting multiple wounds on the bark of the rubber tree along the inclined groove 103;

[0049] S3: latex flows down from multiple wounds, the latex is collected, formic acid is added to the latex and stirred evenly;

[0050] S4: After the latex solidifies, it is rolled using a roller to make a highly elastic composite polymer material, that is, a rubber sheet.

[0051] The preparation system also includes a front frame 205, a square column 301, an inclined rod 302, a tool head 303, a slider 304 and a tool handle 305, wherein a front frame 205 is welded to the front side of one of the vertical plates 204, the square column 301 is vertically slidably connected to the front frame 205, a fastening screw III is threadedly connected to the front frame 205, the fastening screw III is pressed on the square column 301, the inclined rod 302 is welded to the upper part of the square column 301, the inclination of the inclined rod 302 is equal to that of the multiple inclined grooves 103, the slider 304 is slidably connected to the inclined rod 302, the tool handle 305 is slidably connected to the slider 304 in the front and rear directions, and the tool head 303 is connected to the end of the tool handle 305 by screws.

[0052] like Figure 7-8 As shown, this example can achieve the effect of making an oblique wound on the bark at the oblique groove 103.

[0053] The square column 301 can slide on the front frame 205 to adjust the height of the inclined rod 302. After the inclined rod 302 is adjusted to coincide with one of the inclined grooves 103, the handle 305 is manually driven to move backward relative to the slider 304 so that the knife head 303 is inserted into the inclined groove 103, and then the slider 304 is manually driven to slide obliquely along the inclined rod 302, thereby scratching an oblique wound on the bark at the inclined groove 103.

[0054] The preparation system also includes a bracket 401, a baffle 402, a leak hole 403, a ring 404, a container 405 and a round cover 407. The bracket 401 is welded to the lower ends of the two vertical plates 204. The ring 404 is welded to the bracket 401. The container 405 is placed on the inner circle of the ring 404. The round cover 407 covers the upper part of the container 405. The leak hole 403 is provided on the round cover 407. The baffles 402 are welded to the front and rear sides of the leak hole 403. The lower part of the inclined plate 203 is located above the leak hole 403.

[0055] like Figure 9-10 As shown, this example can achieve the effect that the container 405 receives the latex flowing down from the inclined plate 203.

[0056] The bracket 401 can be used to place the container 405, and the container 405 can be used to receive the latex flowing down from the inclined plate 203. The ring 404 can prevent the container 405 from moving horizontally at will. The latex flowing down from the inclined plate 203 will enter the container 405 from the leakage hole 403. The container 405 is used to collect the latex. The two baffles 402 can effectively prevent dust from entering the container 405 from the leakage hole 403.

[0057] The preparation system also includes a sliding column 406, a stop circle 408 and an L-shaped frame 409. The sliding column 406 is welded to the upper side of the round cover 407, and the stop circle 408 is welded to the upper part of the sliding column 406. The L-shaped frame 409 is welded to the bracket 401. The sliding column 406 is vertically slidably connected to the L-shaped frame 409. A compression spring is sleeved on the sliding column 406, and the compression spring is located between the round cover 407 and the L-shaped frame 409.

[0058] like Figure 9-10 As shown, this example can achieve the effect of sealing the upper side of the container 405.

[0059] The compression spring applies downward force to the slide column 406 and the round cover 407, so that the round cover 407 is pressed on the upper side of the container 405, thereby sealing the upper side of the container 405 to prevent dust from entering the container 405. When one container 405 is full, the container 405 is taken out, another container 405 is placed in the ring 404, and the round cover 407 is put back on the container 405.

Claims

1. A system for preparing a high elastic composite polymer material, comprising an arc plate (101) and an inclined groove (103), characterized in that: The arc-shaped plate (101) is provided with a plurality of inclined grooves (103) from top to bottom; It also includes a vertical edge (102), the front side of the arc-shaped plate (101) is provided with the vertical edge (102), and the lower ends of the plurality of inclined grooves (103) are close to the vertical edge (102); It also includes a pointed head (104), which is arranged at the lower end of the vertical edge (102); It also includes ear plates (106), and the left and right ends of the arc-shaped plate (101) are fixedly connected to the ear plates (106); It also includes a stopper (107) and a binding belt (108), wherein the front portions of the two binding belts (108) pass through the two ear plates (106) respectively, and the front portion of each binding belt (108) is fixedly connected to the stopper (107); It also includes a socket (109) and a connecting piece (110), wherein both ends of the connecting piece (110) are provided with a socket (109), the rear portions of the two binding bands (108) respectively pass through the two sockets (109), each socket (109) is threadedly connected with a fastening screw I, and the two fastening screws I are respectively pressed on the two binding bands (108); It also includes a vertical column (105), a connecting seat (201), a vertical plate (204) and a side seat (206), the left and right ends of the connecting seat (201) are fixedly connected to the vertical plates (204), the upper part of each vertical plate (204) is fixedly connected to the side seat (206), the lower end of the arc plate (101) is fixedly connected to two vertical columns (105), the two vertical columns (105) are respectively vertically slidably connected to the two side seats (206), each side seat (206) is threadedly connected to a fastening screw II, the two fastening screws II are respectively pressed on the two vertical columns (105), and the vertical ridge (102) is located on the upper side of the two vertical plates (204); The rear side of the vertical plate (204) is blade-shaped; It also includes a hammer seat (202) and an inclined plate (203), wherein the hammer seat (202) is arranged on the front side of the connecting seat (201), and the inclined plate (203) is fixedly connected between the lower ends of the two vertical plates (204); The preparation system further comprises a front frame (205), a square column (301), an inclined rod (302), a cutter head (303), a slide block (304) and a handle (305), wherein the front side of one of the vertical plates (204) is welded with the front frame (205), the square column (301) is vertically slidably connected to the front frame (205), a fastening screw III is threadedly connected to the front frame (205), the fastening screw III is pressed on the square column (301), the inclined rod (302) is welded to the upper part of the square column (301), the inclined rod (302) and the plurality of inclined grooves (103) have the same inclination, the slide block (304) is slidably connected to the inclined rod (302), the handle (305) is slidably connected to the slide block (304) in the front-back direction, and the cutter head (303) is connected to the end of the handle (305) by screws; The preparation system further comprises a bracket (401), a baffle (402), a leak hole (403), a circular ring (404), a container (405) and a circular cover (407), wherein the bracket (401) is welded to the lower ends of the two vertical plates (204), the circular ring (404) is welded to the bracket (401), the container (405) is placed on the inner ring of the circular ring (404), the circular cover (407) covers the upper part of the container (405), the leak hole (403) is arranged on the circular cover (407), the baffles (402) are welded to the front and rear sides of the leak hole (403), and the lower part of the inclined plate (203) is located above the leak hole (403); The preparation system further comprises a sliding column (406), a stop circle (408) and an L-shaped frame (409); the sliding column (406) is welded to the upper side of the round cover (407); the stop circle (408) is welded to the upper part of the sliding column (406); the L-shaped frame (409) is welded to the bracket (401); the sliding column (406) is vertically slidably connected to the L-shaped frame (409); a compression spring is sleeved on the sliding column (406); and the compression spring is located between the round cover (407) and the L-shaped frame (409).

Citation Information

Patent Citations

  • Method and device for collection of natural rubber latex

    CN105993837A

  • Cutting knife for collecting natural rubber and cutting method of cutting knife

    CN111670776A

  • Cutting mechanism capable of avoiding early coagulation of latex during rubber discharging of rubber trees

    CN114532179A