A multi-mold combined punching and forming module
Through the punching and cutting module with multiple molds, the problem of increasing punching pressure caused by independent mold settings is solved, and the satisfaction of product molding needs and the convenience of mold maintenance is achieved.
Patent Information
- Application Number
- CN202211567443.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-07
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2042-12-07
AI Technical Summary
Multiple molds that make up the module are usually set independently. When the processes increase, the number of molds increases accordingly, which increases the overall punching and cutting pressure of the equipment, which is not conducive to the later maintenance and adjustment of molds.
A punching and cutting module with multi-molding is adopted, including mold 1, mold 2 and mold 3. Through mold 1, the polarity cutting, U forming and rib separation process is completed, mold 2 completes the two wings bending, and mold 3 completes the inner ear folding to reduce the number of molds and the equipment punching pressure.
It achieves the satisfaction of product forming needs, while reducing the weight of the mold and the punching pressure of the equipment, making it easier to maintain and adjust the mold in the later stage.
Smart Images

Figure CN115815422B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of punching modules, and specifically to a multi-mold cooperative punching and forming module. Background Art
[0002] When the product is initially processed and formed, it needs to be input into a punching device for processing. To improve the processing efficiency, multiple molds are usually equipped in the punching device to meet different punching requirements of the product.
[0003] Multiple molds that make up the module are usually independently set. When the number of processes increases, the number of molds increases accordingly, which increases the overall punching pressure of the equipment and is not conducive to the maintenance and adjustment of the molds in the later stage. Therefore, this application proposes a multi-set punching and forming module, aiming to complete the rib cutting, separation, and forming of materials with complex forming requirements of the product on the overall frame. Summary of the Invention
[0004] The purpose of the present invention is to provide a multi-mold cooperative punching and forming module to solve the problems mentioned in the above background art, that is, multiple molds that make up the module are usually independently set. When the number of processes increases, the number of molds increases accordingly, which increases the overall punching pressure of the equipment and is not conducive to the maintenance and adjustment of the molds in the later stage.
[0005] To achieve the above purpose, the present invention provides the following technical solutions:
[0006] A multi-mold cooperative punching and forming module includes Mold One, Mold Two, and Mold Three;
[0007] Mold One includes a polarity cutting station, a glue application station, a U-shaped forming station, a cutting and separation station, and a track for product transfer. A product floating track corresponding to the cutting and separation station and a pressure floating component installed on the upper die of Mold One are provided at the discharge end of the track. Mold One also includes an upper template A and a lower template A;
[0008] Mold Two includes a pre-forming station, a forming station, a lower template B, an upper template B, and a linear floating mechanism. The pre-forming station includes a pre-forming lower knife assembly and a pre-forming floating block. The forming station includes a forming lower knife assembly and a forming floating block;
[0009] Mold Three includes an inner ear bending pre-forming station, an inner ear bending forming station, a lower template C, an upper template C, and an up-and-down floating mechanism provided at the inner ear bending forming station.
[0010] In an alternative solution: The polarity cutting station includes a rib cutting and leakage block, a polarity rib cutting lower knife, and an upper knife seat. A polarity cutting upper knife corresponding to the polarity rib cutting lower knife is installed on the upper knife seat. A glue application and rib cutting unloading insert and a unloading plate A are provided on one side of the polarity cutting upper knife.
[0011] In an optional scheme: the gluing station includes a gluing upper knife installed on the upper template A, a gluing insert and a gluing support block installed on the lower template A, and a lower knife seat is installed on the lower template A; the U-shaped forming station includes a U-shaped forming lower knife installed on the lower template A and a U-shaped forming upper knife assembly installed on the upper template A, the bottom of the U-shaped forming upper knife assembly is connected to the upper knife roller, and one side of the U-shaped forming upper knife assembly is connected to the forming pressure block; the cutting and separation station includes a rib cutting upper knife installed on the upper template A, a rib cutting lower knife assembly installed on the lower template A, a forming unloading insert A and a rib cutting unloading insert.
