A warhead glue injection device

Abstract

This invention discloses a warhead glue injection device, comprising a positioning device, a glue injection funnel, a weighing device, a translation device, and a lifting device. The positioning device is equipped with grippers for clamping the warhead. The translation device is equipped with a funnel support and a platform. The funnel support is slidably connected to the platform, and the glue injection funnel and weighing device are sequentially mounted on the funnel support. The bottom of the glue injection funnel has a glue injection port that extends beyond the edge of the platform. The translation device is slidably connected to the lifting device, which lifts the translation device above the warhead. The funnel support, in conjunction with the platform, moves the glue injection funnel horizontally above the glue injection port of the warhead. This invention effectively improves glue injection efficiency and the accuracy of glue injection volume, and the overall structure of the device adopts a modular design, making replacement convenient and quick.

Description

Technical Field

[0001] This invention relates to a warhead injection device, belonging to the field of warhead loading technology. Background Technology

[0002] Explosives are frequently used in various engineering and civilian blasting operations. Explosive loading involves heating and melting solid explosives, processing them, injecting them into empty projectiles, and then allowing them to cool and solidify to form a specific shape and size. In current explosive production, automated or semi-automatic loading equipment is widely used to ensure precise, quantitative, and standardized loading.

[0003] According to the melt-injection process, after the melt-injection charge is completed and the detonator assembly is installed, silicone rubber should be injected into the projectile body to fill the space between the detonator assembly and the explosive surface, serving to fill, seal, and protect it. However, in existing technologies, there are often situations where secondary injection of silicone rubber is required due to inaccurate injection volume, thus affecting the production efficiency of explosives. Summary of the Invention

[0004] This invention provides a warhead adhesive injection device that solves the problem of inaccurate adhesive injection volume and the need for secondary adhesive injection in the prior art.

[0005] To achieve the above objectives, the technical solution adopted by the present invention is as follows: a warhead glue injection device, comprising a positioning device, a glue injection funnel, a weighing device, a translation device, and a lifting device; the positioning device is provided with a gripper for clamping the projectile; the translation device is provided with a funnel support and a platform; the funnel support is slidably connected to the platform, and the glue injection funnel and the weighing device are sequentially installed on the funnel support; the bottom of the glue injection funnel is provided with a glue injection port that extends beyond the edge of the platform; the translation device is slidably connected to the lifting device, the lifting device is used to lift the translation device above the projectile, and the funnel support, in cooperation with the platform, moves the glue injection funnel horizontally above the glue injection port of the projectile.

[0006] Preferably, the positioning device is further provided with a jaw translation and extension mechanism and a projectile clamping mechanism; the jaw translation and extension mechanism is fixed to the positioning device; the end of the jaw is rotatably connected to the projectile clamping mechanism and the front end extends to the outside of the edge of the positioning device; the projectile clamping mechanism is slidably connected to the jaw translation and extension mechanism. By providing the jaw translation and extension mechanism and the projectile clamping mechanism to move the jaw, it can better cooperate with the glue injection funnel for positioning, and easily align the glue injection port with the glue injection port of the projectile.

[0007] Preferably, the claw translation extension mechanism is a slide rail or a slide groove, and the projectile clamping mechanism is provided with a sliding component that matches the claw translation extension mechanism; the projectile clamping mechanism and the claw are connected by bolts and nuts.

[0008] Preferably, the lifting device includes a bracket, a servo motor, and a ball screw arranged in a vertical direction; one end of the ball screw is connected to the output end of the servo motor, and the other end is connected to the bracket through a bearing; the servo motor is fixed on the bracket, and the ball screw is threadedly connected to the platform.

[0009] Preferably, the platform is provided with a guide rail, a slider and a cylinder that are matched with the guide rail; the funnel support is provided with a connecting part, the connecting part is provided with a guide rail connecting part and a cylinder connecting part, the guide rail connecting part is connected to the slider that is matched with the guide rail, and the cylinder connecting part is fixedly connected to the piston rod of the cylinder.

[0010] Preferably, the funnel support is provided with a funnel mounting part, which is U-shaped, with its two arms extending to the outer edge of the platform; a weighing device, which is a pressure sensor, is installed on the funnel mounting part. The U-shaped funnel mounting part facilitates the installation and removal of the dispensing funnel.

[0011] Preferably, three pressure sensors are provided, evenly distributed on the U-shaped funnel mounting section. The side wall of the dispensing funnel and the funnel support have three weighing contact points, thereby ensuring weighing accuracy.

[0012] Preferably, the glue-dispensing funnel device includes a funnel body, and the funnel body is provided with a plurality of lugs, which are used to install the glue-dispensing funnel onto the funnel support.

[0013] Preferably, a pneumatically controlled programmable valve is provided at the glue injection port, thereby automatically controlling the opening and closing of the glue injection port.

