A collar setting method

By combining sewing and pressing to shape the collar, the problem of wrinkle-free shirt collars curling inward after washing is solved, achieving a lasting shape retention effect and improving the shirt's washability and appearance.

CN115944126BActive Publication Date: 2025-11-28JIANGSU HUBAO GROUP CO LTD
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Patent Information

Application Number
CN202210890424.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-27
Publication Date
2025-11-28
Estimated Expiration
2042-07-27

AI Technical Summary

Technical Problem

The collars of existing wrinkle-free shirts tend to curl inward after washing, especially with simple and quick washes. This is a problem that current technology has not been able to effectively solve, affecting the appearance and lifespan of the shirts.

Method used

The method combines sewing, pressing, and liquid nitrogen spraying. When sewing, start from both ends and overlap in the middle. The pressing temperature is controlled at 170-180℃ for 5-7 seconds. Liquid nitrogen spraying cools the temperature to below -100℃.

Benefits of technology

It achieves a durable shaping effect for the collar, solves the problem of inward curling that existing technologies have failed to address, improves the collar's stiffness, and enhances its washability and aesthetics.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a collar shaping method in the technical field of shirts, sequentially comprising the following steps: overlapping the cut multiple layers of cloth, and sequentially performing the processes of sewing, folding, and cutting a clear line to manufacture a collar; pressing and ironing the collar, wherein the pressing and ironing temperature is greater than 150 DEG C; before the temperature of the collar drops to 100 DEG C, spraying the collar with liquid nitrogen gas, and reducing the temperature of the collar to below -100 DEG C within 3s. The collar shaping method sprays the collar in a high-temperature state with liquid nitrogen gas to realize rapid refrigeration, thereby improving the hardness and achieving the shaping effect.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of shirts, in particular to a collar shaping method. BACKGROUND

[0002] A shirt is a kind of upper garment worn between an inner and an outer garment, or worn alone. Shirts were originally worn by men, but in the 1950s, women began to wear them, and now they have become one of the most commonly used garments.

[0003] A non-iron shirt is the most demanding clothing for men, second only to a suit, but more widely used than a suit. A non-iron shirt can recover flatness after ordinary washing without ironing or slight pressing, and the fabric texture and sewing flatness are higher than those of other garments, directly reflecting the high-end business and leisure commonly used by men.

[0004] However, the current non-iron shirt generally lacks a lasting collar shaping effect. Especially now people directly throw the shirt into the washing machine for cleaning for the sake of convenience and speed, and the collar is prone to inward bending and rolling after multiple washes, which seriously affects the appearance and service life of the shirt. SUMMARY

[0005] The present application provides a collar shaping method, which solves the problem that the shirt collar is prone to rolling after washing in the prior art, and achieves a lasting collar shaping effect.

[0006] The present application provides a collar shaping method, which includes the following steps in sequence:

[0007] Sewing: overlapping the cut multiple layers of cloth, and sequentially performing sewing, folding, and cutting thread line processes to form a collar;

[0008] Pressing: pressing the collar at a temperature greater than 150°C;

[0009] Cooling: spraying the collar with liquid nitrogen before the temperature of the collar drops to 100°C, so that the temperature of the collar is reduced to below -100°C within 3s.

[0010] The above-mentioned embodiment has the beneficial effect that the collar is in a high-temperature state after pressing, and the collar lining glue points are completely melted. At this time, spraying with liquid nitrogen achieves rapid cooling, thereby improving the hardness to achieve a shaping effect, so that the collar is not prone to rolling after washing.

[0011] On the basis of the above-mentioned embodiment, the present application can be further improved as follows:

[0012] In one of the embodiments of the present application, the sewing process is divided into two parts, and the sewing process is started from both ends and ended in the middle, so as to avoid the accumulation of excess material at the end of the sewing process, and to avoid the bending of the collar after the liquid nitrogen cooling, so that the prepared collar is more flat.

[0013] In one of the embodiments of the present application, the sewing thread overlaps 2-3 cm in the middle of the cloth during the sewing process. The overlapping of the intersection of the sewing paths on both sides can make the sewing more firm.

[0014] In one of the embodiments of the present application, an automatic template machine is used for sewing during the sewing process. The conventional sewing machine operation requires high operation, and the two sides of the collar are easy to be asymmetric. The automatic template machine is used for sewing, so as to fix the upper and lower layers of cloth, avoid misalignment, and ensure the symmetry of the two sides of the collar.

[0015] In one of the embodiments of the present application, the inner seam width is 0.6-0.7 cm during the cutting thread process, and the cutting thread width is 0.1-0.2 cm narrower than the inner seam width. The cutting thread is ensured to cut the inner seam, and the stability of the edge is increased.

[0016] In one of the embodiments of the present application, the pressing temperature of the collar is 170-180°C, and the pressing time is 5-7 s. The low temperature or short time cannot achieve good shaping effect, and the high temperature or long time can easily cause the collar to yellow or the fabric to shrink. The pressing temperature is controlled at 170-180°C, and the pressing time is controlled at 5-7 s, so as to achieve the shaping effect in a short time.

[0017] In one of the embodiments of the present application, the entire collar is pressed by a press during the pressing of the collar. The conventional method is to use an iron to press, the iron is too small to press the entire collar at one time, and the iron needs to press different parts for many times, and the pressing force depends on the arm strength of the person. The press is used now, the press can press the entire collar at one time and uniformly, and the pressing force is much higher than the arm strength of the person, and the shaping effect of the collar is obvious.

[0018] The one or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

[0019] 1. The collar shaping method uses liquid nitrogen to spray and realize rapid cooling of the collar in a high temperature state, so as to improve the hardness and achieve the shaping effect.