[0012] In an optional solution: guide blocks are provided on both sides of the track feed end, and a pressing assembly is provided on the top of the track feed end; a side rib demoulding guide block is provided at the track discharge end, and track cover plates A are provided on both sides of the track.
[0013] In an optional solution: the press floating assembly includes a press floating block and a cylinder, the piston rod at the power output end of the cylinder is connected to the ejector block, the bottom of the ejector block is connected to the ejector, the press floating block is slidably installed on the ejector, a spring is sleeved on the ejector, and four sets of press floating limit rods are also installed on the press floating block.
[0014] In an optional scheme: the preforming station also includes a preforming upper knife B, a molding unloading insert B, and a floating rail B. The lower knife fixing seat B is installed on the lower template B, and the upper knife fixing seat B is installed on the upper template B; the molding station also includes a molding upper knife B, and a floating rail cover plate B and a unloading plate B are provided at the molding station.
[0015] In an optional scheme: the linear floating mechanism includes a bending floating connection block B and a forming floating block insert B, the bending floating connection block B is connected to the forming floating block insert B through a plurality of connecting springs B, the top of the bending floating connection block B is connected to the bending floating material guide rod B, and the bending floating material guide rod B is sleeved with a linear bushing B; the top of the bending floating connection block B located in the preforming station is connected to the preforming lower knife assembly, the top of the preforming lower knife assembly is connected to the forming positioning block B, the preforming floating material block is installed between the forming positioning blocks B, and one side of the preforming floating material block is provided with There is a preforming roller installed on the forming positioning block B; the top of the bending and floating connection block B located in the forming station is connected to the forming lower knife assembly, and the forming floating block is installed on the top of the forming lower knife assembly. The top of the bending and floating connection block B located in the forming station is also connected to the forming lower knife fixed insert, and one side of the forming lower knife fixed insert is connected to the clip forming assembly reset spring; the forming lower knife assembly includes a clip forming lower knife and a rotating shaft A installed on the clip forming lower knife, a shaft sleeve is installed at the hole above the clip forming lower knife, and the shaft sleeve is connected to the clip forming lower knife through the rotating shaft B.
[0016] In an alternative embodiment: The inner ear bending preforming station includes a preforming lower knife and a preforming upper knife C; the inner ear bending forming station includes a forming lower knife and a forming upper knife C; an upper knife fixing seat C is installed on the upper template C, and a lower knife fixing seat C is installed on the lower template C.
[0017] In an alternative embodiment: The up and down floating mechanism includes a bending lifting connection block C and a forming floating block insert C. The bending lifting connection block C and the forming floating block insert C are connected by a number of connecting springs C. The top of the bending lifting connection block C is connected to a bending floating material guide rod C. A linear bushing C is sleeved on the bending floating material guide rod C. The top of the bending lifting connection block C is connected to a forming positioning block C and a forming lower knife. A forming floating block is provided between the forming positioning block C and the forming lower knife.
[0018] In an alternative embodiment: A floating track C, a track cover plate C, a forming unloading insert C, and a unloading plate C are provided between the lower template C and the upper template C.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] In the present invention, the combination of die one, die two, and die three can ensure the forming requirements of the product, reduce the weight of the die and the punching pressure of the equipment, and facilitate the maintenance and adjustment of the die in the later stage;
[0021] In the present invention, it can be used in combination with external equipment. At die one, the polarity excision, U-shaped forming, and rib cutting and separation processes of the product can be completed. After the feeding of the equipment, the two-wing bending forming can be completed in die two, and then enter die three to complete the inner ear folding, and then can be sent out by the equipment. Description of the Drawings
[0022] Figure 1 It is a schematic structural diagram of the present invention.
[0023] Figure 2 It is a schematic structural diagram of the polarity excision station in the present invention.
[0024] Figure 3 It is a schematic structural diagram of the glue application station, U-shaped forming station, and cutting and separation station in the present invention.
