A center dump mixer
By designing a central feeding mixer in the production of paper-faced gypsum board, and utilizing the structure of partition plates and water spray blades, the problem of clumping inside the mixer was solved, achieving uniform mixing of gypsum powder and water, thus improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- BEIJING NEW BUILDING MATERIALS PLC
- Filing Date
- 2022-07-29
- Publication Date
- 2026-05-01
AI Technical Summary
In the current paper-faced gypsum board production process, gypsum clumps are easily generated inside the mixer, causing them to fall off and affecting the continuity of production. Furthermore, the clumps can lead to paper breakage.
Design a central feeding mixer where calcined gypsum powder is fed in through the center, and water and powder are separated by a partition plate. A water film is formed by rotating water spray blades to fully mix the gypsum powder and reduce clumping. The structure of water spray blades and partition plates is used to prevent clumping.
This improves mixing efficiency, reduces gypsum powder clumping, and ensures the continuity and quality of paper-faced gypsum board production.
Smart Images

Figure CN115779726B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of paper-faced gypsum board production technology, and in particular to a central feeding mixer. Background Technology
[0002] A mixer is a device used in the production of paper-faced gypsum board to mix and stir gypsum powder, water, additives, etc., into a gypsum slurry. The mixer rotor is a component of the mixer, which has the function of stirring and mixing the powder, water, and additives within the mixer evenly.
[0003] During the mixing process, gypsum lumps are prone to form in the internal cavity, rotor surface, inner side of the upper cover liner, and root of the lower mixing roller facing away from the direction of rotation. These gypsum lumps will fall off during the operation of the mixer, and the falling gypsum lumps can cause paper breakage, affecting the continuous production of paper-faced gypsum board. It is necessary to avoid the formation of lumps as much as possible.
[0004] The upper stirring shaft, mounted on the top cover, serves to clean the upper surface of the rotor and any gypsum blocks adhering to the lower stirring shaft, as well as participate in the mixing of the slurry. Any detached gypsum blocks are broken up by the shearing action of the upper stirring roller and the lower stirring roller on the rotating rotor surface, preventing large pieces of gypsum from entering downstream equipment. Summary of the Invention
[0005] In some embodiments of this application, a central feeding mixer is provided. The gypsum powder inlet of this application is located at the center of the central feeding mixer, so that the gypsum powder is added through the water inlet component at the bottom of the mixer. At the center of the mixer, water and powder are separated by a partition plate. The water forms a water film on the surface of the rotor under the action of the rotating water spraying blades, which is fully and evenly mixed with the gypsum powder that is also rotated and pushed on the upper layer. This improves the mixing efficiency and reduces clumping caused by uneven feeding of gypsum powder. It solves the problem that existing mixers are prone to gypsum clumping during the mixing process, such as the internal cavity, rotor surface, inner side of the upper cover liner, and the root of the lower stirring roller facing away from the direction of rotation. The gypsum clumping will fall off during the operation of the mixer, which can cause paper breakage and affect the continuous production of paper-faced gypsum board.
[0006] In some embodiments of this application, a central feeding mixer is provided, comprising: a support frame, a rotating assembly, and a stirring assembly. A fixed material pipe is mounted on the support frame, and the bottom of the fixed material pipe is connected to a rotating material pipe via a sealing joint. The top of the fixed material pipe is connected to a conveying device. The rotating assembly is mounted on the support frame and connected to the outer wall of the rotating material pipe. The stirring assembly is mounted on the rotating material pipe and connected to a water inlet assembly. The water inlet assembly is mounted at the bottom of the rotating material pipe and is provided with water spraying blades and a partition plate. The water spraying blades are mounted at the top of the water inlet assembly and are correspondingly arranged with respect to the rotor of the stirring assembly. The partition plate is disposed between the water inlet assembly and the rotating material pipe and is mounted at the top of the water spraying blades.
[0007] In some embodiments of this application, the water inlet assembly further includes: a water inlet, a rotary joint, and a water inlet pipe. One end of the water inlet is connected to an external water source, and the other end of the water inlet is connected to the water inlet pipe via the rotary joint. The outlet end of the water inlet pipe is connected to the water spraying blade.
[0008] In some embodiments of this application, the water inlet assembly further includes a lower bearing, which is mounted on the outer wall of the water inlet pipe and connected to the rotor.
