Weld monitoring method, apparatus, system, storage medium, and processor

Abstract

Embodiments of the present application provide a welding monitoring method, device, system, processor and storage medium. The method comprises: in the welding process, determining a target welding procedure currently being performed; controlling a guide screen device to display a real-time welding three-dimensional animation corresponding to the target welding procedure, and the playing progress of the real-time welding three-dimensional animation is consistent with the actual welding progress; collecting real-time welding data when the target welding procedure is performed; in the case of determining that the welding has been stopped according to the real-time welding data, controlling the guide screen device to stop playing the real-time welding three-dimensional animation synchronously. The present application realizes real-time monitoring of the welding process, real-time monitoring of the manual welding process and real-time interaction of the welder through the guide screen device, can improve the quality of welding, standardize the operation process of welding, realize production data visualization and transparency, and improve the production management efficiency of welding.

Description

Technical Field

[0001] This application relates to the field of computer technology, and more specifically to a welding monitoring method, apparatus, system, storage medium, and processor. Background Technology

[0002] The existing manual welding machines operate independently without being networked, making it impossible to monitor the operating status and resource consumption of the welding equipment in real time.

[0003] Without effective monitoring of the welding process, it cannot be guaranteed that operators will strictly adhere to the process specifications. Currently, the operating parameters of manual welding machines are set by the workers themselves, making it impossible to control the actual process parameters used during production. This approach leads to significant deviations between the actual welding process and the designed specifications and requirements, and the standard finished product process. Furthermore, the lack of real-time monitoring of the welding process and the welding data during welding makes it impossible to achieve process quality traceability. Summary of the Invention

[0004] The purpose of this application is to provide a welding monitoring method, apparatus, system, storage medium, and processor.

[0005] To achieve the above objectives, the first aspect of this application provides a welding monitoring method, comprising:

[0006] During the welding process, determine the target welding operation that is currently in progress;

[0007] The control guidance screen displays real-time welding 3D animation corresponding to the target welding process, and the playback progress of the real-time welding 3D animation is consistent with the actual welding progress.

[0008] Collect real-time welding data during the execution of the target welding process;

[0009] If welding has been stopped based on real-time welding data, the control guidance screen will simultaneously stop playing the real-time welding 3D animation.

[0010] In one embodiment, the playback progress of the real-time welding 3D animation is consistent with the actual welding progress, including: controlling the guidance screen device to display the weld number that needs to be welded in the target welding process; for each weld, when welding the weld, controlling the guidance screen device to mark and display the weld, and synchronously displaying the welding process for the weld.

[0011] In one embodiment, the method further includes: when it is determined to restart welding based on real-time welding data, controlling the guidance screen device to continue playing real-time welding 3D animation, and the playback progress of the real-time welding 3D animation is consistent with the actual welding progress.

[0012] In one embodiment, the real-time welding data includes welding current and welding voltage; the method further includes: determining that welding has been stopped when the welding current is not within a first preset range and the welding voltage is not within a second preset range.

[0013] In one embodiment, determining the currently ongoing target welding process includes: obtaining the identification code of the process station scanned and uploaded by the user; and determining the currently ongoing target welding process based on the identification code.

[0014] In one embodiment, the method further includes: acquiring an interactive instruction triggered by a user through a guidance screen device for a teaching video; and displaying a teaching video corresponding to the target welding process according to the interactive instruction.

[0015] In one embodiment, the method further includes: when it is determined from real-time welding data that there is an abnormality in the current welding operation, controlling the guidance screen device to activate an alarm prompt.

[0016] In one embodiment, the method further includes: collecting welding data from multiple welding processes; processing the welding data from the multiple welding processes and generating corresponding reports; and sending the reports to a guidance screen device for displaying the reports on the guidance screen device.

[0017] A second aspect of this application provides a processor configured to perform the welding monitoring method described above.

[0018] A third aspect of this application provides a welding monitoring device, including the processor configured to perform the welding monitoring method described above.