[0025] Figure 4 It is a schematic structural diagram of the U-shaped forming upper knife assembly in the present invention.
[0026] Figure 5 It is a schematic structural diagram of the U-shaped forming lower knife in the present invention.
[0027] Figure 6 It is a schematic structural diagram of the pressure material floating assembly in the present invention.
[0028] Figure 7Schematic diagram of the lower die station distribution structure of Die 2 in the present invention.
[0029] Figure 8 Schematic cross-sectional structure diagram of Die 2 in the present invention.
[0030] Figure 9 Schematic structure diagram of the lower die preforming station in the present invention.
[0031] Figure 10 Schematic structure diagram of the lower die forming station in the present invention.
[0032] Figure 11 Schematic structure diagram of the forming lower cutting component in the present invention.
[0033] Figure 12 Schematic structure diagram of the lower die station of Die 3 in the present invention.
[0034] Figure 13 Schematic cross-sectional structure diagram of Die 3 in the present invention.
[0035] Figure 14 Schematic structure diagram of the up and down floating mechanism in the present invention.
[0036] Figure 15 Schematic structure diagram of the product to be cut in the present invention.
[0037] Figure 16 Schematic structure diagram of the product after passing through Die 1 in the present invention.
[0038] Figure 17 Schematic side view structure diagram of the product after passing through Die 1 in the present invention.
[0039] Figure 18 Schematic structure diagram of the product after passing through Die 2 in the present invention.
[0040] Figure 19 Schematic side view structure diagram of the product after passing through Die 2 in the present invention.
[0041] Figure 20 Schematic structure diagram of the product after passing through Die 3 in the present invention.
[0042] Figure 21 Schematic side view structure diagram of the product after passing through Die 3 in the present invention.
[0043] In the figure: 1 polarity cutting station, 2 gluing station, 3 U-forming station, 4 cutting and separation station, 5 rib cutting leakage block, 6 polarity rib cutting lower knife, 7 gluing insert, 8 gluing support block, 9 U-forming lower knife, 10 rib cutting lower knife assembly, 11 product floating track, 12 track cover A, 13 side rib mold guide block, 14 track, 15 guide block, 16 pressing assembly, 17 polarity cutting upper knife, 18 gluing rib cutting unloading insert, 19 unloading plate A, 20 upper knife seat, 21 upper template A, 22 gluing upper knife, 23 U-forming Upper knife assembly, 231 upper knife roller, 232 forming block, 24 rib cutting upper knife, 25 forming unloading insert A, 26 rib cutting unloading insert, 27 lower knife seat, 28 lower template A, 29 pressing floating block, 30 pressing floating limit rod, 31 ejector block, 32 cylinder, 33 forming station, 34 preforming station, 35 preforming lower knife assembly, 36 preforming floating block, 361 preforming roller, 37 forming lower knife assembly, 371 clip forming lower knife, 372 shaft sleeve, 373 rotating shaft B, 374 rotating shaft A, 38 forming Floating block, 39 pre-forming upper knife B, 40 forming unloading insert B, 41 floating rail B, 42 lower knife fixing seat B, 43 lower template B, 44 upper knife fixing seat B, 45 upper template B, 46 bending floating connection block B, 47 forming upper knife B, 48 floating rail cover B, 49 unloading plate B, 50 forming floating block insert B, 51 linear bushing B, 511 connecting spring B, 52 bending floating guide rod B, 53 forming positioning block B, 54 forming lower knife fixing insert, 541 clip forming component reset spring, 55 inner ear bending Preforming station, 56 inner ear bending forming station, 57 preforming lower knife, 58 forming positioning block C, 59 forming lower knife, 60 forming floating block, 61 preforming upper knife C, 62 forming upper knife C, 63 floating rail C, 64 rail cover C, 65 forming unloading insert C, 66 unloading plate C, 67 upper knife fixing seat C, 68 lower knife fixing seat C, 69 lower template C, 70 upper template C, 71 bending floating connection block C, 72 forming floating block insert C, 73 connecting spring C, 74 linear bushing C, 75 bending floating guide rod C. DETAILED DESCRIPTION
[0044] See also Figures 1 - 21 In this embodiment, a multi-mold matching punching and forming mold set includes mold one, mold two and mold three; Figure 14 As shown, the product to be punched;
