An inductor production apparatus

Abstract

The application discloses an inductor production device, which comprises a rack, a feeding mechanism arranged on the top of the rack, a transplanting mechanism, a winding mechanism, a turret production module and a wire feeding mechanism, wherein the feeding mechanism and the turret production module are arranged close to the left side and the right side of the rack respectively, the winding mechanism is arranged between the feeding mechanism and the turret production module, the transplanting mechanism is arranged close to the back side of the rack, and the wire feeding mechanism is arranged behind the winding mechanism. The inductor production device has the advantages of high automation degree, simple structure, small volume, reduced occupied space, improved production efficiency, reduced production cost and great satisfaction of production demand.

Description

Technical Field

[0001] This invention relates to the field of inductor manufacturing technology, and more specifically to an inductor manufacturing equipment. Background Technology

[0002] Existing inductor production equipment used for winding magnetic cores to form inductors is complex in structure, large in size, usually requires manual assistance, has low automation, low production efficiency, and high production cost.

[0003] Therefore, there is an urgent need for improved inductor production equipment. Summary of the Invention

[0004] To overcome the shortcomings of existing technologies, this invention provides an inductor production equipment that is simple in structure, small in size, highly efficient, and low in production cost.

[0005] The technical solution adopted by this invention to solve its technical problem is:

[0006] An inductor production device includes a frame, and further includes a feeding mechanism, a transfer mechanism, a winding mechanism, a turret-type production module, and a wire feeding mechanism disposed at the top of the frame. The feeding mechanism and the turret-type production module are respectively located near the left and right sides of the frame. The winding mechanism is located between the feeding mechanism and the turret-type production module. The transfer mechanism is located near the rear side of the frame. The wire feeding mechanism is located behind the winding mechanism.

[0007] As a preferred technical solution, the transplanting mechanism includes a stand mounted on the top of the frame, an X-axis linear module and a Y-axis linear module mounted on the front side of the stand, a mounting base, a connecting shaft, a first clamp, a vertical motor, a horizontal plate, a first upper and lower cylinder, a mounting plate, and a second clamp or suction head; the Y-axis linear module is mounted on the front side of the X-axis linear module and can move left and right under the drive of the X-axis linear module; the mounting base is mounted on the front side of the Y-axis linear module and can move up and down under the drive of the Y-axis linear module; the connecting shaft passes through a first through hole in the mounting base, one end of the connecting shaft protrudes from the bottom end of the mounting base and is fitted with the first clamp, and the other end protrudes from the top end of the mounting base and is fitted with... The first chuck is mounted on the output shaft of the vertical motor, which drives the connecting shaft to rotate horizontally, thereby causing the first chuck to rotate horizontally. One end of the horizontal plate is located on the front side of the mounting base, and the other end is equipped with the first up-and-down cylinder. The mounting plate is located on one side of the first up-and-down cylinder. The second chuck or suction head is mounted on the bottom end of the mounting plate. The first up-and-down cylinder can drive the mounting plate to move up and down, thereby causing the second chuck or suction head to move up and down. The second chuck or suction head corresponds to the first chuck and is arranged horizontally parallel to the first chuck. The first chuck, the second chuck, or the suction head are located above the feeding mechanism, the winding mechanism, and the turret-type production module.

[0008] As a preferred technical solution, the first chuck includes a mounting rod, a connecting rod, a movable sleeve, and a chuck body. One end of the mounting rod is mounted to the end of the connecting shaft away from the vertical motor, and the other end is provided with the connecting rod. One end of the chuck body is disposed to the end of the connecting rod away from the mounting rod, and the other end forms a clamping portion. The clamping portion includes a plurality of jaws distributed circumferentially. The movable sleeve is sleeved on the outer periphery of the connecting rod, the chuck body, and the clamping portion, and the inner diameter of the movable sleeve is larger than the outer diameter of the clamping portion. The movable sleeve can move up and down along the axial direction of the first chuck, and the up and down movement of the movable sleeve can cause the plurality of jaws to open or close.

[0009] As a preferred technical solution, the transplanting mechanism further includes an L-shaped opening clamp, a connecting plate, and a second upper and lower cylinder. The connecting plate passes through the second through hole of the mounting base. One end of the connecting plate protrudes from the bottom end of the mounting base and is fitted with the L-shaped opening clamp. The other end protrudes from the top end of the mounting base and is connected to the piston rod of the second upper and lower cylinder. The L-shaped opening clamp includes a vertical part and a horizontal part formed to one end of the vertical part. The end of the vertical part away from the horizontal part is fitted to the end of the connecting plate away from the second upper and lower cylinder. The end of the horizontal part away from the vertical part is provided with a groove, and the movable sleeve is engaged in the groove. The second upper and lower cylinder can drive the connecting plate to move up and down, thereby driving the L-shaped opening clamp to move up and down. The up and down movement of the L-shaped opening clamp can drive the movable sleeve to move up and down along the axial direction of the first clamp.

[0010] As a preferred technical solution, the wire feeding mechanism includes a wire feeding mounting plate, a motor base, an inlet needle holder, an outlet needle holder, an inlet needle, an outlet needle, a wire feeding motor, and a swing plate; the first end of the motor base is disposed at the top of the wire feeding mounting plate, the second end of the motor base is located in front of the wire feeding mounting plate and opposite to the winding mechanism, the wire feeding motor is disposed on the bottom surface of the motor base, and the output end of the wire feeding motor is provided with a rotating shaft, the rotating shaft passing through the motor base and extending upward; the inlet needle holder is disposed on the bottom surface of the motor base. The top surface of the motor base is located between the first end of the rotating shaft and the motor base. The end of the needle inlet holder near the first side of the motor base has the needle inlet penetrating through it. The inlet end of the needle inlet is located behind the needle inlet holder, and the outlet end of the needle inlet is located between the rotating shaft and the needle inlet holder. The needle outlet holder is located on the top surface of the motor base and between the second end of the rotating shaft and the motor base. The end of the needle outlet holder near the first side of the motor base has the needle outlet penetrating through it. The inlet end of the needle outlet is located between the rotating shaft and the needle outlet holder. The wire exit end of the inlet needle is located between and corresponds to the outlet end of the outlet needle, which is positioned in front of the outlet needle holder. The outlet end of the outlet needle is close to the winding mechanism and corresponds to the winding chuck of the winding mechanism. When copper wire is threaded through the inlet and outlet needles, the copper wire between the outlet end of the inlet needle and the inlet end of the outlet needle can contact the outer wall of the rotating shaft. The swing plate is rotatably mounted on the top surface of the motor base and close to the first side of the motor base. The swing plate has a first end and a second end. The second end is provided with a bearing, which corresponds to the rotating shaft and is located between the outlet end of the inlet needle and the inlet end of the outlet needle. The swing plate can rotate horizontally relative to the motor base between a first position and a second position. When the swing plate is in the first position, the outer wall of the bearing is in close contact with the outer wall of the rotating shaft, thereby pressing the copper wire located between the outlet end of the inlet needle and the inlet end of the outlet needle to the outer wall of the rotating shaft. When the swing plate is in the second position, there is a gap between the outer wall of the bearing and the outer wall of the rotating shaft.

[0011] As a preferred technical solution, the turret-type production module includes a base plate disposed at the top of the frame, a turret mechanism disposed on the base plate and rotatable relative to the base plate, a material clamping mechanism, an air blowing mechanism, a wire bending mechanism, a wire cutting mechanism, and a pressure welding mechanism. The turret mechanism has a first station, a second station, a third station, and a fourth station respectively located on its left, front, right, and rear sides. The side of the first station closest to the second station, the side of the second station closest to the third station, and the side of the third station closest to the fourth station... Material clamps are respectively provided on the side of the fourth station near the first station. The material clamp opening mechanism, air blowing mechanism, wire bending mechanism, wire cutting mechanism and pressure welding mechanism are located around the turret mechanism. The material clamp opening mechanism and air blowing mechanism correspond to the first station, the wire bending mechanism and wire cutting mechanism correspond to the second station, and the pressure welding mechanism corresponds to the third station. The first station, the material clamp opening mechanism and air blowing mechanism are close to the winding mechanism, and the material clamp of the first station corresponds to the winding clamp of the winding mechanism.

[0012] As a preferred technical solution, the turret mechanism can rotate counterclockwise relative to the base plate.

[0013] As a preferred technical solution, the turret mechanism includes a mounting component disposed on the top surface of the base plate, a drive motor disposed on the bottom surface of the base plate, a connecting rod disposed inside the mounting component, and a turret. The drive motor is housed within the frame, and the output shaft of the drive motor passes through the top of the frame. One end of the connecting rod is mounted to the output shaft of the drive motor via a mounting base, and the other end extends from the top of the mounting component and is fitted with the turret. The top surface of the base plate has a through slot for accommodating the mounting base. The drive motor can drive the connecting rod to rotate counterclockwise, thereby causing the turret to rotate counterclockwise relative to the base plate. The left, front, right, and rear sides of the turret are respectively provided with a first station, a second station, a third station, and a fourth station.

[0014] As a preferred technical solution, the bending mechanism is located in front of the turret mechanism. The bending mechanism includes a bending seat disposed on the top surface of the base plate, a second vertical cylinder disposed on one side of the bending seat, a horizontal cylinder, a rotary motor, a clamping cylinder, an upper waste wire clamping plate, and a lower waste wire clamping plate. The horizontal cylinder is disposed on the side of the second vertical cylinder away from the bending seat and can move up and down under the drive of the second vertical cylinder. The rotary motor is horizontally disposed on the side of the horizontal cylinder away from the second vertical cylinder and can move back and forth under the drive of the horizontal cylinder. One end of the clamping cylinder is installed on the output shaft of the rotary motor, and the other end is provided with the upper waste wire clamping plate and the lower waste wire clamping plate. The upper waste wire clamping plate and the lower waste wire clamping plate are arranged vertically parallel. The rotary motor can drive the clamping cylinder to rotate in the vertical direction. The clamping cylinder can drive the upper waste wire clamping plate and the lower waste wire clamping plate to move closer to or further away from each other. The upper waste wire clamping plate and the lower waste wire clamping plate are located to the right front of the material clamp of the second workstation.

