Offline instruction manual delivery device

Abstract

The present invention discloses an offline instruction manual delivery device, which realizes high automation of offline instruction manual delivery by arranging a channel for caching and conveying offline instructions on a frame, conveying the offline instructions to the instruction manual delivery channel by a instruction manual clamping mechanism, pushing the offline instructions to the instruction manual delivery mechanism by a instruction manual pushing mechanism, and delivering the offline instructions to the required position by the instruction manual delivery mechanism; the cache channel can cache 2,000 instructions, reducing the frequency of loading by operators; the instruction manual packaging recycling mechanism realizes automatic recycling of instruction manual packaging boxes, eliminating the need for operators to remove the packaging boxes and then load the instructions one by one, solving the problems of manual material collection and slow loading speed, and improving work quality and speed.

Description

Technical Field

[0001] The present invention relates to the field of automation technology, in particular to an offline instruction manual delivery mechanism. Background Art

[0002] As drug inserts become increasingly complex, their formats are also increasing. However, due to the limited folding range of the automatic folding equipment on the packaging line, large inserts are often boxed offline in booklet form. Currently, offline insert production requires manual removal of insert packaging and frequent manual loading. This manual loading speed is a significant factor limiting overall line speed increases. This is primarily due to the slow speed and frequent manual loading, which leads to operator fatigue and can easily lead to equipment failures due to incorrect loading directions.

[0003] Therefore, it is necessary to provide an automated packaging offline instruction manual delivery mechanism to solve the problem of slow manual material collection and loading speed. Summary of the Invention

[0004] The purpose of the present invention is to provide an off-line instruction manual delivery device to solve the problem of slow manual material collection and loading speed.

[0005] In order to solve the above-mentioned invention object, the present invention provides an offline instruction manual delivery device, comprising a frame, on which are provided an instruction manual conveying mechanism, an instruction manual clamping mechanism, an instruction manual pushing mechanism, an instruction manual delivery mechanism, and an instruction manual packaging recovery mechanism;

[0006] The instruction manual conveying mechanism is horizontally laid on the frame, and the instruction manual conveying mechanism includes a buffer channel and a conveying channel;

[0007] The buffer channel is used to buffer offline manuals and transport the manual packaging box loaded with the offline manuals to the clamping position of the manual clamping mechanism, while the manual packaging recovery mechanism sucks the manual packaging box;

[0008] The instruction manual gripping mechanism grips the offline instruction manual and conveys it to the conveying channel; the instruction manual packaging recycling mechanism grabs the instruction manual packaging box to a predetermined position;

[0009] The instruction manual pushing mechanism extends and pushes the offline instruction manual along the conveying channel to the instruction manual feeding mechanism;

[0010] The instruction manual delivery mechanism is used to separate the stacked offline instruction manuals and deliver them to a designated location.

[0011] Optionally, the cache channel includes a flat belt drive motor, a flat belt, an inner reference adjustment component, an offline delivery door baffle, an offline delivery door baffle cylinder, an inner vertical plate of the cache channel, an outer vertical plate of the cache channel, and an instruction manual compression component;

[0012] The flat belt driving motor drives the flat belt to move, and transports the instruction manual packaging box loaded with the offline instruction manual to the clamping position of the instruction manual clamping mechanism;

[0013] The inner reference adjustment component is arranged in the inner vertical plate of the cache channel;

[0014] The offline delivery door baffle is arranged on one end of the outer vertical plate of the buffer channel close to the conveying channel, and the offline delivery door baffle cylinder drives the offline delivery door baffle to extend or retract;

[0015] The instruction manual compression assembly is arranged in the inner side vertical plate of the cache channel and is close to the clamping position.

[0016] Optionally, the instruction manual compression assembly includes a compression cylinder and a compression rod, and the compression cylinder drives the compression rod to compress the offline instruction manual in the instruction manual packaging box and form a clamping gap.

[0017] Optionally, the instruction manual clamping mechanism includes a clamping mechanism motor, a clamping mechanism reducer, a clamping mechanism synchronous belt, a front clamping cylinder, a rear clamping cylinder, a front clamping round steel, a rear clamping round steel and a connecting rod;

[0018] The front clamping and feeding round steel is provided on the front clamping and feeding cylinder; the rear clamping and feeding round steel is provided on the rear clamping and feeding cylinder;

[0019] The front pinching cylinder and the rear pinching cylinder are connected via the connecting rod;

[0020] The clamping mechanism motor is rotatably connected to the clamping mechanism reducer, the clamping mechanism reducer is connected to the clamping mechanism synchronous belt, the clamping mechanism synchronous belt drives the front clamping cylinder, and the front clamping cylinder drives the rear clamping cylinder to move synchronously through the connecting rod.

