A quick-detachable dust filter bag that is easy to maintain
Through quick-disassembly design and automatic maintenance mechanism, the problem of dust filter bags being easily blocked is solved, rapid disassembly and regular maintenance is achieved, and the operation efficiency and safety of the equipment are improved.
Patent Information
- Application Number
- CN202310023808.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-09
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2043-01-09
AI Technical Summary
The existing dust filter bags are prone to clogging, resulting in frequent replacement, cumbersome installation steps, and long shutdown during disassembly, which affects the air purification speed and the health of maintenance personnel, and lacks a simple maintenance structure.
It adopts a quick-removal design, including mounting discs, filter cages and cloth bags, and uses clamping slots, clamping blocks, sealing ring plates and automatic maintenance mechanisms to achieve rapid disassembly and regular maintenance through anti-displacement components and unlocking components. Combined with the stepper motor-driven coil rope and spring mechanism, it realizes automatic vibration to remove dust.
It improves the removal and maintenance efficiency, shortens the disassembly time, extends the service cycle, and ensures the rapid recovery of the equipment's production capacity and the safety of maintenance personnel.
Smart Images

Figure CN115945006B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of dust removal filter bags, and in particular to a quick-detachable dust removal filter bag that is easy to maintain. Background Art
[0002] Dust filter bags are primarily used to remove dust from air. They typically consist of a cylindrical bag body made from polyester staple fibers, PPS fibers, PP polypropylene, aramid fibers, and nylon fibers. They typically have a service life of 2-4 years, offer excellent air permeability, a high dust collection rate, and are easy to clean, with a dust removal efficiency of up to 98.99%. While these bags are effective at removing PM2.5, traditional dust filter bags are relatively simple, featuring a simple cylindrical structure. As air passes through the bag, dust is filtered by the bag, and dust accumulates on the bag's surface, affecting the filtration effect.
[0003] In the existing technology, the frequency of replacement is high due to frequent clogging. At the same time, the traditional filter bag installation steps are cumbersome, and multiple sets of bolts need to be tightened at the bottom to ensure the bottom sealing and stability. The long downtime required for disassembly affects the air purification speed of the factory. At the same time, staying in a place full of smoke and dust will also have a great impact on the health of the maintenance personnel. In addition, the disassembly structure lacks a maintenance structure, and simple maintenance cannot be performed regularly, resulting in serious clogging and affecting work efficiency. Summary of the Invention
[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a quick-detachable dust filter bag that is easy to maintain. The dust filter bag can be easily disassembled in simple steps, shortening the disassembly time and completing regular and simple minor maintenance to remove dust from the inner wall of the filter bag to extend the service life, so as to solve the problem that the existing dust filter bags are frequently blocked and need to be replaced frequently. At the same time, the traditional filter bag installation steps are cumbersome and require multiple sets of bolts to be tightened at the bottom to ensure the bottom sealing and stability. The long downtime required for disassembly affects the air purification speed of the factory. At the same time, staying in a place full of smoke and dust will also have a great impact on the health of the maintenance personnel. In addition, the disassembly structure lacks a maintenance structure, and simple maintenance cannot be performed regularly, resulting in serious blockage and affecting work efficiency.
[0005] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical solutions: a quick-detachable dust filter bag that is easy to maintain, comprising a mounting plate, a filter cage arranged on the mounting plate, and a cloth bag sleeved on the surface of the filter cage, wherein the top of the mounting plate is provided with a clamping groove, and the bottom of the filter cage is welded with a clamping block that cooperates with the clamping groove on both sides. A sealing ring plate is fixedly installed on the top of the clamping block, and the top of the sealing ring plate is welded and fixed to the bottom of the filter cage, and an anti-displacement component is provided on the top of the clamping block away from the filter cage. Maintenance grooves are provided on both sides of the bottom of the mounting plate, and a maintenance mechanism is provided inside the maintenance groove. The top of the clamping groove is provided with a mounting groove, and a maintenance clamping plate is slidably installed inside the mounting groove. A limit block that slides and cooperates with the mounting groove is welded on the surface of the maintenance clamping plate. The top of the mounting plate is provided with a locking groove located on one side of the clamping groove, and an unlocking component is provided inside the locking groove.
