A leaf-type handmade cigar inner embryo rolling device

By designing a blade-type handmade cigar tobacco endoboration rolling device, the existing cigar rolling and shaping problem is solved, and the size consistency and aesthetics of the finished product are achieved, and the production efficiency is improved.

CN116035254BActive Publication Date: 2025-04-25CHINA TOBACCO SHANDONG IND
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Patent Information

Application Number
CN202211433491.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-16
Publication Date
2025-04-25
Estimated Expiration
2042-11-16

AI Technical Summary

Technical Problem

The existing cigar rolling and shaping efficiency is inefficient, resulting in inconsistent size of finished products, poor aesthetics, and inconvenient use of existing equipment and low production efficiency.

Method used

A leaf-type handmade cigar endoderm rolling device is designed, including an eggplant core device, an eggplant sleeve device and a rolling device. Through these devices, the shape and cutting of the eggplant core and an eggplant sleeve are achieved to ensure the consistency of dimensionality and aesthetics of the finished product.

Benefits of technology

It improves the efficiency of rolling and shaping of cigars, ensures the consistency and aesthetics of the finished product, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a blade-type handmade cigar inner embryo rolling device, which belongs to the technical field of tobacco cigarette machine forming equipment. The blade-type handmade cigar inner embryo rolling device comprises a cigar core device, a cigar wrapper device, a rolling device and a pressure shaping device. The cigar core device, the cigar wrapper device and the rolling device are fixedly connected in sequence from top to bottom; wherein the cigar core device is used to achieve shaping and quantification of cigar core materials, the cigar wrapper device is used to achieve cutting and conveying of the cigar wrapper, the rolling device is used to achieve rolling and shaping of the cigar core and the cigar wrapper, and the pressure shaping device is used to achieve shaping of the inner embryo. The present invention provides a blade-type handmade cigar inner embryo rolling device, which belongs to the technical field of tobacco cigarette machine forming equipment, and can solve the problem of low efficiency of existing cigar rolling and shaping; at the same time, it can also solve the problem of different finished product sizes and poor aesthetics caused by manually rolled cigars.
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Description

Technical Field

[0001] The invention belongs to the technical field of tobacco cigarette-making machine forming equipment, and in particular relates to a blade-type handmade cigar inner embryo rolling device. Background Art

[0002] Cigar is a tobacco product made from dried and fermented tobacco. When smoking, one end is lit and then the other end is sucked with the mouth to produce smoke. The production process mainly includes rolling the cigar core and shaping the cigar core, cutting the cigar wrapper to a suitable size, placing the cigar core in the cigar wrapper and rolling it, and placing the formed cigar in a specific device for pressing and shaping. The demand for cigars has not been large, so most of its production process has long been done manually.

[0003] However, with the continuous improvement of people's living standards, the demand for tobacco among smokers has gradually changed. Among them, the demand for cigars has become increasingly greater, and handmade cigars are in short supply.

[0004] At the same time, in the existing cigar production process, due to differences in personnel and skill levels, hand-rolled cigar cores and cigar wrappers often lead to poor size consistency of finished cigars in the same batch, which will produce differences in flatness when boxing, resulting in poor aesthetics; the existing cigar shaping equipment is also extremely inconvenient to use, and the production efficiency of high-quality cigars is very low. Summary of the invention

[0005] In view of this, the present invention provides a leaf-type handmade cigar inner embryo rolling device, which can solve the problem of low efficiency in existing cigar rolling and shaping; it can also solve the problem of different sizes and poor aesthetics of finished products caused by manually rolled cigars.

[0006] The present invention is achieved in that:

[0007] The present invention provides a leaf-type handmade cigar inner embryo rolling device, wherein the device comprises a cigar core device, a cigar wrapper device and a rolling device, wherein the bottom of the cigar core device is connected through the top of the cigar wrapper device; the cigar core device comprises a first fixed bracket, which is divided into an upper fixed bracket and a lower fixed bracket, and the upper fixed bracket is fixedly connected to the lower fixed bracket up and down; a cigar core clip is arranged on the top cross bar of the upper fixed bracket, and the cigar core clip is rotatably connected to the upper fixed bracket; the cigar core device also comprises a pressing block, a cigar core storage, a cutting knife and a hopper, the pressing block is fixedly arranged on the top of the lower fixed bracket, the cigar core storage and the cutting knife are arranged below the pressing block in sequence, and are fixedly connected to the lower fixed bracket; the hopper is arranged on one side of the first fixed bracket, and is fixedly connected to the first fixed bracket; the pressing block is used to shape the cigar core, and the cutting knife is used to cut the fixed cigar core;