[0021] Optionally, the instruction manual packaging recycling mechanism includes two linear guide rails, an off-line empty box collection cylinder, an L-shaped connecting plate, a vacuum solenoid valve, a suction cup, and a recycling mechanism bracket;

[0022] The instruction manual packaging recycling mechanism is arranged on the bracket via two linear guide rails; the two offline empty box waste collection cylinders are respectively arranged on the two linear guide rails, one arm of the two L-shaped connecting plates is respectively connected to the two offline empty box waste collection cylinders, and the other arm is respectively connected to the two ends of the recycling mechanism bracket;

[0023] The vacuum solenoid valve is arranged inside the frame, the vacuum solenoid valve is connected to the suction cup to provide suction for the suction cup, and the multiple suction cups are arranged on the recovery mechanism bracket;

[0024] The two off-line empty box waste collection cylinders are actuated to drive the two L-shaped connecting plates to move horizontally, and the suction cups are driven to move closer to or away from the clamping position through the recovery mechanism bracket.

[0025] Optionally, the packaging recovery mechanism further includes a packaging recovery mechanism translation component and a side reference adjustment component;

[0026] The packaging recovery mechanism translation assembly is connected to the two linear guide rails;

[0027] The side reference adjustment assembly includes a screw, a bearing, a nut and a first knob; the first knob is connected to the bearing, the bearing is connected to the screw through the nut, and the screw is connected to the packaging recycling mechanism translation assembly.

[0028] Optionally, the instruction manual pushing mechanism includes a pushing cylinder, a pushing gear rod cylinder, a pushing blocking round steel and a pressure regulating valve;

[0029] The push lever cylinder drives the push blocking round steel to extend or retract; when extended, the push blocking round steel is located on the conveying channel; when retracted, the push blocking round steel is located under the conveying channel;

[0030] The pressure regulating valve is arranged inside the frame and connected to the pushing cylinder;

[0031] The conveying channel includes an outer vertical plate of the conveying channel, and the pushing cylinder is fixed on the outer vertical plate of the conveying channel;

[0032] The pressure regulating valve drives the pushing cylinder to move, and the pushing cylinder drives the pushing gear rod cylinder to move horizontally.

[0033] Optionally, the instruction manual delivery mechanism includes a cross steering assembly, a cutter assembly, an upper delivery clamping belt, a lower delivery clamping belt and a delivery drive assembly;

[0034] The cross steering assembly is used to adjust the distance between the lower clamping belt and the upper clamping belt;

[0035] The cutter assembly is used to press down the individual offline manuals into the upper clamping belt and the lower clamping belt in sequence;

[0036] The delivery drive assembly drives the delivery upper clamping belt and the delivery lower clamping belt to rotate, and delivers the single offline instruction manual to a designated location.

[0037] Optionally, the cross steering assembly includes a second knob, a driving shaft, a driving bevel gear, a driven bevel gear, a screw rod and a screw rod connecting end;

[0038] By adjusting the second knob, the driving shaft drives the driving bevel gear, and the power is transmitted to the driven bevel gear and drives the screw rod, which is connected to the lower clamping belt through the screw rod connection end.

[0039] Optionally, the cutter assembly includes a cutter, a cutter fixing plate, a cutter servo, a cutter reducer, a delivery eccentric wheel, a cutter connecting rod, a drive cutter fixing plate and a delivery linear guide rail;

[0040] The cutter is arranged on the cutter fixing plate, and the cutter servo motion drives the delivery eccentric wheel to rotate through the cutter reducer, and drives the cutter fixing plate to move through the cutter connecting rod. The two ends of the cutter fixing plate are arranged on the delivery linear guide rail.

[0041] Optionally, the delivery drive assembly includes a delivery drive wheel and a delivery transmission flat belt. The delivery drive wheel rotates to drive the delivery transmission flat belt to move, and the delivery transmission flat belt drives the delivery upper clamping belt and the delivery lower clamping belt to rotate.

[0042] Compared with the existing technology, the present invention provides a channel for offline instruction manual caching and transportation on the frame, transports the offline instruction manual to the transportation channel through the instruction manual clamping mechanism, pushes the offline instruction manual to the instruction manual delivery mechanism through the instruction manual pushing mechanism, and transports the offline instruction manual to the required position through the instruction manual delivery mechanism, thereby realizing highly automated offline instruction manual delivery; the cache channel can cache 2,000 instructions, reducing the frequency of operator loading; the instruction manual packaging recycling mechanism realizes automatic recycling of instruction manual packaging boxes, eliminating the need for operators to remove the packaging boxes and then load them one by one, solving the problems of manual material retrieval and slow loading speed, and improving work quality and speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 This is a schematic diagram of the overall structure of an offline instruction manual delivery device of the present invention;

[0044] Figure 2 This is a structural diagram of a rack of an offline instruction manual delivery device according to the present invention;

[0045] Figure 3 This is a schematic diagram of an instruction manual packaging box for an offline instruction manual delivery device of the present invention;

[0046] Figure 4 This is a schematic structural diagram of an inner reference adjustment component of an off-line instruction manual delivery device of the present invention;

[0047] Figure 5 This is a schematic diagram of the structure of a compression cylinder of an offline instruction manual delivery device of the present invention;

[0048] Figure 6 This is a structural schematic diagram of a clamping mechanism of an off-line instruction manual delivery device of the present invention;

[0049] Figure 7 This is a structural diagram of a manual packaging recovery mechanism of an offline manual delivery device of the present invention;

[0050] Figure 8 It is a structural schematic diagram of a pushing mechanism of an offline instruction manual delivery device of the present invention;

[0051] Figure 9 It is a structural schematic diagram of a delivery mechanism of an offline instruction manual delivery device of the present invention;

[0052] Figure 10 The present invention is a schematic structural diagram of a cross-steering mechanism of an offline instruction manual delivery device. DETAILED DESCRIPTION

[0053] The present invention will be described in more detail below with reference to schematic diagrams, which illustrate preferred embodiments of the present invention. It should be understood that those skilled in the art may modify the present invention as described herein while still achieving the advantageous effects of the present invention. Therefore, the following description should be understood as a general guide for those skilled in the art and not as a limitation of the present invention.

