A catalyst control module for a resin glue processing apparatus

By introducing an automated catalyst control module into the resin production process, the problem of low production efficiency caused by the fixed catalyst structure was solved, and the automated adjustment and replacement of the catalyst was realized, thereby improving production efficiency and reaction effect.

CN115738924BActive Publication Date: 2026-05-15XINLUN ELECTRONIC MATERIALS (CHANGZHOU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
XINLUN ELECTRONIC MATERIALS (CHANGZHOU) CO LTD
Filing Date
2022-10-17
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

In traditional resin glue production, the catalyst support unit has a fixed structure, which cannot be quickly adjusted or replaced, resulting in low production efficiency and requiring time-consuming and labor-intensive manual operation.

Method used

A catalyst control module, including a temperature sensor controller and a fluid viscosity controller, is used to automatically adjust the catalyst replacement and reaction state through a drive motor and a regulating motor. Combined with the rotation of the spherical reaction filter frame and the opening and closing of the delivery pipe, automated control is achieved.

Benefits of technology

The system enables automated adjustment and replacement of catalysts, improving production efficiency, ensuring reaction uniformity and activity, reducing manual intervention, and enhancing processing efficiency and reaction results.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application relates to the technical field of resin glue processing matching control, in particular to a catalyst control module for resin glue processing equipment, which comprises an external shell, a first conveying pipe, a second conveying pipe, a temperature sensing controller, a fluid viscosity controller, a driving motor and an adjusting motor. The catalyst control module for resin glue processing equipment adopts the internal detection pipe with the temperature sensing controller and the fluid viscosity controller mounted on the surface to monitor the state of the catalyst, adjusts and controls the driving motor and the adjusting motor according to the reaction state of the catalyst, and can complete the adjustment and replacement of the catalyst without manual operation, thereby saving time and effort and being very convenient to use; the spherical reaction filter frame filled with the catalyst is driven by the driving motor to rotate in the external shell, so that the catalyst reaction is more sufficient and uniform, the processing is more efficient, and the time for replacing the catalyst is less.
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Description

Technical Field

[0001] This invention relates to the field of resin adhesive processing control technology, and in particular to a catalyst control module for resin adhesive processing equipment. Background Technology

[0002] Traditionally, resin glue refers to a resinous, gelatinous substance obtained from various shrubs and trees, characterized by its eco-friendly and environmentally friendly properties. Resin glue is typically produced by adding a certain proportion of catalyst to resin, followed by curing to form a composite material with good mechanical properties.

[0003] Currently, catalysts used in resin production require control through a loading unit. However, most loading units have a fixed structure design, making it impossible to quickly adjust or replace various catalysts during processing. When replacing them, the entire catalytic reaction needs to be stopped, and the control is mainly carried out manually, which is time-consuming and labor-intensive, resulting in a significant reduction in production efficiency. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide an improved catalyst control module for resin glue processing equipment in order to solve the problems existing in the background art. The catalyst holding unit is designed with a fixed structure, which makes it impossible to quickly adjust and replace various catalysts during the processing. When replacing the catalyst, the entire catalytic reaction needs to be stopped. Moreover, the control method is mainly implemented manually, which is time-consuming and labor-intensive, resulting in a significant reduction in production efficiency.

[0005] The technical solution adopted by this invention to solve its technical problem is: a catalyst control module for resin glue processing equipment, including an outer shell, a first conveying pipe fixed on the outer wall of the outer shell and connected to the reactor, a second conveying pipe fixed on the outer wall of the outer shell and connected to the regenerator, a temperature sensor controller, a fluid viscosity controller, a drive motor, and an adjusting motor. A spherical reaction filter frame for filling catalyst is movably assembled inside the outer shell. An upper feed pipe connected to the inside of the outer shell is fixedly connected to the upper end of the outer shell. A bottom discharge pipe connected to the inside of the outer shell is fixedly connected to the lower end of the outer shell. The drive motor and the adjusting motor are respectively fixedly installed on the outer wall of the outer shell by bolts. An internal detection pipe for installing the temperature sensor controller and the fluid viscosity controller is fixedly connected to the inner wall of the outer shell at the opening of the spherical reaction filter frame.

