A fully automatic dipping robot for honeycomb block processing
The design of a fully automatic dipping robot solves the problems of low efficiency and glue accumulation in the dipping process of honeycomb blocks, and achieves an efficient and uniform dipping process, which is suitable for the automated processing of honeycomb blocks of various sizes.
Patent Information
- Application Number
- CN202310008864.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-09
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2043-01-09
AI Technical Summary
In the prior art, the efficiency of honeycomb block dipping is low, the accumulation and solidification of glue affects the quality of the finished product, and the uniformity cannot be guaranteed.
A fully automatic glue dipping robot is designed, including a glue storage tank, a uniform stirring mechanism, a rapid glue dipping mechanism, a workpiece conveying mechanism, a residual glue collection mechanism and a rapid baking mechanism, to achieve automatic glue dipping, flipping and baking of honeycomb blocks to avoid glue accumulation and solidification.
It improves the efficiency and uniformity of the dipping process, reduces labor intensity, reduces glue waste, shortens processing time, is suitable for honeycomb blocks of various sizes, and ensures the quality of the finished product.
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Figure CN115957927B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of honeycomb block processing, in particular to a full-automatic glue-impregnating robot for honeycomb block processing. Background Art
[0002] The sandwich structure made of honeycomb blocks is not only light in weight and high in specific strength, but also has unique resilience and shock absorption properties. It is widely used in aerospace, rail transportation, ships and yachts, sports equipment and other fields. The processing of honeycomb blocks includes multiple steps such as gluing and laminating, pressing and curing, stretching and shaping, and dipping in glue, among which dipping in glue is a crucial step.
[0003] In the prior art, when performing the dipping process, people usually manually place the honeycomb blocks directly into the glue pool to soak them, allowing the glue to naturally penetrate the honeycomb blocks. However, for some glues with relatively high viscosity, the natural penetration takes a long time, resulting in low processing efficiency and the inability to ensure the uniformity of glue penetration. The glue often accumulates and solidifies inside the honeycomb blocks, affecting the quality of the finished honeycomb blocks. Summary of the Invention
[0004] In response to the shortcomings of the existing technology, the present invention provides a fully automatic glue dipping robot for honeycomb block processing, which solves the technical problem of low processing efficiency in the existing technology during the glue dipping process of honeycomb blocks, resulting in glue accumulation and solidification inside the honeycomb blocks, thereby affecting the quality of the finished honeycomb blocks. It has the advantages of being able to effectively improve the efficiency of the glue dipping process and avoid glue accumulation and solidification inside the honeycomb blocks.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a fully automatic glue dipping robot for processing honeycomb blocks, comprising a glue storage tank, a shell fixedly installed on the left side of the glue storage tank, a uniform stirring mechanism for preventing glue from settling inside the glue storage tank, a workpiece conveying mechanism provided on the front and rear sides of the glue storage tank, a quick glue dipping mechanism provided on the workpiece conveying mechanism, a honeycomb block placed inside the workpiece conveying mechanism, a residual glue collecting mechanism provided inside the quick glue dipping mechanism, a quick baking mechanism provided inside the shell, when working, the workpiece conveying mechanism will first convey the honeycomb block to the inside of the glue storage tank for glue dipping, and after the glue dipping is completed, the workpiece conveying mechanism will convey the honeycomb block to the inside of the shell for baking and shaping, the quick glue dipping mechanism comprises an installed square tube, and two movable plates are slidably connected to the right side of the installed square tube, the movable plate The right end of the limit straight plate is fixedly installed, and the interior of the installation square tube is provided with a clamping assembly for driving the movable plate to move forward and backward, and a mounting groove is opened on the limit straight plate, and an elliptical block is detachably installed inside the mounting groove, and a side wall ring groove is opened on the outside of the elliptical block, and a first tooth block and a second tooth block are fixedly installed on the outside of the elliptical block, the first tooth block is located on the inner side of the mounting groove, and the second tooth block is located on the outer side of the mounting groove, and a sliding protrusion is movably installed inside the side wall ring groove, and a movable round rod is movably installed on the sliding protrusion, and a lifting assembly is provided at one end of the movable round rod, and a limiting rubber block is detachably installed on the other end of the movable round rod, and a fixed gear is provided on the outside of the movable round rod. When the lifting assembly works, the movable round rod will move along the side wall ring groove, and when the movable round rod moves, the fixed gear and the second tooth block will engage, and then the movable round rod will rotate one hundred and eighty degrees counterclockwise.