[0019] A fourth aspect of this application provides a welding monitoring system, comprising:

[0020] Data acquisition equipment, installed on welding equipment, is used to collect real-time welding data during the welding process;

[0021] A guide screen device used to display real-time 3D animation of the welding process;

[0022] The aforementioned welding monitoring device.

[0023] A fifth aspect of this application provides a machine-readable storage medium storing instructions that, when executed by a processor, configure the processor to perform the welding monitoring method described above.

[0024] The above technical solution enables real-time monitoring of the welding process. Real-time monitoring of the manual welding process and real-time interaction with the welder via the guidance screen device improves welding quality, standardizes welding procedures, visualizes and makes production data transparent, and enhances welding production management efficiency.

[0025] Other features and advantages of the embodiments of this application will be described in detail in the following detailed description section. Attached Figure Description

[0026] The accompanying drawings are provided to further illustrate the embodiments of this application and form part of the specification. They are used together with the following detailed description to explain the embodiments of this application, but do not constitute a limitation on the embodiments of this application. In the drawings:

[0027] Figure 1 This illustration schematically shows an application environment diagram of the welding monitoring method according to an embodiment of this application;

[0028] Figure 2 A schematic flowchart of a welding monitoring method according to an embodiment of this application is shown.

[0029] Figure 3 A schematic diagram of a welding monitoring system according to an embodiment of this application is shown.

[0030] Figure 4 The diagram illustrates the internal structure of a computer device according to an embodiment of this application. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only for illustration and explanation of the embodiments of this application and are not intended to limit the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0032] The welding monitoring method provided in this application can be applied to, for example... Figure 1 The application environment is shown. In this environment, 102 is the guidance screen device, and 104 is the welding equipment, such as a welding machine. The processor (not shown) utilizes IoT technologies such as a smart gateway to collect data in real time during the welding process of the welding equipment 104, uploads the welding equipment data to a big data platform in real time, and simultaneously transmits the data to the guidance screen device 102. The guidance screen device 102 enables real-time interaction between the manual welding process and the welder, effectively improving welding quality and standardizing welding operation procedures. Simultaneously, through the analysis and control of key welding influencing factors, the visualization and transparency of production data are achieved, effectively improving welding production management efficiency.

[0033] Figure 2 A schematic flowchart of a welding monitoring method according to an embodiment of this application is shown. Figure 2As shown in one embodiment of this application, a welding monitoring method is provided, comprising the following steps:

[0034] Step 201: During the welding process, determine the target welding operation that is currently in progress.

[0035] Step 202: Control the guidance screen device to display the real-time welding 3D animation corresponding to the target welding process, and the playback progress of the real-time welding 3D animation is consistent with the actual welding progress.

[0036] Step 203: Collect real-time welding data during the execution of the target welding process.

[0037] Step 204: If welding has been stopped based on real-time welding data, control the guidance screen device to simultaneously stop playing the real-time welding 3D animation.

[0038] The welding industry has developed rapidly, with significant improvements in automation levels across various sectors. However, most existing welding machines are manually operated, running independently without network connectivity. Users cannot monitor the equipment's operational status and resource consumption in real time, making it difficult to statistically analyze the efficiency of each machine, such as utilization rate, uptime, over-limit statistics, monthly utilization rate, welding time, and fault type statistics. Furthermore, the lack of network connectivity prevents effective monitoring of the entire welding process, hindering adherence to process specifications. Without accurate data recording of the welding process and parameters, quality traceability is impossible when rework is required due to workpiece defects. Identifying the root cause of quality issues is difficult, resulting in inaccurate statistics and management of welding material consumption, leading to significant waste due to reliance on experience. This technical solution, based on a comprehensive planning of welding business scenarios and processes, designs a real-time interactive and intelligent display guidance screen for the welding process. The hardware of the guidance screen device includes a display, flow controller, industrial gateway, communication terminal and server, etc. Users can monitor the welding machine data and welding screen in real time throughout the welding process through the guidance screen device.