[0009] In some embodiments of this application, the stirring assembly includes: an inner fan blade, a dispersing blade, and a stirring roller. The inner fan blade is installed at the bottom of the rotating feed tube, and the bottom of the inner fan blade is connected to the gypsum powder chute. The dispersing blade is installed at the discharge end of the rotating feed tube, and the dispersing blade is correspondingly arranged with the gypsum powder chute. The stirring roller is connected to the outer wall of the rotating feed tube, and the bottom of the stirring roller is connected to the rotor.
[0010] In some embodiments of this application, the stirring roller is connected to a housing, the housing is fastened onto the stirring roller, and a dust collection port is provided on one side of the housing.
[0011] In some embodiments of this application, the rotating assembly includes a pulley and a motor, the pulley being connected to the outer wall of the rotating material tube, the motor being mounted on one side of the support frame, and the pulley being connected to the motor.
[0012] In some embodiments of this application, the central feeding mixer further includes: an upper bearing, the inner wall of which is connected to the outer wall of the rotating material tube, the outer wall of which is connected to the support frame, and the upper bearing is correspondingly arranged with the pulley.
[0013] In some embodiments of this application, the central feeding mixer further includes a discharge assembly disposed on one side of the stirring roller.
[0014] This invention discloses a centrally fed mixer, comprising: a support frame, a rotating assembly, and a stirring assembly. A fixed material pipe is mounted on the support frame, and the bottom of the fixed material pipe is connected to a rotating material pipe via a sealing joint. The top of the fixed material pipe is connected to a conveying device. The rotating assembly is connected to the outer wall of the rotating material pipe. The stirring assembly is connected to a water inlet assembly, which is installed at the bottom of the rotating material pipe. The water inlet assembly is equipped with water-spraying blades and a partition plate. The gypsum powder inlet of this invention is located at the center of the centrally fed mixer, allowing the gypsum powder to be added through the water inlet assembly at the bottom of the mixer. At the center of the centrally fed mixer, water and powder are separated by the partition plate. Under the action of the rotating water-spraying blades, the water forms a water film on the surface of the rotor, which is fully and evenly mixed with the gypsum powder that is also rotated and pushed above, thus improving the mixing efficiency and reducing clumping caused by uneven addition of gypsum powder. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the following description of the embodiments will be briefly introduced. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a simplified schematic diagram of the overall structure of a central feeding mixer in some embodiments of the present invention;
[0017] Figure 2 This is a simplified schematic diagram of the internal structure of a centrally fed mixer in some embodiments of the present invention;
[0018] Figure 3 This is a partially enlarged schematic diagram of a central feeding mixer in some embodiments of the present invention.
[0019] Figure label:
[0020] 100. Support frame; 110. Fixed material pipe; 120. Rotating material pipe; 130. Sealing joint; 200. Rotating assembly; 210. Pulley; 220. Motor; 300. Mixing assembly; 310. Rotor; 320. Inner fan blade; 330. Dispersing blade; 340. Gypsum powder chute; 350. Mixing roller; 360. Outer shell; 370. Dust collection port; 400. Water inlet assembly; 410. Sprinkler blade; 420. Divider plate; 430. Water inlet; 440. Rotary joint; 450. Water inlet pipe; 460. Lower bearing; 500. Upper bearing; 600. Discharge assembly. Detailed Implementation
[0021] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and are not intended to limit the scope of the invention.
[0022] In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0023] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, unless otherwise stated, "a plurality of" means two or more.
[0024] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0025] like Figure 1 As shown in Figure 2, a central feed mixer according to some embodiments of this application includes a support frame 100.
[0026] The support frame 100 is used to support the working elements of the central feeding mixer.
[0027] The support frame 100 is equipped with: a rotating component 200, a stirring component 300, a water inlet component 400, a fixed material pipe 110, and a rotating material pipe 120.
[0028] The fixed material tube 110 is connected to the rotating material tube 120 through a sealing joint 130, and the top of the fixed material tube 110 is connected to the conveying device.
[0029] like Figure 1As shown in Figure 2, a center-feed mixer according to some embodiments of this application includes a rotating assembly 200.
[0030] The rotating component 200 is used to drive the stirring component 300, the rotating material tube 120 and the water inlet component 400 to rotate.