[0014] This invention improves glue injection efficiency and accuracy by sequentially mounting a glue injection funnel and a weighing device on a funnel support, and then using a translation and lifting device to move the funnel above the glue injection port of the projectile. Furthermore, the modular design of the device allows for convenient and quick replacement of the glue injection funnel. Attached Figure Description

[0015] Figure 1 A schematic diagram of a warhead glue injection device provided by the present invention;

[0016] Figure 2 This is a schematic diagram of the positioning device in this invention;

[0017] Figure 3 This is a schematic diagram of the lifting and translation devices in this invention;

[0018] Figure 4 This is a schematic diagram of the weighing device and translation device in this invention;

[0019] Figure 5 This is a schematic diagram of the glue-dispensing funnel in this invention.

[0020] The components are: 1-positioning device, 2-projectile body, 3-glue injection funnel, 4-pressure sensor, 5-translation device, 501-funnel bracket, 5011-connecting part, 5012-funnel mounting part, 502-platform, 6-lifting device, 601-bracket, 602-servo motor, 603-ball screw, 7-gripper translation extension mechanism, 8-projectile body clamping mechanism, 9-gripper, 10-pneumatic programmable valve, 11-funnel conveying device. Detailed Implementation

[0021] To better understand the essence of the present invention, the present invention will be further described below in conjunction with specific embodiments and accompanying drawings.

[0022] This invention relates to the automatic lifting, weighing, and glue injection of warheads after the detonation tube assembly has been installed, specifically to a warhead glue injection device, such as... Figures 1 to 3 As shown, the device includes a positioning device 1, a glue-dispensing funnel 3, a weighing device, a translation device 5, and a lifting device 6. The glue-dispensing funnel 3 and the weighing device are sequentially mounted on the translation device 5, and the translation device 5 is slidably connected to the lifting device 6; the lifting device 6 is used to lift the glue-dispensing funnel 3 above the positioning device 1.

[0023] like Figure 2 As shown, the positioning device 1 is equipped with a gripper translation extension mechanism 7, a projectile clamping mechanism 8, and a gripper 9. The gripper translation extension mechanism 7 is fixed to the positioning device 1. The end of the gripper 9 is rotatably connected to the projectile clamping mechanism 8, and its front end extends to the outside of the positioning device 1. The gripper 9 is used to clamp the projectile 2. The projectile clamping mechanism 8 is slidably connected to the gripper translation extension mechanism 7. The gripper translation extension mechanism 7 can be a slide rail or a slide groove. The projectile clamping mechanism 8 is provided with a sliding component that matches the gripper translation extension mechanism 7, so that the projectile clamping mechanism 8 slides along the gripper translation extension mechanism 7 under the drive of an external driving component. The external driving component can be a cylinder. The projectile clamping mechanism 8 and the gripper 9 can be connected by bolts and nuts.

[0024] like Figure 3 and Figure 4 As shown, the lifting device 6 includes a bracket 601, a servo motor 602, and a ball screw 603 arranged vertically. One end of the ball screw 603 is connected to the output end of the servo motor 602, and the other end is connected to the bracket 601 via a bearing. The servo motor 602 is fixed to the bracket 601. The translation device 5 is threadedly connected to the ball screw 603. When the servo motor 602 drives the ball screw 603 to rotate, the translation device 5 rises or falls along the ball screw 603.

[0025] The translation device 5 includes a funnel support 501 and a platform 502. The platform 502 is threadedly connected to the ball screw 603. A guide rail, a slider, and a cylinder are provided on the platform 502. The funnel support 501 has a connecting part 5011 and a funnel mounting part 5012. The connecting part 5011 has a guide rail connecting part and a cylinder connecting part. The guide rail connecting part is connected to the slider, and the cylinder connecting part is fixedly connected to the piston rod of the cylinder. The cylinder drives the funnel support 501 to slide along the guide rail. The funnel mounting part 5012 is U-shaped, with its two arms extending to the outer edge of the platform 502. A weighing device is installed on the funnel mounting part 5012.

[0026] The weighing device may be a pressure sensor 4. In some embodiments of the present invention, three pressure sensors 4 are provided, evenly distributed on the U-shaped funnel mounting portion 5012, thereby ensuring the accuracy of weighing. The present invention measures the injection amount of silicone rubber by a subtraction weighing method.

[0027] like Figure 5 As shown, the glue-dispensing funnel 3 device includes a funnel body 301 and a glue-dispensing port 302. The funnel body 301 is provided with multiple lugs 303, which are used to install the glue-dispensing funnel 3 onto the funnel support 501. After installation, the side wall of the glue-dispensing funnel 3 has three weighing contact points with the funnel support 501, and the glue-dispensing port 302 is located outside the edge of the platform 502. A pneumatically controlled programmable valve 10 is provided at the glue-dispensing port 302.

[0028] In some embodiments of the present invention, a funnel conveying device 11 is provided at the lifting device 6. The funnel conveying device 11 is provided with a clamping component for removing the glue-dispensing funnel 3 from the funnel support 501. A slide rail is provided at the bottom of the funnel conveying device 11 to transfer the removed glue-dispensing funnel 3 to the funnel replacement point for funnel replacement.