[0006] Preferably, the clamping assembly includes a bidirectional screw horizontally arranged inside the mounting square tube, the bidirectional screw is threadedly connected to the movable plate, and a micro motor for driving the bidirectional screw to rotate is fixedly installed inside the mounting square tube. When the bidirectional screw rotates, the two movable plates are brought closer to each other, so that the two limiting straight plates are in contact with the front and rear sides of the honeycomb block to complete the clamping.
[0007] Preferably, the lifting assembly includes a small motor fixedly mounted on the sliding protrusion, the output end power of the small motor is connected to the lifting gear, the lifting gear and the first gear block are engaged with each other, when the lifting gear rotates under the drive of the small motor, the movable round rod and the sliding protrusion will move along the side wall ring groove.
[0008] Preferably, the uniform speed stirring mechanism includes a rotating circular shaft movably installed inside the glue storage tank, a stirring curved rod is detachably installed on the outside of the rotating circular shaft, and a driving motor for driving the rotating circular shaft is fixedly installed at the lower end of the glue storage tank. When the rotating circular shaft rotates, the stirring curved rod will rotate synchronously, and when the stirring curved rod rotates, the glue inside the glue storage tank will be mixed.
[0009] Preferably, the workpiece conveying mechanism includes horizontal slide rails fixedly installed on the front and rear sides of the glue storage tank, a rectangular slider movably installed on the horizontal slide rail, a moving wheel movably installed on the lower end of the rectangular slider, the moving wheel is located inside the horizontal slide rail, and an electric component for driving the moving wheel to rotate is provided at the lower end of the rectangular slider, and a mounting vertical frame is fixedly installed on the upper end of the rectangular slider, a vertical screw rod and a vertical slider movably installed on the mounting vertical frame, a threaded connection between the vertical slider and the vertical screw rod, and a driving motor for driving the vertical screw rod to rotate is fixedly installed on the upper end of the mounting vertical frame, a mounting plate is fixedly connected to the vertical slider, and a rotating component is provided between the two mounting plates. When the moving wheel rotates under the action of the electric component, the rectangular slider will move along the horizontal slide rail.
[0010] Preferably, the rotating assembly includes a rotating cylinder movably mounted between two mounting plates, the rotating cylinder is fixedly connected to the mounting square tube, and a driving sleeve for driving the rotating cylinder to rotate is movably mounted on the mounting plate. When the rotating cylinder rotates under the action of the driving sleeve, the mounting square tube will rotate synchronously.
[0011] Preferably, the residual glue collecting mechanism includes a fixed plate fixedly connected to the mounting square tube, a glue connecting plate is provided on the fixed plate, the front and rear sides of the glue connecting plate are rotatably connected with drainage inclined plates, a glue storage box is detachably installed on the bottom of the glue connecting plate, a rectangular through groove is opened through the surface of the glue connecting plate, a cover plate is movably installed inside the rectangular through groove, and when the mounting square tube is in an inverted state, the cover plate will automatically open, and then the glue falling downward will enter the interior of the glue storage box through the rectangular through groove.
[0012] Preferably, a coil spring is provided at the hinge of the drainage inclined plate and the glue connecting plate, and the rectangular through groove is connected to the interior of the glue storage box. The drainage inclined plate will always be in contact with the limiting straight plate under the elastic force of the coil spring.
[0013] Preferably, the rapid baking mechanism includes a heating component that can be detachably mounted on the inner wall of the shell, and mounting circular grooves are provided on the bottom and side walls of the shell, and fan blades are movably installed inside the mounting circular grooves. A bottom power supply is provided at the lower end of the shell, and the bottom power supply is connected to the heating component and the fan blades by wires. When in use, the heating component will be energized to generate heat, thereby completing the baking and shaping processing of the honeycomb block.
[0014] Preferably, the heating assembly includes a heating plate arranged on the side wall of the shell, and an avoidance groove is opened on the surface of the heating plate, which is connected to the mounting circular groove. When the fan blades rotate, air will be blown into the interior of the shell through the mounting circular groove and the avoidance groove, thereby making the hot air inside the shell in a flowing state.