[0015] As a preferred technical solution, the tangling mechanism is located behind the bending mechanism. The tangling mechanism includes a tangling seat, an angle adjusting plate, a cylinder mounting plate, a drive cylinder, a cutter mounting seat, and a cutter, all disposed on the top surface of the base plate. The tangling seat is close to the bending mechanism. The angle adjusting plate is disposed on the side of the tangling seat away from the bending mechanism. One end of the cylinder mounting plate is disposed on the side of the angle adjusting plate away from the tangling seat, and the cylinder mounting plate is inclined towards the material clamp of the second station. The inclination angle of the cylinder mounting plate is adjustable. The drive cylinder is disposed on the top surface of the cylinder mounting plate. The cutting blade mounting seat is provided on the side of the driving cylinder away from the cylinder mounting plate. The cutting blade mounting seat extends along the inclined direction of the cylinder mounting plate and is located to the right of the material clamp of the second station. The cutting blade is mounted on the end of the cutting blade mounting seat near the material clamp of the second station and is located between the material clamp of the second station and the cutting blade mounting seat. The cutting head of the cutting blade corresponds to the material clamp of the second station. The driving cylinder can drive the cutting blade mounting seat to move towards or away from the material clamp of the second station, thereby driving the cutting blade to move towards or away from the material clamp of the second station.

[0016] The beneficial effects of this invention are: This invention integrates the feeding mechanism, transplanting mechanism, winding mechanism, turret-type production module and wire feeding mechanism into the top of the frame, and has the functions of feeding, winding, bending and folding, cutting and pressure welding. It has a high degree of automation, simple structure, small size, reduced space occupation, improved production efficiency, reduced production costs, and greatly meets production needs. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0018] Figure 1 This is a schematic diagram of the structure of an inductor production equipment according to an embodiment of the present invention;

[0019] Figure 2 yes Figure 1 A top view of the inductor production equipment shown.

[0020] Figure 3 yes Figure 1 A schematic diagram of the transfer mechanism of the inductor production equipment shown;

[0021] Figure 4 yes Figure 3 An exploded view of the transplanting mechanism shown.

[0022] Figure 5 yes Figure 3 A schematic diagram of the structure of the first clamp of the transplanting mechanism shown;

[0023] Figure 6 yes Figure 3 A schematic diagram of the suction head of the transplanting mechanism shown;

[0024] Figure 7 yes Figure 1 A schematic diagram of the turret-type production module of the inductor production equipment shown.

[0025] Figure 8 yes Figure 7 A top view of the turret-type production module shown.

[0026] Figure 9 yes Figure 7 A schematic diagram of the turret mechanism and base plate of the turret-type production module shown;

[0027] Figure 10 yes Figure 9 An exploded view of the turret mechanism and base plate shown.

[0028] Figure 11 yes Figure 7 A schematic diagram of the material clamping mechanism of the turret-type production module shown.

[0029] Figure 12 yes Figure 11 An exploded view of the clamping mechanism shown.

[0030] Figure 13 yes Figure 7 The diagram shows the structure of the clamp and clamp opening mechanism.

[0031] Figure 14 yes Figure 7 A schematic diagram of the bending mechanism of the turret-type production module shown.

[0032] Figure 15 yes Figure 14 An exploded view of the bending mechanism shown.

[0033] Figure 16 yes Figure 7 A schematic diagram of the tangent mechanism of the turret-type production module shown.

[0034] Figure 17 yes Figure 7 A schematic diagram of the pressure welding mechanism of the turret-type production module shown;

[0035] Figure 18 yes Figure 7 The diagram shows the air blowing mechanism of the turret-type production module.

[0036] Figure 19 yes Figure 1 A schematic diagram of the wire feeding mechanism of the inductor production equipment shown.

[0037] Figure 20 yes Figure 19 An exploded view of the wire feeding mechanism after removing the base plate, wire feeding slide, front and rear cylinders, horizontal plate and vertical plate;

[0038] Figure 21 yes Figure 19 A schematic diagram of the swing plate of the wire feeding mechanism shown. Detailed Implementation

[0039] The following will clearly and completely describe the concept, specific structure, and technical effects of the present invention in conjunction with embodiments and accompanying drawings, so as to fully understand the purpose, features, and effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are all within the scope of protection of the present invention. Furthermore, all connections / linkages involved in the patent do not simply refer to direct contact between components, but rather to the ability to form a better connection structure by adding or reducing connecting accessories according to specific implementation conditions. The various technical features in this invention can be combined interactively without contradicting each other.

[0040] Please refer to Figure 1 and Figure 2This invention provides an inductor production equipment, primarily applicable to CD inductors (power inductors), NR inductors (magnetic rubber inductors), etc. The inductor production equipment includes a frame 10 and a feeding mechanism 20, a transfer mechanism 30, a winding mechanism 50, a turret-type production module 60, and a wire feeding mechanism 80, all disposed at the top of the frame 10. The feeding mechanism 20 and the turret-type production module 60 are located near the left and right sides of the frame 10, respectively. The winding mechanism 50 is located between the feeding mechanism 20 and the turret-type production module 60. The transfer mechanism 30 is located near the rear side of the frame 10, and the wire feeding mechanism 80 is located behind the winding mechanism 50.

[0041] This invention does not modify the feeding mechanism 20 and the winding mechanism 50; only conventional feeding and winding mechanisms are used. The feeding mechanism 20 serves to feed the material, and the winding mechanism 50 serves to wind the wire. The material waiting position of the vibrating disc assembly of the feeding mechanism 20, the winding chuck 52 of the winding mechanism 50, and the material clamp 625 of the first station 621 of the turret-type production module 60 are corresponding.

[0042] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 The transplanting mechanism 30 includes a stand 30a mounted on the top of the frame 10, an X-axis linear module 31 and a Y-axis linear module 32 mounted on the front side of the stand 30a, a mounting base 33, a connecting shaft 34, a first chuck 35 for gripping the magnetic core, a vertical motor 36, a horizontal plate 37, a first up-and-down cylinder 38, a mounting plate 39, a suction head 41 for picking up the magnetic core, an L-shaped opening clamp 42, a connecting plate 43, and a second up-and-down cylinder 44. The stand 30a is located near the rear side of the frame 10.

[0043] The Y-axis linear module 32 is positioned in front of the X-axis linear module 31 and can move left and right under the drive of the X-axis linear module 31.

[0044] The mounting base 33 is positioned on the front side of the Y-axis linear module 32 via a vertical plate 322 and can move up and down under the drive of the Y-axis linear module 32. Specifically, the Y-axis linear module 32 has a vertical plate 322 on its front side, and the mounting base 33 is positioned on the front side of the vertical plate 322. The Y-axis linear module 32 can drive the vertical plate 322 to move up and down, thereby driving the mounting base 33 to move up and down.

[0045] The connecting shaft 34 passes through the first through hole 331a of the mounting base 33. One end of the connecting shaft 34 protrudes from the bottom end of the mounting base 33 and is fitted with a first chuck 35. The other end protrudes from the top end of the mounting base 33 and is fitted to the output shaft of the vertical motor 36. The vertical motor 36 can drive the connecting shaft 34 to rotate in the horizontal direction, thereby driving the first chuck 35 to rotate in the horizontal direction.

[0046] The first chuck 35 and the suction head 41 are located above the material pick-up position of the vibrating plate group of the feeding mechanism 20, the winding chuck 52 of the winding mechanism 50, and the material clamp 625 of the first station 621 of the turret production module 60.

[0047] Combination Figure 5 As shown, the first chuck 35 includes a mounting rod 351, a connecting rod 352, a movable sleeve 353, and a chuck body (not shown in the figure).

[0048] One end of the mounting rod 351 is mounted to the end of the connecting shaft 34 away from the vertical motor 36, and the other end is provided with a connecting rod 352. One end of the chuck body is provided to the end of the connecting rod 352 away from the mounting rod 351, and the other end forms a clamping part, which includes a plurality of grippers 3542 distributed circumferentially for gripping the magnetic core. In this embodiment, the number of grippers 3542 is four. It can be understood that the number of grippers 3542 can be set according to the actual situation. Preferably, a plurality of grippers 3542 can be formed by opening a plurality of slots extending axially along the first chuck 35 on the clamping part. The movable sleeve 353 is sleeved on the outer periphery of the connecting rod 352, the chuck body and the clamping part, and the inner diameter of the movable sleeve 353 is larger than the outer diameter of the clamping part. The movable sleeve 353 can move up and down along the axial direction of the first chuck 35, and the up and down movement of the movable sleeve 353 can open or close the plurality of grippers 3542. In practical applications, when the movable sleeve 353 moves downward, the multiple grippers 3542 are squeezed by the movable sleeve 353 and thus close, thereby clamping the magnetic core. At the same time, the multiple grippers 3542 can also position the magnetic core, thereby correcting the position of the magnetic core. When the movable sleeve 353 moves upward, the multiple grippers 3542 are not squeezed by the movable sleeve 353 and thus open, thereby releasing the magnetic core.

