Dismantling garbage feeding crushing control device and dismantling garbage intelligent processing system

Abstract

The application provides a kind of dismantling garbage feed crushing control device and intelligent processing system of dismantling garbage, it is related to garbage disposal technical field, including sequentially connected feeding assembly, distribution assembly, crushing assembly and control assembly;Feeding assembly is used to transport material from raw material storage area to distribution assembly;Distribution assembly is used to transport material to crushing assembly;The crushing assembly is used to crush material;The feeding assembly, the distribution assembly and the crushing assembly are connected with the control assembly respectively.Material is transported from raw material storage area to distribution assembly by feeding assembly, then transported to crushing assembly by distribution assembly, and crushing assembly crushes material.The process between raw material storage area and crushing assembly is completed by feeding assembly and distribution assembly, which can improve the automation degree of material feeding, improve material processing efficiency, and the dismantling garbage feed crushing control device can be continuously operated, which improves the efficiency of dismantling garbage disposal.

Description

Technical Field

[0001] This invention relates to the field of waste treatment technology, and in particular to a waste feeding and crushing control device and a waste intelligent treatment system. Background Technology

[0002] As my country's urbanization process continues to accelerate, the total amount of waste generated from demolition continues to increase.

[0003] To reduce the amount of demolition waste, the following solution is currently adopted: the demolition waste is stored in the raw material yard, large pieces of raw material are crushed using an impact hammer in the raw material yard, and then the material is loaded onto the crushing equipment using an excavator.

[0004] However, the process of handling demolition waste before it is fed into the crushing equipment requires manual operation. Manual operation is inefficient and cannot be carried out continuously, resulting in low efficiency of demolition waste processing. Summary of the Invention

[0005] The purpose of this invention is to provide an intelligent waste disposal system to solve the technical problem of low efficiency in existing waste disposal technologies.

[0006] The demolition waste feeding and crushing control device provided by the present invention includes a feeding component, a feeding component, a crushing component and a control component connected in sequence.

[0007] The feeding assembly is used to transport materials from the raw material stacking area to the fabric assembly;

[0008] The fabric assembly is used to convey materials to the crushing assembly;

[0009] The crushing component is used to crush materials;

[0010] The feeding assembly, the cloth-laying assembly, and the crushing assembly are respectively connected to the control assembly.

[0011] Furthermore, the feeding assembly includes a turning machine, a buffer bin, and an impact crusher;

[0012] The turning machine, the buffer bin, and the fabric assembly are connected in sequence;

[0013] The turning machine includes two tracks arranged at relative intervals, with a crushing zone formed between the two tracks; along the extension direction of the tracks, the buffer bin is disposed at one end of the tracks;

[0014] The impact crusher is used to crush materials within the crushing area.

[0015] Furthermore, there are two turning machines, which are arranged sequentially along the horizontal direction;

[0016] The feeding assembly also includes a mounting base and a mounting platform;

[0017] The mounting base is disposed between the two compost turners, and the mounting platform is rotatably connected to the mounting base. The mounting platform can rotate to be above either of the two crushing zones.

[0018] The impact crusher is mounted on the mounting platform.

[0019] Furthermore, the feeding assembly also includes an image recognition and tracking device;

[0020] The image recognition and tracking device can detect the area information of the material within the crushing area, and the image recognition and tracking device can obtain the position information of the material within the crushing area.

[0021] Furthermore, the image recognition and tracking device, the turning machine, and the impact crusher are respectively connected to the control component;

[0022] The image recognition and tracking device can acquire the location information of materials with an area greater than a preset value within the crushing area;

[0023] The control component controls the impact crusher to crush the material with an area greater than the preset value in the crushing area based on the location information of the material with an area greater than the preset value in the crushing area.

[0024] Furthermore, when the impact crusher is running in any of the crushing areas, the control component controls the turning machine corresponding to that crushing area to stop running.

[0025] Furthermore, the track is inclined relative to the horizontal plane;

[0026] The end of the track facing the raw material stacking area is located above the end of the track facing the fabric assembly.

[0027] Furthermore, the control component is connected to the fabric component;

[0028] The control component can adjust the fabric spreading speed of the fabric spreading component based on the load rate information of the intelligent waste treatment system.