[0039] Furthermore, while the operator is welding with the welding machine, the processor determines which stage of the finished workpiece the current welding process is in by uploading welding data in real time through the gateway. After determining the stage, the welding data and welding footage are sent to the guidance screen device in real time. The guidance screen device displays the welding scene in 3D animation, and the playback speed of the 3D animation matches the operator's welding progress, thus providing real-time monitoring of the entire welding process. Simultaneously, while the guidance screen device displays the entire welding process in 3D animation, the processor can also display detailed welding data, such as the welding machine's current, voltage, power, wire speed, and gas flow rate. During welding, the welding data changes in real time. When the guidance screen device detects that the welding data has remained unchanged for a period of time, it can be determined that the welding machine has stopped. When the welding machine stops, the processor controls the guidance screen device to stop playing the 3D animation, freezing the image at the point where the welding action ceases.

[0040] The above technical solution enables real-time monitoring of the welding process. By using a guidance screen device to monitor the manual welding process in real-time with 3D animation and allowing for real-time interaction with the welder, welding quality can be improved, welding operation procedures can be standardized, production data can be visualized and made transparent, and welding production management efficiency can be enhanced.

[0041] Figure 2 This is a flowchart illustrating a welding monitoring method in one embodiment. It should be understood that, although... Figure 2 The steps in the flowchart are shown sequentially as indicated by the arrows, but these steps are not necessarily executed in the order indicated by the arrows. Unless otherwise specified herein, there is no strict order in which these steps are executed, and they can be performed in other orders. Figure 2 At least some of the steps in the process may include multiple sub-steps or multiple stages. These sub-steps or stages are not necessarily completed at the same time, but can be executed at different times. The execution order of these sub-steps or stages is not necessarily sequential, but can be executed in turn or alternately with other steps or at least some of the sub-steps or stages of other steps.

[0042] In one embodiment, when an operator is welding with a welding machine, the processor determines which stage of the finished workpiece the current welding process is in by using welding data uploaded in real time through a gateway. After determining the stage of the welding process, the welding data and welding footage are sent to a guidance screen device in real time. The guidance screen device displays the welding scene in the form of a 3D animation, and the playback speed of the 3D animation displayed on the guidance screen device is consistent with the progress of the operator welding with the welding machine, i.e., real-time monitoring of the entire welding process. Specifically, the completion of a finished workpiece involves the welding process of multiple weld seams. The welding accuracy of the weld seams determines the final quality of the finished workpiece; therefore, strict control of the welding process is crucial. In this technical solution, during real-time monitoring of the welding process, the guidance screen device also displays the sequential numbering of the weld seams in the form of a 3D animation, with the first weld seam displayed in high brightness. Each subsequent weld seam is displayed in high brightness to reflect the welding progress.

[0043] In one embodiment, when the guidance screen displays the entire welding process in real-time using 3D animation, the processor can also display detailed welding data, such as the welding machine's current, voltage, power, wire speed, and gas flow rate, through the guidance screen. During welding, the welding data changes in real time. When the guidance screen detects that the welding data remains unchanged for a period of time, it can be determined that the welding machine has stopped welding. When the welding machine stops welding, the processor controls the guidance screen to simultaneously stop playing the 3D animation, freezing the image at the point where the welding action ceases. When the operator restarts the welding machine, the processor determines that the welding machine has resumed operation based on the real-time uploaded welding data and welding images. Upon detecting that the welding machine is working, the processor sends the welding data and welding images to the guidance screen in real-time. The welding data continues to monitor the welding process in real-time using 3D animation, repeating this process until the welding machine completes the entire welding process, producing the finished workpiece.

[0044] In one embodiment, the first preset range of current can refer to the range of current under normal operating conditions of the welding machine, i.e., the normal operating current range. The second preset range of voltage can refer to the range of voltage under normal operating conditions of the welding machine, i.e., the normal operating voltage range. When the guidance screen device displays the entire welding process in real-time in the form of 3D animation, the processor can also display detailed welding data during the welding process through the guidance screen device, such as parameters like the welding machine's current, voltage, power, wire speed, and gas flow rate. During the welding process, the welding data of the welding machine changes in real time. When the guidance screen device detects that the welding data of the welding machine has not changed for a period of time, it can be determined that the welding machine has stopped welding. Specifically, when the processor detects that the welding current value of the welding machine is not within the normal operating current range, and the welding voltage value of the welding machine is also not within the normal operating voltage range, it can be determined that the welding machine has stopped welding.