[0049] Preferably, the movable sleeve 353 is a metal part, which facilitates the compression of the multiple grippers 3542 so that the multiple grippers 3542 can clamp the magnetic core. The chuck body is a plastic part, which can increase the elasticity of the multiple grippers 3542 and will not damage the magnetic core.

[0050] The connecting plate 43 passes through the second through hole 331b of the mounting base 33. One end of the connecting plate 43 protrudes from the bottom end of the mounting base 33 and is fitted with an L-shaped clamping plate 42. The other end protrudes from the top end of the mounting base 33 and is connected to the piston rod 442 of the second upper and lower cylinder 44. The L-shaped clamping plate 42 includes a vertical portion 422 and a horizontal portion 424 formed at one end of the vertical portion 422. The end of the vertical portion 422 away from the horizontal portion 424 is fitted to the end of the connecting plate 43 away from the second upper and lower cylinder 44. The end of the horizontal portion 424 away from the vertical portion 422 is provided with a groove 4242, in which the movable sleeve 353 is engaged. The second upper and lower cylinder 44 can drive the connecting plate 43 to move up and down, thereby driving the L-shaped clamping plate 42 to move up and down. The up and down movement of the L-shaped clamping plate 42 can drive the movable sleeve 353 to move up and down along the axial direction of the first chuck 35.

[0051] The movable sleeve 353 has an annular first protrusion 3532 formed on the outer periphery of one end near the connecting rod 352, and the horizontal part 424 abuts against the bottom end of the first protrusion 3532. The first protrusion 3532 prevents the movable sleeve 353 from disengaging from the slot 4242.

[0052] A second annular protrusion 3522 is formed on the outer periphery of the end of the connecting rod 352 near the mounting rod 351. An elastic element (not shown in the figure) is provided between the bottom end of the second protrusion 3522 and the top end of the first protrusion 3532. The elastic element is sleeved onto the outer periphery of the connecting rod 352. The elastic element facilitates the return of the movable sleeve 353. Preferably, the elastic element is a spring.

[0053] In this embodiment, the end of the connecting plate 43 away from the L-shaped opening clamp 42 is connected to the piston rod 442 of the second upper and lower cylinders 44 via a cylinder connecting plate 45. Specifically, the end of the connecting plate 43 away from the L-shaped opening clamp 42 is mounted to the cylinder connecting plate 45, and the top end of the cylinder connecting plate 45 is connected to the piston rod 442 of the second upper and lower cylinders 44. The second upper and lower cylinders 44 can drive the cylinder connecting plate 45 to move up and down, thereby driving the connecting plate 43 and the L-shaped opening clamp 42 to move up and down.

[0054] Two connecting blocks 452 are formed at each end of the cylinder connecting plate 45. The two connecting blocks 452 are respectively fitted onto the outer periphery of the two mounting posts 46 and can move up and down along the two mounting posts 46. One end of the two mounting posts 46 is respectively installed to the top of the mounting base 33, and the other end is respectively installed to the bottom of the fixed base 47. The second upper and lower cylinders 44 and the vertical motor 36 are respectively installed to the top of the fixed base 47. The piston rod 442 of the second upper and lower cylinders 44 passes through the first through hole of the fixed base 47, and the output shaft of the vertical motor 36 passes through the second through hole of the fixed base 47.

[0055] Linear bearings 48 are respectively provided between the inner walls of the two connecting blocks 452 and the outer walls of the two mounting columns 46. The linear bearings 48 can provide moving support for the up and down movement of the cylinder connecting plate 45.

[0056] In this embodiment, the top of the mounting base 33 is provided with a base plate 332. The base plate 332 has a first through hole and a second through hole for the connecting shaft 34 and the connecting plate 43 to pass through. The ends of the two mounting posts 46 that are away from the fixed base 47 are respectively installed on the top of the base plate 332.

[0057] One end of the horizontal plate 37 is positioned at the front of the mounting base 33, and the other end forms a side plate 372. The side plate 372 is located to the right of the mounting base 33. A first up-and-down cylinder 38 is provided on the side of the side plate 372 closest to the mounting base 33. The mounting plate 39 is positioned on the side of the first up-and-down cylinder 38 closest to the mounting base 33. The suction head 41 is mounted to the bottom of the mounting plate 39. The first up-and-down cylinder 38 can drive the mounting plate 39 to move up and down, thereby driving the suction head 41 to move up and down. The suction head 41 is located to the right of the first clamp 35, and the suction head 41 corresponds to the first clamp 35 and the two are arranged parallel to each other from left to right.

[0058] The transplanting mechanism 30 also includes a fixing plate 49, which is disposed at the bottom end of the mounting plate 39 on the side near the mounting base 33, and the suction head 41 is mounted to the bottom end of the fixing plate 49.

[0059] In this embodiment, the suction head 41 is a vacuum suction head, combined with Figure 6 As shown, the vacuum suction head includes a mounting portion 412 and a suction head body 414 disposed at one end of the mounting portion 412. The end of the mounting portion 412 away from the suction head body 414 is installed into a mounting hole at the bottom end of the fixing plate 49 and is used to connect to an external vacuum pumping device. The inner cavity 412a of the mounting portion 412 and the inner cavity of the suction head body 414 are in communication. By using an external vacuum pumping device to evacuate the inner cavity 412a of the mounting portion 412 and the inner cavity of the suction head body 414, the magnetic core can be picked up through the suction head body 414.

[0060] A boss 4122 is formed on the outer periphery of the mounting part 412. The boss 4122 abuts against the bottom end of the fixing plate 49. The boss 4122 can prevent the suction head 41 from being moved out of the mounting hole of the fixing plate 49.

[0061] In other embodiments, the vacuum suction head can also be replaced by a second chuck or a magnetic suction head. The second chuck is, for example, a chuck similar to the first chuck 35, used to grip the magnetic core, and the magnetic suction head is used to pick up the magnetic core by magnetic attraction.

[0062] A compressed air needle can also be provided at the bottom of the fixing plate 49. The compressed air needle is used to connect with an external air supply device to blow air onto the magnetic core or other mechanisms, thereby achieving a cleaning effect.

[0063] A connector can also be provided on the front side of the fixing plate 49. A wire splitter is provided on the bottom end of the connector near the mounting base 33. After the magnetic core is wound, when the suction head 41 presses down to the upper end of the magnetic core, the wire splitter can be inserted between the two copper wires of the magnetic core to separate the two copper wires.

[0064] The working principle of the transplanting mechanism 30 is as follows: First, the X-axis linear module 31 drives the Y-axis linear module 32, mounting base 33, connecting shaft 34, first chuck 35, horizontal plate 37, first upper and lower cylinders 38, mounting plate 39, and vacuum suction head to move to the left, so that the first chuck 35 moves to the feeding position of the vibrating plate group of the feeding mechanism 20. Then, the Y-axis linear module 32 drives the mounting base 33, connecting shaft 34, first chuck 35, horizontal plate 37, first upper and lower cylinders 38, mounting plate 39, and vacuum suction head to move downward, so that the first chuck 35 is above the material to be picked up position of the vibrating plate group and the vacuum suction head is above the winding chuck 52 of the winding mechanism 50. Then, the second upper and lower cylinder 44 drives the connecting plate 43 and L-shaped opening clamp 42 to move upward, thereby driving the movable sleeve 353 to move upward. At this time, the four grippers 3542 The magnetic core changes from a retracted state to an open state. Then, the Y-axis linear module 32 drives the mounting base 33, connecting shaft 34, first chuck 35, horizontal plate 37, first upper and lower cylinders 38, mounting plate 39, and vacuum suction head to move downwards, so that one end of the magnetic core at the material to be picked up is between the four grippers 3542. Then, the second upper and lower cylinder 44 drives the connecting plate 43 and L-shaped open clamping plate 42 to move downwards, thereby driving the movable sleeve 353 to move downwards. At this time, the four grippers 3542 change from an open state to a retracted state, thereby realizing the gripping of the magnetic core. While gripping the magnetic core, the magnetic core can be positioned and its position corrected. Then, the Y-axis linear module 32 drives the mounting base 33, connecting shaft 34, first chuck 35, horizontal plate 37, first upper and lower cylinders 38, mounting plate 39, and vacuum suction head to move upwards, and the first chuck 35 gripping the magnetic core is completed.

[0065] After the first chuck 35 picks up the magnetic core, the X-axis linear module 31 drives the Y-axis linear module 32, mounting base 33, connecting shaft 34, first chuck 35, horizontal plate 37, first upper and lower cylinders 38, mounting plate 39, and vacuum suction head to move to the right, so that the first chuck 35 is above the winding chuck 52 of the winding mechanism 50 and the vacuum suction head is above the material clamp 625 of the first station 621 of the turret production module 60. Then, the Y-axis linear module 32 drives the mounting base 33, connecting shaft 34, first chuck 35, horizontal plate 37, first upper and lower cylinders 38, mounting plate 39, and vacuum suction head to move downward, so that the other end of the magnetic core reaches the position of the winding chuck 52 and is clamped by the winding chuck 52. Then, the vertical motor 36 drives the connecting shaft 34 and the first chuck 35 to rotate in the horizontal direction, working together with the winding chuck 52 to realize the α winding of the magnetic core. After the winding is completed, the connecting plate 43 and the L-shaped clamping plate 42 are driven to move upward by the second upper and lower cylinders 44, thereby driving the movable sleeve 353 to move upward. At this time, the four grippers 3542 change from the closed state to the open state to release the magnetic core. Then, the mounting base 33, connecting shaft 34, first chuck 35, horizontal plate 37, first upper and lower cylinders 38, mounting plate 39, and vacuum suction head are driven to move upward by the Y-axis linear module 32. The first chuck 35 transfers the magnetic core and the magnetic core winding is then completed.