[0045] like Figures 1 - 6 As shown, the mold 1 includes a polarity cutting station 1, a gluing station 2, a U-shaped forming station 3, a cutting and separating station 4 and a track 14 for product conveying, the discharge end of the track 14 is provided with a product floating track 11 corresponding to the cutting and separating station 4 and a pressing and floating assembly installed at the upper mold of the mold 1, and the mold 1 also includes an upper mold plate A21 and a lower mold plate A28;
[0046] The upper template A21 is located at the upper die of the first die, and the lower template A28 is located at the lower die of the first die;
[0047] The polarity cutting station 1 includes a rib cutting and blanking block 5, a polarity rib cutting lower knife 6, and an upper knife seat 20. An upper polarity cutting knife 17 corresponding to the polarity rib cutting lower knife 6 is installed on the upper knife seat 20. A glue application and rib cutting unloading insert 18 and a unloading plate A19 are provided on one side of the upper polarity cutting knife 17.
[0048] The glue application station 2 includes a glue application upper knife 22 installed on the upper template A21, a glue application insert 7 and a glue application support block 8 installed on the lower template A28. A lower knife seat 27 is installed on the lower template A28; The U-shaped forming station 3 includes a U-shaped forming lower knife 9 installed on the lower template A28 and a U-shaped forming upper knife assembly 23 installed on the upper template A21. The bottom of the U-shaped forming upper knife assembly 23 is connected to an upper knife roller 231, and one side of the U-shaped forming upper knife assembly 23 is connected to a forming pressing block 232; The cutting and separating station 4 includes a rib cutting upper knife 24 installed on the upper template A21, a rib cutting lower knife assembly 10 installed on the lower template A28, a forming unloading insert A25, and a rib cutting unloading insert 26;
[0049] Since the product only needs to complete U-shaped forming at one end, the U-shaped forming lower knife 9 adopts an integral structure, and the component is small and convenient for installation.
[0050] Guide blocks 15 are provided on both sides of the feeding end of the track 14, and a pressing component 16 is provided on the top of the feeding end of the track 14; A side rib demolding guide block 13 is provided at the discharging end of the track 14, and track cover plates A12 are provided on both sides of the track 14; The guide block 15 mainly plays a guiding role for the material to be cut to enter the first die from the feeding mechanism of the equipment, and reduces the inertial force of the incoming material sheet to be cut through the action of the pressing wheel and spring in the pressing component 16, playing a role in blocking the material and ensuring accurate feeding;
[0051] The track 14 is an integral track, which floats up and down with the product during operation to complete the actions of each station, and makes clearance at the corresponding stations. The track cover plate A12 is also used to protect the side ribs to prevent the frame from jumping, which not only ensures the smooth forming of the product, but also enables the product to be smoothly transferred between each station;
[0052] The blank holding floating component includes a blank holding floating block 29 and a cylinder 32. The piston rod at the power output end of the cylinder 32 is connected to a thimble pressing block 31. The bottom of the thimble pressing block 31 is connected to a thimble. The blank holding floating block 29 is slidably installed on the thimble. A spring is sleeved on the thimble. Four groups of blank holding floating limit rods 30 are also installed on the blank holding floating block 29. The function of the blank holding floating component is to move downward with the upper die during the process of cutting the tie bars and separating. The downward movement distance of the component is restricted by the blank holding floating limit rods 30, and the product is restricted by the blank holding floating block 29. When the upper die moves upward, to ensure the smooth ejection of the product, the cylinder 32 is used to push the thimble pressing block 31 to make the blank holding floating block 29 continue to restrict the product until the product is ejected from the die. After the cylinder contracts, the component returns to its original state under the action of the spring.