[0045] In one embodiment, the identification code refers to a code used to uniquely identify a specific entity within a certain type of data, based on element classification. When an operator operates the welding machine, the user manually scans the identification code of the welding machine's workstation and uploads it. The processor can then process the identification code uploaded in real-time via the gateway to determine which stage of the finished workpiece the current welding process is in. After determining the stage of the welding process, the welding data and welding footage are sent in real-time to a guidance screen device. The guidance screen device displays the welding scene in the form of a 3D animation, and the playback speed of the 3D animation displayed on the guidance screen device is consistent with the progress of the operator welding with the welding machine, i.e., real-time monitoring of the entire welding process.

[0046] Furthermore, after the user manually scans and inputs the welding machine's identification code, the processor controls the guidance screen device to display the welding machine's working information through an animated interface. The user can preview all welding processes and weld sequence numbers on the finished workpiece on the guidance screen device. Simultaneously, the user can also use the functions on the guidance screen device to watch welding tutorial videos corresponding to each process of the workpiece, allowing them to understand or study the welding operation process and thus achieve more precise welded products.

[0047] In one embodiment, when an operator is welding with a welding machine, the processor determines which stage of the finished workpiece the current welding process is in by using welding data uploaded in real time through a gateway. After determining the stage, the welding data and welding footage are sent to a guidance screen device in real time. The guidance screen device displays the welding scene in 3D animation, and the playback speed of the 3D animation matches the operator's welding progress. While the guidance screen device displays the entire welding process in real time as a 3D animation, the processor can also display detailed welding data, such as the welding machine's current, voltage, power, wire speed, and gas flow rate. If the processor detects that parameters such as welding machine current, voltage, power, wire speed, and gas flow rate exceed the specified range, it controls the guidance screen device to issue an alarm. The operator can then adjust their welding actions based on the detailed data in the alarm message, and re-weld after standardizing their actions to ensure that each welding step is completed in a more standardized manner.

[0048] In one embodiment, during each welding process, the welding data and welding footage are recorded in real time. After multiple welding processes are completed to produce finished workpieces, the processor processes the welding data from these processes, generating detailed information, daily, weekly, monthly, and annual reports for each individual workpiece. These reports are then sent to a display screen for viewing. The detailed workpiece information includes historical current, voltage, wire speed, gas flow rate, and working hours. The daily report includes the number of workpieces processed, the number of critical welds, the number of abnormal workpieces, and the number of abnormal welds. The weekly, monthly, and annual reports include the number of workpieces processed, the number of critical welds, the number of abnormal workpieces, the number of abnormal welds, the operator's welding time, and the welding quality. Operators can clearly understand all the historical operating data of each welding machine based on the data reports displayed on the display screen.

[0049] In one embodiment, when an operator is welding with the welding machine, the user manually scans the identification code of the welding machine's workstation and uploads the identification code. The processor can then determine which stage of the finished workpiece the current welding process is based on the identification code uploaded in real time via the gateway. Furthermore, the processor controls the guidance screen device to display the welding machine's working information through an animated interface. The user can preview all welding processes and weld seam numbers on the finished workpiece on the guidance screen device. Simultaneously, the user can also view welding tutorial videos corresponding to each process of the workpiece using the functions on the guidance screen device, allowing them to understand or study the welding operation process. After determining the welding process stage, the welding data and welding footage are sent to the guidance screen device in real time. The guidance screen device displays the welding scene in 3D animation, and the playback speed of the 3D animation matches the operator's welding progress, thus providing real-time monitoring of the entire welding process. During real-time monitoring of the welding process, the guidance screen device also displays the weld seam numbers in 3D animation, with the first weld seam highlighted. Each weld seam is displayed in high brightness as the welding machine progresses, indicating its progress. While the guidance screen displays the entire welding process in real-time as a 3D animation, the processor can also display detailed welding data, such as the welding machine's current, voltage, power, wire speed, and gas flow rate. During welding, the welding data changes in real time. If the processor detects that the welding current and voltage are outside the normal operating range, it can determine that the welding machine has stopped. When the welding machine stops, the processor controls the guidance screen to simultaneously stop playing the 3D animation, freezing the image at the point where welding ceases. When the operator restarts the welding machine, the processor determines that the machine has resumed operation based on the real-time uploaded welding data and the welding screen. If the processor detects that parameters such as welding current, voltage, power, wire speed, and gas flow rate exceed the specified range, it controls the guidance screen to issue an alarm. When the processor detects that the welding machine is working, it sends the welding machine data and welding screen to the guidance screen device in real time. The welding machine data continues to monitor the welding process in real time in the form of 3D animation. This process is repeated until the welding machine completes the entire welding process and welds the finished workpiece.After multiple welding processes are completed by the welding machine to produce finished workpieces, the processor will process the welding data of the multiple welding processes, and compile detailed information, daily statistical reports, weekly statistical reports, monthly statistical reports and annual statistical reports for each finished workpiece. The processor will then send the above reports to the guidance screen device for display.