[0066] After the first chuck 35 completes the core transfer and core winding actions, the X-axis linear module 31 drives the Y-axis linear module 32, mounting base 33, connecting shaft 34, first chuck 35, horizontal plate 37, first upper and lower cylinders 38, mounting plate 39, and vacuum suction head to move to the left. This positions the first chuck 35 above the material to be picked up from the vibrating plate assembly and the vacuum suction head above the winding chuck 52 of the winding mechanism 50. Then, the Y-axis linear module 32 drives the mounting base 33, connecting shaft 34, and first chuck 35 to move to the left. The head 35, horizontal plate 37, first upper and lower cylinders 38, mounting plate 39, and vacuum suction head are moved downwards to a predetermined position. Then, the first upper and lower cylinders 38 drive the mounting plate 39 and vacuum suction head to move downwards, pressing the vacuum suction head down to one end of the magnetic core. An external vacuum pump is then used to evacuate the vacuum suction head, thus enabling it to pick up the magnetic core. When the vacuum suction head presses down to one end of the magnetic core, the wire separator is inserted between the two copper wires of the magnetic core, separating them. After the vacuum suction head picks up the magnetic core, the Y-axis linear module 32 drives the mounting base 33, connecting shaft 34, first clamp 35, horizontal plate 37, first upper and lower cylinders 38, mounting plate 39, and vacuum suction head to move upwards, completing the vacuum suction head's material-picking action.

[0067] After the vacuum suction head completes its material-picking action, the X-axis linear module 31 drives the Y-axis linear module 32, mounting base 33, connecting shaft 34, first chuck 35, horizontal plate 37, first up / down cylinder 38, mounting plate 39, and vacuum suction head to move to the right. This positions the first chuck 35 above the winding chuck 52 of the winding mechanism 50, and the vacuum suction head above the material clamp 625 of the first station 621 of the turret-type production module 60. Then, the Y-axis linear module 31 drives the mounting base 33, connecting shaft 34, first chuck 35, horizontal plate 37, first up / down cylinder 38, mounting plate 39, and vacuum suction head to move to the right. The magnetic core is moved downwards to a predetermined position, and then the mounting plate 39 and vacuum suction head are driven downwards by the first up-and-down cylinder 38 to place the magnetic core into the material clamp 625 of the first station 621. Then, the vacuum suction head is stopped by an external vacuuming device to release the magnetic core. Next, the mounting plate 39 and vacuum suction head are driven upwards to the initial position by the first up-and-down cylinder 38. Then, the mounting base 33, connecting shaft 34, first clamp 35, horizontal plate 37, first up-and-down cylinder 38, mounting plate 39, and vacuum suction head are driven upwards by the Y-axis linear module 32, thus completing the vacuum suction head feeding action. The material clamp 625 and the magnetic core within it in the first station 621 can be cleaned using a compressed air needle.

[0068] The transfer mechanism 30 of the present invention can transfer the magnetic core on the vibrating plate group of the feeding mechanism 20 to the winding clamp 52 of the winding mechanism 50 for winding through the first clamp 35, and can transfer the wound magnetic core to the material clamp 625 of the first station 621 of the turret production module 60 through the second clamp or suction head 41. Compared with the traditional transfer mechanism 30 which only has one clamp or suction head, it greatly improves production efficiency, reduces production costs, and meets production needs.

[0069] Please refer to Figure 1 , Figure 2 , Figure 7 and Figure 8The turret-type production module 60 includes a base plate 61 mounted on the top of the frame 10, and a turret mechanism 62, a clamping mechanism 63, a wire bending mechanism 64, a wire cutting mechanism 66, a pressure welding mechanism 67, and an air blowing mechanism 71, all rotatable relative to the base plate 61. The turret mechanism 62 has a first station 621, a second station 622, a third station 623, and a fourth station 624 on its left, front, right, and rear sides, respectively. Clamps 625 are provided on the side of the first station 621 near the second station 622, the side of the second station 622 near the third station 623, the side of the third station 623 near the fourth station 624, and the side of the fourth station 624 near the first station 621, respectively. The clamps 625 are used to hold magnetic cores for clamping. The clamping mechanism 63, bending mechanism 64, cutting mechanism 66, pressure welding mechanism 67, and air blowing mechanism 71 are located around the turret mechanism 62. The clamping mechanism 63 and air blowing mechanism 71 correspond to the first station 621. The bending mechanism 64 and cutting mechanism 66 correspond to the second station 622. The pressure welding mechanism 67 corresponds to the third station 623. The first station 621, clamping mechanism 63, and air blowing mechanism 71 are close to the winding mechanism 50, and the clamp 625 of the first station 621 corresponds to the winding chuck 52 of the winding mechanism 50.

[0070] In this embodiment, the turret mechanism 62 can rotate counterclockwise relative to the base plate 61. Understandably, in other embodiments, the turret mechanism 62 can also rotate clockwise relative to the base plate 61, and the positions of the first station 621, the second station 622, the third station 623, the fourth station 624, and the position of the material clamp 625 can be set according to the actual situation.

[0071] Combination Figure 9 and Figure 10 As shown, the turret mechanism 62 includes a mounting member 6211 disposed on the top surface of the base plate 61, a drive motor 6212 disposed on the bottom surface of the base plate 61, a connecting rod 6213 disposed inside the mounting member 6211, and a turret 6215. The drive motor 6212 is housed within the frame 10, and the output shaft 6212a of the drive motor 6212 passes through the top of the frame 10.

[0072] One end of the connecting rod 6213 is mounted to the output shaft 6212a of the drive motor 6212 via the mounting base 6214, and the other end extends from the top of the mounting member 6211 and is fitted with a turret 6215. The top surface of the base plate 61 has a through slot 612 for accommodating the mounting base 6214. The drive motor 6212 can drive the connecting rod 6213 to rotate counterclockwise, thereby causing the turret 6215 to rotate counterclockwise relative to the base plate 61. The left, front, right, and rear sides of the turret 6215 are respectively provided with the first station 621, the second station 622, the third station 623, and the fourth station 624. By rotating the turret 6215 counterclockwise relative to the base plate 61, the magnetic core held by the clamp 625 at each station can be transported to the respective mechanism for corresponding processing operations.

[0073] In this embodiment, a bearing 6216 is provided between the outer wall of the connecting rod 6213 and the inner wall of the mounting member 6211 to provide rotational support for the connecting rod 6213. Preferably, there are two bearings 6216. Understandably, the number of bearings 6216 can be set according to actual conditions.

[0074] In this embodiment, the drive motor 6212 is preferably a stepper motor or a servo motor.

[0075] Combination Figure 11 and Figure 12 As shown, the clamping mechanism 63 is used to perform clamping operations on the clamp 625 located at the first station 621. The clamping mechanism 63 includes a base 631 disposed on the top surface of the base plate 61, a first vertical cylinder 632 disposed on the top of the base 631, a transverse connecting plate 633 disposed on the top of the first vertical cylinder 632, a vertical plate 637, a clamping plate 634, and a clamping component 635.

[0076] The base 631 is located in front of the clamp 625 at the first station 621. A clamp opening plate 634 is connected to one end of the horizontal connecting plate 633 near the clamp 625 at the first station 621. A vertical plate 637 is positioned on the top surface of the base plate 61, and its top end is connected to the end of the horizontal connecting plate 633 away from the clamp 625 at the first station 621, providing support for the horizontal connecting plate 633. A clamp opening component 635 is positioned at the top of the clamp opening plate 634. The clamp opening component 635 is located below and corresponds to the clamp 625 at the first station 621. A first vertical cylinder 632 can drive the horizontal connecting plate 633 to move up and down, thereby causing the clamp opening plate 634 and the clamp opening component 635 to move up and down. The up and down movement of the clamp opening component 635 allows the clamp 625 to open and close.

[0077] Specifically, in this embodiment, the top of the clamping member 635 is provided with a Y-shaped groove 6352. Combined with... Figure 13 As shown, the clamp 625 is mounted to the corresponding side of the corresponding workstation via the mounting block 6252. The clamp 625 includes two clamping arms 6254 and a spring (not shown in the figure) connecting the two clamping arms 6254. The two clamping arms 6254 are rotatably mounted to the side of the mounting block 6252 away from the corresponding workstation via a pivot 6256. The two clamping arms 6254 are arranged in parallel and have an inverted Y-shaped gap between them. The top ends of the two clamping arms 6254 protrude from the top of the corresponding workstation to facilitate clamping the magnetic core, and the bottom ends of the two clamping arms 6254 are used to mate with the Y-shaped groove 6352 of the clamp opening member 635. In practical applications, for example, when clamping the magnetic core into the clamp 625 of the first station 621, the clamp opening member 635 is first driven upward by the first vertical cylinder 632. The bottom ends of the two clamping arms 6254 will approach each other under the squeezing action of the two inclined inner walls of the Y-shaped groove 6352. At the same time, the top ends of the two clamping arms 6254 will open under the action of the spring. Then, the magnetic core is placed between the top ends of the two clamping arms 6254. Then, the clamp opening member 635 is driven downward by the first vertical cylinder 632 to return to the initial position. Since the bottom ends of the two clamping arms 6254 are not squeezed by the two inclined inner walls of the Y-shaped groove 6352, they will return to the initial position under the action of the spring. At the same time, the top ends of the two clamping arms 6254 will close under the action of the spring, thereby clamping the magnetic core. In this way, the clamping of the magnetic core is completed.