[0008] The binder device comprises a second fixed support, a swing arm, a binder picking box and a binder cutter, wherein the second fixed support is fixedly connected to the lower fixed support, the swing arm is fixed to one side of the second fixed support, the binder picking box is fixed to the bottom of the second fixed support, and the binder cutter is fixed to the bottom of the swing arm and is rotatably connected to the second fixed support; a rotating motor is also connected to the swing arm, and the rotating motor is used to provide power for the rotation of the swing arm; the binder cutter is used to cut the binder, and the swing arm is used to transport the cut binder to the rolling position;

[0009] The rolling device is fixed at the bottom of the cigar wrapper device, and is used for rolling the cut cigar core inside the cigar wrapper; the rolling device includes a third fixed bracket, a rolling push rod, a rolling table, a rolling shaft and a rotating motor, the rolling push rod is arranged on both sides of the third fixed bracket and is rotatably connected to the third fixed bracket, the rolling table is arranged at the bottom of the third fixed bracket, and the rolling shaft is rotatably arranged on one side of the third fixed bracket.

[0010] The technical effects of a blade-type handmade cigar inner embryo rolling device provided by the present invention are as follows: by setting a cigar core device, the cigar core can be shaped and cut into a specified length and size; by setting a cigar wrapper device, the cigar wrapper can be cut into a specified size; by setting a first fixed bracket, the components of the cigar core device can be fixed on the first fixed bracket, so that the entire device can be easily moved; by setting a cigar core clamp, the cigar core in the hopper can be moved to a specified position for shaping; by setting a cigar core library, the cigar core can be shaped; by setting a pressing block, the cigar core falling on the cigar core library can be shaped, which is convenient for the subsequent assembly of the cigar inner embryo; by setting a cutting knife, the shaped cigar core can be cut into a specified length, which makes the assembly of the cigar core and the cigar wrapper more convenient, and also makes the produced cigars of higher quality; by setting a hopper, the cigar core material is placed therein, so that The whole process of making and shaping the cigar core is more convenient; by setting the second fixed bracket, the components of the cigar wrapper device are fixed on the second fixed bracket, making it more convenient to disassemble and assemble the whole device; by setting the swing arm, the cut cigar wrapper can be moved to the rolling position, which is convenient for the subsequent assembly and shaping of the cigar core and the cigar wrapper; by setting the rotating motor, power is provided for the rotation of the swing arm; by setting the cigar wrapper picking box, the cut cigar wrapper is adsorbed; by setting the cigar wrapper cutter, the cigar wrapper is cut into a specified size, making it more convenient to assemble the cigar core and the cigar wrapper, and also making the quality of the produced cigars higher; by setting the third fixed bracket, the components of the whole rolling device are fixed therein, making it more convenient to move the rolling device; by setting the rolling push rod, the rolling table and the rolling shaft, the cigar core is fixed inside the cigar wrapper to form the inner embryo, making the whole rolling process more convenient.

[0011] On the basis of the above technical solution, the blade-type hand-made cigar inner embryo rolling device of the present invention can also be improved as follows:

[0012] Among them, there is also a pressure shaping device, which is used to fix the rolled cigar into shape; the pressure shaping device includes a box body and a box cover, the box body is a rectangular structure, and the box cover is divided into an outer protective cover and an upper mold; the box body includes a lower mold inside, and the lower mold corresponds to the upper mold; the box body and the box cover are rotatably connected by a hinge mechanism, and the box body and the box cover are fixed and locked by a snap mechanism; a pressure device is arranged between the outer protective cover and the upper mold, and the pressure device is used to provide pressure to the surface of the upper mold; the pressure device includes an air inlet, an air outlet, a blower and a deflation valve, the outer protective cover is arranged on one side of the box cover, the blower is tightly connected to the outer protective cover, and the blower is used to increase the pressure inside the lower mold and the upper mold; the air outlet is arranged on the other side of the box cover, the deflation valve is fixedly connected to the air outlet, and the deflation valve is used to restore the pressure in the box cover to normal.

[0013] The beneficial effects of adopting the above-mentioned improved scheme are as follows: by setting a pressure shaping device, the rolled cigar inner embryo can be shaped, making the subsequent packaging process more convenient; by setting a box body and a box cover, the cigar inner embryo is fixed therein, making the entire shaping process smoother; by setting a lower mold and an upper mold, a cigar inner embryo shaping mold is formed, so that the cigar can be placed in a mold of the same size for shaping and fixing; by setting an outer protective cover, the cigar inner embryo is protected; by setting a pressure device, pressure is provided to the mold that fixes the cigar inner embryo, so that the cigar inner embryo placed therein is shaped; by setting an air inlet hole and a blower, the shaping force is provided to the entire device by air pressure; by setting an air release valve, the pressure device is sealed; by setting a hinge mechanism, the box body and the box cover are rotatably connected; by setting a snap mechanism, the entire pressure shaping device is sealed, which is convenient for shaping the cigar.