[0050] The aforementioned technical solution designs a guidance screen device that provides real-time interactive and intelligent display of the welding process. Utilizing a large-screen intelligent terminal, the guidance screen device enables real-time interaction between the manual welding process and the welder, showcasing real-time 3D animation during welding production. This effectively improves welding quality and guides on-site personnel to operate in a standardized manner. Simultaneously, through real-time monitoring and in-depth optimization, the analysis and control of key influencing factors in the welding process enable full traceability of critical welds. Furthermore, it achieves data acquisition and monitoring of welding equipment, realizing visualization and transparency of production data and improving production management efficiency. It automatically generates data reports on energy and material consumption, working hours statistics, and production data, analyzing and optimizing data resources to enable proactive preventative maintenance and ensure the stable operation of welding equipment.

[0051] In one embodiment, a processor is provided, configured to perform the welding monitoring method described above.

[0052] In one embodiment, a welding inspection apparatus is provided, including the processor configured to perform the welding monitoring method described above.

[0053] In one embodiment, such as Figure 3 As shown, a welding inspection system is provided, comprising:

[0054] Data acquisition device 310 is installed on welding equipment to collect real-time welding data during the welding process.

[0055] The guide screen device 320 is used to display real-time 3D animation of the welding process.

[0056] Welding monitoring device 330.

[0057] The memory may include non-permanent memory in computer-readable media, such as random access memory (RAM) and / or non-volatile memory, such as read-only memory (ROM) or flash RAM, and the memory includes at least one memory chip.

[0058] This application provides a storage medium storing a program that, when executed by a processor, implements the above-described welding monitoring method.

[0059] This application provides a processor for running a program, wherein the program executes the above-described welding monitoring method during runtime.

[0060] In one embodiment, a computer device is provided, which may be a terminal, and its internal structure diagram may be as follows: Figure 4 As shown in the figure, the computer device includes a processor A01, a network interface A02, a display screen A04, an input device A05, and a memory (not shown) connected via a system bus. The processor A01 provides computing and control capabilities. The memory includes internal memory A03 and a non-volatile storage medium A06. The non-volatile storage medium A06 stores an operating system B01 and a computer program B02. The internal memory A03 provides an environment for the operation of the operating system B01 and the computer program B02 stored in the non-volatile storage medium A06. The network interface A02 is used for communication with external terminals via a network connection. When the computer program is executed by the processor A01, it implements a welding monitoring method. The display screen A04 can be a liquid crystal display (LCD) or an e-ink display. The input device A05 can be a touch layer covering the display screen, buttons, a trackball, or a touchpad mounted on the computer device casing, or an external keyboard, touchpad, or mouse.

[0061] Those skilled in the art will understand that Figure 4 The structure shown is merely a block diagram of a portion of the structure related to the present application and does not constitute a limitation on the computer device to which the present application is applied. Specific computer devices may include more or fewer components than those shown in the figure, or combine certain components, or have different component arrangements.