[0006] The spherical reaction filter frame includes a central support frame, an internal breathable filter fixedly sleeved on the outside of the central support frame, lateral support covers fixed on both sides of the central support frame, a metal isolation plate fixed on the inner arc surface of the lateral support cover, and a lateral transition frame fixed at the opening position on the outside of the metal isolation plate.

[0007] The outer side of the lateral support cover is provided with a first annular transmission tooth groove, and the drive motor is inserted into the first annular transmission tooth groove through the drive gear on the lateral rotating shaft to mesh and drive the lateral support cover.

[0008] An annular adjustment groove is provided on the inner arc-shaped surface of the outer shell. An internal adjustment cover ring controlled by an adjustment motor is movably assembled inside the annular adjustment groove. A second annular transmission tooth groove is provided on the outer arc-shaped surface of the internal adjustment cover ring. The adjustment motor is connected to the internal adjustment cover ring by inserting an adjustment gear on a lateral transmission shaft into the second transmission tooth groove.

[0009] The inner side of the outer shell has an integrated internal guide seat at the connection port of the first conveying pipe, the upper feed pipe and the bottom discharge pipe to improve the rotational stability of the spherical reaction filter frame, and the connection end of the internal detection pipe is located on one side of the connection end of the bottom discharge pipe.

[0010] The inner adjusting cover ring has an arc-shaped upper feed port corresponding to the upper feed pipe connection end, and the inner adjusting cover ring has an arc-shaped lower discharge port and an arc-shaped lower liquid discharge port corresponding to the bottom discharge pipe connection end. A metal filter screen is fixedly connected inside the arc-shaped lower liquid discharge port.

[0011] The outer side of the outer housing has a lateral assembly through hole at the connection end of the internal detection tube. The connection end of the internal detection tube is coaxially fixed with an integral external thread assembly tube. The internal detection tube is inserted into the lateral assembly through hole through the external thread assembly tube and connected to the inner side of the outer housing. A locking nut for fixing the internal detection tube is threaded on the outer side of the external thread assembly tube.

[0012] The internal detection tube includes a fixed assembly tube fixed on the inner side of the outer housing, an internal telescopic tube slidably inserted into the fixed assembly tube, and a top detection seat coaxially fixed to the outer end of the internal telescopic tube. The outer arc surface of the top detection seat is symmetrically provided with lateral fixed mounting grooves for installing a temperature sensor controller and a fluid viscosity controller.

[0013] The inner side of the outer housing has a lateral positioning slot, and the connecting end of the internal detection tube has a top positioning seat that cooperates with the lateral positioning slot. The internal detection tube is inserted into the lateral positioning slot through the top positioning seat and is fixed to the outer housing.

[0014] The external threaded assembly tube is internally fitted with an internal adjusting shaft for controlling the internal telescopic tube. The outer side of the internal adjusting shaft is provided with a threaded adjusting groove located at the position of the internal telescopic tube. The internal telescopic tube is internally fitted with an internal threaded adjusting tube that is threadedly connected to the threaded adjusting groove through an internal fixing frame. The outer wall of the external threaded assembly tube is provided with a lateral locking port with an internal compression locking plate.

[0015] The beneficial effects of this invention are:

[0016] (1) The catalyst control module for resin glue processing equipment of the present invention uses an internal detection tube with a temperature sensor controller and a fluid viscosity controller mounted on the surface to monitor the internal state of the catalyst. The drive motor and the regulating motor are adjusted and controlled according to the reaction state of the catalyst. The adjustment and replacement of the catalyst can be completed without manual operation, which saves time and effort and is very convenient to use.