[0015] By means of the above technical solution, the present invention provides a fully automatic dipping robot for honeycomb block processing, which has at least the following beneficial effects:
[0016] 1. The present invention provides a rapid dipping mechanism, which can make the honeycomb block in a state of reciprocating motion during the dipping process, and can accelerate the rate of glue infiltration into the honeycomb block to a certain extent. Moreover, when the honeycomb block moves upward, a part of it will extend above the glue liquid surface. At this time, the glue adhered to the outer wall of the honeycomb block will slide down under the action of gravity, which can effectively prevent the glue from accumulating on the outside of the honeycomb block, thereby greatly improving the uniformity of the dipping process.
[0017] 2. The present invention sets a quick dipping mechanism and utilizes the mutual cooperation between the fixed gear and the second gear block to automatically flip the honeycomb block during the up and down movement. During the flipping process, the glue in the holes of the honeycomb block is always in a flowing state, which can effectively prevent the glue from solidifying in the holes of the honeycomb block, thereby greatly improving the effect of the honeycomb block dipping process.
[0018] 3. The present invention sets a quick dipping mechanism, and the distance between the two limiting straight plates can be freely adjusted, so honeycomb blocks of various sizes can be dipped in glue, which has a wide range of applications and does not require manual operation by staff, which can effectively improve the processing efficiency.
[0019] 4. The present invention provides a workpiece conveying mechanism, which can automatically complete the horizontal conveying, vertical conveying and flipping of the honeycomb blocks, without the need for workers to manually move the honeycomb blocks. This not only greatly improves the efficiency and accuracy of the dipping process, but also greatly reduces the workload of the workers, saving time and effort.
[0020] 5. The rapid baking mechanism of the present invention can bake and shape the honeycomb block immediately after the dipping process is completed once, and the process is completed in an integrated manner. There is no need to transfer the honeycomb block over a long distance, which can significantly improve the processing efficiency. Moreover, during the heating process, the fan blades will blow the hot air inside the shell into the interior of the honeycomb block, which not only improves the uniformity of heating, but also shortens the baking process time to a certain extent.
[0021] 6. The present invention sets a residual glue collection mechanism and uses a lifting component to drive the honeycomb block to move up and down to generate vibration. It can automatically remove excess glue inside the honeycomb block before baking and shaping. It can effectively avoid the glue from agglomerating inside the honeycomb block and causing the buffering performance of the honeycomb block to decrease. At the same time, it can also prepare for the next dipping process.
[0022] 7. The present invention is capable of automatically recovering the glue that is shaken off by setting a residual glue collection mechanism, which can effectively prevent the residual glue from dripping everywhere and affecting the processing environment, and can also avoid the waste of glue to a certain extent and reduce economic losses.
[0023] 8. The present invention is equipped with a uniform stirring mechanism, which can automatically and continuously stir the bottom of the glue, thereby greatly improving the uniformity of the glue inside the glue storage tank, effectively avoiding abnormal loss of glue and reducing processing costs, and also making the honeycomb block dipping process more effective. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0025] Figure 1 It is a front view of the overall structure of the present invention;
[0026] Figure 2 A bottom view of the overall structure of the present invention;
[0027] Figure 3 A top view of a portion of the structure of the present invention;
[0028] Figure 4 Schematic diagram of the workpiece conveying mechanism in the present invention;
[0029] Figure 5 It is a schematic diagram of some structures in the present invention;
[0030] Figure 6 This is a schematic diagram of the installation position of the clamping assembly in the present invention;
[0031] Figure 7 This is a schematic diagram of the interior of the rapid dipping mechanism of the present invention;
[0032] Figure 8 Schematic diagram of the installation position of the fixed gear in the present invention;
[0033] Figure 9 Schematic diagram of the internal structure of the residual glue collection mechanism of the present invention;
[0034] Figure 10 Schematic diagram of the installation position of the drainage inclined plate in the present invention.