[0014] Furthermore, the hinge mechanism includes a pin, a pin groove, a first connecting part and a second connecting part, one end of the first connecting part is fixed at the top center position of the long side of one side of the box body, the other end of the first connecting part is fixedly connected to one side of the pin groove, one end of the second connecting part is fixed at a position corresponding to the box cover and the box body, and the other end of the second connecting part is fixedly connected to the other side of the pin groove; the pin groove is sleeved on the pin.

[0015] The beneficial effect of adopting the above-mentioned improvement scheme is that by providing the pin shaft, the pin shaft groove, the first connecting part and the second connecting part, the box cover can be rotated around one side of the box body, making the opening and closing of the box body and the box cover more convenient.

[0016] Furthermore, the snap mechanism includes a locking block, an unlocking push block and a baffle, the baffle being fixed at the bottom center position of the other long side of the box cover, the locking block being fixedly connected to the unlocking push block, the locking block being a tongue-shaped structure, one end of the locking block being inserted into the through hole on the baffle and being connected to a spring arranged in the through hole of the baffle, the other end of the locking block being a wedge-shaped end face, the locking hole being arranged at a position corresponding to the baffle, and the snap mechanism being used to lock the box body and the box cover.

[0017] The beneficial effects of adopting the above-mentioned improved solution are: by providing the locking block, the unlocking push block, the baffle plate and the lock hole, the box cover and the box body are sealed and fixed, which facilitates the shaping of the cigar in the pressure shaping device.

[0018] Among them, the cigar core device also includes a control block, which is arranged on both sides of the upper fixed bracket and is used to control the rotation angle of the cigar core clip; the cigar core clip also includes a driving motor, the output shaft of the driving motor is connected to the cigar core clip, and the driving motor is used to control the movement of the cigar core clip; the cigar core device also includes a feedback mechanism, which is arranged on the lower fixed bracket and the hopper, and is connected to the cutting knife, and is used to control the length of the cigar core cut by the cutting knife.

[0019] The beneficial effects of adopting the above-mentioned improvement scheme are as follows: by setting a control block, the rotation angle of the cigar core clamp is controlled, so that the cigar core can be accurately moved from the hopper to the cigar core library; by setting a drive motor, power is provided for the rotation of the cigar core clamp; by setting a feedback mechanism, the cigar core can be cut into a specified length, making the assembly of the cigar core and the cigar wrapper more convenient, and also making the produced cigars of higher quality.

[0020] Furthermore, it also includes a gravity sensor, which is arranged between the upper mold and the outer protective cover, closely attached to the surface of the upper mold, and is used for real-time monitoring of the pressure applied to the upper mold.

[0021] The beneficial effect of adopting the above-mentioned improvement scheme is that by setting a gravity sensor, the pressure provided by the pressure device to the mold for placing the cigar can be monitored in real time, which facilitates timely adjustment.

[0022] Among them, the pressing block includes a gravity block, a sliding track, a lifting motor and a gravity frame. The sliding track is arranged inside the gravity frame, the gravity block is sleeved on the sliding track, and the output shaft of the lifting motor is connected to the gravity block to drive the lifting of the gravity block.

[0023] The beneficial effects of adopting the above-mentioned improvement scheme are as follows: by setting a gravity machine, the cigar cores falling into the cigar core storage are shaped by gravity; by setting a sliding track, it is convenient for the gravity machine to slide up and down; by setting a lifting motor, power is provided for the gravity machine to slide up and down.

[0024] Furthermore, it also includes a controller, which is electrically connected to the driving motor, the lifting motor, the rotating motor, the rotating motor and the gravity sensor.

[0025] The beneficial effect of adopting the above-mentioned improvement scheme is: by setting up a controller, the operation of the entire device can be controlled.

[0026] Furthermore, it also includes a communication device, which is electrically connected to the controller.

[0027] The beneficial effect of adopting the above-mentioned improvement scheme is: by setting up a communication device, the device can be controlled by other equipment.

[0028] Wherein, the core device is made of insulating steel.

[0029] The beneficial effect of adopting the above-mentioned improvement scheme is: by setting the filler device to be an insulating steel material, leakage is avoided, thereby providing safety guarantee for the operation of the device.