[0078] The clamping mechanism 63 also includes a material pocket 636 disposed at the top of the transverse connecting plate 633. The material pocket 636 corresponds to the clamp 625 of the first station 621 and is located in front of the clamping mechanism 635. The transverse connecting plate 633 is driven to move up and down by the first vertical cylinder 632, thereby driving the material pocket 636 to move up and down.

[0079] Combination Figure 18 As shown, the air blowing mechanism 71 includes a column 712, a connecting column 713, and an air blowing needle 714 disposed on the top surface of the base plate 61.

[0080] The column 712 is located to the left of the turret mechanism 62. The connecting column 713 is located on the side of the column 712 closest to the turret mechanism 62 and behind the first station 621. One end of the air-blowing needle 714 is attached to the end of the connecting column 713 furthest from the column 712 and is used to connect to an external air supply device. The other end is close to the top of the material clamp 625 at the first station 621. The air-blowing needle 714 is used to blow the magnetic core into the material bag 636 after the material clamp 625 opens.

[0081] Combination Figure 14 and Figure 15As shown, the bending mechanism 64 is located in front of the turret mechanism 62 and is used to bend and fold the two excess copper wires of the magnetic core. The bending mechanism 64 includes a bending seat 641 set on the top surface of the base plate 61, a second vertical cylinder 642 set on one side of the bending seat 641, a horizontal cylinder 643, a rotary motor 644, a clamping cylinder 645, an upper waste wire clamping plate 646, and a lower waste wire clamping plate 647. The bending seat 641 is located near the front and right sides of the base plate 61.

[0082] A horizontal cylinder 643 is positioned on the side of the second vertical cylinder 642 away from the bending seat 641 and can move up and down under the drive of the second vertical cylinder 642. In this embodiment, the horizontal cylinder 643 is positioned on the side of the second vertical cylinder 642 away from the bending seat 641 via a connecting plate 6422. Specifically, a connecting plate 6422 is provided on the side of the second vertical cylinder 642 away from the bending seat 641, and a horizontal cylinder 643 is provided on the side of the connecting plate 6422 away from the second vertical cylinder 642. The second vertical cylinder 642 can drive the connecting plate 6422 to move up and down, thereby driving the horizontal cylinder 643 to move up and down.

[0083] A rotary motor 644 is positioned on the side of the horizontal cylinder 643 away from the second vertical cylinder 642 and can move back and forth under the drive of the horizontal cylinder 643. In this embodiment, the rotary motor 644 is horizontally positioned on the side of the horizontal cylinder 643 away from the second vertical cylinder 642 via a mounting plate 6434 and a fixing plate 6432. Specifically, a fixing plate 6432 is provided on the side of the horizontal cylinder 643 away from the second vertical cylinder 642, a mounting plate 6434 is provided on the side of the fixing plate 6432 away from the horizontal cylinder 643, and the rotary motor 644 is horizontally positioned on the side of the mounting plate 6434 away from the fixing plate 6432. The horizontal cylinder 643 drives the fixing plate 6432 to move back and forth, thereby driving the mounting plate 6434 and the rotary motor 644 to move back and forth.

[0084] One end of the clamping cylinder 645 is mounted to the output shaft 6442 of the rotary motor 644, and the other end is provided with an upper waste wire clamping plate 646 and a lower waste wire clamping plate 647. The upper waste wire clamping plate 646 and the lower waste wire clamping plate 647 are arranged vertically parallel to each other. The rotary motor 644 can drive the clamping cylinder 645 to rotate in the vertical direction, and the clamping cylinder 645 can drive the upper waste wire clamping plate 646 and the lower waste wire clamping plate 647 to move closer or further apart, thereby realizing the clamping or opening action. In this embodiment, the clamping cylinder 645, the upper waste wire clamping plate 646, and the lower waste wire clamping plate 647 are located behind the rotary motor 644 and to the right front of the material clamp 625 of the second station 622. The upper waste wire clamping plate 646 and the lower waste wire clamping plate 647 are used to clamp the two excess copper wires of the magnetic core.

[0085] The upper waste wire clamp 646 and the lower waste wire clamp 647 have the same structure. The upper waste wire clamp 646 and the lower waste wire clamp 647 are respectively provided with a first groove 6462 and a second groove 6472 on the side close to each other. The first groove 6462 and the second groove 6472 are arranged opposite to each other. The first groove 6462 and the second groove 6472 are provided to facilitate clamping the two excess copper wires of the magnetic core.

[0086] In this embodiment, both the upper waste wire clamp 646 and the lower waste wire clamp 647 are metal parts, which helps to increase the clamping force on the two excess copper wires of the magnetic core.

[0087] In this embodiment, the bending mechanism 64 further includes an indexing plate 648. One end of the clamping cylinder 645 is mounted to the output shaft 6442 of the rotary motor 644 via the indexing plate 648. Specifically, the indexing plate 648 is fitted onto the outer periphery of the output shaft 6442 of the rotary motor 644. A mounting post 6482 is provided at the end of the indexing plate 648 furthest from the rotary motor 644. The mounting post 6482 is located on one side of the center of the indexing plate 648 and close to the bending seat 641. One end of the clamping cylinder 645 is mounted to the mounting post 6482. The rotary motor 644 can drive the indexing plate 648 to rotate vertically, thereby enabling the clamping cylinder 645 to rotate vertically.

[0088] Combination Figure 16 As shown, the wire cutting mechanism 66 is used to cut the two excess copper wires of the magnetic core. The wire cutting mechanism 66 is located behind the wire bending mechanism 64. The wire cutting mechanism 66 includes a wire cutting seat 662 disposed on the top surface of the base plate 61, an angle adjustment plate 663, a cylinder mounting plate 664, a drive cylinder 665, a cutter mounting seat 666, and a cutter 667.

[0089] A tangent seat 662 is located near the bending mechanism 64. An angle adjusting plate 663 is positioned on the side of the tangent seat 662 away from the bending mechanism 64. One end of a cylinder mounting plate 664 is positioned on the side of the angle adjusting plate 663 away from the tangent seat 662, and the cylinder mounting plate 664 is inclined towards the material clamp 625 of the second station 622. A drive cylinder 665 is positioned on the top surface of the cylinder mounting plate 664. A cutter mounting seat 666 is provided on the side of the drive cylinder 665 away from the cylinder mounting plate 664, extending along the inclined direction of the cylinder mounting plate 664 and located to the right of the material clamp 625 of the second station 622. A cutter 667 is mounted on the end of the cutter mounting seat 666 near the material clamp 625 of the second station 622 and located between the material clamp 625 and the cutter mounting seat 666 of the second station 622. The cutting head 667a of the cutter 667 corresponds to the material clamp 625 of the second station 622. The drive cylinder 665 can drive the cutter mounting base 666 to move towards or away from the material clamp 625 of the second station 622, thereby driving the cutter 667 to move towards or away from the material clamp 625 of the second station 622.

[0090] In this embodiment, the cutter mounting base 666 is disposed on the side of the drive cylinder 665 away from the cylinder mounting plate 664 via the cutter mounting plate 668. The drive cylinder 665 can drive the cutter mounting plate 668 to move toward or away from the material clamp 625 of the second station 622, thereby driving the cutter mounting base 666 to move toward or away from the material clamp 625 of the second station 622.

[0091] In this embodiment, the tilt angle of the cylinder mounting plate 664 is adjustable to accommodate magnetic cores of different lengths and sizes, thereby ensuring that the cutter head 667a can press against one end of the magnetic core. Specifically, the side of the angle adjustment plate 663 away from the tangent seat 662 is provided with an arc-shaped angle adjustment groove 6632, which is located near the end of the angle adjustment plate 663 away from the second working position 622. One end of the cylinder mounting plate 664 is provided with a connecting post that mates with the angle adjustment groove 6632. By mates the connecting post with different positions of the angle adjustment groove 6632, the tilt angle of the cylinder mounting plate 664 can be adjusted.

[0092] Combination Figure 17 As shown, after the two excess copper wires of the magnetic core are cut off, two wire ends are formed. The pressure welding mechanism 67 is used to perform a pressure welding operation on the two wire ends of the magnetic core to flatten and adhere them to one end of the magnetic core. The pressure welding mechanism 67 includes a welding seat 672 disposed on the top surface of the base plate 61, a third vertical cylinder 673, an electrode seat 674, a positive electrode 675, a negative electrode 676, and a welding head 677.

[0093] The welding seat 672 is located to the right of the third station 623 and close to the right side of the base plate 61. The third vertical cylinder 673 is positioned at the top of the welding seat 672. The electrode seat 674 is positioned via a sliding plate 678 to the side of the third vertical cylinder 673 near the third station 623 and behind the material clamp 625 of the third station 623. A positive electrode 675 and a negative electrode 676 are provided on the side of the electrode seat 674 near the material clamp 625 of the third station 623. The positive electrode 675 and the negative electrode 676 are arranged parallel to each other with a gap between them. The positive electrode 675 and the negative electrode 676 are used for electrical connection with external equipment. A welding head 677 is provided at the bottom of the positive electrode 675 and the negative electrode 676, and the welding head 677 is located above the material clamp 625 of the third station 623. The third vertical cylinder 673 can drive the electrode holder 674 to move up and down via the slide plate 678, thereby driving the positive electrode 675, negative electrode 676, and welding head 677 to move up and down. In practical applications, the welding head 677 corresponds to the two ends of the magnetic core. The third vertical cylinder 673 drives the welding head 677 to move downward, thereby pressing the two ends of the magnetic core flat and attaching them to one end of the magnetic core, thus realizing the pressure welding operation on the two ends of the magnetic core.