[0054] The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become more apparent from the following description and claims. It should be noted that the drawings are greatly simplified and not to exact scale, and are provided solely for the purpose of assisting in the description of the embodiments of the present invention.

[0055] The present invention provides an offline instruction manual delivery device, please refer to Figure 1-3 , including a frame 1, on which are provided an instruction manual conveying mechanism 2, an instruction manual packaging and recycling mechanism 3, an instruction manual clamping mechanism 4, an instruction manual feeding mechanism 5 and an instruction manual pushing mechanism 6.

[0056] The instruction manual conveying mechanism 2 is horizontally laid on the frame 1 , and the instruction manual conveying mechanism 2 includes a buffer channel and a conveying channel.

[0057] The cache channel is used to cache the offline manual 702 and transport the manual packaging box 701 loaded with the offline manual 702 to the clamping position of the manual clamping mechanism 4. At the same time, the manual packaging recovery mechanism 3 sucks the manual packaging box 701.

[0058] The instruction manual gripping mechanism 4 grips the offline instruction manual 702 and conveys it to the conveying channel; the instruction manual packaging recycling mechanism 3 grabs the instruction manual packaging box 701 to a predetermined position.

[0059] The instruction manual pushing mechanism 6 is disposed below the conveying passage. The instruction manual pushing mechanism 6 extends and pushes the offline instruction manual 702 along the conveying passage to the instruction manual feeding mechanism 5 .

[0060] The manual delivery mechanism 5 is used to separate the stacked offline manuals 702 and deliver them to a designated location.

[0061] Specifically, the cache channel includes a flat belt drive motor 204, a flat belt 205, an inner reference adjustment component 203, an offline delivery door baffle 207, an offline delivery door baffle cylinder 201, an inner vertical plate 211 of the cache channel, an outer vertical plate 210 of the cache channel and an instruction manual compression component 202.

[0062] The flat belt driving motor 204 drives the flat belt 205 to move, and transports the instruction manual packaging box 701 loaded with the offline instruction manual 702 to the clamping position of the instruction manual clamping mechanism 4 .

[0063] Please refer to Figure 4 The inner reference adjustment component 203 is arranged in the inner vertical plate 211 of the cache channel. The inner reference adjustment component 203 includes an oil-free bushing 2031 with a clamp, an inner baffle 2032 and a fixing part 2033. According to the length of the instruction package box 701, adjust the oil-free bushing 2031 with a clamp and the inner baffle 2032 on the inner reference adjustment component 203 so that the distance between the inner baffle 2032 and the outer vertical plate 210 of the cache channel is not less than 3mm than the length of the instruction package box. Then, tighten the oil-free bushing 2031 with a clamp to ensure that the offline instruction package box 702 will not tilt in the instruction package box 701. The inner reference adjustment component 203 can meet the automatic caching and delivery of instructions within the instruction package box with a length of 350-650mm.

[0064] The offline delivery door baffle 207 is set on the outer vertical plate 210 of the cache channel close to one end of the conveying channel. The offline delivery door baffle cylinder 201 drives the offline delivery door baffle 207 to extend or retract to close or open the conveying channel.

[0065] Please refer to Figure 5The instruction manual compression assembly 202 is arranged in the inner side vertical plate 211 of the cache channel and is close to the clamping position. The instruction manual compression assembly 202 includes a cylinder fixing plate 2021, a compression cylinder 2022, an air pipe joint 2023, a compression rod fixing plate 2024 and a compression rod 2025, wherein the cylinder fixing plate 2021 is fixedly connected to the inner side vertical plate 211 of the cache channel by means of threads, rivets, pins, welding, etc. to ensure that the cylinder fixing plate can provide stable supporting performance; the compression cylinder 2022 drives the compression rod 2025 to press the offline instruction manual 702 in the instruction manual packaging box 701 through the circular hole on one side of the instruction manual packaging box 701 and form a clamping gap.

[0066] For details, please refer to Figure 6 The clamping mechanism 4 includes a clamping mechanism motor 402, a clamping mechanism reducer 401, a clamping mechanism synchronous belt 403, a front clamping cylinder 406, a rear clamping cylinder 405, a front clamping round steel 410, a rear clamping round steel 408 and a connecting rod 409.

[0067] The front clamping and feeding cylinder 406 is provided with a front clamping and feeding round steel 410 ; the rear clamping and feeding cylinder 405 is provided with a rear clamping and feeding round steel 408 .