[0006] Furthermore, the anti-displacement component includes a tightening groove 1, which is opened on the side of the bottom of the clamping block away from the filter cage, a tightening block is slidably installed inside the tightening groove 1, a spring 1 is fixedly installed at the bottom of the tightening block, a plug 1 is threadedly connected to the bottom of the inner wall of the tightening groove 1, the other end of the spring 1 is in contact with the top of the plug 1, and the top of the tightening block is used in conjunction with the locking groove.
[0007] Furthermore, the maintenance mechanism includes a stepper motor, the top of the stepper motor is fixed to the top of the inner wall of the maintenance groove by bolts, the output end of the stepper motor is sleeved with a winding disk, the surface of the winding disk is wrapped with a winding rope, one end of the winding rope is fixed to the winding disk, and the other end of the winding rope is fixed to the maintenance clamping plate, and a spring 2 is sleeved on the surface of the winding rope, one end of the spring 2 is in contact with one side of the inner wall of the clamping groove, and the other end of the spring 2 is in contact with the maintenance clamping plate.
[0008] Furthermore, the unlocking assembly includes a threaded block, which is threadedly connected to the inner wall of the locking groove. A pressing pin is slidably installed inside the threaded block. The cross-section of the pressing pin is rectangular. A spring three is sleeved on the surface of the pressing pin. One end of the spring three contacts the top of the pressing pin, and the other end of the spring three is fixedly connected to the top of the threaded block.
[0009] Furthermore, a rubber adapter block is fixedly installed on the bottom of the sealing ring plate, torsion shafts are welded on both sides of the top of the sealing ring plate, and a rubber pad is fixedly installed on one side of the maintenance abutting plate close to the clamping block.
[0010] Furthermore, anti-separation blocks are fixedly installed on both sides of the tightening block, and the anti-separation blocks are slidably matched with an inner wall of the tightening groove.
[0011] Furthermore, a spring receiving groove is provided on the inner wall of the clamping groove and the side away from the maintenance and tightening plate. The spring receiving groove is used in conjunction with the second spring, and the bottom of the inner wall of the maintenance groove is threadedly connected to the second plug.
[0012] Furthermore, the bottoms of the first and second plugs are provided with inner hexagonal slots, and the top side of the mounting plate is provided with a controller.
[0013] The beneficial effects of the present invention are as follows: the present invention uses the snap-in slot to allow the snap-in block to be inserted and then quickly positioned and installed through the anti-displacement component and the locking slot, and ensures the installation sealing through the sealing ring plate, and then cooperates with the maintenance mechanism in the maintenance slot to realize automatic maintenance, thereby improving the removal speed and maintenance efficiency of the dust bag. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Other features, objects and advantages of the present invention will become more apparent upon reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0015] Figure 1 It is a structural schematic diagram of the present invention;
[0016] Figure 2 is a three-dimensional schematic diagram of the mounting plate of the present invention;
[0017] Figure 3 It is a partially cutaway perspective schematic diagram of the mounting plate of the present invention;
[0018] Figure 4 A half-cut perspective diagram of the mounting plate of the present invention;
[0019] Figure 5 Schematic diagram of the top cross-sectional structure of the mounting plate of the present invention;
[0020] Figure 6 for Figure 2 A magnified view of middle A;
[0021] Figure 7 for Figure 3 Enlarged view of middle B;
[0022] Figure 8 for Figure 4 Enlarged view of C in the middle.
[0023] In the figure: 1. Mounting plate; 2. Filter cage; 3. Cloth bag; 4. Snap-in groove; 5. Snap-in block; 6. Sealing ring plate; 7. Anti-displacement assembly; 71. Clamping groove one; 72. Clamping block; 73. Spring one; 74. Plug one; 8. Maintenance groove; 9. Maintenance mechanism; 901. Stepper motor; 902. Winding reel; 903. Winding rope; 904. Spring two; 10. Mounting groove; 11. Maintenance clamping plate; 12. Limiting block; 13. Locking groove; 14. Unlocking assembly; 141. Threaded block; 142. Press pin; 143. Spring three; 15. Rubber adapter block; 16. Torsion shaft; 17. Anti-separation block; 18. Spring receiving groove; 19. Plug two; 20. Hexagonal socket; 21. Controller. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0025] See also Figure 1 , Figure 1 It is a structural schematic diagram of the present invention.