[0030] Compared with the prior art, the beneficial effects of the blade-type handmade cigar inner embryo rolling device provided by the present invention are as follows: by providing a cigar core device, the cigar core can be shaped and cut into a specified length and size; by providing a cigar wrapper device, the cigar wrapper can be cut into a specified size; by providing a first fixed bracket, the components of the cigar core device can be fixed on the first fixed bracket, so that the entire device can be easily moved; by providing a cigar core clamp, the cigar core in the hopper can be moved to a specified position for shaping; by providing a cigar core library, the cigar core can be shaped; by providing a pressing block, the cigar core falling on the cigar core library can be shaped, which is convenient for the subsequent assembly of the cigar inner embryo; by providing a cutting knife, the shaped cigar core can be cut into a specified length, which makes the assembly of the cigar core and the cigar wrapper more convenient, and also makes the produced cigars of higher quality, which can solve the problem of waste caused by manual cigar rolling. The problem of different product sizes and poor aesthetics is solved; by setting a hopper, the cigar core material is placed in it, making the entire cigar core production and shaping process more convenient; by setting a second fixed bracket, the components of the cigar wrapper device are fixed on the second fixed bracket, making the entire device more convenient to disassemble and assemble; by setting a swing arm, the cut cigar wrapper can be moved to the rolling position, which is convenient for the subsequent assembly and shaping of the cigar core and cigar wrapper; by setting a cigar wrapper cutter, the cigar wrapper is cut into a specified size, making the assembly of the cigar core and the cigar wrapper more convenient, and also making the produced cigars of higher quality; by setting a third fixed bracket, the components of the entire rolling device are fixed therein, making the movement of the rolling device more convenient; by setting a pressure shaping device, the rolled cigar inner embryo is shaped, making the subsequent packaging process more convenient, and can solve the problem of low efficiency in existing cigar rolling and shaping. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative labor.

[0032] Figure 1 It is a schematic diagram of the structure of the cigar core device;

[0033] Figure 2 It is a structural schematic diagram of the binder device;

[0034] Figure 3 It is a schematic diagram of the rolling device structure;

[0035] Figure 4 It is a schematic diagram of the structure of the pressure shaping device;

[0036] Figure 5 It is a schematic diagram of the pressure device structure;

[0037] Figure 6 Schematic diagram of the buckle mechanism structure;

[0038] Figure 7 Schematic diagram of the hinge mechanism structure;

[0039] Figure 8 It is a schematic structural diagram of the pressure shaping device of the second embodiment;

[0040] Fig. 9 The electrical connection diagram of a leaf-type handmade cigar inner embryo rolling device;

[0041] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0042] 11. First fixed bracket; 111. Upper fixed bracket; 112. Lower fixed bracket; 12. Control block; 13. Cigarette core clamp; 131. Driving motor; 14. Press block; 141. Gravity fast; 142. Sliding track; 143. Lifting motor; 144. Gravity rack; 15. Cigarette core storage; 16. Cutter; 17. Feedback mechanism; 18. Hopper; 21. Second fixed bracket; 22. Swing arm; 221. Rotating motor; 23. Cigarette casing picking box; 24. Cigarette casing cutter; 31. Third fixed bracket; 32. Rolling push rod; 33. Rolling table; 34. Rolling shaft; 35. Rotating motor; 41. box body; 411. lower mold; 42. box cover; 421. outer protective cover; 422. upper mold; 43. pressure device; 431. air inlet; 432. air outlet; 433. blower; 434. air release valve; 44. hinge mechanism; 441. pin; 442. pin groove; 443. first connecting part; 444. second connecting part; 45. snap mechanism; 451. locking block; 452. unlocking push block; 453. baffle; 4531. spring; 454. lock hole; 50. controller; 60. gravity sensor; 70. communication device. DETAILED DESCRIPTION

[0043] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0046] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0047] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0048] like Figure 1-7 As shown in FIG9 , it is a first embodiment of a leaf-type handmade cigar inner embryo rolling device provided by the present invention. In this embodiment, it has a cigar core device, a cigar wrapper device and a rolling device. The bottom of the cigar core device is connected to the top of the cigar wrapper device; the cigar core device includes a first fixed bracket 11, which is divided into an upper fixed bracket 111 and a lower fixed bracket 112. The upper fixed bracket 111 is fixedly connected to the lower fixed bracket 112; a cigar core clip 13 is arranged on the top cross bar of the upper fixed bracket 111 , the cigar core clamp 13 is rotatably connected to the upper fixed bracket 111; the cigar core device also includes a pressing block 14, a cigar core storage 15, a cutting knife 16 and a hopper 18, the pressing block 14 is fixedly arranged on the top of the lower fixed bracket 112, the cigar core storage 15 and the cutting knife 16 are arranged below the pressing block 14 in sequence, and are fixedly connected to the lower fixed bracket 112; the hopper 18 is arranged on one side of the first fixed bracket 11, and is fixedly connected to the first fixed bracket 11; the pressing block 14 is used to shape the cigar core, and the cutting knife 16 is used to cut the fixed cigar core;

[0049] The binder device includes a second fixed support 21, a swing arm 22, a binder picking box 23 and a binder cutter 24. The second fixed support 21 is fixedly connected to the lower fixed support 112. The swing arm 22 is fixed to one side of the second fixed support 21. The binder picking box 23 is fixed to the bottom of the second fixed support 21. The binder cutter 24 is fixed to the bottom of the swing arm 22 and is rotatably connected to the second fixed support 21. The swing arm 22 is also connected to a rotating motor 221, which is used to provide power for the rotation of the swing arm 22. The binder cutter 24 is used to cut the binder, and the swing arm 22 is used to transport the cut binder to the rolling position.

