A manufacturing device and an installation device for a stirring shaft

The fixed-distance rotary machine and the fixed-speed ratio drive mechanism maintain parallel and synchronous rotation of the four-angle shaft and the pentagonal shaft, and the precise positioning and stable installation of the agitating shaft is achieved by combining a self-centered walking frame, which solves the accuracy and interference problems in the manufacturing and installation of the agitating shaft, and improves production efficiency and safety.

CN116000382BActive Publication Date: 2025-08-08CFHI DALIAN HYDROGENANT REACTOR +1
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Patent Information

Application Number
CN202211577366.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-05
Publication Date
2025-08-08
Estimated Expiration
2042-12-05

AI Technical Summary

Technical Problem

During the manufacture of the agitating shaft, the axial and radial rotation accuracy of the four-angle shaft and the pentagonal shaft is difficult to ensure, and interference and deflection are prone to occur during installation, and there are deflection and resistance problems during the installation process, resulting in high labor intensity, low efficiency and poor accuracy.

Method used

The fixed-distance rotary machine and the fixed-speed ratio driving mechanism are adopted to maintain the parallel and height of the four-angle shaft and the pentagonal shaft through the support wheel set and the limiting mechanism. The fixed-speed ratio driving mechanism is used to achieve synchronous rotation, and automatic centering is achieved in the housing through a self-centering walking frame to prevent the stirring shaft from deviating in the housing.

Benefits of technology

The accuracy of the manufacturing and installation of the agitating shaft is improved, and the motion interference between the four-corner disc scraper and the pentagon disc scraper is avoided, ensuring the precise positioning and stable installation of the agitating shaft in the shell is ensured, and labor intensity and damage risks are reduced.

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Abstract

The present invention provides a manufacturing device and an installation device for a stirring shaft, which relates to the field of stirring shaft manufacturing and installation. The manufacturing device includes a fixed-distance rotary machine, which includes a support wheel group, which is used to support the ends of the four-angle shaft and the five-angle shaft so that the axes of the four-angle shaft and the five-angle shaft are parallel to each other and at the same height; a fixed-speed ratio drive mechanism, which is used to drive the four-angle shaft and the five-angle shaft to rotate synchronously at a predetermined speed ratio; and the installation device includes a fixed-distance rotary machine and a self-centering traveling frame. The manufacturing device can achieve precise positioning when installing the four-angle shaft scraper and the five-angle shaft scraper, preventing the four-angle disk scraper from interfering with the five-angle disk scraper; the installation device includes the fixed-distance rotary machine in the manufacturing device. When installing the stirring shaft, the fixed-distance rotary machine can ensure the stability of the precision of the four-angle shaft and the five-angle shaft in the stirring shaft, and achieve the effect of cooperating with the self-centering traveling frame to install the stirring shaft.
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Description

Technical Field

[0001] The present invention relates to the field of manufacturing and installing a stirring shaft, and in particular to a manufacturing device and an installing device for a stirring shaft. Background Art

[0002] The agitator shaft of chemical equipment is an important equipment for producing renewable plastics. It is difficult to manufacture and requires high precision.

[0003] Currently, agitator shafts are primarily manufactured using roller support, with two rollers independently supporting the square and pentagonal shafts. The square and pentagonal shafts are typically rotated manually, resulting in an unstable speed ratio. Installation of the square and pentagonal scrapers is primarily performed by manual marking, which is labor-intensive, inefficient, and suffers from poor positioning accuracy. Interference between the square and pentagonal scrapers is common.

[0004] When the agitator shaft is installed into the shell, it is usually done manually or by pulling it with a winch. The problems with this method are that the agitator shaft often scratches the shell, deflects and gets stuck during the installation process, and there are problems such as high labor intensity, low efficiency, poor assembly accuracy, and easy damage to the shell or the agitator shaft. Summary of the Invention

[0005] The problem solved by the present invention is how to maintain the axial and radial rotation accuracy of the square axis and the pentagonal axis during manufacturing of the stirring shaft, and how to prevent the stirring shaft from running off during movement in the shell during installation.

[0006] In order to solve the above problems, the present invention provides a manufacturing device for a stirring shaft, comprising:

[0007] A fixed-distance rotary machine, the fixed-distance rotary machine including a supporting wheel set, the supporting wheel set is used to support the ends of the square shaft and the pentagonal shaft so that the axes of the square shaft and the pentagonal shaft are parallel to each other and at the same height;

[0008] A constant speed ratio drive mechanism is used to drive the square shaft and the pentagonal shaft to rotate synchronously at a predetermined speed ratio.