[0094] The working principle of the turret-type production module 60 is as follows: Figure 7 and Figure 8 As shown, when the vacuum suction head of the transplanting mechanism 30 picks up the magnetic core from the winding chuck 52 of the winding mechanism 50 and moves it above the material clamp 625 located at the first station 621, the first vertical cylinder 632 drives the material clamp opening member 635 to move upward so that the tops of the two clamping arms 6254 of the material clamp 625 open. Then, the vacuum suction head moves downward to place the magnetic core between the tops of the two clamping arms 6254. After the vacuum suction head releases the magnetic core, the first vertical cylinder 632 drives the material clamp opening member 635 to return to its original position so that the tops of the two clamping arms 6254 close, thereby clamping the magnetic core through the tops of the two clamping arms 6254.

[0095] After the magnetic core is clamped into the material clamp 625 of the first station 621, the turret 6215 is driven to rotate 90 degrees counterclockwise by the drive motor 6212, and the magnetic core reaches the position of the second station 622. At this time, the two excess copper wires of the magnetic core correspond to the upper waste wire clamp 646 and the lower waste wire clamp 647 and are located behind the upper waste wire clamp 646 and the lower waste wire clamp 647. Then, the upper waste wire clamping plate 646 and the lower waste wire clamping plate 647 are driven to move away from each other to open up by the clamping cylinder 645. Then, the horizontal cylinder 643 drives the rotary motor 644, the clamping cylinder 645, the upper waste wire clamping plate 646 and the lower waste wire clamping plate 647 to move backward as a whole, so that the two excess copper wires of the magnetic core are located between the upper waste wire clamping plate 646 and the lower waste wire clamping plate 647. Then, the clamping cylinder 645 drives the upper waste wire clamping plate 646 and the lower waste wire clamping plate 647 to move closer to each other to clamp the two excess copper wires of the magnetic core. After clamping, the clamping cylinder 645 is driven by the rotary motor 644 to rotate towards the magnetic core, causing the two excess copper wires of the magnetic core to bend upwards to one end of the magnetic core. Then, the cutting blade mounting plate 668, cutting blade mounting base 666, and cutting blade 667 are moved towards the magnetic core by the drive cylinder 665. Since the cutting blade 667 is inclined, the drive cylinder 665 causes the cutting head 667a of the cutting blade 667 to press against one end of the magnetic core. Positioned appropriately to hold down the two excess copper wires of the magnetic core, the cutter 667 is located below the upper waste wire clamping plate 646 and the lower waste wire clamping plate 647. Then, the second vertical cylinder 642 drives the horizontal cylinder 643, the rotary motor 644, the clamping cylinder 645, the upper waste wire clamping plate 646, and the lower waste wire clamping plate 647 to move upward as a whole, thereby pulling up the two excess copper wires of the magnetic core. At the same time, the rotary motor 644 drives the clamping cylinder 645 to return to its original position, thus clamping the cylinder 645... The upper waste wire clamp 646 and lower waste wire clamp 647 return to their original positions to perform a bending operation on the two excess copper wires. During the return process, the two excess copper wires of the magnetic core can be cut by the cutter head 667a of the cutter 667. Then, the horizontal cylinder 643 drives the rotary motor 644, clamping cylinder 645, upper waste wire clamp 646 and lower waste wire clamp 647 to return to their original positions as a whole. Then, the clamping cylinder 645 drives the upper waste wire clamp 646 and lower waste wire clamp 647 to open, and then the second vertical... Cylinder 642 drives horizontal cylinder 643, rotary motor 644, clamping cylinder 645, upper waste wire clamping plate 646 and lower waste wire clamping plate 647 to return to their original positions as a whole. During this process, the two cut copper wires on the upper waste wire clamping plate 646 and lower waste wire clamping plate 647 will be vibrated and fall off, while two wire ends will be formed on the magnetic core. Then, the drive cylinder 665 drives the cutter mounting plate 668, cutter mounting base 666 and cutter 667 to return to their original positions as a whole, and the bending, folding and cutting operations are completed.

[0096] After the bending, folding, and cutting operations are completed, the turret 6215 is driven by the drive motor 6212 to rotate 90 degrees counterclockwise, bringing the magnetic core to the third station 623. At this point, the welding head 677 is positioned above the magnetic core and corresponds to the two wire ends. Then, the electrode holder 674, positive electrode 675, negative electrode 676, and welding head 677 are driven downwards by the third vertical cylinder 673 to press the two wire ends flat and adhere them to one end of the magnetic core for pressure welding. After the pressure welding time is reached, the electrode holder 674, positive electrode 675, negative electrode 676, and welding head 677 are driven back to their original positions by the third vertical cylinder 673. After completion, the turret 6215 is driven by the drive motor 6212 to rotate 90 degrees counterclockwise, bringing the magnetic core to the fourth station 624. Then, the drive motor 6212 continues to drive the turret 6215 to rotate 90 degrees counterclockwise, and the magnetic core returns to the position of the first station 621. Then, the first vertical cylinder 632 of the clamping mechanism 63 drives the clamping clamp 635 to move upward, so that the tops of the two clamping arms 6254 of the clamp 625 open. Then, the air blowing needle 714 blows air into the magnetic core between the tops of the two clamping arms 6254 to blow the magnetic core into the material bag 636. At this time, the turret mechanism 62 completes one working cycle, and the magnetic core is processed.

[0097] The turret-type production module of this invention is simple to operate. It can complete the bending, folding, cutting, and pressure welding operations of the magnetic core in one clamping, thereby avoiding damage to the magnetic core caused by multiple clamping, improving production efficiency, reducing production costs, and meeting production needs.

[0098] Please refer to Figure 1 , Figure 2 , Figure 19 and Figure 20 The wire feeding mechanism 80 is located below the X-axis linear module 31 and the Y-axis linear module 32. The wire feeding mechanism 80 includes a base plate 81 disposed at the top of the frame 10, a wire feeding slide plate 82, front and rear cylinders 83, a horizontal plate 84, a vertical plate 85, a wire feeding mounting plate 86, a motor base 87, an inlet needle holder 88, an outlet needle holder 89, an inlet needle 91, an outlet needle 92, a wire feeding motor 93, a swing plate 94, a cylinder base 95, and a swing cylinder 96. The motor base 87 has opposing first and second ends, and opposing first and second sides.

[0099] The wire feed slide 82 is disposed on the top surface of the substrate 81 and can move back and forth relative to the substrate 81, that is, the wire feed slide 82 can move relative to the substrate 81 towards or away from the winding mechanism 50. Specifically, the top surface of the substrate 81 is provided with a slide rail 812, which extends along the length of the substrate 81. The top end of the slide rail 812 is provided with a slider 814, and the wire feed slide 82 is disposed on the top end of the slider 814. The slider 814 can move back and forth on the slide rail 812, thereby driving the wire feed slide 82 to move back and forth relative to the substrate 81.

[0100] The front and rear cylinders 83 are disposed on the rear side of the substrate 81 (i.e. the side of the substrate 81 away from the winding mechanism 50) and connected to the rear side of the wire feeding slide plate 82 (i.e. the side of the wire feeding slide plate 82 away from the winding mechanism 50). The front and rear cylinders 83 can drive the wire feeding slide plate 82 to move back and forth, i.e. move towards or away from the winding mechanism 50.

[0101] A horizontal plate 84 is disposed on the top surface of the wire feeding slide plate 82, a vertical plate 85 is disposed on the front side of the top surface of the horizontal plate 84 (i.e., the side of the top surface of the horizontal plate 84 near the winding mechanism 50), and a wire feeding mounting plate 86 is disposed on the front side of the vertical plate 85 (i.e., the side of the vertical plate 85 near the winding mechanism 50).

[0102] The first end of the motor mount 87 is attached to the top of the wire feeding mounting plate 86, and the second end of the motor mount 87 is located in front of the wire feeding mounting plate 86 and opposite to the winding mechanism 50. The wire feeding motor 93 is mounted on the bottom surface of the motor mount 87. The output end of the wire feeding motor 93 is provided with a rotating shaft 932, which passes through the motor mount 87 and extends upward. The center of the motor mount 87 has a through hole for the rotating shaft 932 to pass through.

[0103] A needle inlet holder 88 is disposed on the top surface of a motor base 87 and located between a rotating shaft 932 and the first end of a motor base 87. A needle inlet 91 is inserted through one end of the needle inlet holder 88 near the first side of the motor base 87, and the other end of the needle inlet holder 88 near the first side of the motor base 87 has a through hole for mounting the needle inlet 91. The inlet end of the needle inlet 91 is located behind the needle inlet holder 88, and the outlet end of the needle inlet 91 is located between the rotating shaft 932 and the needle inlet holder 88.

[0104] A lead-out needle holder 89 is disposed on the top surface of the motor base 87 and located between the rotating shaft 932 and the second end of the motor base 87. A lead-out needle 92 is inserted through one end of the lead-out needle holder 89 near the first side of the motor base 87, and the other end of the lead-out needle holder 89 near the first side of the motor base 87 has a through hole for the lead-out needle 92. The inlet end of the lead-out needle 92 is located between the rotating shaft 932 and the lead-out needle holder 89 and corresponds to the outlet end of the inlet needle 91. The outlet end of the lead-out needle 92 is located in front of the lead-out needle holder 89. The outlet end of the lead-out needle 92 is close to the winding mechanism 50 and corresponds to the winding chuck 52 of the winding mechanism 50. The axes of both the lead-out needle 92 and the inlet needle 91 are located in the same vertical plane, and both the lead-out needle 92 and the inlet needle 91 are close to the first side of the motor base 87. In practical applications, the copper wire placed on the coil placement platform can be inserted from the inlet end of the inlet needle 91, pass through the inlet needle 91 and the outlet needle 92, and then exit from the outlet end of the outlet needle 92. When copper wire is threaded through the inlet needle 91 and the outlet needle 92, the copper wire located between the outlet end of the inlet needle 91 and the inlet end of the outlet needle 92 can contact the outer wall of the rotating shaft 932.