[0035] In the figure: 1. Glue storage tank;
[0036] 2. Shell;
[0037] 3. Uniform stirring mechanism; 301. Rotating shaft; 302. Stirring curved rod; 303. Driving motor;
[0038] 4. Workpiece conveying mechanism; 401. Horizontal slide rail; 402. Rectangular slider; 403. Electric assembly; 404. Moving wheel; 405. Mounting frame; 406. Vertical screw rod; 407. Driving motor; 408. Vertical slider; 409. Mounting plate; 410. Rotating assembly;
[0039] 5. Quick dipping mechanism; 501. Mounting square tube; 502. Movable plate; 503. Position-limiting straight plate; 504. Clamping assembly; 505. Mounting groove; 506. Oval block; 507. Sidewall ring groove; 508. First gear block; 509. Second gear block; 510. Sliding protrusion; 511. Movable round rod; 512. Lifting assembly; 513. Fixed gear; 514. Position-limiting rubber block;
[0040] 6. Honeycomb block;
[0041] 7. Residual glue collection mechanism; 701. Fixing plate; 702. Glue connection plate; 703. Drainage inclined plate; 704. Glue storage box; 705. Rectangular through slot; 706. Cover plate;
[0042] 8. Quick baking mechanism; 801. Heating component; 802. Mounting groove; 803. Blowing fan blades; 804. Bottom power supply. DETAILED DESCRIPTION
[0043] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0044] Example 1
[0045] According to 1, Figure 2 as well as Figure 3 As shown, a fully automatic glue dipping robot for processing honeycomb blocks includes a glue storage tank 1, a shell 2 is fixedly installed on the left side of the glue storage tank 1, a uniform speed stirring mechanism 3 is provided inside the glue storage tank 1 to prevent glue from settling, a workpiece conveying mechanism 4 is provided on the front and rear sides of the glue storage tank 1, a quick glue dipping mechanism 5 is provided on the workpiece conveying mechanism 4, a honeycomb block 6 is placed inside the workpiece conveying mechanism 4, a residual glue collecting mechanism 7 is provided inside the quick glue dipping mechanism 5, and a quick baking mechanism 8 is provided inside the shell 2. When working, the workpiece conveying mechanism 4 will first convey the honeycomb block 6 to the inside of the glue storage tank 1 for glue dipping processing. After the glue dipping is completed, the workpiece conveying mechanism 4 will convey the honeycomb block 6 to the inside of the shell 2 for baking and shaping.
[0046] Specifically, the uniform speed stirring mechanism 3 includes a rotating circular shaft 301 movably installed inside the glue storage tank 1, and a stirring curved rod 302 is detachably installed on the outside of the rotating circular shaft 301. A driving motor 303 for driving the rotating circular shaft 301 is fixedly installed at the lower end of the glue storage tank 1. When the rotating circular shaft 301 rotates, the stirring curved rod 302 will rotate synchronously. When the stirring curved rod 302 rotates, the glue inside the glue storage tank 1 will be mixed.
[0047] In this embodiment, when in use, the rotating circular shaft 301 will rotate at a certain speed under the action of the driving motor 303. When the rotating circular shaft 301 rotates, it will drive the stirring curved rod 302 to rotate synchronously. When the stirring curved rod 302 rotates, it will stir and mix the glue inside the glue storage tank 1 to avoid the precipitation of the solute inside the glue, thereby ensuring the quality of the glue.
[0048] This embodiment is equipped with a uniform stirring mechanism 3, which can automatically and continuously stir the bottom of the glue, and can greatly improve the uniformity of the glue inside the glue storage tank 1, which can effectively avoid abnormal loss of glue and reduce processing costs, and can also make the honeycomb block 6 dipping process more effective.
[0049] Example 2
[0050] according to Figure 1 、 Figure 2 、 Figure 4 and Figure 5 As shown, on the basis of the above embodiment, the workpiece conveying mechanism 4 includes a horizontal slide rail 401 fixedly installed on the front and rear sides of the glue storage tank 1, a rectangular slider 402 is movably installed on the horizontal slide rail 401, and a moving wheel 404 is movably installed at the lower end of the rectangular slider 402. The moving wheel 404 is located inside the horizontal slide rail 401, and an electric component 403 for driving the moving wheel 404 to rotate is provided at the lower end of the rectangular slider 402. A mounting vertical frame 405 is fixedly installed on the upper end of the rectangular slider 402. A vertical screw rod 406 and a vertical slider 408 are movably installed on the frame 405. The vertical slider 408 is threadedly connected to the vertical screw rod 406. A driving motor 407 for driving the vertical screw rod 406 to rotate is fixedly installed on the upper end of the vertical frame 405. A mounting plate 409 is fixedly connected to the vertical slider 408. A rotating component 410 is arranged between the two mounting plates 409. When the moving wheel 404 rotates under the action of the electric component 403, the rectangular slider 402 will move along the horizontal slide rail 401.
[0051] Specifically, the rotating assembly 410 includes a rotating cylinder movably mounted between two mounting plates 409, the rotating cylinder is fixedly connected to the mounting square tube 501, and a driving sleeve for driving the rotating cylinder to rotate is movably mounted on the mounting plate 409. When the rotating cylinder rotates under the action of the driving sleeve, the mounting square tube 501 will rotate synchronously.