[0009] Optionally, the fixed-distance rotary machine further includes a support frame for mounting the support wheel group, each of the support wheel groups includes two support rollers, the support rollers are rotatably connected to the support frame via roller shafts, and the two support rollers are at the same height.

[0010] Optionally, the fixed-distance rotary machine also includes multiple shaft end limiting mechanisms, and the shaft end limiting mechanism is provided with at least one at each end of the square shaft and the pentagonal shaft, and the shaft end limiting mechanism includes a limiting member for contacting the end faces of the square shaft and the pentagonal shaft.

[0011] Optionally, the limiting member is a guide wheel, the guide wheel is rotatably sleeved on a guide wheel shaft, and the guide wheel shaft is fixedly connected to the limiting member mounting seat.

[0012] Optionally, the supporting roller and the guide wheel are both rolling bearings.

[0013] Optionally, the constant speed ratio drive mechanism includes a transmission assembly, which includes a four-axis transmission wheel for being mounted on the end of the four-axis, a five-axis transmission wheel for being mounted on the end of the five-axis, and a power input wheel for driving the four-axis transmission wheel and the five-axis to rotate synchronously.

[0014] Optionally, the four-axis transmission wheel, the five-axis transmission wheel and the power input wheel are all gears, the power input wheel is located between the four-axis transmission wheel and the five-axis transmission wheel, and the power input wheel is meshed with the four-axis transmission wheel and the five-axis transmission wheel.

[0015] Optionally, the constant speed ratio drive mechanism also includes a support seat and an angular displacement sensor fixedly connected to the support seat, the angular displacement sensor is used to detect the rotation angle of the four-angle shaft and the five-angle shaft, the support seat includes a side support seat for supporting the four-angle shaft transmission wheel and the five-angle shaft transmission wheel and a middle support seat for supporting the power input wheel, the four-angle shaft transmission wheel and the five-angle shaft transmission wheel are respectively rotatably connected to the side support seat through a wheel axle, the power input wheel is rotatably connected to the middle support seat through another wheel axle, and the power input wheel is fixedly connected to the output shaft of the servo motor.

[0016] A device for installing a stirring shaft comprises a self-centering traveling frame and a fixed-distance rotary machine of the stirring shaft manufacturing device as described above, wherein the fixed-distance rotary machine is used to be arranged at one end of a square shaft and a pentagonal shaft, the self-centering traveling frame comprises a traveling frame body and a self-centering wheel arranged on the traveling frame body, the traveling frame body is used to be detachably connected to the other end of the square shaft and the pentagonal shaft, the self-centering wheel is used to be in rolling contact with the inner wall of the shell, and when the self-centering wheel moves axially along the shell, the axis of the square shaft and the axis of the pentagonal shaft are symmetrical about the axis of the shell, and the axis of the square shaft, the axis of the pentagonal shaft and the axis of the shell are coplanar.

[0017] Optionally, the self-centering walking frame also includes walking wheels, and the walking wheels and the self-centering wheels are both rotatably connected to the walking frame body, and the walking wheels are used for rolling contact with the inner wall of the shell. The self-centering walking frame also includes a clamp, and the clamp is used to fix the walking frame body to the four-corner shaft and the five-corner shaft.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The fixed-distance rotary machine in the manufacturing device can make the square shaft and the pentagonal shaft parallel to each other and at the same height after being lifted, so as to maintain the axial and radial rotation accuracy of the square shaft and the pentagonal shaft. In addition, the fixed-speed ratio drive mechanism can drive the square shaft and the pentagonal shaft to rotate according to the predetermined speed ratio, avoiding the motion interference between the square shaft and the pentagonal shaft when the square disk scraper and the pentagonal disk scraper are subsequently installed.