[0050] The rolling device is fixed at the bottom of the binder device, and is used to roll the cut cigar core inside the binder; the rolling device includes a third fixed bracket 31, a rolling push rod 32, a rolling table 33, a rolling shaft 34 and a rotating motor 35. The rolling push rod 32 is arranged on both sides of the third fixed bracket 31 and is rotatably connected to the third fixed bracket 31. The rolling table 33 is arranged at the bottom of the third fixed bracket 31, and the rolling shaft 34 is rotatably arranged on one side of the third fixed bracket 31.

[0051] When in use, the cigar core clamp 13 rotates to the cigar core picking position, clamps the cigar core from the hopper 18 and then rotates to the releasing position, opens the cigar core clamp 13, and makes the cigar core fall onto the cigar core reservoir 15, controls the pressing block 14 to descend and compress the cigar core into cigar core strips with a certain density under the action of gravity, and the cutting knife 16 cuts off the single inner embryo cigar core and enters the rolling device;

[0052] At the same time, after the binder cutter 24 cuts the binder into a specified size, it is adsorbed by the binder pickup box 23, and the rotating motor 221 drives the swing arm 22 to rotate, and the cut binder is transported to the rolling device;

[0053] The cut binder is placed on the rolling table 33, and the cut cigar core is placed at the leather starting position of the rolling table 33. The rolling push rod 32 and the rolling shaft 34 work together to drive the binder to wrap the cigar core to form the inner embryo. Among them, the rotating motor 221 can be a motor of model YLF produced by Hubei Kelaiwei Electromechanical Technology Co., Ltd.; the rotating motor 35 can be a rotating motor of model YE2-160M-4 / 11KW-1460 rpm produced by Nanjing Yudong Motor Co., Ltd.

[0054] Among them, in the above technical scheme, there is also a pressure shaping device, which is used to fix the rolled cigar into shape; the pressure shaping device includes a box body 41 and a box cover 42, the box body 41 is a rectangular structure, and the box cover 42 is divided into an outer protective cover 421 and an upper mold 422; the box body 41 includes a lower mold 411 inside, and the lower mold 411 corresponds to the upper mold 422; the box body 41 and the box cover 42 are rotatably connected by a hinge mechanism 44, and the box body 41 and the box cover 42 are fixed and locked by a buckle mechanism 45; a hinge mechanism 44 is set between the outer protective cover 421 and the upper mold 422 There is a pressure device 43, which is used to provide pressure to the surface of the upper mold 422; the pressure device 43 includes an air inlet 431, an air outlet 432, a blower 433 and an air release valve 434, the outer protective cover 421 is arranged on one side of the box cover 42, the blower 433 is tightly connected to the outer protective cover 421, and the blower 433 is used to increase the pressure inside the lower mold 411 and the upper mold 422; the air outlet 432 is arranged on the other side of the box cover 42, and the air release valve 434 is fixedly connected to the air outlet 432, and the air release valve 434 is used to restore the pressure in the box cover 42 to normal.

[0055] When in use, the rolled cigar embryo is placed in the lower mold 411, the hinge mechanism 44 is rotated, the box cover 42 and the box body 41 are closed, and they are sealed by the buckle mechanism 45, the deflation valve 434 is closed, and the blower 433 is operated to inflate the outer protective cover 421 and the upper mold 422 through the air inlet hole 431, and the blower 433 is turned off after the specified pressure is reached; when the cigar embryo inside the pressure shaping device is finished shaping, the air outlet hole 432 is opened to deflate, so that the pressure in the box cover 42 returns to normal, the buckle mechanism 45 is opened, the box cover 42 is rotated open through the hinge mechanism 44, and the cigar embryo is taken out.

[0056] like Figure 8 FIG. 4 is a second embodiment of a leaf-type handmade cigar inner embryo rolling device provided by the present invention. In this embodiment, a pressure device 43 is provided at the bottom of the lower mold 411 to further shape the cigar in the pressure shaping device.

[0057] Furthermore, in the above technical solution, the hinge mechanism 44 includes a pin shaft 441, a pin shaft groove 442, a first connecting part 443 and a second connecting part 444, one end of the first connecting part 443 is fixed at the top center position of the long side of one side of the box body 41, the other end of the first connecting part 443 is fixedly connected to one side of the pin shaft groove 442, one end of the second connecting part 444 is fixed at the position corresponding to the box cover 42 and the box body 41, and the other end of the second connecting part 444 is fixedly connected to the other side of the pin shaft groove 442; the pin shaft groove 442 is sleeved on the pin shaft 441.