[0031] The rotating component 200 is mounted on the support frame 100 and is connected to the outer wall of the rotating feed tube 120.
[0032] Furthermore, the rotating assembly 200 of this application includes a pulley 210 and a motor 220. The pulley 210 is connected to the outer wall of the rotating material tube 120, and the motor 220 is mounted on one side of the support frame 100, with the pulley 210 connected to the motor 220.
[0033] Based on the above embodiments, this application also provides an upper bearing 500, the inner wall of the upper bearing 500 is connected to the outer wall of the rotating material tube 120, the outer wall of the upper bearing 500 is connected to the support frame 100, and the upper bearing 500 is correspondingly provided with the pulley 210.
[0034] like Figure 1 As shown in Figure 3, a central feed mixer according to some embodiments of this application includes a stirring assembly 300.
[0035] The stirring assembly 300 is used to prevent the gypsum powder in the rotating feed tube 120 from clumping and to ensure that the gypsum powder is fully mixed with the stirring water.
[0036] The mixing assembly 300 is mounted on the rotating feed tube 120.
[0037] Furthermore, the stirring assembly 300 includes: a rotor 310, an inner fan blade 320, a dispersing blade 330, and a stirring roller 350.
[0038] In this application, the inner fan blade 320 is installed at the bottom of the rotating feed tube 120, and the bottom of the inner fan blade 320 is connected to the gypsum powder chute 340. The dispersing blade 330 is installed at the discharge end of the rotating feed tube 120, and the dispersing blade 330 is correspondingly arranged with the gypsum powder chute 340. The stirring roller 350 is connected to the outer wall of the rotating feed tube 120, and the bottom of the stirring roller 350 is connected to the rotor 310.
[0039] Furthermore, the stirring roller 350 of this application is connected to a housing 360, the housing 360 is fastened to the stirring roller 350, and a dust collection port 370 is provided on one side of the housing 360.
[0040] like Figure 1 As shown in Figure 3, a central feed mixer according to some embodiments of this application includes a water inlet assembly 400.
[0041] The water inlet assembly 400 is used to supply mixing water into the central feed mixer.
[0042] The water inlet assembly 400 is installed at the bottom of the rotating feed tube 120 and is connected to the stirring assembly 300.
[0043] like Figure 2 As shown, the water inlet assembly 400 according to some embodiments of this application includes: a water inlet 430, a rotary joint 440, and a water inlet pipe 450.
[0044] The inlet 430 is used to connect an external water source and the inlet pipe 450. The inlet pipe 450 is used to transport the mixing water. The rotary joint 440 is used to connect the inlet 430 to the inlet pipe 450.
[0045] One end of the inlet 430 is connected to an external water source, and the other end of the inlet 430 is connected to the inlet pipe 450 through a rotary joint 440. The outlet end of the inlet pipe 450 is connected to the sprinkler blade 410.
[0046] Furthermore, the outer wall of the water inlet pipe 450 of this application is equipped with a lower bearing 460, and the lower bearing 460 is connected to the rotor 310.
[0047] like Figure 2 As shown in Figure 3, the water inlet assembly 400 according to some embodiments of this application includes: a water spray blade 410 and a partition plate 420.
[0048] The water spraying blade 410 is used to make the stirring water form a uniform water layer on the surface of the rotor 310, and the partition plate 420 is used to separate the stirring water and gypsum powder to prevent clumping.
[0049] The water spraying blade 410 is installed on the top of the water inlet assembly 400, and the water spraying blade 410 is correspondingly set with the rotor 310 of the stirring assembly 300. The partition plate 420 is set between the water inlet assembly 400 and the rotating material pipe 120, and the partition plate 420 is installed on the top of the water spraying blade 410.
[0050] like Figure 2 As shown, a central feed mixer according to some embodiments of this application includes a discharge assembly 600.
[0051] The discharge assembly 600 is used to discharge the mixed slurry.
[0052] The discharge assembly 600 is located on one side of the mixing roller 350.