[0020] The installation device includes a fixed-distance rotary machine and a self-centering traveling frame in the manufacturing device. When the agitator shaft is installed in the shell, the fixed-distance rotary machine is installed at one end of the agitator shaft, and the self-centering traveling frame is installed at the other end of the agitator shaft. During the axial movement of the agitator shaft along the shell, the fixed-distance rotary machine can prevent the radial deviation of the corresponding end of the agitator shaft, and the self-centering traveling frame limits the other end of the agitator shaft. The self-centering traveling frame also realizes the automatic centering function to prevent the agitator shaft from deviating during the movement process, thereby ensuring the accuracy of the agitator shaft after being assembled to the shell. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A front view of a manufacturing apparatus according to an embodiment of the present invention;

[0022] Figure 2 A top view of a manufacturing apparatus according to an embodiment of the present invention;

[0023] Figure 3 for Figure 1 AA section view in the figure;

[0024] Figure 4 for Figure 1 BB section view in the figure;

[0025] Figure 5 for Figure 1 A magnified view of the structure at point A;

[0026] Figure 6 A front view of a mounting device according to an embodiment of the present invention;

[0027] Figure 7 for Figure 6 CC section view in the figure;

[0028] Figure 8 for Figure 6 A magnified view of the structure at point B in FIG.

[0029] Description of reference numerals:

[0030] 1. Fixed-distance rotary machine; 11. Support wheel assembly; 111. Support roller; 112. Roller shaft; 12. Support frame; 13. Shaft end limit mechanism; 131. Limit member; 132. Guide wheel shaft; 133. Limit member mounting seat; 2. Constant speed ratio drive mechanism; 21. Transmission assembly; 211. Five-angle shaft transmission wheel; 212. Power input wheel; 213. Four-angle shaft transmission wheel; 214. Wheel axle; 22. Support seat; 221. Side support seat; 222. Middle support seat; 23. Angular displacement sensor; 24. Servo motor; 3. Self-centering traveling frame; 31. Traveling frame body; 32. Self-centering wheel; 33. Clamp; 34. Travel wheel; 100. Four-angle shaft; 200. Five-angle shaft; 300. Housing. DETAILED DESCRIPTION

[0031] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0032] The Z-axis in the accompanying drawings represents the vertical direction, that is, the up and down position, and the positive direction of the Z-axis (that is, the direction of the arrow on the Z-axis) represents the top, and the reverse direction of the Z-axis represents the bottom; the X-axis in the accompanying drawings represents the horizontal direction and is designated as the left and right positions, and the positive direction of the X-axis represents the left side, and the reverse direction of the X-axis represents the right side; the Y-axis in the accompanying drawings represents the front and back positions, and the positive direction of the Y-axis represents the front side, and the reverse direction of the Y-axis represents the back side; it should also be noted that the aforementioned Z-axis, Y-axis and X-axis are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0033] It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and the accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, such that the embodiments of the present invention described herein can be practiced in an order other than that illustrated or described herein.

[0034] Combine Figure 1 、 Figure 2 and Figure 4 As shown, the present invention provides a manufacturing device for a stirring shaft (hereinafter referred to as the manufacturing device), comprising a fixed-distance rotary machine 1, the fixed-distance rotary machine 1 comprising a supporting wheel set 11, the supporting wheel set 11 being used to support the ends of a square shaft 100 and a pentagonal shaft 200, so that the axes of the square shaft 100 and the axes of the pentagonal shaft 200 are parallel to each other and at the same height;

[0035] The constant speed ratio drive mechanism 2 is used to drive the square shaft 100 and the pentagonal shaft 200 to rotate synchronously at a predetermined speed ratio.

[0036] Specifically, the stirring shaft referred to in the present application is a stirring shaft of a chemical equipment, which is composed of a square shaft 100 and a pentagonal shaft 200 on which multiple groups of square disk scrapers and pentagonal disk scrapers are respectively installed. This stirring shaft has the following manufacturing and installation difficulties: the stirring shaft is composed of a square shaft 100 and a pentagonal shaft 200 on which multiple groups of square disk scrapers and pentagonal disk scrapers are respectively installed. The axis spacing between the square shaft 100 and the pentagonal shaft 200 is highly accurate (tolerance ±0.02mm), and the two rotate in a certain direction and speed ratio, and the square disk scrapers and the pentagonal disk scrapers rotate layer by layer at a certain angle. The axis spacing, the rotation direction and speed ratio must be strictly ensured during manufacturing of the stirring shaft, and the radial and axial position accuracy of the square disk scrapers and the pentagonal disk scrapers must be strictly ensured. Any slight deviation will cause interference; the two are not connected but mesh with each other, and they must be accurately installed after manufacturing. The shell has a gap of only 5mm, and its orientation and accuracy must be strictly guaranteed not to change during the installation process. The present invention uses a fixed-distance rotary machine 1 to lift the square shaft 100 and the pentagonal shaft 200, and arranges a support wheel group 11 at each end of the square shaft 100 and the pentagonal shaft 200. Each support wheel group 11 consists of two support rollers 111, and the ends of the square shaft 100 and the pentagonal shaft 200 are placed between the two support rollers 111, that is to say, at least one support wheel group 11 is provided at each end of the square shaft 100 and the pentagonal shaft 200. Of course, the support wheel group 11 is limited to the above-mentioned arrangement. It is also possible to arrange as many support wheel groups 11 as possible at the ends of the square shaft 100 and the pentagonal shaft 200 according to the length of the square shaft 100 and the pentagonal shaft 200 to improve the stability of the square shaft 100 and the pentagonal shaft 200 during rotation.