[0068] The front pinching cylinder 406 and the rear pinching cylinder 405 are connected via a connecting rod 409 . The connecting rod 409 can adjust the distance between the front pinching cylinder 406 and the rear pinching cylinder 405 by adjusting the extension length.

[0069] The clamping mechanism motor 402 rotates, and the power is transmitted to the clamping mechanism synchronous belt 403 through the clamping mechanism reducer 401. The clamping mechanism synchronous belt 403 drives the front clamping cylinder 406, and drives the rear clamping cylinder 405 to move synchronously through the connecting rod 409, and the front clamping round steel 410 and the rear clamping round steel 408 also move synchronously.

[0070] For details, please refer to Figure 7 The instruction package recycling mechanism 3 includes two linear guide rails 308, an offline empty box waste collection cylinder 309, an L-shaped connecting plate 313, a vacuum solenoid valve 102, a suction cup 310 and a recycling mechanism bracket 312.

[0071] The instruction manual packaging recycling mechanism 3 is set on the frame 1 through two linear guide rails 308, and the two offline empty box waste collection cylinders 309 are respectively set on the two linear guide rails 308. One arm of the two L-shaped connecting plates 313 is respectively connected to the two offline empty box waste collection cylinders 309, and the other arms of the two L-shaped connecting plates 313 are respectively connected to the two ends of the recycling mechanism bracket 312.

[0072] The vacuum solenoid valve 102 is set inside the frame 1. The vacuum solenoid valve 102 is connected to the suction cup 310 to provide suction for the suction cup 310. When the vacuum solenoid valve is working or disconnected, the multiple suction cups 310 continue to suck air or disconnect to suck the instruction manual packaging box 701 tightly and hold it or throw it out. The multiple suction cups 310 are evenly arranged on the recovery mechanism bracket 312.

[0073] The two offline empty box waste collection cylinders 309 are actuated to drive the two L-shaped connecting plates 313 to move horizontally, and the suction cup 310 is driven to move closer to or away from the clamping position through the recovery mechanism bracket 312. The instruction package box 701 adsorbed on the suction cup 310 is pulled to the outside of the flat belt 205 by translation, and the vacuum solenoid valve 102 is disconnected, and the instruction package box 701 is thrown out to realize packaging recycling.

[0074] In other examples, the instruction manual packaging recycling mechanism 3 also includes a packaging recycling mechanism translation assembly (not shown in the figure) and a side reference adjustment assembly, and the packaging recycling mechanism translation assembly connects the two linear guide rails 308; the packaging recycling mechanism translation assembly includes a U-shaped bracket and a slider, the U-shaped bracket is installed on the slider, and the slider is slidably installed on the surface of the frame 1.

[0075] Please continue to refer to Figure 7 The side reference adjustment assembly includes a screw 302, a bearing 304, a nut 303, a small digital display 305 and a first knob 307; the first knob 307 is connected to the bearing 304, the bearing 304 is connected to the screw 302 through the nut 303, and the screw 302 is connected to the packaging recycling mechanism translation assembly. The position of the instruction manual packaging recycling mechanism 3 can be adjusted through the side reference adjustment assembly.

[0076] Specifically, the conveying channel includes an outer vertical plate 107 of the conveying channel, an inner vertical plate 106 of the conveying channel, an instruction manual conveying channel 206 and an instruction manual conveying table 208. The instruction manual conveying channel 206 is arranged on the instruction manual conveying table 208. The instruction manual conveying channel 206 connects the clamping position and the instruction manual delivery mechanism 5.

[0077] For details, please refer to Figure 8 The instruction manual pushing mechanism 6 includes a pushing cylinder 601, a pushing gear rod cylinder 603, a pushing blocking round steel 604 and a pressure regulating valve 104; the pushing gear rod cylinder 603 is actuated to drive the pushing blocking round steel 604 to extend or retract. When extended, the pushing blocking round steel 604 is located on the instruction manual conveying channel 206; when retracted, the pushing blocking round steel 604 is located under the instruction manual conveying channel 206.

[0078] The pressure regulating valve 104 is arranged inside the frame 1 , and the thrust for pushing the blocking round steel 604 can be adjusted by adjusting the pressure value of the pressure regulating valve 104 .

[0079] The pushing cylinder 601 is fixed on the outer vertical plate 107 of the conveying channel. The pressure regulating valve 104 drives the pushing cylinder 601 to move. The pushing cylinder 601 drives the pushing gear rod cylinder 603 to move horizontally, and presses the offline instruction manual 702 by pushing the blocking round steel 604.

[0080] For details, please refer to Figure 9 The instruction manual delivery mechanism 5 includes a cross steering assembly 8, a cutter assembly, an upper delivery clamping belt 505 and a lower delivery clamping belt 504, and a delivery drive assembly.

[0081] Please refer to Figure 10 The cross steering assembly 8 is used to adjust the distance between the lower clamping belt 504 and the upper clamping belt 505; the cross steering assembly 8 includes a second knob 804, a driving shaft 808, a driving bevel gear 801, a driven bevel gear 802, a screw 806, a digital display 803, a screw connecting end 807 and a gear base 809.