[0029] Furthermore, the crushing assembly is a toothed roll crusher;

[0030] The control component is connected to the toothed roller crusher;

[0031] The control component can acquire the particle size information of the material in the toothed roller crusher, and the control component can adjust the torque and speed of the toothed roller crusher according to the particle size information of the material in the toothed roller crusher.

[0032] Furthermore, the feeding assembly includes a storage bin, and the fabric feeding assembly includes a screw feeder;

[0033] The storage bin, the screw feeder, and the crushing assembly are connected in sequence.

[0034] Another objective of this invention is to provide an intelligent waste treatment system for demolition, including the waste feeding and crushing control device provided by this invention.

[0035] The demolition waste feeding and crushing control device provided by this invention includes a feeding assembly, a feeding assembly, a crushing assembly, and a control assembly connected in sequence. The feeding assembly is used to transport materials from the raw material storage area to the feeding assembly; the feeding assembly is used to transport materials to the crushing assembly; and the crushing assembly is used to crush the materials. Materials are transported from the raw material storage area to the feeding assembly via the feeding assembly, and then to the crushing assembly via the feeding assembly, where the crushing assembly crushes the materials. The feeding assembly, the feeding assembly, and the crushing assembly are each connected to the control assembly. The process between the material storage area and the crushing assembly is completed by the feeding assembly and the feeding assembly. The control assembly can control the operating status of the feeding assembly, the feeding assembly, and the crushing assembly, which can improve the automation level of material feeding, improve material processing efficiency, and the demolition waste feeding and crushing control device can operate continuously, thus improving the efficiency of demolition waste processing. Attached Figure Description

[0036] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0037] Figure 1 This is a schematic diagram of the structure of the dismantling waste feeding and crushing control device provided in an embodiment of the present invention;

[0038] Figure 2 This is a process flow diagram of the dismantling of the waste feeding and crushing control device provided in an embodiment of the present invention;

[0039] Figure 3 This is a control flowchart of the waste feeding and crushing control device provided in an embodiment of the present invention.

[0040] Icons: 1-Raw material storage area; 2-Combustion turner; 21-Railway; 22-Crushing area; 3-Impact crusher; 4-Buffer bin; 5-Fabrication assembly; 6-Toothed roller crusher. Detailed Implementation

[0041] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0042] This invention provides a waste feeding and crushing control device and a waste intelligent processing system for demolition. Several embodiments are given below to describe in detail the waste feeding and crushing control device and the waste intelligent processing system for demolition provided by this invention.

[0043] Example 1

[0044] The waste feeding and crushing control device provided in this embodiment, such as Figures 1 to 3 As shown, it includes a feeding assembly, a cloth feeding assembly 5, a crushing assembly, and a control assembly connected in sequence; the feeding assembly is used to transport materials from the raw material stacking area 1 to the cloth feeding assembly 5; the cloth feeding assembly 5 is used to transport materials to the crushing assembly; the crushing assembly is used to crush the materials; the feeding assembly, cloth feeding assembly 5, and crushing assembly are respectively connected to the control assembly.

[0045] Material is conveyed from raw material storage area 1 to feeding assembly 5 via feeding component, and then from feeding assembly 5 to crushing assembly, where it is crushed. The process between material storage area 1 and crushing assembly is completed by feeding assembly and feeding assembly 5. Control assembly can control the operating status of feeding assembly, feeding assembly, and crushing assembly, reducing manual operation, improving the automation level of material feeding, increasing material processing efficiency, and enabling continuous operation of the waste feeding and crushing control device, thus improving the efficiency of waste disposal.

[0046] The demolition waste feeding and crushing control device provided in this embodiment realizes the electrification and automation of the feeding end of the crushing component, reduces the occurrence of situations where feeding cannot be carried out due to the rest of the feeding operator, improves the disposal capacity of the demolition waste intelligent processing system, prevents other components of the demolition waste intelligent processing system from running idle, and reduces energy consumption.

[0047] Furthermore, by feeding materials to the crushing assembly through the cloth assembly 5, the feeding of the crushing assembly can be made more uniform.