[0026] A quick-detachable dust filter bag for easy maintenance, a quick-detachable dust filter bag for easy maintenance, comprises a mounting plate 1, a filter cage 2 arranged on the mounting plate 1 and a cloth bag 3 sleeved on the surface of the filter cage 2. Clamping grooves 4 are provided on both sides of the top of the mounting plate 1, and clamping blocks 5 that cooperate with the clamping grooves 4 are welded on both sides of the bottom of the filter cage 2. A sealing ring plate 6 is fixedly installed on the top of the clamping block 5, and the top of the sealing ring plate 6 is welded and fixed to the bottom of the filter cage 2. An anti-displacement component 7 is provided on the top of the clamping block 5 away from the filter cage 2. Maintenance grooves 8 are provided on both sides of the bottom of the mounting plate 1, and a maintenance mechanism 9 is provided inside the maintenance groove 8. A mounting groove 10 is provided on the top of the clamping groove 4, and a maintenance abutting plate 11 is slidably installed inside the mounting groove 10. A limit block 12 that slides with the mounting groove 10 is welded on the surface of the maintenance abutting plate 11. A locking groove 13 located on one side of the clamping groove 4 is provided on the top of the mounting plate 1, and an unlocking component 14 is provided inside the locking groove 13.
[0027] See also Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8 , Figure 2 is a three-dimensional schematic diagram of the mounting plate of the present invention; Figure 3 It is a partially cutaway perspective schematic diagram of the mounting plate of the present invention; Figure 4 A half-cut perspective diagram of the mounting plate of the present invention; Figure 5 Schematic diagram of the top cross-sectional structure of the mounting plate of the present invention; Figure 6 for Figure 2A magnified view of middle A; Figure 7 for Figure 3 Enlarged view of middle B; Figure 8 for Figure 4 Enlarged view of C in the middle.
[0028] The anti-displacement assembly 7 includes a tightening groove 71, which is provided at the bottom of the clamping block 5 on a side away from the filter cage 2. A tightening block 72 is slidably mounted inside the tightening groove 71. A spring 73 is fixedly mounted at the bottom of the tightening block 72. A plug 74 is threadedly connected to the bottom of the inner wall of the tightening groove 71. The other end of the spring 73 contacts the top of the plug 74. The top of the tightening block 72 cooperates with the locking groove 13. The tightening groove 71 can be used to limit the sliding installation of the tightening block 72, so that the tightening block 72 is pressed against the locking groove 13 by the elastic force of the spring 73 to complete the positioning and prevent the clamping block 5 from being displaced after twisting. The plug 74 can also be used to limit the installation of the spring 73 to prevent the spring 73 and the tightening block 72 from falling downward, while facilitating the installation of the spring 73 and the tightening block 72.
[0029] The maintenance mechanism 9 includes a stepper motor 901, and the top of the stepper motor 901 is fixed to the top of the inner wall of the maintenance slot 8 by bolts. The output end of the stepper motor 901 is sleeved with a winding disk 902, and a winding rope 903 is wound around the surface of the winding disk 902. One end of the winding rope 903 is fixed to the winding disk 902, and the other end of the winding rope 903 is fixed to the maintenance clamping plate 11. A spring 2 904 is sleeved on the surface of the winding rope 903, and one end of the spring 2 904 contacts one side of the inner wall of the clamping slot 4, and the other end of the spring 2 904 contacts the maintenance clamping plate 11. After the stepper motor 901 is started, it can drive the winding disk 902 to rotate, and the winding rope 903 can be wound through the winding disk 902. The winding rope 903 can drive the maintenance clamping plate 11 to move to the side away from the clamping block 5, and at the same time, the elastic force of the spring 2 904 is contracted, and it can be contracted at a timed basis in conjunction with the external controller 21. Then, after reaching the limit position, the stepper motor 901 is turned off, so that the elastic force of the spring 2 904 is released, driving the maintenance clamping plate 11 to hit the clamping block 5, so that the clamping block 5 can be hit and the vibration can be transmitted to the sealing ring plate 6 to transmit vibration to the filter cage 2, thereby achieving the effect of vibrating the inner wall to remove part of the dust, thereby extending the filtration cycle.