[0082] Adjust the second knob 804, the driving shaft 808 drives the driving bevel gear 801, the power is transmitted to the driven bevel gear 802 and drives the screw rod 806, which is connected to the lower clamping belt 504 through the screw rod connecting end 807, thereby adjusting the distance between the lower clamping belt 504 and the upper clamping belt 505, so that the offline instruction manual 702 can pass through the lower clamping belt 504 and the upper clamping belt 505 smoothly.

[0083] The cutter assembly is used to press down the individual offline instructions 702 into the upper clamping belt 505 and the lower clamping belt 504 in sequence.

[0084] The cutter assembly includes a cutter 513, a cutter fixing plate 506, a cutter servo 508, a cutter reducer 509, a delivery eccentric wheel 511, a cutter connecting rod 507, a drive cutter fixing plate 506, a delivery linear guide rail 501 and a rear drive 514.

[0085] The cutter 513 is set on the cutter fixing plate 506, and the cutter servo 508 moves, driving the delivery eccentric wheel 511 to rotate through the cutter reducer 509, and driving the cutter fixing plate 506 to move through the cutter connecting rod 507. The two ends of the cutter fixing plate 506 are set on the delivery linear guide rail 501, so the cutter fixing plate 506 can only move up and down, pressing the offline instruction manual 702 down to the delivery upper clamping belt 505 and the delivery lower clamping belt 504.

[0086] The delivery drive assembly drives the delivery upper clamping belt 505 and the delivery lower clamping belt 504 to rotate, and transports the single offline instruction manual 702 to the designated location; the delivery drive assembly includes a delivery drive wheel 510 and a delivery transmission flat belt 512. The delivery drive wheel 510 rotates, driving the delivery transmission flat belt 512 to move, and the delivery transmission flat belt 512 drives the delivery upper clamping belt 505 and the delivery lower clamping belt 504 to rotate.

[0087] Furthermore, the instruction manual feeding mechanism 5 further includes a cutter outer vertical plate 503 and a cutter inner vertical plate 515 , and the cutter outer vertical plate 503 and the cutter inner vertical plate 515 are fixed on the outer vertical plate 107 and the inner vertical plate 106 of the conveying channel respectively.

[0088] In other examples, the rack 1 also includes a vacuum pressure detection sensor 105, which is arranged on the inner side vertical plate 106 of the conveying channel; the vacuum pressure detection sensor 105 is used to detect whether the instruction manual packaging box 701 reaches the clamping position and whether the instruction manual packaging box 701 has been recycled.

[0089] In other examples, the instruction manual clamping mechanism 4 is fixed to the frame 1 via the clamping mechanism fixing plate 209 and the cutter inner side vertical plate 515 .

[0090] In other examples, the frame 1 further includes a solenoid valve group 103 , which is disposed inside the frame 1 and is used to control all cylinders in the offline instruction manual delivery device.

[0091] This embodiment will further explain its operation method in combination with the structure of the above-mentioned offline manual delivery device and the accompanying drawings of the manual:

[0092] Figure 1 To reset the offline instruction manual delivery device, the front clamping round steel 410 is moved to the tangent position of the offline delivery door baffle 207 by adjusting the forward and reverse rotation of the clamping mechanism motor 402, and this position is set as the origin of the clamping mechanism motor 402.

[0093] According to the length of the instruction manual packaging box 701, loosen the oil-free bushing 2031 with a clamp on the inner reference adjustment component 203, and adjust the inner baffle 2032 so that the distance between the inner baffle 2032 and the outer vertical plate 210 of the cache channel is not less than 3 mm compared with the length of the instruction manual packaging box, tighten the oil-free bushing 2031 with a clamp to ensure that the offline instruction manual 702 will not tilt in the instruction manual packaging box 701, and at the same time adjust the extension length of the connecting rod 409 so that the rear clamping round steel 408 is tangent to the inner side of the inner reference adjustment component 203.

[0094] Adjust the first knob 307 of the side reference adjustment component according to the width of the instruction manual packaging box 701, thereby adjusting the position of the instruction manual packaging recycling mechanism 3, and adjust the instruction manual packaging box 701 adsorbed on the instruction manual packaging recycling mechanism 3 to be aligned with the width of the instruction manual conveying channel 206. At the same time, adjust the height of the instruction manual conveying channel 206 according to the height of the instruction manual packaging box 701 to ensure that the offline instruction manual 702 in the instruction manual packaging box 701 can smoothly enter the instruction manual conveying channel 206.

[0095] Then, according to the thickness of the offline instruction manual 702, a cutter 513 of appropriate thickness is fixed on the cutter fixing plate 506, and at the same time, the second knob 804 of the cross steering assembly 8 is adjusted to drive the active bevel gear 801 through the active shaft 808, and then the power is transmitted to the driven bevel gear 802, and the screw rod 806 is driven to adjust the distance between the lower clamping belt 504 and the upper clamping belt 505 for delivery, so that a single offline instruction manual 702 can pass through the lower clamping belt 504 and the upper clamping belt 505 for delivery smoothly; by adjusting the forward and reverse rotation of the cutter servo 508, the cutter fixing plate 506 is adjusted to the highest point, and this position is set as the origin of the cutter servo 508.