[0058] When in use, the box cover 42 is driven to rotate and open and close on one side of the box body 41 through the rotation of the pin shaft 441 in the pin shaft groove 442 .

[0059] Furthermore, in the above technical solution, the snap mechanism 45 includes a locking block 451, an unlocking push block 452 and a baffle 453. The baffle 453 is fixed at the bottom center position of the other long side of the box cover 42. The locking block 451 is fixedly connected to the unlocking push block 452. The locking block 451 is a tongue-shaped structure. One end of the locking block 451 penetrates into the through hole on the baffle 453 and is connected to the spring 4531 arranged in the through hole of the baffle 453. The other end of the locking block 451 is a wedge-shaped end face. The locking hole 454 is arranged at a position corresponding to the baffle 453. The snap mechanism 45 is used to lock the box body 41 and the box cover 42.

[0060] When in use, the unlocking push block 452 presses the spring 4531 so that the unlocking push block 452 is engaged with the locking hole 454 .

[0061] Among them, in the above technical scheme, the cigar core device also includes a control block 12, which is arranged on both sides of the upper fixed bracket 111, and is used to control the rotation angle of the cigar core clip 13; the cigar core clip 13 also includes a drive motor 131, and the output shaft of the drive motor 131 is connected to the cigar core clip 13, and the drive motor 131 is used to control the movement of the cigar core clip 13; the cigar core device also includes a feedback mechanism 17, which is arranged on the lower fixed bracket 112 and the hopper 18, and is connected to the cutting knife 16, and is used to control the length of the cigar core cut by the cutting knife 16.

[0062] When in use, the driving motor 131 drives the cigar core clamp 13 to rotate to the cigar core picking position, clamps the cigar core from the hopper 18 and rotates to the release position, opens the cigar core clamp 13, and makes the cigar core fall onto the cigar core storage 15, controls the pressing block 14 to descend and compress the cigar core into a cigar core strip with a certain density under the action of gravity, and the feedback mechanism 17 controls the weight of the cigar core by controlling the extrusion height of the cigar core strip. After the cigar core is extruded, the cutting knife 16 cuts off the single inner embryo cigar core and enters the rolling device. Among them, the driving motor 131 can be a driving motor of model Y80M1-4 0.55kw produced by the official flagship store of Eagle Speed.

[0063] Furthermore, in the above technical solution, a gravity sensor 60 is also included. The gravity sensor 60 is arranged between the upper mold 422 and the outer protective cover 421, close to the surface of the upper mold 422, and is used to monitor the pressure on the upper mold 422 in real time.

[0064] When in use, air is inflated into the outer protective cover 421 and the upper mold 422 through the air inlet 431, and the gravity sensor 60 monitors the pressure change in real time. After reaching the specified vertical position, the blower 433 is turned off to shape the cigar inner embryo. Among them, the gravity sensor 60 can be a gravity sensor produced by a powerful supplier of Xi'an Qinmin Electronic Technology Co., Ltd.

[0065] Among them, in the above technical solution, the pressing block 14 includes a gravity block 141, a sliding track 142, a lifting motor 143 and a gravity frame 144. The sliding track 142 is arranged inside the gravity frame 144, the gravity block 141 is sleeved on the sliding track 142, and the output shaft of the lifting motor 143 is connected to the gravity block 141 for driving the gravity block 141 to rise and fall.

[0066] When in use, the driving motor 131 drives the cigar core clamp 13 to rotate to the cigar core picking position, clamps the cigar core from the hopper 18 and rotates to the releasing position, opens the cigar core clamp 13, and makes the cigar core fall onto the cigar core storage 15. The lifting motor 143 controls the gravity fastener 141 to descend and compress the cigar core into cigar core strips with a certain density under the action of gravity. The cutting knife 16 cuts off the single inner embryo cigar core and enters the rolling device. Among them, the lifting motor 143 can be a motor of model YE4-80M1-2-0.75kw produced by Shanghai Lingao Motor Co., Ltd.

[0067] Furthermore, in the above technical solution, a controller 50 is also included, and the controller 50 is electrically connected to the driving motor 131 , the lifting motor 143 , the rotating motor 221 , the rotating motor 35 and the gravity sensor 60 .

[0068] When in use, the controller 50 sends control signals to the drive motor 131, the lifting motor 143, the rotating motor 221, the rotating motor 35 and the gravity sensor 60 to control the operation of the entire device. The controller 50 can be a PLC controller produced by Fujian Shunchang Hongrun Precision Instrument Co., Ltd.