[0017] (2) By driving the spherical reaction filter frame filled with catalyst inside the outer shell to rotate by the drive motor, the catalyst reaction can be more complete and uniform, the processing is more efficient, and the replacement of catalyst takes less time.

[0018] (3) By adjusting the motor to control the internal adjustment cover ring, the opening and closing status of the second conveying pipe, the upper feed pipe and the bottom discharge pipe can be controlled synchronously. The linkage control is more effective. The loading and unloading of catalysts does not require stopping the processing process and will not affect normal processing and production, thereby improving production efficiency.

[0019] (4) The internal detection tube can not only monitor the temperature and humidity inside the catalyst simultaneously, but also stir the inside of the catalyst, making the catalyst more active and the reaction effect more excellent. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Figure 1 This is a schematic diagram of the structure of the present invention.

[0022] Figure 2 This is an internal sectional view of the present invention.

[0023] Figure 3 This is a cross-sectional view of the interior of the spherical reaction filter frame in this invention.

[0024] Figure 4 This is a cross-sectional view of the internal detection tube in this invention. Detailed Implementation

[0025] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.

[0026] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0027] Figure 1 , Figure 2 and Figure 3 The catalyst control module for a resin adhesive processing equipment shown includes an outer housing 1, a first conveying pipe 2 fixed to the outer wall of the outer housing 1 and connected to the reactor, a second conveying pipe 3 fixed to the outer wall of the outer housing 1 and connected to the regenerator, a temperature sensor controller 4, a fluid viscosity controller 5, a drive motor 6, and an adjusting motor 7. A spherical reaction filter frame for filling catalyst is movably assembled inside the outer housing 1. An upper feed pipe 9 connected to the interior of the outer housing 1 is fixedly connected to the upper end of the outer housing 1, and a bottom discharge pipe 10 connected to the interior of the outer housing 1 is fixedly connected to the lower end of the outer housing 1. The drive motor 6 and the adjusting motor 7 are respectively fixedly installed on the outer wall of the outer housing 1 by bolts. An internal detection pipe 11 for installing the temperature sensor controller 4 and the fluid viscosity controller 5 is fixedly connected to the inner wall of the outer housing 1 at the opening of the spherical reaction filter frame 8.

[0028] After the catalyst reacts internally, the particulate solids transform into a fluid-like state through contact with gas or liquid. Temperature and viscosity changes occur inside the catalyst. These changes are detected by temperature sensor controller 4 and fluid viscosity controller 5. When the values ​​of both begin to decrease, it indicates that the catalyst needs to be replaced. The connection between the upper feed pipe 9 and the bottom discharge pipe 10 is opened by adjusting motor 7 to begin pouring the catalyst and loading new catalyst. When the temperature begins to change, motor 7 is adjusted to reset and close the connection between the upper feed pipe 9 and the bottom discharge pipe 10.

[0029] Furthermore, in order to facilitate the loading of catalysts and rotational reaction, the mixed gas is introduced from the outside and finally discharged from the middle. The spherical reaction filter frame includes a central support frame 12, an internal permeable filter 13 fixedly sleeved on the outside of the central support frame 12, lateral support covers 14 fixed on both sides of the central support frame 12, a metal isolation plate 15 fixed on the inner arc surface of the lateral support cover 14, and a lateral transition frame 16 fixed at the opening position on the outside of the metal isolation plate 15.

[0030] Furthermore, in order to drive and adjust the entire spherical reaction filter frame, a first annular transmission groove 17 is provided on the outer side of the lateral support cover 14. The drive motor 6 is inserted into the first annular transmission groove 17 through the drive gear on the lateral rotating shaft and meshes with the lateral support cover 14 for transmission.

[0031] Furthermore, in order to facilitate the opening and closing of the lateral adjustment opening, an annular adjustment groove 18 is provided on the inner arc-shaped surface of the outer housing 1. An internal adjustment cover ring 19 controlled by the adjustment motor 7 is movably assembled inside the annular adjustment groove 18. A second annular transmission tooth groove 20 is provided on the outer arc-shaped surface of the internal adjustment cover ring 19. The adjustment motor 7 is inserted into the second transmission tooth groove 20 through the adjustment gear on the lateral transmission shaft and is connected to the internal adjustment cover ring 19 for transmission.