[0062] This application provides a device including a processor, a memory, and a program stored in the memory and executable on the processor. When the processor executes the program, it performs the following steps: during the welding process, determining the target welding operation currently in progress; controlling the guidance screen device to display a real-time welding 3D animation corresponding to the target welding operation, and ensuring that the playback progress of the real-time welding 3D animation is consistent with the actual welding progress; collecting real-time welding data during the execution of the target welding operation; and, if it is determined from the real-time welding data that welding has stopped, controlling the guidance screen device to synchronously stop playing the real-time welding 3D animation.

[0063] In one embodiment, the playback progress of the real-time welding 3D animation is consistent with the actual welding progress, including: controlling the guidance screen device to display the weld number that needs to be welded in the target welding process; for each weld, when welding the weld, controlling the guidance screen device to mark and display the weld, and synchronously displaying the welding process for the weld.

[0064] In one embodiment, the method further includes: when it is determined to restart welding based on real-time welding data, controlling the guidance screen device to continue playing real-time welding 3D animation, and the playback progress of the real-time welding 3D animation is consistent with the actual welding progress.

[0065] In one embodiment, the real-time welding data includes welding current and welding voltage; the method further includes: determining that welding has been stopped when the welding current is not within a first preset range and the welding voltage is not within a second preset range.

[0066] In one embodiment, determining the currently ongoing target welding process includes: obtaining the identification code of the process station scanned and uploaded by the user; and determining the currently ongoing target welding process based on the identification code.

[0067] In one embodiment, the method further includes: acquiring an interactive instruction triggered by a user through a guidance screen device for a teaching video; and displaying a teaching video corresponding to the target welding process according to the interactive instruction.

[0068] In one embodiment, the method further includes: when it is determined from real-time welding data that there is an abnormality in the current welding operation, controlling the guidance screen device to activate an alarm prompt.

[0069] In one embodiment, the method further includes: collecting welding data from multiple welding processes; processing the welding data from the multiple welding processes and generating corresponding reports; and sending the reports to a guidance screen device for displaying the reports on the guidance screen device.

[0070] This application also provides a computer program product, which, when executed on a data processing device, is suitable for executing an initialization program with the following method steps: during the welding process, determining the target welding operation currently in progress; controlling the guidance screen device to display a real-time welding 3D animation corresponding to the target welding operation, and ensuring that the playback progress of the real-time welding 3D animation is consistent with the actual welding progress; collecting real-time welding data during the execution of the target welding operation; and, upon determining that welding has stopped based on the real-time welding data, controlling the guidance screen device to synchronously stop playing the real-time welding 3D animation.

[0071] In one embodiment, the playback progress of the real-time welding 3D animation is consistent with the actual welding progress, including: controlling the guidance screen device to display the weld number that needs to be welded in the target welding process; for each weld, when welding the weld, controlling the guidance screen device to mark and display the weld, and synchronously displaying the welding process for the weld.

[0072] In one embodiment, the method further includes: when it is determined to restart welding based on real-time welding data, controlling the guidance screen device to continue playing real-time welding 3D animation, and the playback progress of the real-time welding 3D animation is consistent with the actual welding progress.

[0073] In one embodiment, the real-time welding data includes welding current and welding voltage; the method further includes: determining that welding has been stopped when the welding current is not within a first preset range and the welding voltage is not within a second preset range.

[0074] In one embodiment, determining the currently ongoing target welding process includes: obtaining the identification code of the process station scanned and uploaded by the user; and determining the currently ongoing target welding process based on the identification code.

[0075] In one embodiment, the method further includes: acquiring an interactive instruction triggered by a user through a guidance screen device for a teaching video; and displaying a teaching video corresponding to the target welding process according to the interactive instruction.

[0076] In one embodiment, the method further includes: when it is determined from real-time welding data that there is an abnormality in the current welding operation, controlling the guidance screen device to activate an alarm prompt.

[0077] In one embodiment, the method further includes: collecting welding data from multiple welding processes; processing the welding data from the multiple welding processes and generating corresponding reports; and sending the reports to a guidance screen device for displaying the reports on the guidance screen device.

