A core rubberizing storage device and method

Abstract

The present application relates to the technical field of tubular object storage, and more particularly to a winding core rubberizing storage device and method, which comprises a lifting mechanism, a storage rack, a rubberizing mechanism and a turnover box; the storage rack comprises a plurality of first conveying mechanisms distributed by layers; the lifting mechanism moves the turnover box to the rubberizing mechanism for rubberizing; the lifting mechanism comprises a first support, a lifting transfer device and a first conveying line; the lifting transfer device is arranged on the first support; the first conveying line is assembled on the lifting transfer device; after rubberizing, the lifting mechanism lifts the turnover box to the first conveying mechanism of different layers; the first conveying line is consistent with the conveying direction of the first conveying mechanism; the first conveying line can be moved to the same height as the first conveying mechanism; the lifting mechanism can be docked with the first conveying mechanism of different layers and transfer the turnover box to the first conveying mechanism. The lifting transfer device transfers the turnover box to the rubberizing mechanism for rubberizing and then to the storage rack for storage, so that batch management of winding cores can be realized.

Description

Technical Field

[0001] This invention relates to the field of tubular storage technology, and more specifically, to a core-mounted adhesive storage device and method. Background Technology

[0002] Equipment such as coating machines or printing machines requires a large number of plastic tube cores during production. These cores are often stored haphazardly in warehouses, making it difficult to count their quantity and requiring manual handling when needed, which is time-consuming and labor-intensive. After PE film is formed, cores are frequently used for winding. As PE film production increases, the demand for cores is also growing. Traditional paper cores are easily damaged. Currently, most manufacturers have improved their processes by using cutting equipment to cut long plastic tubes into shorter tubes for use as PE film cores. These cores are less susceptible to moisture and damage, have a longer service life, improve the utilization rate of waste tubes, and save on raw material costs. However, the current cutting equipment operation is cumbersome, and after the tubes are cut, manual packing and stacking of the tubes are required.

[0003] A current disclosed type of straight-tube storage automated warehouse includes a three-dimensional rack with multiple vertical storage layers. A loading device is located on one side of the rack, and a unloading device on the other side. A discharge rack is located at the bottom of the rack, extending partially out of the rack and positioned on the bottom surface of the unloading device. The rack includes a first lifting structure and a second lifting structure. The first lifting structure is connected to the unloading device, and the second lifting structure is connected to the loading device. However, this straight-tube storage automated warehouse stores straight tubes one by one, preventing batch management. When retrieving tubes in batches, each tube must be removed, stacked, and transferred, resulting in low retrieval efficiency. Summary of the Invention

[0004] To address the issue of bulk storage management of roll cores, this invention provides a roll core adhesive-coated storage device and method. This allows roll cores to be adhesive-coated before undergoing other types of bulk processing, thereby improving production efficiency and reducing labor intensity during roll core storage and retrieval.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows:

[0006] A roll core adhesive-applying storage device includes a lifting mechanism, a storage silo, an adhesive-applying mechanism for applying adhesive to roll cores, and a turnover box for placing roll cores. The storage silo includes several first conveying mechanisms arranged in layers. The lifting mechanism is used to lift the turnover box to the working position of the adhesive-applying mechanism. The lifting mechanism includes a first support, a lifting and transferring device, and a first conveyor line. The lifting and transferring device is disposed on the first support and can perform vertical reciprocating motion along the first support. The first conveyor line is assembled to the lifting and transferring device. The first conveyor line has the same conveying direction as the first conveying mechanism. The first conveyor line can be moved to the same height position as the first conveying mechanisms on different layers and dock with them.