[0030] The unlocking assembly 14 includes a threaded block 141, which is threadedly connected to the inner wall of the locking groove 13. A pressing pin 142 is slidably installed inside the threaded block 141. The cross-section of the pressing pin 142 is rectangular. A spring three 143 is sleeved on the surface of the pressing pin 142. One end of the spring three 143 contacts the top of the pressing pin 142, and the other end of the spring three 143 is fixedly connected to the top of the threaded block 141. After the threaded block 141 is rotated, the installation height of the pressing pin 142 is determined, and then the elastic force of the spring three 143 can facilitate the pressing pin 142 to reset after each pressing and use. When the bottom clamping block 72 needs to be pressed downward to unlock it, the pressing pin 142 is pressed downward to slide the clamping block 72 toward the bottom of the clamping groove 1 71, so that the clamping block 72 is separated from the locking groove 13, and then the elastic force of the spring two 904 can quickly bounce the clamping block 5 through the maintenance clamping plate 11 to the side of the inner wall of the clamping groove 4 away from the maintenance clamping plate 11, so that the maintenance person can pull up and remove the dust filter bag.
[0031] A rubber adapter block 15 is fixedly mounted on the bottom of the sealing ring plate 6. A torsion shaft 16 is welded to both sides of the top of the sealing ring plate 6. A rubber pad is fixedly mounted on the side of the maintenance abutment plate 11 near the clamping block 5. The rubber adapter block 15 eliminates the installation gap between the sealing ring plate 6 and the mounting plate 1, achieving a sealing effect. The torsion shaft 16 also facilitates maintenance personnel to twist the sealing ring plate 6 for installation. The rubber pad also cushions some rigid impact damage, preventing surface damage from impacts on the maintenance abutment plate 11.
[0032] Anti-separation blocks 17 are fixedly mounted on both sides of the abutting block 72. The anti-separation blocks 17 slide in engagement with the inner wall of the abutting groove 1 71. The anti-separation blocks 17 prevent the abutting block 72 from popping up to its limit position, ensuring that the limit height is not too high. This prevents the sealing ring plate 6 from pressing the clamping block 5 downward via the elastic rubber adapter block 15, thereby ensuring the abutting height of the abutting block 72, and facilitating the abutting block 72 to enter the locking groove 13 for positioning after twisting.
[0033] A spring receiving groove 18 is defined on the inner wall of the engaging groove 4, on the side away from the maintenance abutment plate 11. This groove cooperates with the second spring 904. A second plug 19 is threadedly connected to the bottom of the inner wall of the maintenance groove 8. The spring receiving groove 18 accommodates the second spring 904, ensuring that, when retracted to its limit, it does not affect the sliding movement of the maintenance abutment plate 11 to its limit retracted position. Furthermore, the second plug 19 protects the stepping motor 901 within the maintenance groove 8.
[0034] Both the first and second plugs 74 and 19 have hexagonal sockets 20 at their bases. A controller 21 is located on the top side of the mounting plate 1. The controller 21 houses a time relay, which is electrically connected to the stepper motor 901 via a wire. The hexagonal sockets 20 allow maintenance personnel to conveniently install the first and second plugs 74 and 19 using a hexagonal wrench. The controller 21 also allows for automated control of the stepper motor 901's opening and closing, simplifying maintenance operations.
[0035] Working principle: Maintenance personnel preset a time to start stepper motor 901 for simple maintenance through controller 21, and start stepper motor 901 regularly through built-in time relay. After stepper motor 901 starts, it drives take-up disk 902 to rotate, and take-up rope 903 can be wound through take-up disk 902. Take-up rope 903 can drive maintenance clamping plate 11 to move to the side away from clamping block 5, and at the same time, make spring 2 904 elastic force contract, and can contract regularly in conjunction with external controller 21, and then turn off stepper motor 901 after reaching the limit position, so that spring 2 904 elastic force is released, drives maintenance clamping plate 11 to hit clamping block 5, so that clamping block 5 can be transmitted to sealing ring plate 6 after being hit to vibrate filter cage 2, so as to remove part of dust by vibration of inner wall, and extend the filter use cycle. The above vibration operation presets the number of vibration operation through controller 21 to ensure maintenance effect, and bag 3 is blocked. When bottle cap 7 is in the state of being blocked, just can directly push away from bottle cap 71, thus makes bottle cap 71 be in the state of being blocked.
[0036] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all points of view, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and range of equivalents of the claims are included in the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.