[0029] The working process of this invention:

[0030] After the projectile clamping mechanism 8 and the gripper 9 clamp and fix the projectile 2 in place, the silicone rubber-filled injection funnel 3 is installed on the translation device 5, and the lifting device 6 lifts the translation device 5 to a predetermined height. After reaching the predetermined height, the cylinder on the translation device 5 pushes the funnel bracket 501, causing the injection port 302 to move horizontally above the projectile.

[0031] When positive pressure is applied to injection funnel 3, the pneumatic control valve 10 is opened, allowing silicone rubber to flow into the projectile body. Pressure sensor 4 obtains the amount of silicone rubber injected into the projectile body by monitoring the weight of injection funnel 3 in real time. When the preset value is reached, the pneumatic control valve 10 closes. After injection funnel 3 moves away from the projectile body via translation device 5, clamp 9 is released, and projectile 2 leaves the injection device via conveyor line. A new projectile enters the injection device, and the above injection steps are repeated. When the silicone rubber in injection funnel 3 is completely injected, lifting device 6 descends to its lowest position, and funnel conveyor 11 transports injection funnel 3 to a replacement location.

[0032] This invention can automatically complete the entire glue injection process, effectively improving glue injection efficiency and the accuracy of glue injection amount. The overall structure of the device adopts a modular design, making replacement convenient and quick.

[0033] It should be noted that although the present invention has been described through the above embodiments, the present invention may have many other embodiments. Without departing from the spirit and scope of the present invention, those skilled in the art can obviously make various corresponding changes and modifications to the present invention, but these changes and modifications should all fall within the scope of protection of the appended claims and their equivalents.

Claims

1. A warhead glue injection device, characterized in that: The device includes a positioning device (1), a glue-injecting funnel (3), a weighing device, a translation device (5), and a lifting device (6). The positioning device (1) is equipped with a gripper (9) for clamping the projectile (2). The translation device (5) is equipped with a funnel support (501) and a platform (502). The funnel support (501) and the platform (502) are slidably connected. The glue-injecting funnel (3) and the weighing device are installed on the funnel support (501) in sequence. The bottom of the glue-injecting funnel (3) is provided with a glue-injection port (302), which extends beyond the edge of the platform (502). The translation device (5) and the lifting device (6) are slidably connected. The lifting device (6) is used to lift the translation device (5) above the projectile (2). The funnel support (501) and the platform (502) cooperate to move the glue-injecting funnel (3) above the glue injection port of the projectile (2). The positioning device (1) is also provided with a jaw translation extension mechanism (7) and a projectile clamping mechanism (8); the jaw translation extension mechanism (7) is fixed on the positioning device (1); the end of the jaw (9) is rotatably connected to the projectile clamping mechanism (8) and the front end extends to the outside of the edge of the positioning device (1); the projectile clamping mechanism (8) is slidably connected to the jaw translation extension mechanism (7); The platform (502) is provided with a guide rail, a slider and a cylinder that are matched with the guide rail; the funnel support (501) is provided with a connecting part (5011), the connecting part (5011) is provided with a guide rail connecting part and a cylinder connecting part, the guide rail connecting part is connected to the slider that is matched with the guide rail, and the cylinder connecting part is fixedly connected to the piston rod of the cylinder. The funnel support (501) is provided with a funnel mounting part (5012), which is U-shaped and has two arms that extend to the outside of the edge of the platform (502). A weighing device is installed on the funnel mounting part (5012), which is a pressure sensor (4).

2. The warhead glue injection device according to claim 1, characterized in that: The claw translation extension mechanism (7) is a slide rail or slide groove, and the projectile clamping mechanism (8) is provided with a sliding component that matches the claw translation extension mechanism (7); the projectile clamping mechanism (8) and the claw (9) are connected by bolts and nuts.

3. The warhead glue injection device according to claim 1, characterized in that: The lifting device (6) includes a bracket (601), a servo motor (602), and a ball screw (603) arranged in a vertical direction; one end of the ball screw (603) is connected to the output end of the servo motor (602), and the other end is connected to the bracket (601) through a bearing; the servo motor (602) is fixed on the bracket (601), and the ball screw (603) is threadedly connected to the platform (502).

4. The warhead glue injection device according to claim 1, characterized in that: Three pressure sensors (4) are provided, evenly distributed on the U-shaped funnel mounting part (5012).

5. The warhead injection device according to claim 1, characterized in that: The glue-injection funnel (3) device includes a funnel body (301), and a plurality of lugs (303) are provided on the funnel body (301). The lugs (303) are used to install the glue-injection funnel (3) onto the funnel bracket (501).

6. The warhead glue injection device according to claim 1, characterized in that: A pneumatic programmable valve (10) is provided at the glue injection port (302).

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