[0053] After the material to be cut is fed in place and positioned by the die locating pins, each unloading insert and the upper knife move downward with the upper die part. After restricting the positions of the product and the outer frame, the unloading part stops moving downward, and each upper knife continues to move downward and cooperate with the corresponding lower knife to complete the work of the corresponding station, and then the die is lifted to unload the material. Among them, the polarity cutting station 1, the glue injection station 2, and the U-shaped forming station 3 work simultaneously. After that, the product reaches the cutting and separating station 4 under the action of the equipment dialing mechanism to complete the work of cutting the tie bars.
[0054] The U-shaped forming upper knife assembly 23 adopts the form of a combination of upper knife rollers 231 to reduce the damage to the product coating during the forming process. At the same time, a forming pressing block 232 is added to restrict the product during the forming process, prevent the product from warping and deforming during the forming process, and ensure the forming effect of the product.
[0055] After the material frame passes through the cutting and separating station 4 and the product is separated from the frame, the remaining side tie bars continue to be conveyed backward under the action of the equipment dialing component, and are guided by the side tie bar die exit guide block 13 to prevent the side tie bars from moving around until the side tie bars are pulled out of the track.
[0056] The product floating track 11 always floats with the product during the process of cutting the tie bars to support the product. After the cutting of the tie bars is completed, the product floating track 11 slightly lifts the product under the action of the bottom spring, so that the metal part is separated from the cutting lower knife assembly 10 of the tie bars, ensuring the smooth ejection of the product from the die and preventing the product coating from being scratched by the lower knife.
[0057] As Figure 16 and 17 shown, it is the product after passing through Die 1.
[0058] As Figures 7 - 11 shown, the Die 2 includes a pre-forming station 34, a forming station 33, a lower template B43, an upper template B45, and a linear floating mechanism. The pre-forming station 34 includes a pre-forming lower knife assembly 35 and a pre-forming floating block 36. The forming station 33 includes a forming lower knife assembly 37 and a forming floating block 38. The function of Die 2 is to further complete the two-wing bending process for the semi-finished product coming out of Die 1.
[0059] The upper template B45 is installed on the upper mold of mold 2, and the lower template B45 is installed on the lower mold of mold 2;
[0060] The preforming station 34 also includes a preforming upper knife B39, a molding unloading insert B40, and a floating rail B41. The lower knife fixing seat B42 is installed on the lower template B43, and the upper knife fixing seat B44 is installed on the upper template B45; the molding station 33 also includes a molding upper knife B47, and the molding station 33 is provided with a floating rail cover plate B48 and a unloading plate B49.
[0061] The linear floating mechanism includes a bending floating connection block B46 and a forming floating block insert B50, wherein the bending floating connection block B46 is connected to the forming floating block insert B50 via a plurality of connecting springs B511, the top of the bending floating connection block B46 is connected to a bending floating material guide rod B52, and a linear bushing B51 is sleeved on the bending floating material guide rod B52; the top of the bending floating connection block B46 located in the preforming station 34 is connected to a preforming lower knife assembly 35, and the top of the preforming lower knife assembly 35 is connected to a forming positioning block B53, A preforming floating block 36 is installed between the forming positioning blocks B53, and a preforming roller 361 installed on the forming positioning block B53 is provided on one side of the preforming floating block 36; the top of the bending floating connection block B46 located in the forming station 33 is connected to the forming lower knife assembly 37, and the top of the forming lower knife assembly 37 is installed with a forming floating block 38, and the top of the bending floating connection block B46 located in the forming station 33 is also connected to the forming lower knife fixed insert 54, and one side of the forming lower knife fixed insert 54 is connected to the clip forming assembly reset spring 541;
[0062] The molding lower knife assembly 37 includes a clip molding lower knife 371 and a rotating shaft A374 installed on the clip molding lower knife 371. A shaft sleeve 372 is installed at the upper hole of the clip molding lower knife 371. The shaft sleeve 372 is connected to the clip molding lower knife 371 through a rotating shaft B373.