[0069] Furthermore, in the above technical solution, a communication device 70 is also included, and the communication device 70 is electrically connected to the controller 50.

[0070] When in use, an electrical signal is sent to the controller 50 through the communication device 70, and after being logically processed by the controller 50, it is converted into a control signal to control the operation of the entire device.

[0071] Among them, in the above technical solution, the filler device is made of insulating steel.

[0072] Among them, the insulating steel selected is the insulating steel produced by Dongguan Zhaofeng Metal Materials Co., Ltd.

[0073] Usage scenario 1: When mass-producing cigars, use this rolling device to improve work efficiency.

[0074] Usage scenario 2: When shaping the rolled cigars, put the cigars into the pressure shaping device to shape the cigars in batches.

[0075] Specifically, the principle of the present invention is as follows: the cigar core clamp 13 rotates to the cigar core picking position, clamps the cigar core from the hopper 18 and then rotates to the release position, opens the cigar core clamp 13, and allows the cigar core to fall onto the cigar core storage 15, controls the pressing block 14 to descend and compresses the cigar core into cigar core strips with a certain density under the action of gravity, and the cutting knife 16 cuts off a single inner embryo cigar core and enters the rolling device; at the same time, the cigar wrapper cutter 24 cuts the cigar wrapper into a specified size, which is then adsorbed by the cigar wrapper picking box 23, and the rotating motor 221 drives the swing arm 22 to rotate, so that the cut cigar wrapper is transported to the rolling device; the cut cigar wrapper is placed on the rolling table 33, and the cut cigar core is placed at the leather starting position of the rolling table 33. The combined action of the rolling push rod 32 and the rolling shaft 34 drives the binder to wrap the cigar core to form an inner embryo; the rolled cigar inner embryo is placed in the lower mold 411, the hinge mechanism 44 is rotated, the box cover 42 and the box body 41 are closed, and they are sealed by the buckle mechanism 45, the deflation valve 434 is closed, and the blower 433 is operated to inflate the outer protective cover 421 and the upper mold 422 through the air inlet 431, and the blower 433 is turned off after the specified pressure is reached; when the cigar inner embryo is shaped inside the pressure shaping device, the air outlet 432 is opened for deflation, and then the buckle mechanism 45 is opened, the box cover 42 is rotated open through the hinge mechanism 44, and the cigar inner embryo is taken out.

[0076] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A blade-type hand-made cigar inner embryo rolling device, characterized in that: The invention comprises a core device, a binder device and a rolling device, wherein the bottom of the core device is connected to the top of the binder device; the core device comprises a first fixed bracket (11), the first fixed bracket (11) is divided into two parts, an upper fixed bracket (111) and a lower fixed bracket (112), the upper fixed bracket (111) and the lower fixed bracket (112) are fixedly connected up and down; a core clip (13) is arranged on the top cross bar of the upper fixed bracket (111), and the core clip (13) is rotatably connected to the upper fixed bracket (111); the core device also comprises a The present invention comprises a pressing block (14), a core storage (15), a cutting knife (16) and a hopper (18); the pressing block (14) is fixedly arranged on the top of the lower fixed support (112); the core storage (15) and the cutting knife (16) are arranged below the pressing block (14) in sequence and are fixedly connected to the lower fixed support (112); the hopper (18) is arranged on one side of the first fixed support (11) and is fixedly connected to the first fixed support (11); the pressing block (14) is used to shape the core, and the cutting knife (16) is used to cut the fixed core; The binder device comprises a second fixed support (21), a swing arm (22), a binder picking box (23) and a binder cutter (24); the second fixed support (21) is fixedly connected to the lower fixed support (112); the swing arm (22) is fixed to one side of the second fixed support (21); the binder picking box (23) is fixed to the bottom of the second fixed support (21); the binder cutter (24) is fixed to the bottom of the swing arm (22) and is rotatably connected to the second fixed support (21); the swing arm (22) is also connected to a rotating motor (221); the rotating motor (221) is used to provide power for the rotation of the swing arm (22); the binder cutter (24) is used to cut the binder; the swing arm (22) is used to transport the cut binder to a rolling position; The rolling device is fixed at the bottom of the binder device and is used for rolling the cut cigar core inside the binder; the rolling device comprises a third fixed bracket (31), a rolling push rod (32), a rolling platform (33), a rolling shaft (34) and a rotating motor (35); the rolling push rod (32) is arranged on both sides of the third fixed bracket (31) and is rotatably connected to the third fixed bracket (31); the rolling platform (33) is arranged at the bottom of the third fixed bracket (31); and the rolling shaft (34) is rotatably arranged on one side of the third fixed bracket (31).