[0037] In this embodiment, there are four supporting wheel groups 11 on the fixed-distance rotary machine 1, and these four supporting wheel groups 11 are arranged at the four corners of a rectangular track, so that the four-corner shaft 100 and the pentagonal shaft 200 can be parallel to each other and at the same height after being lifted, thereby maintaining the axial and radial rotation accuracy of the four-corner shaft 100 and the pentagonal shaft 200, and avoiding the situation where the four-corner shaft 100 and the pentagonal shaft 200 have motion interference during the subsequent installation of the four-corner disk scraper and the pentagonal disk scraper.

[0038] Combine Figure 1 、 Figure 2 and Figure 4 As shown, the fixed-distance rotary machine 1 also includes a support frame 12 for installing a support wheel group 11. Each support wheel group 11 includes two support rollers 111. The support rollers 111 are rotatably connected to the support frame 12 through roller shafts 112, and the two support rollers 111 are at the same height.

[0039] Specifically, the two support rollers 111 of each group are at the same height, and a spacing is reserved between the two support rollers 111, so that the square shaft 100 and the pentagonal shaft 200 can be clamped between the two support rollers 111. The spacing between the two support rollers 111 should not be too small. If the spacing is too small, the square shaft 100 and the pentagonal shaft 200 will slide out of the support rollers 111 under the action of external force, thereby achieving the radial limiting effect and flexible rotation effect of the square shaft 100 and the pentagonal shaft 200.

[0040] In this embodiment, each group of support wheel groups 11 is not limited to two support rollers 111, and a support roller 111 can also be added between the two support rollers 111. The support roller 111 is used to support the circumference below the end of the square shaft 100 or the pentagonal shaft 200, so as to further disperse the mass of the square shaft 100 or the pentagonal shaft 200, thereby reducing the weight borne by each support roller 111, which helps to improve the service life of the support roller 111.

[0041] Specifically, the distance between the two support rollers 111 of each support wheel group 11 can be adjusted. In one embodiment, the two support rollers 111 are respectively installed on their respective small bases, and a dovetail groove guide rail, a V-shaped guide rail or a cylindrical guide rail pair is provided at the lower part of the small base and the movable cooperation with the bracket to achieve the purpose of free sliding of the small base on the bracket. Each small base is equipped with a trapezoidal thread screw in the same direction as the guide rail, and the two support rollers 111 are driven to move independently and adjusted to the required spacing by rotating the trapezoidal thread screw; in one embodiment, the support rollers 111 are respectively installed on their respective small bases, and a dovetail groove guide rail, a V-shaped guide rail or a cylindrical guide rail pair is provided at the lower part of the small base and the movable cooperation part of the bracket to achieve the purpose of free sliding of the small base on the bracket, and a ball screw is installed on the upper part of the bracket, whose center plane coincides with the center plane of the bracket, and two sliders with opposite movement directions are symmetrically installed on both sides of the center plane of the ball screw and are fixed to the small base, and by rotating the ball screw, the two support rollers 111 can be driven to slide in opposite directions or in opposite directions at the same time, and the ball screw is fixed after adjusting to the required spacing; in one embodiment The two support rollers 111 are respectively installed on their respective small bases, and a dovetail groove guide rail, a V-shaped guide rail or a cylindrical guide rail pair is provided at the lower part of the small base and the movable cooperation part of the bracket to achieve the purpose of free sliding of the small base on the bracket. Each small base is installed with an equal-length connecting rod, and an electric push rod is installed at the bottom of the bracket. The extended end of the electric push rod and the connecting rod are hinged at the center plane. Through the extension and contraction of the electric push rod, the roller group is driven to slide in the opposite direction or in the opposite direction. Therefore, the use requirements of different types of shafts can be met by controlling the spacing between the two support rollers 111 of each set of support wheel groups 11, and the two support rollers 111 can immediately maintain a stable state after adjusting the spacing, thereby achieving the purpose of accurately controlling the spacing between the four-angle shaft 100 and the five-angle shaft 200.