[0063] Since the bending direction (upward) of the two wings of the ZR solder product targeted by the present invention is opposite to the U-shaped bending direction, the preforming (roller forming) and forming (clip forming) tool assemblies are installed at the lower die of the second die, and the comparison die is also adjusted accordingly;
[0064] The semi-finished product coming out of the mold 1 passes through the preforming station 34 and the forming station 33 of the mold 2 in sequence under the action of the material shifting component of the equipment to complete the bending of the two wings;
[0065] During the preforming process, the upper die moves downward, and under the action of the forming unloading insert B40, together with the floating track cover plate B48 and the unloading plate B49, the product is driven downward, and the product enters the forming positioning block B53 for positioning; after the positioning is completed, the preforming upper knife B39 continues to move downward, and the product and the preforming floating block 36 cooperate with the preforming lower knife assembly 35 to complete the preforming; after the preforming is completed, the upper die part moves upward to unload, and the preforming floating block 36 rises and floats under the action of the spring force; in the process of the bending floating connection block B46 floating up and down, the linear bushing B51 and the bending floating guide rod B52 are used for linear guidance;
[0066] When the product is formed at the forming station 33, the upper mold part moves downward under the action of the power mechanism of the equipment. When the upper mold unloading plate reaches the height of the lower mold limit column, the unloading part stops moving downward, and the product positioning is completed at the same time; the upper molding knife B47 installed on the upper knife seat continues to move downward along with the template to push the product and the molding floating block 38 downward, and under the action of the molding floating block 38, one end of the molding lower knife assembly 37 installed on the molding lower knife fixed insert 54 is propped open, so that the end contacting the product is tightened, thereby achieving the purpose of molding the product;
[0067] After the molding is completed, the upper mold part moves upward to unload and returns to the original position, and the molding lower knife assembly 37 and the molding floating block 38 return to their initial state under the action of their respective springs;
[0068] like Figure 18 and Figure 19 The product shown is after passing through mold 2.
[0069] like Figures 12 - 14 As shown, the mold three includes an inner ear bending preforming station 55, an inner ear bending forming station 56, a lower template C69, an upper template C70, and an up-and-down floating mechanism arranged at the inner ear bending forming station 56;
[0070] The main function of mold 3 is to complete the inner ear bending process of the product. This process can be completed in two steps, namely, through the inner ear bending preforming station 55 and the inner ear bending forming station 56;
[0071] The inner ear bending preforming station 55 includes a preforming lower knife 57 and a preforming upper knife C61; the inner ear bending forming station 56 includes a forming lower knife 59 and a forming upper knife C62; the upper knife fixing seat C67 is installed on the upper template C70, and the lower knife fixing seat C68 is installed on the lower template C69.
[0072] The up and down floating mechanism includes a bending floating connection block C71 and a molding floating block insert C72. The bending floating connection block C71 and the molding floating block insert C72 are connected by a plurality of connecting springs C73. The top of the bending floating connection block C71 is connected to a bending floating material guide rod C75. A linear bushing C74 is sleeved on the bending floating material guide rod C75. The top of the bending floating connection block C71 is connected to a molding positioning block C58 and a molding lower knife 59. A molding floating block 60 is provided between the molding positioning block C58 and the molding lower knife 59.
[0073] A floating track C63, a track cover plate C64, a molding unloading insert C65 and a unloading plate C66 are provided between the lower template C69 and the upper template C70;
[0074] The molding positioning block C58 plays a role of lateral positioning during the product molding process, and is used in conjunction with the lower positioning pin for longitudinal positioning to ensure accurate product positioning, thereby ensuring the molding size of the product; the molding floating block 60 is used as a floating device to support the product during the molding process to prevent product deformation, and also helps to remove the material after molding;
[0075] After the product is delivered to the place, the upper die part moves downward, and the floating track C63 and track cover C64 of the unloading part move downward together with the product to enter the positioning process. When the limit device in the lower die limits the unloading part to move downward and the positioning is completed, the upper knife part continues to move downward and completes the molding work with the corresponding lower knife. After the molding is completed, the upper die part moves upward to unload and wait for the next molding action.