[0007] In this solution, after the core rolls are cut, they are placed into turnover boxes and positioned on a lifting mechanism. The lifting mechanism carries the turnover boxes and moves them up and down to a first conveyor mechanism on a certain floor of the storage vertical warehouse for docking. A lifting and transfer device is installed on the first support, and a first conveyor line is installed on the lifting and transfer device to transfer the turnover boxes to the first conveyor mechanism of the storage vertical warehouse. The lifting device and the storage vertical warehouse work together to store the turnover boxes on different floors of the storage vertical warehouse, avoiding manual lifting and handling of the turnover boxes. The lifting and transfer device can drive the first conveyor line to move back and forth vertically and can stop at a certain height to transfer the turnover boxes from the lifting mechanism to the storage vertical warehouse for storage, enabling batch management of the core rolls and improving the transfer efficiency of the core rolls. Since the core rolls are used for winding roll materials, adhesive tape needs to be attached to the outer wall of the core rolls for adhesion to the roll materials, facilitating winding. The tape is applied before the core rolls are put into storage, so they can be directly taken out for use when needed. After the lifting mechanism transfers the turnover box containing the roll cores to the adhesive application mechanism, the adhesive application mechanism starts and applies adhesive to the roll cores in the turnover box. Finally, the turnover box, after adhesive application, is transferred to the storage unit. Using turnover boxes to store the roll cores, and then having the lifting mechanism store them in the storage unit, enables batch storage of roll cores, improving the stacking efficiency. Compared to storing single roll cores, this significantly improves the efficiency of stacking, transferring, and retrieving.

[0008] As a preferred embodiment, the system further includes a second conveying mechanism; the second conveying mechanism, the lifting mechanism, and the first conveying mechanism are electrically connected to an intelligent control system; the lifting mechanism is used to transfer the turnover box from the second conveying mechanism to the storage unit, and the lifting mechanism is located between the second conveying mechanism and the storage unit; the second conveying mechanism is provided with a first detection device for detecting the position of the turnover box; the first detection device generates a first detection signal and sends it to the intelligent control system; the first conveying mechanism is provided with a plurality of second detection devices for detecting the position of the turnover box; the second detection devices generate a second detection signal and send it to the intelligent control system; the intelligent control system controls the movement of the second conveying mechanism, the lifting mechanism, and the first conveying mechanism according to the first detection signal and the second detection signal to neatly store the turnover box in the storage unit.

[0009] In this scheme, the core rolls are placed inside a turnover box. A second conveying mechanism transports the turnover box, which is then conveyed to a lifting mechanism. The lifting mechanism then raises or lowers the turnover box to the corresponding position on the storage vertical warehouse. Finally, a first conveying mechanism transfers the turnover box into the storage vertical warehouse for storage. A first detection device connected to the intelligent control system detects whether there are turnover boxes on the second conveying mechanism that need to be stored in the storage vertical warehouse and are located at the end of the conveying direction of the second conveying mechanism, and generates a first detection signal to be fed back to the intelligent control system. A second detection device is located on the side of the first conveying mechanism in the storage vertical warehouse and detects whether there are any empty workstations on the first conveying mechanism, and generates a second detection signal to be fed back to the intelligent control system. The intelligent control system controls the second conveying mechanism, the lifting mechanism, and the first conveying mechanism to transfer the turnover boxes to the empty workstations in the storage vertical warehouse based on the first and second detection signals.

[0010] When the first detection device detects a container to be stored on the second conveyor, the intelligent control system controls the lifting mechanism to move to the same height as the second conveyor, aligning the lifting mechanism with it. The conveyor belts of both mechanisms rotate simultaneously. Once the first detection device detects that the container has left, the lifting mechanism's conveyor belt stops rotating. Then, based on the distribution of available space in the storage unit, the intelligent control system controls the lifting mechanism to move to the appropriate layer for the storage location, aligning its conveyor belt with the first conveyor. At this point, the intelligent control system controls both the lifting mechanism's conveyor belt and the first conveyor to rotate simultaneously, transferring the container onto the first conveyor for storage.

[0011] The lifting mechanism can interface with the AGV (Automated Guided Vehicle) transportation system, intelligently transporting the core to the required setting point, greatly reducing labor intensity and improving work efficiency.

[0012] As one preferred embodiment, the adhesive applicator includes a square tube frame, a clamping device, an adhesive applicator, and a pressing part; the adhesive applicator can abut against the roll core and move relative to it; the clamping device is mounted on the square tube frame; the clamping device can grab the roll core in the turnover box within its range of motion and move it to abut against the adhesive applicator.

[0013] As one preferred embodiment, the pressing part has an arc surface that adheres to the outer wall of the core and is used to press the double-sided adhesive.