[0042] Combine Figure 1 、 Figure 2 and Figure 5 As shown, the fixed-distance rotary machine 1 also includes multiple shaft end limiting mechanisms 13, and the shaft end limiting mechanism 13 is provided with at least one at each end of the square shaft 100 and the pentagonal shaft 200. The shaft end limiting mechanism 13 includes a limiting member 131 for contacting the end faces of the square shaft 100 and the pentagonal shaft 200.

[0043] Specifically, the shaft end limiting mechanism 13 is arranged at both ends of the square shaft 100 and the pentagonal shaft 200, and at least one is provided at each end of the square shaft 100 or the pentagonal shaft 200. In one embodiment, the limiting member 131 contacts the end faces of the square shaft 100 and the pentagonal shaft 200 in a sliding friction contact manner. The limiting member 131 can be a slider that is in sliding contact with the end faces of the square shaft 100 and the pentagonal shaft 200. In this way, when the square shaft 100 and the pentagonal shaft 200 rotate, the two end faces of the square shaft 100 and the pentagonal shaft 200 are in sliding contact with the slider, thereby achieving the axial limiting effect on the square shaft 100 and the pentagonal shaft 200. However, due to the large friction loss caused by the sliding contact, the slider needs to be promptly and regularly moved. Replacement is not practical; in one embodiment, the contact between the limit member 131 and the end faces of the square shaft 100 and the pentagonal shaft 200 is rolling friction contact. For example, the limit member 131 is a guide wheel, and the square shaft 100 and the pentagonal shaft 200 contact the guide wheel and roll the guide wheel during rotation. Compared with the sliding friction contact, the rolling friction contact has low resistance and low friction loss, so that the guide wheel can maintain a reasonable contact force with the end faces of the square shaft 100 and the pentagonal shaft 200 for a long time, and thus can maintain the axial limiting effect of the square shaft 100 and the pentagonal shaft 200 for a long time, thereby eliminating the axial movement problem of the square shaft 100 and the pentagonal shaft 200 during rotation, and ensuring the rotation accuracy of the square shaft 100 and the pentagonal shaft 200.

[0044] Combine Figure 1 、 Figure 2 and Figure 5 As shown, the limiting member 131 is a guide wheel, which is rotatably sleeved on a guide wheel shaft 132 , and the guide wheel shaft 132 is fixedly connected to the limiting member mounting seat 133 .

[0045] Specifically, the limit member mounting seat 133 can be fixed to the ground through a bracket, the limit member mounting seat 133 can also be fixed on the support seat 22, and the limit member 131 can also be a rigid rolling ball, so that the rigid rolling ball can be embedded in the rolling cavity of the limit member mounting seat 133, and the rigid rolling ball can also achieve the same effect as the guide wheel. When the four-corner shaft 100 and the five-corner shaft 200 are rotating, the guide wheel and the rigid rolling ball can roll in contact with the end faces of the four-corner shaft 100 and the five-corner shaft 200, thereby achieving a limiting effect.

[0046] Combine Figure 1 、 Figure 2 and Figure 3 As shown, the supporting roller 111 and the guide wheel are both rolling bearings.

[0047] Specifically, the inner ring of the rolling bearing is mounted on the shaft, while the outer ring of the rolling bearing contacts the circumference or end face of the square shaft 100 or the pentagonal shaft 200. The rolling bearing not only provides excellent support but also keeps the square shaft 100 or the pentagonal shaft 200 in a normal operating position, improving rotational accuracy during operation. The rolling bearing is also easy to install and remove, making it convenient to remove the fixed-distance rotary machine 1 from the square shaft 100 or the pentagonal shaft 200.