[0052] In this embodiment, Figure 3 、 Figure 4 As shown, during operation, the movable wheel 404 will rotate under the action of the electric component 403. When the movable wheel 404 rotates, the rectangular slider 402 will move horizontally along the horizontal slide rail 401. When the rectangular slider 402 moves horizontally, the mounting plate 409 will move synchronously, thereby realizing horizontal transportation of the honeycomb block 6.
[0053] Moreover, when the vertical screw rod 406 rotates around its own axis under the action of the driving motor 407, the vertical slider 408 will move in the vertical direction. When the vertical slider 408 moves, the honeycomb block 6 will move synchronously, thereby realizing the vertical transportation of the honeycomb block 6.
[0054] In addition, when the rotating cylinder rotates under the action of the driving sleeve, the installation square tube 501 will rotate synchronously, and when the installation square tube 501 rotates, the honeycomb block 6 will make a circular motion in the vertical plane.
[0055] This embodiment provides a workpiece conveying mechanism 4, which can automatically complete the horizontal conveying, vertical conveying and flipping of the honeycomb block 6, without the need for workers to manually move the honeycomb block 6. This not only greatly improves the efficiency and accuracy of the dipping process, but also greatly reduces the workload of the workers, saving time and effort.
[0056] Example 3
[0057] according to Figure 1 as well as Figure 5-Figure 8As shown, on the basis of the above embodiment, the quick dipping mechanism 5 includes a mounting square tube 501, and two movable plates 502 are slidably connected to the right side of the mounting square tube 501. A limiting straight plate 503 is fixedly installed on the right end of the movable plate 502. A clamping assembly 504 for driving the movable plate 502 to move back and forth is provided inside the mounting square tube 501. A mounting groove 505 is provided on the limiting straight plate 503. An elliptical block 506 is detachably installed inside the mounting groove 505. A side wall ring groove 507 is provided on the outside of the elliptical block 506. A first tooth block 508 and a second tooth block 509 are fixedly installed on the outside of the elliptical block 506. The first tooth block 508 is located in the mounting groove 505. On the inner side, the second tooth block 509 is located on the outer side of the mounting groove 505, and a sliding protrusion 510 is movably installed inside the side wall ring groove 507, and a movable round rod 511 is movably installed on the sliding protrusion 510, and a lifting component 512 is provided at one end of the movable round rod 511, and a limiting rubber block 514 is detachably installed at the other end of the movable round rod 511, and a fixed gear 513 is provided on the outside of the movable round rod 511. When the lifting component 512 is working, the movable round rod 511 will move along the side wall ring groove 507, and when the movable round rod 511 moves, the fixed gear 513 and the second tooth block 509 will be engaged, and then the movable round rod 511 will rotate one hundred and eighty degrees counterclockwise.
[0058] Specifically, the clamping assembly 504 includes a bidirectional screw horizontally arranged inside the mounting square tube 501, and the bidirectional screw is threadedly connected to the movable plate 502. A micro motor for driving the bidirectional screw to rotate is fixedly installed inside the mounting square tube 501. When the bidirectional screw rotates, the two movable plates 502 are brought closer to each other, so that the two limiting straight plates 503 are in contact with the front and rear sides of the honeycomb block 6 to complete the clamping.
[0059] Specifically, the lifting assembly 512 includes a small motor fixedly mounted on the sliding protrusion 510. The output power of the small motor is connected to the lifting gear, and the lifting gear is engaged with the first gear block 508. When the lifting gear rotates under the drive of the small motor, the movable round rod 511 and the sliding protrusion 510 will move along the side wall annular groove 507.
[0060] In this embodiment, when the workpiece conveying mechanism 4 conveys the two limiting straight plates 503 to the front and rear sides of the honeycomb block 6, the two movable plates 502 will approach each other under the action of the clamping component 504. When the two movable plates 502 approach each other, the two limiting straight plates 503 will move synchronously. When the limiting straight plates 503 move, the limiting rubber blocks 514 will contact the front and rear sides of the honeycomb block 6, thereby completing the clamping and limiting effect on the honeycomb block 6.