[0014] The height of the square tube frame is flush with the height of the second conveying mechanism. When the turnover box enters the lifting mechanism after passing through the second conveying mechanism, the lifting mechanism raises the turnover box to the same height as the square tube frame, allowing the adhesive applicator to apply adhesive to the roll cores. The clamping device is used to clamp the roll cores in the turnover box one by one. After clamping the roll core, the clamping device lifts it out of the turnover box and moves it to the front end of the adhesive applicator. At this time, the adhesive applicator is equipped with double-sided adhesive. The adhesive applicator abuts against the outer wall of the roll core and moves along the central axis of the roll core, evenly applying the double-sided adhesive to the outer wall of the roll core. Then, the clamping mechanism moves the roll core to the pressing part and presses the two sides of the double-sided adhesive, so that the double-sided adhesive is completely adhered to the outer wall of the roll core. After the adhesive is applied, the roll core is returned to its original position in the turnover box by the clamping device, and then the next roll core is clamped and the above process is repeated.

[0015] The clamping device includes three tracks, enabling it to move along the X, Y, and Z directions. The first track is perpendicular to the second track, and the plane formed by the two tracks is parallel to the top surface of the square tube frame. The third track is perpendicular to the plane formed by the first and second tracks. The second track is mounted on the first track and can move along it. The second track is also mounted on the third track and can move along it. Each track consists of a motor, a lead screw, and a lead screw holder. The lead screw holder is mounted on the lead screw, and the lead screw is connected to the rotation output end of the motor. By controlling the forward and reverse rotation of the motor, the movement of the clamping device within the track's range of motion is controlled, realizing the picking up and placing of the core and the application of adhesive.

[0016] The adhesive applicator is also equipped with a drive unit that drives it to move along the central axis of the roll core, and includes a mounting shaft for mounting double-sided adhesive and a take-up shaft for taking up the adhesive tape sticker. The take-up shaft is connected to a motor; after the adhesive tape is applied to the roll core, the remaining sticker is taken up by the take-up shaft.

[0017] In one preferred embodiment, the clamping device and the adhesive applicator are electrically connected to the intelligent control system. The intelligent control system controls the clamping device to clamp the roll core inside the turnover box and move it to abut against the adhesive applicator. The intelligent control system controls the adhesive applicator to abut against the outer wall of the roll core and move along the central axis of the roll core. Finally, the clamping device moves the roll core to the pressing part for double-sided adhesive pressing. The clamping device puts the roll core back into the turnover box and clamps the next roll core to repeat the adhesive applicator steps.

[0018] In this design, the pressing part has a curved surface structure. The curvature of this curved surface is consistent with that of the outer wall of the roll core, which can fit tightly and press the parts of the double-sided tape that are not adhered to the outer wall of the roll core, thereby improving the quality of the adhesive application.

[0019] As one preferred embodiment, the second conveying mechanism includes a second conveying line and a second support; the second conveying line is disposed on the top of the second support; the first detection device is disposed on one side of the top of the second support; the first detection signal includes the number of turnover boxes conveyed on the second conveying line and the position information of the turnover boxes on the second conveying line calculated by the first detection device.

[0020] In this scheme, the second conveyor line is a conveyor belt, and the first detection device is located on one side of the second conveyor line. It counts the passing boxes and provides feedback on their positions. If a box is parked at the location monitored by the first detection device, the intelligent control system controls the lifting mechanism to stop at the same height as the second conveyor mechanism to receive the box to be stored. Simultaneously, the first detection device feeds back the counted number of boxes entering the warehouse to the intelligent control system, enabling real-time monitoring of available space in the storage warehouse. Each box has an identification code; the first detection device also includes a barcode scanner for identifying the identification code. The barcode is affixed to the box, and the barcode scanner can scan and identify the box to be stored, sending a signal to the second conveyor line for easy identification and transport during docking. The first detection device provides feedback on the box's presence and arrival, intelligently counts the inventory of core rolls, and promptly alerts the system to core roll consumption, facilitating production planning.

[0021] As one preferred embodiment, the lifting and transferring device includes a first transmission mechanism and a power device for driving the lifting and transferring device; the first transmission mechanism is located at the output end of the power device; the first support is provided with a second transmission mechanism that cooperates with the first transmission mechanism.

[0022] As one preferred embodiment, the power unit is a first motor; the first transmission mechanism is a gear; and the second transmission mechanism is a rack, with the gear meshing with the rack.

[0023] In this scheme, the first motor is mounted on the lifting and transfer device, and a gear is installed at the output end of the first motor. A rack that meshes with the gear is vertically mounted on the first bracket. The gear and rack mesh, and controlling the forward and reverse rotation of the motor can realize the up and down movement and stopping of the lifting and transfer device.