[0096] The offline instruction manual delivery mechanism 5 stops resetting and starts, the front clamping cylinder 406 extends, and the front clamping round steel 410 is tangent to the offline delivery door baffle 207. The offline delivery door baffle cylinder 201 extends, and the operator places the instruction manual packaging box 701 carrying the offline instruction manual 702 on the flat belt 205. The vacuum solenoid valve 102 is actuated to keep the suction cup 310 sucking air, and the instruction manual packaging box 701 is transported to the suction cup 310 position through the flat belt drive motor 204. The instruction manual packaging box 701 is sucked and held by the vacuum of the suction cup 310. There is a circular hole on the side of the instruction manual packaging box 701 close to the instruction manual compression assembly 202 that can accommodate the compression rod 2025 to penetrate deeply. The opposite side of the circular hole on the instruction manual packaging box 701 is in an open state, allowing the offline instruction manual 702 to be pushed out from this side of the instruction manual packaging box 701; the vacuum pressure detection sensor 105 has a signal Afterwards, the compression cylinder 2022 extends, and the compression rod 2025 presses the offline instruction manual 702 through the round hole on one side of the instruction manual packaging box 701, and creates a clamping gap between the instruction manual packaging box 701 and the offline instruction manual 702. The rear clamping cylinder 405 extends and pushes the rear clamping round steel 408 into the clamping gap of the instruction manual packaging box 701; the offline delivery door baffle cylinder 201 drives the offline delivery door baffle 207 to retract, and the instruction manual packaging box 701 is connected to the instruction manual conveying channel 206; the rotation of the clamping mechanism motor 402 is transmitted to the clamping mechanism synchronous belt 403 through the clamping mechanism reducer 401, driving the front clamping cylinder 406, and driving the rear clamping cylinder 405 through the connecting rod 409, thereby driving the front clamping round steel 410 and the rear clamping round steel 408 to translate, and clamp the offline instruction manual 702 in the instruction manual packaging box 701 and convey it to the instruction manual conveying channel 206.

[0097] The offline empty box waste collection cylinder 309 is activated, and through the L-shaped connecting plate 313, it drives the suction cup 310 on the recovery mechanism bracket 312 to move horizontally, and pulls the instruction manual packaging box 701 adsorbed on the suction cup 310 to the outside of the flat belt 205. At this time, the vacuum solenoid valve 102 is disconnected, and the instruction manual packaging box 701 is thrown out. After the vacuum pressure detection sensor 105 has no signal, the offline empty box waste collection cylinder 309 is activated and returns to the working position.

[0098] The push lever cylinder 603 is actuated to extend the push blocking round steel 604 onto the instruction manual conveying table 208 , and the push cylinder 601 is actuated to drive the push lever cylinder 603 to move horizontally, and the extended push blocking round steel 604 is used to press and push the offline instruction manual 702 to the post-delivery reference 502 .

[0099] The front clamping cylinder 406 and the rear clamping cylinder 405 are retracted, and the front clamping round steel 410 and the rear clamping round steel 408 are returned to the original position through the reverse rotation of the clamping mechanism motor 402. The front clamping cylinder 406 is actuated to extend the front clamping round steel 410 to be tangent to the offline delivery door baffle 207. At the same time, the delivery door baffle cylinder 201 is extended, driving the offline delivery door baffle 207 to extend.

[0100] The flat belt drive motor 204 drives the flat belt 205 to transport the second instruction manual packaging box 701 to the suction cup 310. The vacuum solenoid valve 102 is actuated to keep the suction cup 310 sucking air. After the vacuum pressure detection sensor 105 receives a signal, the compression cylinder 2022 is actuated to compress the offline instruction manual 702 in the instruction manual packaging box 701 through the compression rod 2025 and form a clamping gap. The rear clamping cylinder 405 extends and inserts the rear clamping round steel 408 into the clamping gap of the instruction manual packaging box 701. The instruction manual packaging box 701 is clamped by the front clamping round steel 410 and the rear clamping round steel 408. The offline instruction manual 702 in the box 701 is transported to the instruction manual conveying channel 206 and to the front clamping round steel 410 to contact and press the offline instruction manual 702 conveyed by the previous process. After the clamping mechanism motor 402 reaches the set torque, the front clamping cylinder 406 is retracted and the front clamping round steel 410 is pulled out of the offline instruction manual 702. At the same time, the push lever cylinder 603 is actuated to retract the push blocking round steel 604 to under the instruction manual conveying table 208, and driven by the push cylinder 601, it is restored to the initial position, completing the offline loading action of the offline instruction manual 702.

[0101] The cutter servo 508 rotates through the cutter reducer 509 to drive the delivery eccentric wheel 511 to rotate, and the cutter fixing plate 506 is driven to move through the cutter connecting rod 507. Since both ends of the cutter fixing plate 506 are fixed on the delivery linear guide 501, the cutter fixing plate 506 can only move up and down. Through the up and down movement of the cutter fixing plate 506, the offline instruction manual 702 is pressed down into the delivery upper clamping belt 505 and the delivery lower clamping belt 504. The delivery drive wheel 510 rotates, driving the delivery transmission flat belt 512. The delivery transmission flat belt 512 drives the delivery upper clamping belt 505 and the delivery lower clamping belt 504 to rotate, completing the delivery action of a single offline instruction manual 702.