[0032] Furthermore, in order to improve the rotational stability of the spherical reaction filter frame, the inner side of the outer shell 1 has an integrated internal guide seat 21 at the connection port of the first conveying pipe 2, the upper feed pipe 9 and the bottom discharge pipe 10, which improves the rotational stability of the spherical reaction filter frame. The connection end of the internal detection pipe 11 is located on one side of the connection end of the bottom discharge pipe 10.

[0033] The spherical reaction filter frame rotates inside the outer shell along the inner guide seat 21 of the annular structure. The inner guide seat 21 has an opening at the connection position of the upper feed pipe 9 and the bottom discharge pipe 10 to facilitate feeding and discharging.

[0034] Furthermore, in order to coordinate with the adjustment to control the opening state changes of the second conveying pipe 3, the upper feed pipe 9 and the bottom discharge pipe 10, an arc-shaped upper feed port 22 is opened inside the internal adjustment cover ring 19 corresponding to the connection end of the upper feed pipe 9, and an arc-shaped lower discharge port 23 and an arc-shaped lower liquid discharge port 24 are opened inside the internal adjustment cover ring 19 corresponding to the connection end of the bottom discharge pipe 10. A metal filter screen 25 is fixedly connected inside the arc-shaped lower liquid discharge port 24.

[0035] The regulating motor 7 controls the rotation of the internal regulating ring 19. When the arc-shaped upper feed port 22 is connected to the upper feed pipe 9, it is in the loading stage. At this time, the drive motor 6 drives the entire spherical reaction filter frame to rotate counterclockwise, and the arc-shaped lower discharge port 23 is connected to the bottom discharge pipe 10, and the catalyst begins to be discharged from the bottom. When the arc-shaped upper feed port 22 is closed to the upper feed pipe 9, the drive motor 6 drives the entire spherical reaction filter frame to rotate counterclockwise, and the arc-shaped lower discharge port 23 and the arc-shaped lower liquid discharge port 2... 4. Both the connection port of the bottom discharge pipe 10 and the internal permeable filter 13 are closed. The gas is discharged from the second conveying pipe 3, which is connected to the central support frame 12, through the internal permeable filter screen 13. When the arc-shaped upper feed port 22 and the upper feed pipe 9 are kept closed, the drive motor 6 drives the entire spherical reaction filter frame to rotate counterclockwise. The arc-shaped lower drain port 24 is connected to the connection port of the bottom discharge pipe 10. The fluid after the catalyst reaction is discharged from the bottom. Then, the gas is discharged from the second conveying pipe 3, which is connected to the central support frame 12, through the internal permeable filter screen 13.

[0036] The internal air-permeable filter 13 has the smallest pores, allowing only air to pass through but not liquids or solids; the metal filter screen 25 allows air and liquids to pass through but not solids.

[0037] Furthermore, in order to facilitate external loading and unloading, a lateral assembly through hole is provided on the outer side of the outer housing 1 at the connection end of the internal detection tube 11. An integral external thread assembly tube 26 is coaxially fixed at the connection end of the internal detection tube 11. The internal detection tube 11 is inserted into the lateral assembly through hole through the external thread assembly tube 26 and connected to the inner side of the outer housing 1. A locking nut 27 for fixing the internal detection tube 11 is threaded on the outer side of the external thread assembly tube 26.

[0038] like Figure 4 As shown, in order to facilitate detection and convenient telescopic adjustment of the stirring range, the internal detection tube 11 includes a fixed assembly tube 28 fixed on the inner side of the outer shell, an internal telescopic tube 29 slidably inserted into the fixed assembly tube 28, and a top detection seat 30 coaxially fixed to the outer top of the internal telescopic tube 29. The outer arc surface of the top detection seat 30 is symmetrically provided with lateral fixed mounting grooves for installing the temperature sensor controller 4 and the fluid viscosity controller 5.