[0078] Those skilled in the art will understand that embodiments of this application can be provided as methods, systems, or computer program products. Therefore, this application can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, this application can take the form of a computer program product embodied on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.

[0079] This application is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of this application. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, generate instructions for implementing the flowchart... Figure 1 One or more processes and / or boxes Figure 1A device that provides the functions specified in one or more boxes.

[0080] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.

[0081] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.

[0082] In a typical configuration, a computing device includes one or more processors (CPU), input / output interfaces, network interfaces, and memory.

[0083] Memory may include non-persistent memory in computer-readable media, such as random access memory (RAM) and / or non-volatile memory, such as read-only memory (ROM) or flash RAM. Memory is an example of computer-readable media.

[0084] Computer-readable media includes both permanent and non-permanent, removable and non-removable media that can store information using any method or technology. Information can be computer-readable instructions, data structures, modules of programs, or other data. Examples of computer storage media include, but are not limited to, phase-change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), flash memory or other memory technologies, CD-ROM, digital versatile optical disc (DVD) or other optical storage, magnetic tape, magnetic magnetic disk storage or other magnetic storage devices, or any other non-transferable medium that can be used to store information accessible by a computing device. As defined herein, computer-readable media does not include transient computer-readable media, such as modulated data signals and carrier waves.

[0085] It should also be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element.

[0086] The above are merely embodiments of this application and are not intended to limit the scope of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of the claims of this application.

Claims

1. A welding monitoring method, characterized in that, The method includes: During the welding process, the identification code of the process station scanned and uploaded by the user is obtained, and the target welding process currently in progress is determined based on the identification code. The control guidance screen device displays a real-time welding 3D animation corresponding to the target welding process, and the playback progress of the real-time welding 3D animation is consistent with the actual welding progress. Real-time welding data is collected during the execution of the target welding process, wherein the real-time welding data includes the welding machine's current, voltage, power, welding wire speed, and gas flow rate; When it is determined that there is an abnormality in the current welding operation based on the real-time welding data, the guidance screen device is controlled to activate an alarm prompt. If it is determined that welding has stopped based on the real-time welding data, the guide screen device is controlled to simultaneously stop playing the real-time welding 3D animation; The playback progress of the real-time welding 3D animation is consistent with the actual welding progress, including: The control panel displays the weld numbers required for the target welding process. For each weld, during the welding process, the guide screen device is controlled to mark and display the weld, and the welding process for the weld is displayed simultaneously.

2. The method according to claim 1, characterized in that, The method further includes: If welding is restarted based on the real-time welding data, the guidance screen device is controlled to continue playing the real-time welding 3D animation, and the playback progress of the real-time welding 3D animation is consistent with the actual welding progress.

3. The method according to claim 1, characterized in that, The real-time welding data includes welding current and welding voltage; the method further includes: If the welding current is not within the first preset range and the welding voltage is not within the second preset range, welding is determined to have stopped.

4. The method according to claim 1, characterized in that, The method further includes: Obtain interactive commands from the user triggered by the guidance screen device for the teaching video; The interactive instructions will display the instructional video corresponding to the target welding process.

5. The method according to claim 1, characterized in that, The method further includes: Collect welding data from multiple welding processes; The welding data of the multiple welding processes are processed, and corresponding reports are generated. The report is sent to the guidance screen device for display.

6. A processor, characterized in that, It is configured to perform the welding monitoring method according to any one of claims 1 to 5.

7. A welding monitoring device, characterized in that, Includes the processor according to claim 6.

8. A welding monitoring system, characterized in that, include: A data acquisition device, installed on the welding equipment, is used to collect real-time welding data during the welding process. The real-time welding data includes the welding machine's current, voltage, power, welding wire speed, and gas flow rate. A guide screen device used to display real-time 3D animation of the welding process; The welding monitoring device according to claim 7.

9. A machine-readable storage medium storing instructions thereon, characterized in that, When executed by a processor, this instruction causes the processor to be configured to perform the welding monitoring method according to any one of claims 1 to 5.

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