[0061] Then, the honeycomb block 6 will be moved to the inside of the glue storage tank 1 for dipping in glue under the action of the workpiece conveying mechanism 4. During the dipping process, the limit straight plate 503 will always be in a vertical state, and the lifting gear inside the lifting component 512 will rotate counterclockwise under the drive of the motor. Figure 7 As shown, when the lifting gear is located on the right side of the elliptical block 506 in the vertical state, the lifting gear will engage with the first gear block 508, so at this time the movable round rod 511 and the sliding protrusion 510 will move upward under the drive of the lifting gear. When the movable round rod 511 moves upward, the honeycomb block 6 will be transported upward, so that the upper surface of the honeycomb block 6 extends above the glue liquid surface.
[0062] Moreover, if Figure 8 As shown, since the left side of the elliptical block 506 is smooth, when the lifting gear moves to the left side of the elliptical block 506 in the vertical state, it will fall under the action of gravity. When the lifting gear falls downward, the honeycomb block 6 will move downward synchronously. When the lifting gear falls to the bottom end of the mounting groove 505, it will engage with the first tooth block 508 again, and then the lifting gear will move upward again, and so on.
[0063] In addition, if Figure 7 As shown, the second tooth block 509 is composed of two symmetrical parts, so when the movable round rod 511 moves to the end of the elliptical block 506, the fixed gear 513 and the second tooth block 509 will engage with each other. Subsequently, the movable round rod 511 will rotate one hundred and eighty degrees counterclockwise under the action of the fixed gear 513. When the movable round rod 511 rotates, the honeycomb block 6 will rotate synchronously, thereby realizing the flipping of the honeycomb block 6.
[0064] The present embodiment provides a rapid glue-impregnation mechanism 5, which enables the honeycomb block 6 to be in a state of up-and-down reciprocating motion during the glue-impregnation process, thereby accelerating the rate at which the glue impregnates the honeycomb block 6 to a certain extent. Moreover, as the honeycomb block 6 moves upward, a portion of the honeycomb block 6 protrudes above the glue liquid surface. At this time, the glue adhered to the outer wall of the honeycomb block 6 slides down under the action of gravity, effectively preventing the glue from accumulating on the outside of the honeycomb block 6, thereby greatly improving the uniformity of the glue-impregnation process. Moreover, the present embodiment provides a rapid glue-impregnation mechanism 5, and the interaction between the fixed gear 513 and the second gear block 509 enables the honeycomb block 6 to be automatically flipped during the up-and-down movement. During the flipping process, the glue in the holes of the honeycomb block 6 is always in a flowing state, effectively preventing the glue from solidifying in the holes of the honeycomb block 6, thereby greatly improving the effect of the glue-impregnation process of the honeycomb block 6. In addition, the present embodiment provides a rapid glue-impregnation mechanism 5, and the distance between the two limiting straight plates 503 can be freely adjusted. Therefore, honeycomb blocks 6 of various sizes can be glue-impregnated, which has a wide range of applications and does not require manual operation by the staff, thereby effectively improving the processing efficiency.
[0065] Example 4
[0066] according to Figure 1 、 Figure 9 as well as Figure 10 As shown, on the basis of the above embodiment, the residual glue collecting mechanism 7 includes a fixed plate 701 fixedly connected to the mounting square tube 501, and a glue connecting plate 702 is provided on the fixed plate 701, and the front and rear sides of the glue connecting plate 702 are rotatably connected with a drainage inclined plate 703, and a coil spring is provided at the hinge of the drainage inclined plate 703 and the glue connecting plate 702, and a glue storage box 704 is detachably installed at the bottom of the glue connecting plate 702, and a rectangular through groove 705 is opened through the surface of the glue connecting plate 702, and the rectangular through groove 705 is connected to the interior of the glue storage box 704, and the drainage inclined plate 703 will always be in contact with the limiting straight plate 503 under the elastic force of the coil spring, and a cover plate 706 is movably installed inside the rectangular through groove 705. When the mounting square tube 501 is in an inverted state, the cover plate 706 will automatically open, and then the glue falling downward will enter the interior of the glue storage box 704 through the rectangular through groove 705.
[0067] In this embodiment, Figure 5 As shown, after one dipping process is completed, the installation square tube 501 will rotate counterclockwise one hundred and eighty degrees under the action of the rotating component 410, so that the limiting straight plate 503 and the honeycomb block 6 are both in an inverted state, and then the installation vertical frame 405 will move horizontally to the left to move the honeycomb block 6 to the top of the shell 2.
[0068] During the movement, the honeycomb block 6 will continue to move up and down under the action of the lifting component 512. During the up and down movement of the honeycomb block 6, the excess glue inside will be shaken off. Then, the fallen glue will enter the interior of the glue storage box 704 through the rectangular through groove 705 under the guidance of the drainage inclined plate 703.