[0102] Since the clamping mechanism motor 402 always keeps rotating at the set torque, after completing an offline instruction manual delivery action, the number of offline instructions 702 in the instruction manual delivery channel 206 decreases, and the torque of the clamping mechanism motor 402 is greater than the resistance of the offline instructions 702 in the instruction manual delivery channel 206. The clamping mechanism motor 402 rotates to realize the replenishment action of the offline instructions 702 in the instruction manual delivery channel 206. After the number of offline instructions 702 in the instruction manual delivery channel 206 decreases to a certain number, that is, the position of the rear clamping round steel 408 exceeds the position of the pushing blocking round steel 604, the pushing gear rod cylinder 603 is actuated to extend the pushing blocking round steel 604 onto the instruction manual delivery table 208, and the offline instructions 702 in the instruction manual delivery channel 206 are pressed by the pushing cylinder 601.

[0103] After the blocking round steel 604 is pushed to press the instructions and the offline instructions 702 are supplied according to the set pressure, the rear clamping cylinder 405 is activated to pull out the rear clamping round steel 408, and the clamping mechanism motor 402 rotates to the origin position, repeating the above feeding action to achieve continuous delivery of the offline instructions 702.

[0104] In summary, the present invention provides a channel for offline instruction manual caching and transportation on the frame, transports the offline instruction manual to the instruction manual transportation channel through the instruction manual clamping mechanism, pushes the offline instruction manual to the instruction manual delivery mechanism through the instruction manual pushing mechanism, and transports the offline instruction manual to the required position through the instruction manual delivery mechanism, thereby realizing high automation of offline instruction manual delivery; the cache channel can cache 2,000 instructions, reducing the frequency of operator loading; the instruction manual packaging recycling mechanism realizes automatic recycling of instruction manual packaging boxes, eliminating the need for operators to remove the packaging boxes and then load them one by one, solving the problems of manual material collection and slow loading speed, and improving work quality and speed.

[0105] Obviously, those skilled in the art may make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if such changes and modifications fall within the scope of the claims and their equivalents, the present invention is intended to include such changes and modifications.

Claims

1. An offline instruction manual delivery device, characterized in that: The machine comprises a frame on which a manual conveying mechanism, a manual clamping mechanism, a manual pushing mechanism, a manual feeding mechanism and a manual packaging recovery mechanism are provided; The instruction manual conveying mechanism is horizontally laid on the frame, and the instruction manual conveying mechanism includes a buffer channel and a conveying channel; The buffer channel is used to buffer offline manuals and transport the manual packaging box loaded with the offline manuals to the clamping position of the manual clamping mechanism, while the manual packaging recovery mechanism sucks the manual packaging box; The instruction manual gripping mechanism grips the offline instruction manual and conveys it to the conveying channel; the instruction manual packaging recycling mechanism grabs the instruction manual packaging box to a predetermined position; The instruction manual pushing mechanism extends and pushes the offline instruction manual along the conveying channel to the instruction manual feeding mechanism; The instruction manual delivery mechanism is used to separate the stacked offline instruction manuals and deliver them to a designated location; The instruction manual clamping mechanism includes a clamping mechanism motor, a front clamping cylinder, a rear clamping cylinder, a front clamping round steel, a rear clamping round steel, and a connecting rod; the front clamping cylinder is provided with the front clamping round steel; the rear clamping cylinder is provided with the rear clamping round steel; the front clamping cylinder and the rear clamping cylinder are connected by the connecting rod; The manual pushing mechanism includes a pushing blocking round steel bar; The conveying channel includes an instruction manual conveying channel and an instruction manual conveying table, and the instruction manual conveying channel is arranged on the instruction manual conveying table; The offline instructions in the instruction manual packaging box are clamped by the front clamping round steel and the rear clamping round steel and conveyed to the instruction manual conveying channel, and conveyed to the front clamping round steel to contact and press the offline instructions conveyed by the previous process. After the clamping mechanism motor reaches the set torque, the front clamping cylinder is retracted, the front clamping round steel is pulled out from the offline instruction manual, and the push blocking round steel is retracted to under the instruction manual conveying table. After the number of offline instructions in the instruction manual conveying channel is reduced to a certain number, that is, the position of the rear clamping round steel exceeds the position of the push blocking round steel, the push blocking round steel is extended to the instruction manual conveying table, pressed and replenished with the offline instruction manual according to the set pressure, and then the rear clamping round steel is pulled out to realize continuous delivery of the offline instruction manual.

2. The offline instruction manual delivery device according to claim 1, wherein: The cache channel includes a flat belt drive motor, a flat belt, an inner reference adjustment component, an offline delivery door baffle, an offline delivery door baffle cylinder, an inner vertical plate of the cache channel, an outer vertical plate of the cache channel, and an instruction manual compression component; The flat belt driving motor drives the flat belt to move, and transports the instruction manual packaging box loaded with the offline instruction manual to the clamping position of the instruction manual clamping mechanism; The inner reference adjustment component is arranged in the inner vertical plate of the cache channel; The offline delivery door baffle is arranged on one end of the outer vertical plate of the buffer channel close to the conveying channel, and the offline delivery door baffle cylinder drives the offline delivery door baffle to extend or retract; The instruction manual compression assembly is arranged in the inner side vertical plate of the cache channel and is close to the clamping position.