[0039] Furthermore, in order to limit the installation angle of the internal detection tube 11, a lateral positioning slot 31 is provided on the inner side of the outer housing 1, and the connecting end of the internal detection tube 11 has a top positioning seat 32 that cooperates with the lateral positioning slot 31. The internal detection tube 11 is inserted into the lateral positioning slot 31 through the top positioning seat 32 and is fixedly engaged with the outer housing 1.

[0040] Furthermore, in order to facilitate the adjustment of the telescopic length, an internal adjusting shaft 33 for controlling the internal telescopic tube 29 is movably mounted inside the external threaded assembly tube 26. A threaded adjusting groove is opened on the outer side of the internal adjusting shaft 33 at the position of the internal telescopic tube 29. An internal threaded adjusting tube 34 that is threadedly assembled with the threaded adjusting groove is installed inside the internal telescopic tube 29 through an internal fixing bracket. A lateral locking port with an internal compression locking plate 35 is opened on the outer wall of the external threaded assembly tube 26.

[0041] The internal telescopic tube 29 extends and retracts along the fixed assembly tube 28 by rotating the internal adjusting shaft 33. Then, the internal detection tube 11 is secured by the locking nut 27, which simultaneously compresses the compression locking plate 35. The compression locking plate 35 locks the angle of the internal adjusting shaft 33, thereby fixing the length of the internal telescopic tube 29. For ease of adjustment, an internal hexagonal adjustment groove is provided at the outer end of the internal adjusting shaft 33.

[0042] The catalyst control module for a resin adhesive processing equipment of the present invention uses an internal detection tube 11 with a temperature sensor controller 4 and a fluid viscosity controller 5 mounted on its surface to monitor the internal state of the catalyst. Based on the reaction state of the catalyst, the drive motor 6 and the regulating motor 7 are adjusted and controlled. The adjustment and replacement of the catalyst can be completed without manual operation, saving time and effort and making it very convenient to use. The drive motor 6 drives the spherical reaction filter frame filled with catalyst to rotate inside the outer shell 1, which makes the catalyst reaction more complete and uniform, the processing more efficient, and the replacement of the catalyst less time-consuming. The regulating motor 7 adjusts and controls the internal regulating ring 19, which can simultaneously control the opening and closing states of the second conveying pipe 3, the upper feed pipe 9, and the bottom discharge pipe 10, making the linkage control more effective. The loading and unloading of catalyst does not require stopping the processing process and will not affect normal production, thereby improving production efficiency. The internal detection tube 11 can not only monitor the temperature and humidity inside the catalyst simultaneously, but also stir the catalyst, making the catalyst activity more beneficial and the reaction effect more excellent.