[0020] 2. The collar shaping method divides the sewing process into two segments, starting from both ends and ending in the middle, with an overlap of 2-3 cm, ensuring firm sewing while avoiding excess accumulation at the end of the sewing, preventing the collar from bending after liquid nitrogen cooling, resulting in a more flat collar.

[0021] 3. The collar shaping method controls the pressing temperature at 170-180℃ and the pressing time at 5-7s, achieving shaping effect in a short time. BRIEF DESCRIPTION OF DRAWINGS

[0022] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the specific embodiments or prior art description will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0023] Figure 1 The step flow chart of the collar shaping method of the present application;

[0024] Figure 2 The structure schematic diagram of the collar in the sewing process;

[0025] Figure 3 The structure schematic diagram of the collar in the cutting line process.

[0026] Among them, 1. collar, 2. sewing thread, 3. line. DETAILED DESCRIPTION

[0027] The present application will be further illustrated below in conjunction with specific embodiments, which should be understood as merely illustrating the present application and not limiting the scope of the present application. After reading the present application, those skilled in the art can make various equivalent modifications to the present application, which all fall within the scope defined by the claims attached hereto.

[0028] It should be noted that: similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0029] In the description of the present application, the illustrative expressions of the above-mentioned terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in the present application and the features of different embodiments or examples without contradiction.

[0030] The embodiment of the application provides a collar shaping method, solves the problem that a shirt collar is prone to internal rolling after washing in the prior art, and achieves the effect of durable collar shaping.

[0031] The technical solutions in the embodiment of the application are as follows to solve the above problems:

[0032] Embodiment:

[0033] As shown in the figure, a collar shaping method comprises the following steps in sequence: Figure 1

[0034] S1: sewing: overlapping the cut multi-layer cloth, and sequentially performing sewing, folding, and cutting thread line processes to form a collar.

[0035] The collar generally comprises two layers of cloth, and the inner side of the collar face is attached with a lining.

[0036] As shown in the figure, an automatic template machine is used to start sewing from both ends along a preset route to the middle of all the cloth during the sewing process, and the sewing line 2 overlaps the middle of the cloth by 2-3 cm. When the sewing process is used, the sewing is firm, the two sides of the collar are symmetrical, and the formed collar 1 is more flat. Figure 2

[0037] As shown in the figure, the inner seam width a is 0.6-0.7 cm, and the tangent line width b of the thread line 3 is 0.1-0.2 cm narrower than the inner seam width a during the thread line cutting process. When the thread line cutting process is used, the tangent line can be ensured to cut the inner seam, and the stability of the edge is increased. Figure 3

[0038] S2: pressing: pressing the collar, and the pressing temperature is greater than 150 DEG C.

[0039] Specifically, the whole collar is pressed by a press machine at one time, the pressing temperature is 170-180 DEG C, and the pressing time is 5-7 s. When the pressing method is used, the shaping effect can be achieved in a short time, and the measured formed collar has a bending degree of 0-0.3 cm after washing.

[0040] S3: cooling: before the temperature of the collar decreases to 100 DEG C, the collar is sprayed with liquid nitrogen gas, and the temperature of the collar is reduced to below -100 DEG C within 3 s.

[0041] Specifically, when the temperature of the collar is above 100 DEG C after pressing, the collar is sprayed with liquid nitrogen gas for 3-5 times as soon as possible for rapid cooling and shaping.

[0042] The technical solutions in the above embodiment of the application have at least the following technical effects or advantages:

[0043] ​​​1. The collar setting method sprays liquid nitrogen on the collar in a high temperature state to achieve rapid refrigeration, thereby improving the hardness to achieve setting effect, so that the collar is not prone to internal rolling after washing;

[0044] 2. The collar setting method divides the sewing process into two sections, starting from both ends and ending in the middle, with an overlap of 2-3 cm, ensuring firm sewing while avoiding excess accumulation at the end of the fabric sewing, preventing the collar from bending after liquid nitrogen cooling, and making the finished collar more flat;

[0045] 3. The collar setting method controls the pressing temperature at 170-180℃ and the pressing time at 5-7s, achieving shaping effect in a short time.

[0046] Although the embodiments of the present application have been shown and described above, it should be understood that the above embodiments are exemplary and should not be construed as limiting the present application, and those skilled in the art can make changes, modifications, replacements and variations to the above embodiments within the scope of the present application.

Claims

1. A collar shaping method characterized by, Comprise the following steps in turn: The cut multi-layer cloth is overlapped, and a collar is made after being sewn, folded, and cut thread in turn, wherein, during the sewing process, the cloth is sewn along the preset route from both ends to the middle of the cloth respectively; The collar is pressed and ironed, the whole collar is pressed and ironed at one time by using a pressing machine, the pressing and ironing temperature is 170~180℃, and the pressing and ironing time is 5~7s; Before the temperature of the collar drops to 100℃, the collar is sprayed with liquid nitrogen, and the temperature of the collar is reduced to below-100° within 3s.

2. The collar sizing method of claim 1, wherein: During the sewing process, the sewing thread is overlapped by 2~3cm in the middle of the cloth.

3. The collar sizing method of claim 2, wherein: During the sewing process, an automatic template machine is used for sewing.

4. The collar sizing method of claim 1, wherein: During the cut thread process, the inner seam width is 0.6~0.7cm, and the thread cutting width is 0.1~0.2cm narrower than the inner seam width.

Citation Information

Patent Citations

  • Wash-and-wear shirt processing technique

    CN102018305A

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