[0048] Combine Figure 1 、 Figure 2 and Figure 3 As shown, the constant speed ratio drive mechanism 2 includes a transmission assembly 21, which includes a square shaft transmission wheel 213 for being mounted on the end of the square shaft 100, a pentagonal shaft transmission wheel 211 for being mounted on the end of the pentagonal shaft 200, and a power input wheel 212 for driving the square shaft transmission wheel 213 to rotate synchronously with the pentagonal shaft 200.

[0049] Combine Figure 1 、 Figure 2 and Figure 3 As shown, the four-axis transmission wheel 213, the five-axis transmission wheel 211 and the power input wheel 212 are all gears, the power input wheel 212 is located between the four-axis transmission wheel 213 and the five-axis transmission wheel 211, and the power input wheel 212 is meshed with the four-axis transmission wheel 213 and the five-axis transmission wheel 211.

[0050] Specifically, first, the gear serving as the power input wheel 212 is mounted on one end of the coupling by means of a key connection, and the other end of the coupling is mounted on the output shaft of the servo motor 24. Gears with a fixed gear ratio are mounted on the square shaft transmission wheel 213 and the pentagonal shaft transmission wheel 211, respectively. The gears are fixed to the square shaft 100 and the pentagonal shaft 200 by means of a key connection, and the gears serving as the square shaft transmission wheel 213 and the pentagonal shaft transmission wheel 211 are adjusted to a state where they mesh with the gear serving as the power input wheel 212. By presetting the transmission speed ratio of the servo motor 24, the gear serving as the power input wheel 212 drives the gears serving as the four-angle shaft transmission wheel 213 and the five-angle shaft transmission wheel 211 to rotate according to a predetermined speed ratio. When installing the four-angle disk scraper and the five-angle disk scraper, the rotation angles of the four-angle shaft 100 and the five-angle shaft 200 can be known in real time. There is no need to adopt the manual marking positioning method. Accurate positioning can be achieved when installing the four-angle shaft scraper and the five-angle shaft scraper to prevent the four-angle disk scraper and the five-angle disk scraper from interfering with each other in rotation.

[0051] In this embodiment, the transmission component 21 can use a sprocket combination instead of gears; sprockets with fixed tooth ratios are respectively installed on the square shaft 100 and the pentagonal shaft 200, and a driving sprocket is installed on the base. According to the size of the wrap angle, an adjustment sprocket is installed at an appropriate position, and the square shaft 100 and the pentagonal shaft 200 are driven by the chain to rotate according to the speed ratio. The sprocket structure is particularly suitable for use in a structure with adjustable spacing of the support wheel group 11; in another embodiment, the transmission component 21 can also use a synchronous belt instead of gears, and synchronous pulleys with fixed tooth ratios are respectively installed on the square shaft 100 and the pentagonal shaft 200, and a driving synchronous pulley is installed on the base. According to the size of the wrap angle, an adjustment synchronous pulley is installed at an appropriate position, and the square shaft 100 and the pentagonal shaft 200 are driven by the synchronous belt to rotate according to the speed ratio.

[0052] Combine Figure 1 、 Figure 2 and Figure 3 As shown, the constant speed ratio drive mechanism 2 also includes a support seat 22 and an angular displacement sensor 23 fixedly connected to the support seat 22. The angular displacement sensor 23 is used to detect the rotation angle of the four-angle shaft 100 and the pentagonal shaft 200. The support seat 22 includes a side support seat 221 for supporting the four-angle shaft transmission wheel 213 and the pentagonal shaft transmission wheel 211 and a middle support seat 222 for supporting the power input wheel 212. The four-angle shaft transmission wheel 213 and the pentagonal shaft transmission wheel 211 are respectively rotatably connected to the side support seat 221 through a wheel shaft 214, and the power input wheel 212 is rotatably connected to the middle support seat 222 through another wheel shaft 214. The power input wheel 212 is fixedly connected to the output shaft of the servo motor 24.

[0053] Specifically, two modes of driving can be adopted: servo motor 24 driving and manual driving. In the servo motor 24 driving mode, it can drive the four-angle shaft 100 and the five-angle shaft 200 to rotate, thereby achieving the purpose of accurately controlling the speed ratio and accurately controlling the rotation angle. In the manual driving mode, the angular displacement sensor 23 is used as a precise control method. The angular displacement sensor 23 is used to monitor the rotation angle of the four-angle shaft 100 and the five-angle shaft 200 in real time. Accurate positioning can be achieved when installing the four-angle shaft scraper and the five-angle shaft scraper, and the scraper that causes interference can also be accurately positioned during subsequent test runs.