3. The offline instruction manual delivery device according to claim 2, wherein: The instruction manual compression assembly includes a compression cylinder and a compression rod. The compression cylinder drives the compression rod to compress the offline instruction manual in the instruction manual packaging box and form a clamping gap.

4. The offline instruction manual delivery device according to claim 1, wherein: The instruction manual clamping mechanism further includes a clamping mechanism reducer and a clamping mechanism synchronous belt; The clamping mechanism motor is rotatably connected to the clamping mechanism reducer, the clamping mechanism reducer is connected to the clamping mechanism synchronous belt, the clamping mechanism synchronous belt drives the front clamping cylinder, and the front clamping cylinder drives the rear clamping cylinder to move synchronously through the connecting rod.

5. The offline instruction manual delivery device according to claim 1, wherein: The instruction manual packaging recycling mechanism includes two linear guide rails, an offline empty box collection cylinder, an L-shaped connecting plate, a vacuum solenoid valve, a suction cup, and a recycling mechanism bracket; The instruction manual packaging recycling mechanism is arranged on the frame via two linear guide rails; the two offline empty box waste collection cylinders are respectively arranged on the two linear guide rails, one arm of the two L-shaped connecting plates is respectively connected to the two offline empty box waste collection cylinders, and the other arm is respectively connected to the two ends of the recycling mechanism bracket; The vacuum solenoid valve is arranged inside the frame, the vacuum solenoid valve is connected to the suction cup to provide suction for the suction cup, and a plurality of the suction cups are arranged on the recovery mechanism bracket; The two off-line empty box waste collection cylinders are actuated to drive the two L-shaped connecting plates to move horizontally, and the suction cups are driven to move closer to or away from the clamping position through the recovery mechanism bracket.

6. The offline instruction manual delivery device according to claim 5, wherein: The instruction manual packaging recovery mechanism further includes a packaging recovery mechanism translation component and a side reference adjustment component; The packaging recovery mechanism translation assembly is connected to the two linear guide rails; The side reference adjustment assembly includes a screw, a bearing, a nut and a first knob; the first knob is connected to the bearing, the bearing is connected to the screw through the nut, and the screw is connected to the packaging recycling mechanism translation assembly.

7. The offline instruction manual delivery device according to claim 1, wherein: The manual pushing mechanism also includes a pushing cylinder, a pushing gear rod cylinder and a pressure regulating valve; The push lever cylinder drives the push blocking round steel to extend or retract; when extended, the push blocking round steel is located on the conveying channel; when retracted, the push blocking round steel is located under the conveying channel; The pressure regulating valve is arranged inside the frame and connected to the pushing cylinder; The conveying channel includes an outer vertical plate of the conveying channel, and the pushing cylinder is fixed on the outer vertical plate of the conveying channel; The pressure regulating valve drives the pushing cylinder to move, and the pushing cylinder drives the pushing gear rod cylinder to move horizontally.

8. The offline instruction manual delivery device according to claim 1, wherein: The manual delivery mechanism includes a cross steering assembly, a cutter assembly, an upper delivery clamping belt, a lower delivery clamping belt and a delivery drive assembly; The cross steering assembly is used to adjust the distance between the lower clamping belt and the upper clamping belt; The cutter assembly is used to press down the individual offline manuals into the upper clamping belt and the lower clamping belt in sequence; The delivery drive assembly drives the delivery upper clamping belt and the delivery lower clamping belt to rotate, and delivers the single offline instruction manual to a designated location.

9. The offline instruction manual delivery device according to claim 8, wherein: The cross steering assembly includes a second knob, a driving shaft, a driving bevel gear, a driven bevel gear, a screw rod and a screw rod connecting end; By adjusting the second knob, the driving shaft drives the driving bevel gear, and the power is transmitted to the driven bevel gear and drives the screw rod, which is connected to the lower clamping belt through the screw rod connection end.

10. The offline instruction manual delivery device according to claim 8, wherein: The cutter assembly includes a cutter, a cutter fixing plate, a cutter servo, a cutter reducer, a delivery eccentric wheel, a cutter connecting rod, a drive cutter fixing plate and a delivery linear guide rail; The cutter is arranged on the cutter fixing plate, and the cutter servo motion drives the delivery eccentric wheel to rotate through the cutter reducer, and drives the cutter fixing plate to move through the cutter connecting rod. The two ends of the cutter fixing plate are arranged on the delivery linear guide rail.

11. The offline instruction manual delivery device according to claim 8, wherein: The delivery drive assembly includes a delivery drive wheel and a delivery transmission flat belt. The delivery drive wheel rotates to drive the delivery transmission flat belt to move, and the delivery transmission flat belt drives the delivery upper clamping belt and the delivery lower clamping belt to rotate.

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