2. A blade-type handmade cigar inner embryo rolling device according to claim 1, characterized in that: The cigar maker also comprises a pressure shaping device, which is used to fix and shape the rolled cigar; the pressure shaping device comprises a box body (41) and a box cover (42); the box body (41) is of a rectangular structure; the box cover (42) is divided into an outer protective cover (421) and an upper mold (422); the box body (41) comprises a lower mold (411) inside, and the lower mold (411) corresponds to the upper mold (422); the box body (41) and the box cover (42) are rotatably connected through a hinge mechanism (44), and the box body (41) and the box cover (42) are fixed and locked through a buckle mechanism (45); a pressure device (43) is arranged between the outer protective cover (421) and the upper mold (422); The pressure device (43) is used to provide pressure to the surface of the upper mold (422); the pressure device (43) includes an air inlet (431), an air outlet (432), a blower (433) and an air release valve (434); the outer protective cover (421) is arranged on one side of the box cover (42); the blower (433) is tightly connected to the outer protective cover (421); the blower (433) is used to increase the pressure inside the lower mold (411) and the upper mold (422); the air outlet (432) is arranged on the other side of the box cover (42); the air release valve (434) is fixedly connected to the air outlet (432); and the air release valve (434) is used to restore the pressure in the box cover (42) to normal.

3. The blade-type hand-made cigar inner embryo rolling device according to claim 2, characterized in that: The hinge mechanism (44) comprises a pin shaft (441), a pin shaft groove (442), a first connecting portion (443) and a second connecting portion (444); one end of the first connecting portion (443) is fixed at the top center position of the long side of one side of the box body (41); the other end of the first connecting portion (443) is fixedly connected to one side of the pin shaft groove (442); one end of the second connecting portion (444) is fixed at a position corresponding to that of the box cover (42) and the box body (41); the other end of the second connecting portion (444) is fixedly connected to the other side of the pin shaft groove (442); the pin shaft groove (442) is sleeved on the pin shaft (441).

4. The blade-type hand-made cigar inner embryo rolling device according to claim 2, characterized in that: The buckle mechanism (45) comprises a locking block (451), an unlocking push block (452) and a baffle (453); the baffle (453) is fixed at the bottom center of the other long side of the box cover (42); the locking block (451) is fixedly connected to the unlocking push block (452); the locking block (451) is a tongue-shaped structure; one end of the locking block (451) penetrates into the through hole on the baffle (453) and is connected to a spring (4531) arranged in the through hole of the baffle (453); the other end of the locking block (451) is a wedge-shaped end face; the locking hole (454) is arranged at a position corresponding to the baffle (453); the buckle mechanism (45) is used to lock the box body (41) and the box cover (42).

5. The blade-type hand-made cigar inner embryo rolling device according to claim 1, characterized in that: The cigar core device further comprises a control block (12), the control block (12) being arranged on both sides of the upper fixed support (111) and being used for controlling the rotation angle of the cigar core clip (13); the cigar core clip (13) further comprises a drive motor (131), the output shaft of the drive motor (131) being connected to the cigar core clip (13), the drive motor (131) being used for controlling the movement of the cigar core clip (13); the cigar core device (1) further comprises a feedback mechanism (17), the feedback mechanism (17) being arranged on the lower fixed support (112) and the hopper (18), and being connected to the cutting knife (16), and being used for controlling the length of the cigar core cut by the cutting knife (16).

6. The blade-type hand-made cigar inner embryo rolling device according to claim 2, characterized in that: It also includes a gravity sensor (60), which is arranged between the upper mold (422) and the outer protective cover (421), closely attached to the surface of the upper mold (422), and is used to monitor the pressure applied to the upper mold (422) in real time.

7. The blade-type hand-made cigar inner embryo rolling device according to claim 1, characterized in that: The pressing block (14) comprises a gravity block (141), a sliding track (142), a lifting motor (143) and a gravity frame (144); the sliding track (142) is arranged inside the gravity frame (144); the gravity block (141) is sleeved on the sliding track (142); the output shaft of the lifting motor (143) is connected to the gravity block (141) for driving the gravity block (141) to rise and fall.

8. The blade-type hand-made cigar inner embryo rolling device according to claim 6, characterized in that: It also includes a controller (50), wherein the controller (50) is electrically connected to the driving motor (131), the lifting motor (143), the rotating motor (221), the rotating motor (35) and the gravity sensor (60).

9. The blade-type hand-made cigar inner embryo rolling device according to claim 8, characterized in that: It also includes a communication device (70), wherein the communication device (70) is electrically connected to the controller (50).

10. The blade-type hand-made cigar inner embryo rolling device according to claim 1, characterized in that: The filler device is made of insulating steel.

Citation Information

Patent Citations

  • Device for automatically and quantitatively adjusting molding quantity of cigar core of cigar rolling machine

    CN114947183A

  • Working machine for cigar leaf

    CN2659156Y