[0054] In this embodiment, the angular displacement sensor 23 can be installed on the ground using a bracket, or it can be fixed to the support base 22 by screws. The probe of the angular displacement sensor 23 can be fixed to the four-corner shaft 100 and the five-corner shaft 200 whose rotation angle needs to be detected by using a nylon sleeve and a fastening screw. However, the four-corner shaft 100 and the five-corner shaft 200 whose rotation angle needs to be detected need to be parallel to the ground. The probe of the angular displacement sensor 23 rotates together with the four-corner shaft 100 and the five-corner shaft 200 to be measured. That is to say, when the driving mode of the servo motor 24 cannot work, the manual driving mode is adopted and the angular displacement sensor 23 is used to monitor the rotation angle of the four-corner shaft 100 and the five-corner shaft 200 in real time, which can also ensure the precise positioning effect when installing the four-corner shaft scraper and the five-corner shaft scraper.

[0055] Combine Figure 6 、 Figure 7 and Figure 8 As shown, the present invention also provides an installation device for a stirring shaft (hereinafter referred to as the installation device), including a self-centering traveling frame 3 and a fixed-distance rotary machine 1 in the manufacturing device of the stirring shaft as mentioned above, the fixed-distance rotary machine 1 is used to be arranged at one end of the square shaft 100 and the pentagonal shaft 200, the self-centering traveling frame 3 includes a traveling frame body 31 and a self-centering wheel 32 arranged on the traveling frame body 31, the traveling frame body 31 is used to be detachably connected to the other end of the square shaft 100 and the pentagonal shaft 200, the self-centering wheel 32 is used to roll in contact with the inner wall of the shell 300, when the self-centering wheel 32 moves axially along the shell 300, the axis of the square shaft 100 and the axis of the pentagonal shaft 200 are symmetrical about the axis of the shell 300, and the axis of the square shaft 100, the axis of the pentagonal shaft 200 and the axis of the shell 300 are coplanar.

[0056] Specifically, the shape of the self-centering walking frame 3 is determined according to the shape of the shell 300. In this embodiment, the inner wall of the shell 300 is in the shape of a "heart". At this time, the walking frame body 31 in the self-centering walking frame 3 is also in the shape of a "heart". The self-centering wheel 32 is installed on the outer peripheral side of the walking frame body 31, and when the walking frame body 31 moves along the axis of the shell 300, the self-centering wheel 32 can just move on the "heart"-shaped inner wall of the shell 300. When the inner wall of the shell 300 is in other shapes, the walking frame body 31 is processed into a shape that matches the inner wall of the shell 300 according to actual needs, so that the automatic centering function can be realized, thereby preventing the agitator shaft from deviating during the walking process and ensuring the accuracy of the agitator shaft after being assembled to the shell 300.

[0057] In this embodiment, the self-centering wheel 32 can be replaced by a rigid ball, and the rigid ball can be embedded in the rolling cavity opened on the outer peripheral side of the walking frame 31, so that the rigid ball can also roll on the inner wall of the shell 300, thereby achieving the automatic centering function. The shell 300 can also be a mixing container such as a kettle body, a tank body, or a cylinder body.

[0058] Combine Figure 6 、 Figure 7 and Figure 8 As shown, the self-centering walking frame 3 also includes a walking wheel 34, and the walking wheel 34 and the self-centering wheel 32 are both rotatably connected to the walking frame body 31. The walking wheel 34 is used for rolling contact with the inner wall of the shell 300. The self-centering walking frame 3 also includes a clamp 33, and the clamp 33 is used to fix the walking frame body 31 to the square shaft 100 and the pentagonal shaft 200.

[0059] In this example, when the agitator shaft is installed into the shell 300, one end of the agitator shaft is first fixed to the traveling frame 31 with a clamp 33 to prevent the agitator shaft from moving. The other end of the agitator shaft is installed on the fixed-distance rotary machine 1, and then the agitator shaft is lifted as a whole, and the traveling frame 31 is installed into the shell 300. It relies on the traveling wheels 34 to move in the shell 300, and the self-centering wheels 32 move on the inner wall of the shell 300. When the agitator shaft is in place, the fixed-distance rotary machine 1 and the self-centering traveling frame 3 are removed from the square shaft 100 and the pentagonal shaft 200 to complete the process of installing the agitator shaft to the shell 300. The installation device includes the fixed-distance rotary machine 1 in the manufacturing device. When installing the agitator shaft, the fixed-distance rotary machine 1 can ensure the stability of the precision of the square shaft 100 and the pentagonal shaft 200 in the agitator shaft, so as to achieve the effect of cooperating with the self-centering traveling frame 3 to install the agitator shaft.