[0105] The oscillating plate 94 is rotatably mounted to the top surface of the motor base 87 and close to the first side of the motor base 87. The oscillating plate 94 is located on one side of the rotating shaft 932. The oscillating plate 94 can rotate horizontally relative to the motor base 87 between a first position and a second position. The oscillating plate 94 has a first end and a second end. The first end of the oscillating plate 94 corresponds to the inlet needle seat 88. The second end of the oscillating plate 94 is provided with a bearing 944. Specifically, a first mounting shaft 942 is provided through the second end of the oscillating plate 94. The top end of the first mounting shaft 942 is located above the second end of the oscillating plate 94, and the bottom end of the first mounting shaft 942 is located below the second end of the oscillating plate 94 and is fitted with the bearing 944. Preferably, the bottom end of the first mounting shaft 942 does not contact the top surface of the motor base 87. The bearing 944 corresponds to the rotating shaft 932 and is located between the outlet end of the inlet needle 91 and the inlet end of the outlet needle 92. When the oscillating plate 94 is in the first position, as... Figure 19As shown, there is a space between the first end of the swing plate 94 and the inlet needle seat 88. The outer wall of the bearing 944 is in close contact with the outer wall of the rotating shaft 932, so that the copper wire located between the outlet end of the inlet needle 94 and the inlet end of the outlet needle 92 can be pressed to the outer wall of the rotating shaft 932. When the copper wire located between the outlet end of the inlet needle 91 and the inlet end of the outlet needle 92 is pressed to the outer wall of the rotating shaft 932 by the bearing 944, the rotating shaft 932 is driven to rotate clockwise by the wire feeding motor 93, so that the copper wire can be pushed away from the second end of the motor seat 87, that is, pushed towards the winding mechanism 50, so that the beginning end of the copper wire can be clamped by the winding chuck 52 of the winding mechanism 50 to wind the magnetic core. When the swing plate 94 is in the second position, the first end of the swing plate 94 abuts against the wire inlet needle seat 88. There is a gap between the outer wall of the bearing 944 and the outer wall of the rotating shaft 932. When there is a gap between the outer wall of the bearing 944 and the outer wall of the rotating shaft 932, the copper wire is tightened by the tensioner set at the top of the frame 10, so that the magnetic core can be wound through the winding chuck 52 of the winding mechanism 50.

[0106] Furthermore, the outer wall of the bearing 944 is covered with a rubber layer to increase the friction between the outer wall of the bearing 944 and the outer wall of the shaft 932, so that the shaft 932 can smoothly push the copper wire toward the second end away from the motor base 87.

[0107] A tension spring (not shown in the figure) is provided between the second end of the swing plate 94 and the top end of the motor base 87. The tension spring ensures that the outer wall of the bearing 944 can be in close contact with the outer wall of the rotating shaft 932.

[0108] A cylinder base 95 is disposed on the first side of a motor base 87, and a swing cylinder 96 is disposed on the side of the cylinder base 95 away from the motor base 87 and connected to the first end of a swing plate 94. The swing cylinder 96 can drive the first end of the swing plate 94 to move towards or away from the needle inlet seat 88, so that the swing plate 94 can rotate horizontally relative to the motor base 87 between a first position and a second position. In the first position, the first end of the swing plate 94 is located on the top surface of the cylinder base 95. Figure 19 As shown.

[0109] In this embodiment, combined with Figure 21As shown, the swing plate 94 is approximately Z-shaped, including a first horizontal portion 945, a second horizontal portion 946, and a vertical portion 947 connecting the first horizontal portion 945 and the second horizontal portion 946. The first horizontal portion 945, the second horizontal portion 946, and the vertical portion 947 are integrally formed. The swing cylinder 96 is connected to the first end of the first horizontal portion 945, and the second end of the second horizontal portion 946 is provided with the first mounting shaft 942. When the swing plate 94 is in the first position, the first end of the first horizontal portion 945 is located on the top surface of the cylinder seat 95 and has a space between it and the needle inlet seat 88. When the swing plate 94 is in the second position, the first end of the first horizontal portion 945 abuts against the needle inlet seat 88.

[0110] The height of the second horizontal section 946 is less than the height of the first horizontal section 945, so as to facilitate the installation of the bearing 944.

[0111] The first end of the second horizontal part 946 is provided with a second mounting shaft 948. The top end of the second mounting shaft 948 is located above the first end of the second horizontal part 946, and the bottom end of the second mounting shaft 948 is located below the first end of the second horizontal part 946 and is rotatably mounted to the top surface of the motor base 87, thereby realizing the rotatable mounting of the swing plate 94 to the top surface of the motor base 87.

[0112] In this embodiment, a connecting part 9452 is provided on the side of the first end of the first horizontal part 945 near the swing cylinder 96, and the swing cylinder 96 is connected to the connecting part 9452.

[0113] The working principle of the wire feeding mechanism 80 is as follows: First, the copper wire is threaded through the inlet needle 91 and the outlet needle 92. Then, the first end of the swing plate 94 is driven by the swing cylinder 96 to move away from the inlet needle seat 88, so that the swing plate 94 is in the first position. Figure 19As shown, under the action of the tension spring, the outer wall of the bearing 944 is in close contact with the outer wall of the rotating shaft 932 to press the copper wire located between the wire outlet end of the inlet needle 91 and the wire inlet end of the wire outlet needle 92 onto the outer wall of the rotating shaft 932. After the copper wire is compressed, the front and rear cylinders 83 drive the wire feeding slide plate 82, horizontal plate 84, vertical plate 85, wire feeding mounting plate 86, motor base 87, wire feeding motor 93, wire inlet needle seat 88, wire outlet needle seat 89, wire inlet needle 91, wire outlet needle 92, swing plate 94, cylinder base 95, swing cylinder 96, and the copper wire as a whole to move forward, that is, towards the winding mechanism 50, so that the wire outlet end of the wire outlet needle 92 reaches the wire supply position. Then, the wire feeding motor 93 drives the rotating shaft 932 to rotate clockwise to push the copper wire away from the second end of the motor base 87, that is, towards the winding mechanism 50, so that the beginning end of the copper wire can be clamped by the winding chuck 52 of the winding mechanism 50 to achieve winding. When the winding chuck 52 begins winding, the first end of the swing plate 94 is moved towards the direction close to the inlet needle seat 88 by the swing cylinder 96, so that the swing plate 94 is in the second position. At this time, the tension spring is in a stretched state, and there is a gap between the outer wall of the bearing 944 and the outer wall of the rotating shaft 932. After the copper wire is tightened by the tensioner set at the top of the frame 10, it can be wound through the winding chuck 52. After the winding is completed, the swing cylinder 96 drives the first end of the swing plate 94 to move away from the inlet needle seat 88, so that the swing plate 94 is in the first position. Figure 19 As shown, under the action of the tension spring, the outer wall of the bearing 944 is in close contact with the outer wall of the rotating shaft 932 to press the copper wire between the wire outlet end of the inlet needle 91 and the wire inlet end of the wire outlet needle 92 onto the outer wall of the rotating shaft 932. Then, the wire feeding slide plate 82, the horizontal plate 84, the vertical plate 85, the wire feeding mounting plate 86, the motor base 87, the wire feeding motor 93, the inlet needle base 88, the wire outlet needle base 89, the inlet needle 91, the wire outlet needle 92, the swing plate 94, the cylinder base 95, the swing cylinder 96, and the copper wire as a whole return to their original positions. Then, the scissor cylinder set at the top of the frame 10 cuts the copper wire between the winding mechanism 50 and the wire outlet end of the wire outlet needle 92, and the wire feeding action is completed. Because the copper wire located between the wire exit end of the inlet needle 91 and the wire inlet end of the outlet needle 92 is pressed against the outer wall of the rotating shaft 932, the copper wire will not retract after the scissor cylinder cuts the copper wire located between the winding mechanism and the wire exit end of the outlet needle 92, making it convenient for the next wire feeding.

[0114] The wire feeding mechanism 80 of the present invention can automatically push copper wire to the winding mechanism 50 so that the beginning of the copper wire can be clamped by the winding chuck 52 of the winding mechanism 50, thereby realizing winding. It is convenient to operate, improves production efficiency, and reduces production costs.

[0115] With the above structure, the present invention integrates the feeding mechanism 20, the transplanting mechanism 30, the winding mechanism 50, the turret-type production module 60 and the wire feeding mechanism 80 to the top of the frame 10, and has the functions of feeding, winding, bending and folding, cutting and welding. It has a high degree of automation, simple structure, small size, reduced space occupation, improved production efficiency and reduced production cost.

[0116] The above is a detailed description of the preferred embodiments of the present invention. However, the present invention is not limited to the embodiments described. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.