[0053] like Figure 1As shown in Figure 3, the working principle of the central feeding mixer according to some embodiments of this application is as follows: This application uses belt drive to rotate the rotating feed pipe 120 and rotor 310 together. The gypsum powder is conveyed from the conveying device connected to the fixed feed pipe 110 and enters the mixer through the rotating feed pipe 120. The rotating feed pipe 120 is internally equipped with an inner fan blade 320, a gypsum powder chute 340, and a dispersing blade 330 to assist in conveying the gypsum powder downwards and dispersing it evenly inside the mixer. The mixing water enters the mixer from the water inlet assembly 400 at the bottom of the central shaft of the mixer. To prevent… Premature mixing of water and powder before they are dispersed inside the mixer can cause clumping. The mixer of this application is equipped with a partition plate 420 and a water spraying blade 410. Under the rotation of the water spraying blade 410, the stirring water forms a high-speed flowing uniform water layer on the upper surface of the rotor 310, which is fully mixed with the upper layer of gypsum powder. At the same time, the high-velocity water layer also plays a role in scouring the upper surface of the rotor 310 to prevent clumping. The stirring roller 350 in the mixer also plays a role in stirring and breaking up the gypsum clumps. Finally, the mixed slurry is discharged by the discharge assembly 600.
[0054] In summary, this invention discloses a centrally fed mixer, comprising: a support frame, a rotating assembly, and a stirring assembly. A fixed material pipe is installed on the support frame, and the bottom of the fixed material pipe is connected to a rotating material pipe via a sealing joint. The top of the fixed material pipe is connected to a conveying device. The rotating assembly is connected to the outer wall of the rotating material pipe. The stirring assembly is connected to a water inlet assembly, which is installed at the bottom of the rotating material pipe. The water inlet assembly is equipped with water-spraying blades and a partition plate. The gypsum powder inlet of this invention is located at the center of the centrally fed mixer, allowing the gypsum powder to be added through the water inlet assembly at the bottom of the mixer. At the center of the centrally fed mixer, water and powder are separated by the partition plate. Under the action of the rotating water-spraying blades, water forms a water film on the surface of the rotor, which is fully and evenly mixed with the gypsum powder that is also rotated and pushed on the upper layer, thereby improving the mixing efficiency and reducing clumping caused by uneven addition of gypsum powder.
[0055] It will be understood by those skilled in the art that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A centrally fed mixer, comprising: A support frame, on which a fixed material pipe is installed, the bottom of which is connected to a rotating material pipe via a sealing joint, and the top of which is connected to a conveying device; A rotating assembly, which is mounted on the support frame and connected to the outer wall of the rotating material tube; A stirring assembly is mounted on the rotating feed tube and is connected to a water inlet assembly; The water inlet assembly is characterized in that it is installed at the bottom of the rotating feed pipe, and the water inlet assembly is provided with a water spraying blade and a partition plate. The water spraying blade is installed at the top of the water inlet assembly and is correspondingly arranged with the rotor of the stirring assembly. The partition plate is arranged between the water inlet assembly and the rotating feed pipe, and the partition plate is installed at the top of the water spraying blade. The water inlet assembly further includes: a water inlet, a rotary joint, and a water inlet pipe. One end of the water inlet is connected to an external water source, and the other end of the water inlet is connected to the water inlet pipe via the rotary joint. The outlet end of the water inlet pipe is connected to the sprinkler blade. The water inlet assembly further includes a lower bearing, which is mounted on the outer wall of the water inlet pipe and connected to the rotor. The stirring assembly includes: An inner fan blade is installed at the bottom of the rotating material tube, and a gypsum powder chute is connected to the bottom of the inner fan blade. Dispersion blades are installed at the discharge end of the rotating feed pipe and are correspondingly arranged with the gypsum powder chute. A stirring roller is connected to the outer wall of the rotating feed tube, and the bottom of the stirring roller is connected to the rotor; The stirring roller is connected to a housing, which is fastened onto the stirring roller, and a dust collection port is provided on one side of the housing.
2. The central feeding mixer as described in claim 1, characterized in that, The rotating assembly includes a pulley and a motor. The pulley is connected to the outer wall of the rotating material tube, and the motor is mounted on one side of the support frame, with the pulley connected to the motor.
3. The central feeding mixer as described in claim 2, characterized in that, Also includes: The upper bearing has its inner wall connected to the outer wall of the rotating material tube, and its outer wall connected to the support frame. The upper bearing is also correspondingly arranged with the pulley.
4. The central feeding mixer as described in claim 1, characterized in that, Also includes: A discharge assembly is disposed on one side of the stirring roller.
Citation Information
Patent Citations
Gypsum ceiling raw material mixer
CN207549122U