[0048] In one embodiment, the feeding assembly includes a turning machine 2, a buffer bin 4, and an impact crusher 3; the turning machine 2, the buffer bin 4, and the feeding assembly 5 are connected in sequence; the turning machine 2 includes two relatively spaced tracks 21, and a crushing zone 22 is formed between the two tracks 21; along the extension direction of the tracks 21, the buffer bin 4 is located at one end of the tracks 21; the impact crusher 3 is used to crush the material in the crushing zone 22.

[0049] Specifically, along the extension direction of track 21, buffer bin 4 is located at one end of track 21, raw material stacking area 1 is located at the other end of track 21, and materials are stacked in raw material stacking area 1.

[0050] The turning machine 2 can transport materials from the raw material stacking area 1 to the cloth spreading assembly 5 for spreading. When the turning machine 2 is transporting materials, the materials move from one end near the raw material stacking area 1 to one end near the cloth spreading assembly 5 within the crushing area 22.

[0051] The material in the crushing zone 22 can be crushed by the impact crusher 3. When the area of ​​the material in the crushing zone 22 is greater than the preset value, the impact crusher 3 is used to crush the material with an area greater than the preset value, breaking the material with an area greater than the preset value into multiple pieces with an area smaller than the preset value, preventing the excessively large material from entering the feeding assembly 5 and the crushing assembly, thereby preventing the feeding assembly 5 and the crushing assembly from getting stuck.

[0052] It should be noted that the area of ​​the material is the maximum area of ​​the material projected onto the horizontal plane.

[0053] There can be one or two turning machines.

[0054] In this embodiment, there are two compost turners 2, which are arranged sequentially in the horizontal direction; the feeding assembly also includes a mounting base and a mounting platform; the mounting base is located between the two compost turners 2, and the mounting platform is rotatably connected to the mounting base, and the mounting platform can rotate to be above either of the two crushing zones 22; the impact crusher 3 is located on the mounting platform.

[0055] The mounting platform is rotatably connected to the mounting base to form a rotating shaft. The mounting platform can rotate around the rotating shaft, allowing it to rotate above either of the two crushing zones 22. The rotation of the mounting platform can be driven by a motor or other drive device.

[0056] Furthermore, the impact crusher 3 can be connected to the mounting platform via a sliding mechanism. This sliding mechanism can slide relative to the mounting platform along a first direction and a second direction. Both the first and second directions are horizontal, and the first direction is perpendicular to the second direction. The sliding of the mechanism can be driven by a motor or other drive device. The specific structure is consistent with existing sliding mechanisms and will not be described further. Through the sliding mechanism, the impact crusher 3 can be moved within the crushing zone 22 to the desired location for material crushing.

[0057] In the two crushing zones 22, the turning machine 2 corresponding to the crushing zone 22 where the impact crusher 3 is located does not operate to avoid collision between the impact crusher 3 and the turning machine 2. The turning machine 2 corresponding to the other crushing zone 22 where the impact crusher 3 is not set can operate normally for feeding. Setting two turning machines 2 can improve work efficiency.

[0058] Materials with an area larger than the preset value within the crushing zone 22 can be observed manually, and then the impact crusher 3 can be moved to the location of the material with an area larger than the preset value for crushing. Alternatively, the crushing can be observed through an image recognition tracking device and control components.

[0059] Furthermore, the feeding assembly also includes an image recognition and tracking device; the image recognition and tracking device can detect the area information of the material in the crushing zone 22, and the image recognition and tracking device can obtain the position information of the material in the crushing zone 22.

[0060] The image recognition and tracking device can detect the area information of the material in the crushing zone 22, and the image recognition and tracking device can obtain the position information of the material in the crushing zone 22, so as to help the control component control the impact crusher 3 to crush large pieces of material.

[0061] Furthermore, the image recognition and tracking device, the turning machine 2, and the impact crusher 3 are respectively connected to the control component; the image recognition and tracking device can acquire the position information of materials with an area greater than a preset value within the crushing zone 22; the control component controls the impact crusher 3 to crush materials with an area greater than a preset value within the crushing zone 22 based on the position information of the materials with an area greater than a preset value within the crushing zone 22; and when the impact crusher 3 is running in any crushing zone 22, the control component controls the turning machine 2 corresponding to that crushing zone 22 to stop running.