[0069] In this embodiment, a residual glue collecting mechanism 7 is provided, and a lifting component 512 is used to drive the honeycomb block 6 to move up and down to generate vibration. The excess glue inside the honeycomb block 6 can be automatically removed before the baking and shaping process, which can effectively prevent the glue from agglomerating inside the honeycomb block 6 and causing the buffering performance of the honeycomb block 6 to decrease, and can also prepare for the next dipping process. Moreover, in this embodiment, a residual glue collecting mechanism 7 is provided, which can automatically recycle the glue that is shaken off, which can effectively prevent the residual glue from dripping everywhere and affecting the processing environment, and can also avoid the waste of glue to a certain extent, reducing economic losses.
[0070] Example 5
[0071] according to Figure 1-Figure 3As shown, on the basis of the above embodiment, the quick baking mechanism 8 includes a heating component 801 detachably mounted on the inner wall of the shell 2, and mounting circular grooves 802 are provided on the bottom and side walls of the shell 2. Blowing fan blades 803 are movably installed inside the mounting circular grooves 802, and a bottom power supply 804 is provided at the lower end of the shell 2. The bottom power supply 804 is connected to the heating component 801 and the blowing fan blades 803 by wires. When in use, the heating component 801 will be energized to generate heat, thereby completing the baking and shaping processing of the honeycomb block 6.
[0072] Specifically, the heating assembly 801 includes a heating plate arranged on the side wall of the shell 2, and an avoidance groove is opened on the surface of the heating plate, which is connected to the mounting circular groove 802. When the fan blade 803 rotates, it will blow air into the interior of the shell 2 through the mounting circular groove 802 and the avoidance groove, thereby making the hot air inside the shell 2 in a flowing state.
[0073] In this embodiment, after the workpiece conveying mechanism 4 conveys the honeycomb block 6 to the interior of the shell 2, the heating component 801 will quickly heat the honeycomb block 6. During the heating process, the fan blades 803 will blow air into the interior of the shell 2 through the installation circular groove 802 and the avoidance groove, so that the hot air inside the shell 2 can enter the interior of the honeycomb block 6, thereby accelerating the baking and shaping rate.
[0074] This embodiment provides a fast baking mechanism 8, which can bake and shape the honeycomb block 6 immediately after the dipping process is completed once, and complete the integration. There is no need to transfer the honeycomb block 6 over a long distance, which can significantly improve the processing efficiency. Moreover, during the heating process, the fan blades 803 will blow the hot air inside the shell 2 into the interior of the honeycomb block 6, which not only improves the uniformity of heating, but also shortens the baking process time to a certain extent.
[0075] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by a person skilled in the art. The provision of power is also common knowledge in the art. The present invention is mainly used to protect mechanical devices, so the control method and circuit connection are not explained in detail in the present invention.
[0076] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0077] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic glue dipping robot for processing honeycomb blocks, comprising a glue storage tank (1), a housing (2) fixedly mounted on the left side of the glue storage tank (1), and a uniform stirring mechanism (3) for preventing glue from settling inside the glue storage tank (1), characterized in that: The glue storage tank (1) is provided with a workpiece conveying mechanism (4) on both the front and rear sides, a quick glue dipping mechanism (5) is provided on the workpiece conveying mechanism (4), a honeycomb block (6) is placed inside the quick glue dipping mechanism (5), a residual glue collecting mechanism (7) is provided inside the quick glue dipping mechanism (5), and a quick baking mechanism (8) is provided inside the housing (2); The quick dipping mechanism (5) comprises a mounting square tube (501), two movable plates (502) are slidably connected to the right side of the mounting square tube (501), a limiting straight plate (503) is fixedly mounted on the right end of the movable plate (502), a clamping assembly (504) for driving the movable plate (502) to move forward and backward is provided inside the mounting square tube (501), a mounting groove (505) is provided on the limiting straight plate (503), an elliptical block (506) is detachably mounted inside the mounting groove (505), a side wall ring groove (507) is provided outside the elliptical block (506), and a first tooth block (508) and a second tooth block (509) are fixedly mounted outside the elliptical block (506). ), the first tooth block (508) is located on the inner side of the installation groove (505), the second tooth block (509) is located on the outer side of the installation groove (505), a sliding protrusion (510) is movably installed inside the side wall ring groove (507), a movable round rod (511) is movably