[0076] When the product is formed at the forming station, the forming float 60 moves downward with the product under the action of the forming upper knife C62. After the forming is completed, the upper mold part moves upward, and the forming float 60 recovers upward under the action of the bent floating connection block C71, the forming float insert C72, and the connecting spring C73 to assist the product demoulding, and the linear bushing C74 and the bent floating guide rod C75 are used to ensure the smooth operation of the float;
[0077] like Figure 20 and 21 The product shown is after passing through mold three;
[0078] The working principle of the present invention is as follows: The mold is combined with an upper three-power punching and forming device. The three powers of the device provide punching power for three sets of molds respectively. The ejector mechanism of the device sends the material to the material-grabbing mechanism. The material-grabbing mechanism grabs the material and sends it to the feeding mechanism. The feeding mechanism sends the material to the material-deflecting mechanism. The material-deflecting mechanism sends the material to Die 1 through the deflecting gripper to complete the processes of polarity excision, U-shaped forming, and rib separation. Then, the semi-finished product in Die 1 is pushed out of Die 1 to the discharging part by the pushing component on the power mechanism in the punching device. The motor of the discharging part conveys the product to the deflecting position of the second-stage material-deflecting mechanism, and then the material-deflecting mechanism sends it to Die 2 to complete the forming of the two wings by bending. Then, it enters Die 3 to complete the inward turning of the inner ear, and finally, the finished product is sent out of Die 3 through the deflecting gripper and enters the tube-loading mechanism for tube loading and collection.
Claims
1. A multi-mold cooperative punching and forming module, comprising a first mold, a second mold and a third mold; It is characterized in that: The first mold includes a polarity removal station (1), a glue application station (2), a U-shaped forming station (3), a cutting and separating station (4) and a track (14) for product transfer. A product floating track (11) corresponding to the cutting and separating station (4) and a pressure material floating component installed on the upper die of the first mold are provided at the discharge end of the track (14). The first mold further includes an upper template A (21) and a lower template A (28); The second mold includes a pre-forming station (34), a forming station (33), a lower template B (43), an upper template B (45) and a linear floating mechanism. The pre-forming station (34) includes a pre-forming lower knife assembly (35) and a pre-forming floating block (36). The forming station (33) includes a forming lower knife assembly (37) and a forming floating block (38); The third mold includes an inner ear bending pre-forming station (55), an inner ear bending forming station (56), a lower template C (69), an upper template C (70) and an upper and lower floating mechanism provided at the inner ear bending forming station (56); The pressure material floating component includes a pressure material floating block (29) and a cylinder (32). The piston rod at the power output end of the cylinder (32) is connected to a thimble pressure block (31). The bottom of the thimble pressure block (31) is connected to a thimble. The pressure material floating block (29) is slidably installed on the thimble. A spring is sleeved on the thimble. Four groups of pressure material floating limit rods (30) are further installed on the pressure material floating block (29); The linear floating mechanism includes a bending and lifting connecting block B (46) and a forming floating block insert B (50). The bending and lifting connecting block B (46) is connected to the forming floating block insert B (50) through a number of connecting springs B (511). The top of the bending and lifting connecting block B (46) is connected to a bending floating material guide rod B (52), and a linear bushing B (51) is sleeved on the bending floating material guide rod B (52). The top of the bending and lifting connecting block B (46) located in the pre-forming station (34) is connected to a pre-forming lower knife assembly (35). The top of the pre-forming lower knife assembly (35) is connected to a forming positioning block B (53). A pre-forming floating material block (36) is installed between the forming positioning blocks B (53). One side of the pre-forming floating material block (36) is provided with a pre-forming roller (361) installed on the forming positioning block B (53). The top of the bending and lifting connecting block B (46) located in the forming station (33) is connected to a forming lower knife assembly (37). The top of the forming lower knife assembly (37) is installed with a forming floating material block (38). The top of the bending and lifting connecting block B (46) located in the forming station (33) is also connected to a forming lower knife fixed insert (54). One side of the forming lower knife fixed insert (54) is connected to a clamp forming assembly return spring (541). The forming lower knife assembly (37) includes a clamp forming lower knife (371) and a rotating shaft A (374) installed on the clamp forming lower knife (371). A bushing (372) is installed at the upper hole of the clamp forming lower knife (371). The bushing (372) is connected to the clamp forming lower knife (371) through a rotating shaft B (373). The up and down floating mechanism includes a bending and lifting connecting block C (71) and a forming floating block insert C (72). The bending and lifting connecting block C (71) and the forming floating block insert C (72) are connected through a number of connecting springs C (73). The top of the bending and lifting connecting block C (71) is connected to a bending floating material guide rod C (75), and a linear bushing C (74) is sleeved on the bending floating material guide rod C (75). The top of the bending and lifting connecting block C (71) is connected to a forming positioning block C (58) and a forming lower knife (59). A forming floating block (60) is provided between the forming positioning block C (58) and the forming lower knife (59).