[0062] When the area of ​​any material in the crushing zone 22 is greater than a preset value, the image recognition and tracking device acquires the position information of the material and sends the position information to the control component. The control component can control the impact crusher 3 to move to the corresponding position to crush the material.

[0063] After the material with an area greater than the preset value is crushed, the image recognition and tracking device can detect the area information of the crushed material and send it to the control component. The control component can determine whether the area of ​​the crushed material is less than the preset value. If it is less than the preset value, the crushing is complete. If it is greater than the preset value, the control component will control the impact crusher 3 to crush the crushed material again until the area of ​​all materials is less than the preset value.

[0064] Using an image recognition tracking device to observe and locate materials with a positioning area larger than a preset value reduces manual labor intensity and improves work efficiency and accuracy.

[0065] After the area of ​​all materials in a crushing zone 22 is less than the preset value, the control component controls the impact crusher 3 to rotate to another crushing zone 22 to crush the materials.

[0066] The rotation and movement of the impact crusher 3 can be achieved by controlling the mounting platform and sliding structure through the control components.

[0067] Furthermore, the track 21 is inclined to the horizontal plane; the end of the track 21 facing the raw material stacking area 1 is located above the end of the track 21 facing the fabric assembly 5.

[0068] The inclined track 21 facilitates the sliding of materials and prevents large pieces of material from getting stuck in the turner 2.

[0069] After all large pieces of material in crushing zone 22 have been crushed and the material area within crushing zone 22 is smaller than a preset value, the material is transported to buffer bin 4 by turning machine 2. Turning machine 2 has the function of gradually gathering the material. The material that reaches buffer bin 4 is concentrated in buffer bin 4 and then enters the crushing assembly from buffer bin 4.

[0070] The crushing component can be a toothed roll crusher 6, which crushes the material.

[0071] Furthermore, the control component is connected to the cloth assembly 5; the control component can adjust the cloth-laying speed of the cloth assembly 5 according to the load rate information of the intelligent waste treatment system.

[0072] The intelligent waste treatment system also includes components such as screening and conveying components, with the feeding component, cloth distribution component, crushing component, screening component and conveying component connected in sequence.

[0073] The control component can detect the load rate information of the intelligent waste treatment system, so that the cloth laying speed of the cloth laying component 5 matches the disposal capacity of the intelligent waste treatment system, thereby optimizing the disposal capacity of the intelligent waste treatment system and ensuring its stable operation.

[0074] The load rate information of the intelligent waste treatment system can be obtained by detecting the operating parameters of each component in the system (such as current or vibration parameters; for example, if the current of the crushing component is higher than the preset current, it means that the crushing component is feeding too much material and the crushing component exceeds the load rate. The method of detecting the operating parameters of each component and calculating the load rate is consistent with the method in the prior art, and will not be described in detail here). The load rate information of the intelligent waste treatment system is calculated by controlling the component. When the load rate of the intelligent waste treatment system is lower than the preset load rate, the rotation speed of the cloth assembly 5 is increased to increase the feeding amount; when the load rate of the intelligent waste treatment system is higher than the preset load rate, the rotation speed of the cloth assembly 5 is decreased to reduce the feeding amount.

[0075] Furthermore, the crushing component is a toothed roll crusher 6; the control component is connected to the toothed roll crusher 6; the control component can obtain the particle size information of the material inside the toothed roll crusher 6, and the control component can adjust the torque and speed of the toothed roll crusher 6 according to the particle size information of the material inside the toothed roll crusher 6.

[0076] Specifically, the current of the toothed roller crusher 6 can be detected using control components, and the particle size information of the material inside the toothed roller crusher 6 can be analyzed through the current characteristic curve. By calibrating the particle size of the material corresponding to the upward trend of the current, the torque of the motor of the toothed roller crusher 6 can be adjusted according to different particle sizes. When the particle size of the material increases, the motor torque is increased and the motor speed is decreased; when the particle size of the material decreases, the motor torque is decreased and the motor speed is increased. The above settings can effectively increase the crushing effect and reduce material jamming and downtime.