[0060] Although the present disclosure is disclosed as above, the protection scope of the present disclosure is not limited thereto. Those skilled in the art may make various changes and modifications without departing from the spirit and scope of the present disclosure, and these changes and modifications will fall within the protection scope of the present invention.

Claims

1. A device for mounting a stirring shaft, characterized in that: include: A fixed-distance rotary machine (1), the fixed-distance rotary machine (1) being arranged at one end of a square shaft (100) and a pentagonal shaft (200); A self-centering walking frame (3), the self-centering walking frame (3) comprising a walking frame body (31) and a self-centering wheel (32) arranged on the walking frame body (31), the walking frame body (31) being used for being detachably connected to the other end of the square shaft (100) and the pentagonal shaft (200), and the self-centering wheel (32) being used for rolling contact with the inner wall of the housing (300); When the self-centering wheel (32) moves axially along the housing (300), the axis of the square shaft (100) and the axis of the pentagonal shaft (200) are symmetrical about the axis of the housing (300), and the axis of the square shaft (100), the axis of the pentagonal shaft (200) and the axis of the housing (300) are coplanar; The fixed-distance rotary machine (1) includes a supporting wheel group (11), and the supporting wheel group (11) is used to support the ends of the square shaft (100) and the pentagonal shaft (200), so that the axis of the square shaft (100) and the axis of the pentagonal shaft (200) are parallel to each other and at the same height; The self-centering walking frame (3) further includes a walking wheel (34), the walking wheel (34) and the self-centering wheel (32) are both rotatably connected to the walking frame body (31), the walking wheel (34) is used for rolling contact with the inner wall of the shell (300), and the self-centering walking frame (3) further includes a clamp (33) for fixing the walking frame body (31) to the square shaft (100) and the pentagonal shaft (200); When the agitator shaft is installed in the housing (300), one end of the agitator shaft is first fixed to the traveling frame (31) with the clamp (33) to prevent the agitator shaft from moving. The other end of the agitator shaft is installed on the fixed-distance rotary machine (1). Then, the agitator shaft is hoisted as a whole, and the traveling frame (31) is installed in the housing (300). The agitator shaft moves in the housing (300) by relying on the traveling wheel (34), and the self-centering wheel (32) moves on the inner wall of the housing (300). When the stirring shaft is in place, the fixed-distance rotary machine (1) and the self-centering traveling frame (3) are removed from the square shaft (100) and the pentagonal shaft (200), completing the process of installing the stirring shaft to the shell (300); when installing the stirring shaft, the fixed-distance rotary machine (1) can ensure the stability of the precision of the square shaft (100) and the pentagonal shaft (200) in the stirring shaft, thereby achieving the effect of cooperating with the self-centering traveling frame (3) to install the stirring shaft.

2. The mounting device for the stirring shaft according to claim 1, characterized in that: The fixed-distance rotary machine (1) further comprises a support frame (12) for mounting the support wheel group (11), each support wheel group (11) comprises two support rollers (111), the support rollers (111) are rotatably connected to the support frame (12) via roller shafts (112), and the two support rollers (111) are at the same height.

3. The installation device for the stirring shaft according to claim 2, characterized in that: The fixed-distance rotary machine (1) further comprises a plurality of shaft end limiting mechanisms (13), wherein at least one shaft end limiting mechanism (13) is provided at each end of the square shaft (100) and the pentagonal shaft (200), and the shaft end limiting mechanism (13) comprises a limiting member (131) for contacting the end surfaces of the square shaft (100) and the pentagonal shaft (200).

4. The mounting device for the stirring shaft according to claim 3, characterized in that: The limiting member (131) is a guide wheel, which is rotatably sleeved on a guide wheel shaft (132), and the guide wheel shaft (132) is fixedly connected to the limiting member mounting seat (133).

5. The mounting device for the stirring shaft according to claim 4, characterized in that: The supporting roller (111) and the guide wheel are both rolling bearings.

Citation Information

Patent Citations

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