[0037] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A quick-detachable dust filter bag that is easy to maintain, comprising a mounting plate (1), a filter cage (2) disposed on the mounting plate (1), and a cloth bag (3) sleeved on the surface of the filter cage (2), characterized in that: The mounting plate (1) is provided with a clamping groove (4) on both sides of the top, and a clamping block (5) that matches the clamping groove (4) is welded on both sides of the bottom of the filter cage (2). A sealing ring plate (6) is fixedly installed on the top of the clamping block (5), and the top of the sealing ring plate (6) is welded and fixed to the bottom of the filter cage (2). An anti-displacement component (7) is provided on the side of the top of the clamping block (5) away from the filter cage (2). Maintenance grooves (8) are provided on both sides of the bottom of the mounting plate (1), and a maintenance mechanism (9) is provided inside the maintenance groove (8). The mounting groove (4) is provided with a mounting groove (10) on the top, and a maintenance holding plate (11) is slidably installed inside the mounting groove (10). A limit block (12) that slidably matches the mounting groove (10) is welded on the surface of the maintenance holding plate (11). The mounting plate (1) is provided with a locking groove (13) located on one side of the clamping groove (4), and an unlocking component (14) is provided inside the locking groove (13). The anti-displacement component (7) includes a tightening groove (71), the tightening groove (71) is provided on a side of the bottom of the clamping block (5) away from the filter cage (2), a tightening block (72) is slidably mounted inside the tightening groove (71), a spring (73) is fixedly mounted on the bottom of the tightening block (72), a plug (74) is threadedly connected to the bottom of the inner wall of the tightening groove (71), the other end of the spring (73) contacts the top of the plug (74), and the top of the tightening block (72) cooperates with the locking groove (13); The maintenance mechanism (9) includes a stepper motor (901), the top of the stepper motor (901) is fixedly installed with the top of the inner wall of the maintenance groove (8) by means of bolts, the output end of the stepper motor (901) is sleeved with a reel (902), the surface of the reel (902) is wound with a reel rope (903), one end of the reel rope (903) is fixed to the reel (902), the other end of the reel rope (903) is fixed to the maintenance pressing plate (11), the surface of the reel rope (903) is sleeved with a spring 2 (904), one end of the spring 2 (904) is in contact with one side of the inner wall of the clamping groove (4), and the other end of the spring 2 (904) is in contact with the maintenance pressing plate (11).
2. The quick-detachable dust filter bag for easy maintenance according to claim 1, characterized in that: The unlocking assembly (14) includes a threaded block (141), the threaded block (141) is threadedly connected to the inner wall of the locking groove (13), a pressing pin (142) is slidably installed inside the threaded block (141), the pressing pin (142) has a rectangular cross-section, a spring three (143) is sleeved on the surface of the pressing pin (142), one end of the spring three (143) is in contact with the top of the pressing pin (142), and the other end of the spring three (143) is fixedly connected to the top of the threaded block (141).
3. The quick-detachable dust filter bag for easy maintenance according to claim 1, characterized in that: A rubber adapter block (15) is fixedly mounted on the bottom of the sealing ring plate (6), torsion shafts (16) are welded to both sides of the top of the sealing ring plate (6), and a rubber pad is fixedly mounted on one side of the maintenance abutting plate (11) close to the clamping block (5).
4. The quick-detachable dust filter bag for easy maintenance according to claim 1, characterized in that: Anti-separation blocks (17) are fixedly mounted on both sides of the pressing block (72), and the anti-separation blocks (17) are slidably engaged with the inner wall of the pressing groove (71).
5. The quick-detachable dust filter bag for easy maintenance according to claim 1, characterized in that: A spring receiving groove (18) is provided on the inner wall of the snap-fit groove (4) and on the side away from the maintenance clamping plate (11). The spring receiving groove (18) is used in conjunction with the second spring (904). The bottom of the inner wall of the maintenance groove (8) is threadedly connected with a second plug (19).
6. The quick-detachable dust filter bag for easy maintenance according to claim 5, characterized in that: The bottoms of the first plug (74) and the second plug (19) are both provided with inner hexagonal slots (20), and a controller (21) is provided on one side of the top of the mounting plate (1).
Citation Information
Patent Citations
Dust remover convenient to maintain
CN209188331U
Cartridge filter and manufacturing method thereof
KR102019797B1