[0077] In another embodiment, the feeding assembly includes a storage bin, and the fabric feeding assembly 5 includes a screw feeder; the storage bin, the screw feeder, and the crushing assembly are connected in sequence.

[0078] The material is placed in the storage bin and conveyed to the crushing assembly by a screw feeder for crushing.

[0079] Example 2

[0080] The intelligent demolition waste processing system provided in this embodiment includes the demolition waste feeding and crushing control device provided in Embodiment 1. Material is conveyed from the raw material storage area 1 to the feeding assembly 5 via the feeding component, and then to the crushing assembly via the feeding assembly 5. The crushing assembly crushes the material. The process between the material storage area 1 and the crushing assembly is completed by the feeding assembly and the feeding assembly 5. The control component can control the operating status of the feeding assembly, the feeding assembly, and the crushing assembly, which can improve the automation level of material feeding, improve material processing efficiency, and the demolition waste feeding and crushing control device can operate continuously, thus improving the efficiency of demolition waste processing.

[0081] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A dismantling waste feeding and crushing control device, characterized in that, It includes a feeding assembly, a feeding assembly, a crushing assembly, and a control assembly connected in sequence; The feeding assembly is used to transport materials from the raw material stacking area to the fabric assembly; The fabric assembly is used to convey materials to the crushing assembly; The crushing component is used to crush materials; The feeding assembly, the cloth feeding assembly, and the crushing assembly are respectively connected to the control assembly; The feeding assembly includes a turning machine, a buffer bin, and an impact crusher; The turning machine, the buffer bin, and the fabric assembly are connected in sequence; The turning machine includes two tracks arranged at relative intervals, with a crushing zone formed between the two tracks; along the extension direction of the tracks, the buffer bin is disposed at one end of the tracks; The impact crusher is used to crush materials within the crushing area; There are two compost turners, which are arranged sequentially along a horizontal direction. The feeding assembly also includes a mounting base and a mounting platform; The mounting base is disposed between the two compost turners, and the mounting platform is rotatably connected to the mounting base. The mounting platform can rotate to be above either of the two crushing zones. The impact crusher is mounted on the mounting platform.

2. The dismantling waste feeding and crushing control device according to claim 1, characterized in that, The feeding assembly also includes an image recognition and tracking device; The image recognition and tracking device can detect the area information of the material within the crushing area, and the image recognition and tracking device can obtain the position information of the material within the crushing area.

3. The dismantling waste feeding and crushing control device according to claim 2, characterized in that, The image recognition and tracking device, the turning machine, and the impact crusher are respectively connected to the control component; The image recognition and tracking device can acquire the location information of materials with an area greater than a preset value within the crushing area; The control component controls the impact crusher to crush the material with an area greater than the preset value in the crushing area based on the location information of the material with an area greater than the preset value in the crushing area. Furthermore, when the impact crusher is running in any of the crushing areas, the control component controls the turning machine corresponding to that crushing area to stop running.

4. The dismantling waste feeding and crushing control device according to claim 1, characterized in that, The track is inclined relative to the horizontal plane; The end of the track facing the raw material stacking area is located above the end of the track facing the fabric assembly.

5. The dismantling waste feeding and crushing control device according to claim 3, characterized in that, The control component is connected to the fabric component; The control component can adjust the fabric spreading speed of the fabric spreading component based on the load rate information of the intelligent waste treatment system.

6. The dismantling waste feeding and crushing control device according to claim 3, characterized in that, The crushing assembly is a toothed roller crusher; The control component is connected to the toothed roller crusher; The control component can acquire the particle size information of the material in the toothed roller crusher, and the control component can adjust the torque and speed of the toothed roller crusher according to the particle size information of the material in the toothed roller crusher.

7. The dismantling waste feeding and crushing control device according to claim 1, characterized in that, The feeding assembly includes a storage bin, and the fabric feeding assembly includes a screw feeder; The storage bin, the screw feeder, and the crushing assembly are connected in sequence.

8. A smart waste disposal system for demolition, characterized in that, The device includes the dismantling waste feeding and crushing control device as described in any one of claims 1-7.

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