installed on the sliding protrusion (510), one end of the movable round rod (511) is provided with a lifting component (512), the other end of the movable round rod (511) is detachably provided with a limiting rubber block (514), the limiting rubber block (514) is in contact with the front and rear sides of the honeycomb block (6), the outside of the movable round rod (511) is provided with a fixed gear (513), and the fixed gear (513) is meshed with the second tooth block (509); The lifting assembly (512) includes a small motor fixedly mounted on the sliding protrusion (510), the output end power of the small motor is connected to a lifting gear, and the lifting gear and the first gear block (508) are meshed with each other; The workpiece conveying mechanism (4) comprises a horizontal slide rail (401) fixedly mounted on the front and rear sides of the glue storage tank (1); a rectangular slider (402) is movably mounted on the horizontal slide rail (401); a movable wheel (404) is movably mounted on the lower end of the rectangular slider (402); the movable wheel (404) is located inside the horizontal slide rail (401); an electric component (403) for driving the movable wheel (404) to rotate is provided at the lower end of the rectangular slider (402); and an electric component (403) for driving the movable wheel (404) to rotate is provided at the upper end of the rectangular slider (402). A mounting frame (405) is fixedly installed, a vertical screw rod (406) and a vertical slider (408) are movably installed on the mounting frame (405), the vertical slider (408) and the vertical screw rod (406) are threadedly connected, a driving motor (407) for driving the vertical screw rod (406) to rotate is fixedly installed on the upper end of the mounting frame (405), a mounting plate (409) is fixedly connected to the vertical slider (408), and a rotating assembly (410) is provided between the two mounting plates (409).
2. The fully automatic dipping manipulator for honeycomb block processing according to claim 1, characterized in that: The clamping assembly (504) includes a bidirectional screw horizontally arranged inside the mounting square tube (501), the bidirectional screw being threadedly connected to the movable plate (502), and a micro motor for driving the bidirectional screw to rotate being fixedly installed inside the mounting square tube (501).
3. The fully automatic dipping manipulator for honeycomb block processing according to claim 1, characterized in that: The uniform stirring mechanism (3) comprises a rotating shaft (301) movably mounted inside the glue storage tank (1), a stirring bent rod (302) being detachably mounted on the outside of the rotating shaft (301), and a driving motor (303) for driving the rotating shaft (301) being fixedly mounted at the lower end of the glue storage tank (1).
4. The fully automatic dipping robot for honeycomb block processing according to claim 1, characterized in that: The rotating assembly (410) comprises a rotating cylinder movably mounted between two mounting plates (409), the rotating cylinder being fixedly connected to the mounting square tube (501), and a driving sleeve for driving the rotating cylinder to rotate being movably mounted on the mounting plate (409).
5. The fully automatic dipping robot for processing honeycomb blocks according to claim 1, characterized in that: The residual glue collecting mechanism (7) comprises a fixed plate (701) fixedly connected to the mounting square tube (501), a glue connecting plate (702) is provided on the fixed plate (701), the front and rear sides of the glue connecting plate (702) are rotatably connected to drainage inclined plates (703), a glue storage box (704) is detachably mounted on the bottom of the glue connecting plate (702), a rectangular through groove (705) is formed through the surface of the glue connecting plate (702), and a cover plate (706) is movably mounted inside the rectangular through groove (705).
6. The fully automatic dipping robot for honeycomb block processing according to claim 5, characterized in that: A coil spring is provided at the hinged joint between the drainage inclined plate (703) and the glue connecting plate (702), and the rectangular through slot (705) is connected to the interior of the glue storage box (704).
7. The fully automatic dipping robot for processing honeycomb blocks according to claim 1, characterized in that: The rapid baking mechanism (8) comprises a heating component (801) detachably mounted on the inner wall of the housing (2); a mounting circular groove (802) is provided on the bottom and side walls of the housing (2); a blowing fan blade (803) is movably mounted inside the mounting circular groove (802); a bottom power supply (804) is provided at the lower end of the housing (2); and the bottom power supply (804) is connected to the heating component (801) and the blowing fan blade (803) via wires.
8. The fully automatic dipping robot for processing honeycomb blocks according to claim 7, characterized in that: The heating assembly (801) comprises a heating plate arranged on the side wall of the housing (2), a surface of the heating plate being provided with an avoidance groove, the avoidance groove being connected to the mounting circular groove (802).
Citation Information
Patent Citations
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