[0043] Based on the above-described preferred embodiments of the present invention, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A catalyst control module for a resin adhesive processing equipment, comprising an outer shell (1), a first conveying pipe (2) fixed to the outer wall of the outer shell (1) and connected to a reactor, a second conveying pipe (3) fixed to the outer wall of the outer shell (1) and connected to a regenerator, a temperature sensor controller (4), a fluid viscosity controller (5), a drive motor (6), and an adjustment motor (7), characterized in that: The outer shell (1) is equipped with a spherical reaction filter frame (8) for filling catalysts. The upper end of the outer shell (1) is fixedly connected to an upper feed pipe (9) that communicates with the inside of the outer shell (1). The lower end of the outer shell (1) is fixedly connected to a bottom discharge pipe (10) that communicates with the inside of the outer shell (1). The drive motor (6) and the regulating motor (7) are respectively fixedly installed on the outer side wall of the outer shell (1) by bolts. The inner side wall of the outer shell (1) is fixedly connected to an internal detection tube (11) for installing a temperature sensor controller (4) and a fluid viscosity controller (5) at the opening position of the spherical reaction filter frame (8). The spherical reaction filter frame includes a central support frame (12), an internal breathable filter (13) fixedly sleeved on the outside of the central support frame (12), lateral support covers (14) fixed on both sides of the central support frame (12), a metal isolation plate (15) fixed on the inner arc surface of the lateral support cover (14), and a lateral transition frame (16) fixed at the opening position on the outside of the metal isolation plate (15). The side support cover (14) has a first annular transmission tooth groove (17) on its outer side surface. The drive motor (6) is inserted into the first annular transmission tooth groove (17) through the drive gear on the side rotating shaft and meshes with the side support cover (14) for transmission. An annular adjustment groove (18) is provided on the inner arc surface of the outer shell (1). An internal adjustment cover ring (19) controlled by an adjustment motor (7) is movably assembled inside the annular adjustment groove (18). A second annular transmission tooth groove (20) is provided on the outer arc surface of the internal adjustment cover ring (19). The adjustment motor (7) is inserted into the second transmission tooth groove (20) through the adjustment gear on the lateral transmission shaft and is connected to the internal adjustment cover ring (19) in a transmission connection. The inner side of the outer shell (1) has an integrated internal guide seat (21) that improves the rotational stability of the spherical reaction filter frame (8) at the connection port of the first conveying pipe, the upper feed pipe (9) and the bottom discharge pipe (10). The connection end of the internal detection pipe (11) is located on one side of the connection end of the bottom discharge pipe (10). The internal adjustment cover ring (19) has an arc-shaped upper feed port (22) at the connection end of the upper feed pipe (9). The internal adjustment cover ring (19) has an arc-shaped lower discharge port (23) and an arc-shaped lower liquid discharge port (24) at the connection end of the bottom discharge pipe (10). A metal filter screen (25) is fixedly connected inside the arc-shaped lower liquid discharge port (24).

2. The catalyst control module for resin adhesive processing equipment according to claim 1, characterized in that: The outer side of the outer housing (1) is provided with a lateral assembly through hole at the connection end of the internal detection tube (11). The connection end of the internal detection tube (11) is coaxially fixed with an integral external thread assembly tube (26). The internal detection tube (11) is inserted into the lateral assembly through hole through the external thread assembly tube (26) and connected to the inner side of the outer housing (1). The external thread assembly tube (26) is threaded with a locking nut (27) for fixing the internal detection tube (11).

3. The catalyst control module for resin adhesive processing equipment according to claim 2, characterized in that: The internal detection tube (11) includes a fixed assembly tube (28) fixed on the inner side of the outer shell (1), an internal telescopic tube (29) slidably inserted into the fixed assembly tube (28), and a top detection seat (30) coaxially fixed to the top of the outer side of the internal telescopic tube (29). The top detection seat (30) has symmetrically provided lateral fixed mounting grooves on the outer arc surface for installing the temperature sensor controller (4) and the fluid viscosity controller (5).

4. The catalyst control module for resin adhesive processing equipment according to claim 3, characterized in that: The inner side of the outer shell (1) is provided with a lateral positioning slot (31), and the connecting end of the internal detection tube (11) has a top positioning seat (32) that cooperates with the lateral positioning slot (31). The internal detection tube (11) is inserted into the lateral positioning slot (31) through the top positioning seat (32) and is fixed to the outer shell (1).

5. The catalyst control module for a resin adhesive processing equipment according to claim 4, characterized in that: The external threaded assembly tube (26) is internally fitted with an internal adjusting shaft (33) for controlling the internal telescopic tube (29). The outer side of the internal adjusting shaft (33) is provided with a threaded adjusting groove at the position of the internal telescopic tube (29). The internal telescopic tube (29) is internally fitted with an internal threaded adjusting tube (34) that is threadedly fitted with the threaded adjusting groove through an internal fixing frame. The outer side wall of the external threaded assembly tube (26) is provided with a lateral locking port with an internally installed compression locking plate (35).