Claims

1. An inductor manufacturing equipment, comprising a frame, characterized in that, It also includes a feeding mechanism, a transplanting mechanism, a winding mechanism, a turret-type production module, and a wire feeding mechanism disposed at the top of the frame. The feeding mechanism and the turret-type production module are respectively located near the left and right sides of the frame. The winding mechanism is located between the feeding mechanism and the turret-type production module. The transplanting mechanism is located near the rear side of the frame. The wire feeding mechanism is located behind the winding mechanism. The wire feeding mechanism includes a wire feeding mounting plate, a motor base, an inlet needle base, an outlet needle base, an inlet needle, an outlet needle, a wire feeding motor, and a swing plate; The first end of the motor base is disposed at the top of the wire feeding mounting plate, the second end of the motor base is located in front of the wire feeding mounting plate and opposite to the winding mechanism, the wire feeding motor is disposed on the bottom surface of the motor base, and the output end of the wire feeding motor is provided with a rotating shaft, the rotating shaft passes through the motor base and extends upward; The thread inlet needle holder is disposed on the top surface of the motor base and located between the rotating shaft and the first end of the motor base. The thread inlet needle is provided through one end of the thread inlet needle holder near the first side of the motor base. The thread inlet end of the thread inlet needle is located behind the thread inlet needle holder, and the thread outlet end of the thread inlet needle is located between the rotating shaft and the thread inlet needle holder. The lead-out needle holder is disposed on the top surface of the motor base and located between the rotating shaft and the second end of the motor base. The lead-out needle is inserted through one end of the lead-out needle holder near the first side of the motor base. The lead-in end of the lead-out needle is located between the rotating shaft and the lead-out needle holder and corresponds to the lead-out end of the lead-in needle. The lead-out end of the lead-out needle is located in front of the lead-out needle holder. The lead-out end of the lead-out needle is close to the winding mechanism and corresponds to the winding clamp of the winding mechanism. When copper wire is threaded through the lead-in needle and the lead-out needle, the copper wire located between the lead-out end of the lead-in needle and the lead-in end of the lead-out needle can contact the outer wall of the rotating shaft. The swing plate is rotatably mounted on the top surface of the motor base and close to a first side of the motor base. The swing plate has a first end and a second end. The second end of the swing plate is provided with a bearing. The bearing corresponds to the rotating shaft and is located between the outlet end of the inlet needle and the inlet end of the outlet needle. The swing plate can rotate horizontally relative to the motor base between a first position and a second position. When the swing plate is in the first position, the outer wall of the bearing is in close contact with the outer wall of the rotating shaft, thereby pressing the copper wire located between the outlet end of the inlet needle and the inlet end of the outlet needle to the outer wall of the rotating shaft. When the swing plate is in the second position, there is a gap between the outer wall of the bearing and the outer wall of the rotating shaft.

2. The inductor production equipment according to claim 1, characterized in that, The transplanting mechanism includes a stand installed at the top of the frame, an X-axis linear module and a Y-axis linear module installed at the front of the stand, a mounting base, a connecting shaft, a first clamp, a vertical motor, a horizontal plate, a first upper and lower cylinder, a mounting plate, and a second clamp or suction head. The Y-axis linear module is positioned in front of the X-axis linear module and can move left and right under the drive of the X-axis linear module; the mounting base is positioned in front of the Y-axis linear module and can move up and down under the drive of the Y-axis linear module. The connecting shaft passes through the first through hole of the mounting base. One end of the connecting shaft protrudes from the bottom end of the mounting base and is fitted with the first chuck. The other end protrudes from the top end of the mounting base and is fitted to the output shaft of the vertical motor. The vertical motor can drive the connecting shaft to rotate in the horizontal direction, thereby driving the first chuck to rotate in the horizontal direction. One end of the horizontal plate is disposed on the front side of the mounting base, and the other end is disposed on the first up-and-down cylinder. The mounting plate is disposed on one side of the first up-and-down cylinder. The second clamp or suction head is mounted on the bottom end of the mounting plate. The first up-and-down cylinder can drive the mounting plate to move up and down, thereby driving the second clamp or suction head to move up and down. The second chuck or suction head corresponds to the first chuck and is arranged horizontally parallel to the first chuck; The first chuck, the second chuck, or the suction head is located above the feeding mechanism, the winding mechanism, and the turret-type production module.

3. The inductor production equipment according to claim 2, characterized in that, The first chuck includes a mounting rod, a connecting rod, a movable sleeve, and a chuck body. One end of the mounting rod is mounted to the end of the connecting shaft away from the vertical motor, and the other end is provided with the connecting rod. One end of the chuck body is located at the end of the connecting rod away from the mounting rod, and the other end forms a clamping portion. The clamping portion includes a plurality of jaws distributed circumferentially. The movable sleeve is fitted onto the outer periphery of the connecting rod, the chuck body, and the clamping portion, and the inner diameter of the movable sleeve is larger than the outer diameter of the clamping portion. The movable sleeve can move up and down along the axial direction of the first chuck, and the up and down movement of the movable sleeve can cause the plurality of jaws to open or close.

4. The inductor production equipment according to claim 3, characterized in that, The transplanting mechanism further includes an L-shaped clamping plate, a connecting plate, and a second upper and lower cylinder. The connecting plate passes through the second through hole of the mounting base. One end of the connecting plate protrudes from the bottom end of the mounting base and is fitted with the L-shaped clamping plate. The other end protrudes from the top end of the mounting base and is connected to the piston rod of the second upper and lower cylinder. The L-shaped clamping plate includes a vertical portion and a horizontal portion formed to one end of the vertical portion. The end of the vertical portion away from the horizontal portion is fitted to the end of the connecting plate away from the second upper and lower cylinder. The end of the horizontal portion away from the vertical portion is provided with a groove, and the movable sleeve is engaged in the groove. The second upper and lower cylinder can drive the connecting plate to move up and down, thereby driving the L-shaped clamping plate to move up and down. The up and down movement of the L-shaped clamping plate can drive the movable sleeve to move up and down along the axial direction of the first clamp.

5. The inductor production equipment according to claim 1, characterized in that, The turret-type production module includes a base plate mounted on the top of the frame, a turret mechanism mounted on the base plate and rotatable relative to the base plate, a clamping mechanism, an air blowing mechanism, a bending mechanism, a cutting mechanism, and a welding mechanism. The turret mechanism has a first station, a second station, a third station, and a fourth station on its left, front, right, and rear sides, respectively. A clamp is located on the side of the first station near the second station, the side of the second station near the third station, the side of the third station near the fourth station, and the side of the fourth station near the first station. The clamping mechanism, air blowing mechanism, bending mechanism, cutting mechanism, and welding mechanism are located around the turret mechanism. The clamping mechanism and air blowing mechanism correspond to the first station, the bending mechanism and cutting mechanism correspond to the second station, and the welding mechanism corresponds to the third station. The first station, the clamping mechanism, and the air blowing mechanism are close to the winding mechanism, and the clamp at the first station corresponds to the winding clamp of the winding mechanism.

6. The inductor production equipment according to claim 5, characterized in that, The turret mechanism can rotate counterclockwise relative to the base plate.

7. The inductor production equipment according to claim 5, characterized in that, The turret mechanism includes a mounting component disposed on the top surface of the base plate, a drive motor disposed on the bottom surface of the base plate, a connecting rod disposed inside the mounting component, and a turret. The drive motor is housed within the frame, and the output shaft of the drive motor passes through the top of the frame. One end of the connecting rod is mounted to the output shaft of the drive motor via a mounting base, and the other end extends from the top of the mounting component and is fitted with the turret. The top surface of the base plate has a through slot for accommodating the mounting base. The drive motor can drive the connecting rod to rotate counterclockwise, thereby causing the turret to rotate counterclockwise relative to the base plate. The left, front, right, and rear sides of the turret are respectively provided with a first station, a second station, a third station, and a fourth station.

8. The inductor production equipment according to claim 5, characterized in that, The bending mechanism is located in front of the turret mechanism. The bending mechanism includes a bending seat mounted on the top surface of the base plate, a second vertical cylinder mounted on one side of the bending seat, a horizontal cylinder, a rotary motor, a clamping cylinder, an upper waste wire clamping plate, and a lower waste wire clamping plate. The horizontal cylinder is mounted on the side of the second vertical cylinder away from the bending seat and can move up and down under the drive of the second vertical cylinder. The rotary motor is horizontally mounted on the side of the horizontal cylinder away from the second vertical cylinder and can move back and forth under the drive of the horizontal cylinder. One end of the clamping cylinder is mounted on the output shaft of the rotary motor, and the other end is provided with the upper waste wire clamping plate and the lower waste wire clamping plate. The upper waste wire clamping plate and the lower waste wire clamping plate are arranged parallel to each other vertically. The rotary motor can drive the clamping cylinder to rotate in the vertical direction. The clamping cylinder can drive the upper waste wire clamping plate and the lower waste wire clamping plate to move closer to or further away from each other. The upper waste wire clamping plate and the lower waste wire clamping plate are located to the right front of the material clamp of the second workstation.

9. The inductor production equipment according to claim 8, characterized in that, The tangent mechanism is located behind the bending mechanism. The tangent mechanism includes a tangent seat, an angle adjusting plate, a cylinder mounting plate, a drive cylinder, a cutter mounting seat, and a cutter, all mounted on the top surface of the base plate. The tangent seat is close to the bending mechanism. The angle adjusting plate is located on the side of the tangent seat away from the bending mechanism. One end of the cylinder mounting plate is located on the side of the angle adjusting plate away from the tangent seat, and the cylinder mounting plate is tilted towards the material clamp of the second station. The tilt angle of the cylinder mounting plate is adjustable. The drive cylinder is located on the top surface of the cylinder mounting plate. The cutter mounting seat is provided on the side of the cylinder away from the cylinder mounting plate. The cutter mounting seat extends along the inclined direction of the cylinder mounting plate and is located to the right of the material clamp of the second station. The cutter is mounted on the end of the cutter mounting seat near the material clamp of the second station and is located between the material clamp of the second station and the cutter mounting seat. The cutter head corresponds to the material clamp of the second station. The drive cylinder can drive the cutter mounting seat to move towards or away from the material clamp of the second station, thereby driving the cutter to move towards or away from the material clamp of the second station.

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