2. The multi-mold cooperative punching and forming module according to claim 1, characterized in that: The polarity removal station (1) includes a rib cutting and material leakage block (5), a polarity rib cutting lower knife (6), and an upper knife seat (20). A polarity removal upper knife (17) corresponding to the polarity rib cutting lower knife (6) is installed on the upper knife seat (20). A glue injection rib cutting and unloading insert (18) and a unloading plate A (19) are provided on one side of the polarity removal upper knife (17).
3. A multi-mold cooperative punching and forming module according to claim 1, characterized in that: The gluing station (2) includes a gluing upper knife (22) installed on the upper template A (21), a gluing insert (7) and a gluing support block (8) installed on the lower template A (28), and a lower knife seat (27) is installed on the lower template A (28); the U-shaped forming station (3) includes a U-shaped forming lower knife (9) installed on the lower template A (28) and a U-shaped forming upper knife assembly (23) installed on the upper template A (21). The bottom of the U-shaped forming upper knife assembly (23) is connected to an upper knife roller (231), and one side of the U-shaped forming upper knife assembly (23) is connected to a forming pressing block (232); the cutting and separating station (4) includes a cutting rib upper knife (24) installed on the upper template A (21), a cutting rib lower knife assembly (10) installed on the lower template A (28), a forming unloading insert A (25) and a cutting rib unloading insert (26).
4. A multi-mold cooperative punching and forming module according to claim 3, characterized in that: Guide blocks (15) are provided on both sides of the feeding end of the track (14), and a pressing component (16) is provided on the top of the feeding end of the track (14); a side rib demolding guide block (13) is provided at the discharging end of the track (14), and track cover plates A (12) are provided on both sides of the track (14).
5. A multi-mold cooperative punching and forming module according to claim 1, characterized in that: The pre-forming station (34) further includes a pre-forming upper knife B (39), a forming unloading insert B (40), and a floating track B (41). A lower knife fixing seat B (42) is installed on the lower template B (43), and an upper knife fixing seat B (44) is installed on the upper template B (45); the forming station (33) further includes a forming upper knife B (47), and a floating track cover plate B (48) and a unloading plate B (49) are provided at the forming station (33).
6. The multi-mold cooperative punching and forming module according to claim 1, characterized in that: The inner ear bending pre-forming station (55) includes a pre-forming lower knife (57) and a pre-forming upper knife C (61); the inner ear bending forming station (56) includes a forming lower knife (59) and a forming upper knife C (62); an upper knife fixing seat C (67) is installed on the upper template C (70), and a lower knife fixing seat C (68) is installed on the lower template C (69).
7. A multi-mold cooperative punching and forming module according to claim 1, characterized in that: A floating track C (63), a track cover plate C (64), a forming unloading insert C (65) and a unloading plate C (66) are provided between the lower template C (69) and the upper template C (70).
Citation Information
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