[0024] As one preferred embodiment, the power unit is a second motor; the first transmission mechanism is a lead screw; and the second transmission mechanism is a lead screw holder.

[0025] In this scheme, the second motor is mounted on the first bracket and its rotating output end is connected to the lead screw, which rotates with the motor; the lifting and transfer device is mounted on the lead screw seat, which cooperates with the lead screw; by controlling the forward and reverse rotation of the motor, the lead screw seat can be controlled to reciprocate vertically, thereby driving the lifting and transfer device to move up and down or stop at a certain height.

[0026] The present invention also provides a core storage method, comprising the following steps:

[0027] S1. After the turnover box is identified by the first detection device, the second conveying mechanism rotates forward, conveys the turnover box to the set position, and feeds back the signal that the turnover box has arrived at the intelligent control system.

[0028] S2. After receiving the signal from the intelligent control system, the lifting mechanism moves to the set position, receives the turnover box into the lifting mechanism, and transports the turnover box to the next set position.

[0029] S3. The clamping device on the adhesive applicator moves to the preset point, clamps the roll core, and then moves to the front of the adhesive applicator's adhesive applicator station.

[0030] S4. The adhesive applicator on the adhesive applicator peels off the double-sided tape and applies the double-sided tape to the core. At the same time, the adhesive applicator moves downward along the single axis motion direction until the double-sided tape is completely applied to the core.

[0031] S5. After the clamping device makes an avoidance action, it moves to the front of the clamping part.

[0032] S6. The pressing part moves forward until it is in contact with the surface of the core;

[0033] S7. Repeat steps S3-S6 multiple times until all the roll cores in the turnover box are covered with double-sided tape.

[0034] S8. The lifting mechanism transports the turnover box to the corresponding storage warehouse;

[0035] S9. The intelligent control system controls the storage warehouse to store the turnover boxes in sequence;

[0036] S10. When the storage unit receives the signal for the turnover box to be taken out of the storage unit, the lifting mechanism moves to the position corresponding to the storage unit, carries the turnover box away and moves it to the second conveying mechanism.

[0037] Compared with the prior art, the beneficial effects of the present invention are: the present invention can automate the application of adhesive to the roll cores, realize the functions of warehousing, outbound and inventory counting, and transport the roll cores to designated placement points, effectively improving work efficiency and reducing labor intensity. Attached Figure Description

[0038] Figure 1 This is a schematic diagram of the usage state of Embodiment 1 of the present invention;

[0039] Figure 2 This is a schematic diagram of the overall structure of the second conveying mechanism;

[0040] Figure 3 This is a diagram illustrating the improved operational status of the facility;

[0041] Figure 4 This is a schematic diagram of the overall structure of the lifting mechanism;

[0042] Figure 5 This is a schematic diagram of the transmission structure of the lifting and transfer device;

[0043] Figure 6 This is a schematic diagram of the overall structure of Embodiment 1 of the present invention;

[0044] Figure 7 This is a schematic diagram of the overall structure of Embodiment 3 of the present invention;

[0045] Figure 8 This is a first-person view diagram of the adhesive application mechanism;

[0046] Figure 9 This is a second-view schematic diagram of the adhesive application mechanism.

[0047] Among them, 1. turnover box; 2. second conveying mechanism; 21. first detection device; 22. second conveying line; 23. second support; 3. lifting mechanism; 31. first support; 32. lifting and transfer device; 321. first transmission mechanism; 322. power unit; 323. second transmission mechanism; 33. first conveying line; 4. storage vertical warehouse; 41. first conveying mechanism; 5. adhesive application mechanism; 51. square tube frame; 52. clamping device; 53. adhesive application device; 54. pressing part. Detailed Implementation

[0048] The accompanying drawings are for illustrative purposes only and should not be construed as limiting this patent. To better illustrate this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings. The positional relationships described in the drawings are for illustrative purposes only and should not be construed as limiting this patent.

[0049] Example 1

[0050] like Figures 1-6 As shown, this embodiment provides a roll core adhesive storage device, including a turnover box 1, a second conveying mechanism 2, a lifting mechanism 3, a storage silo 4, and an intelligent control system; wherein, the storage silo 4 includes several first conveying mechanisms 41 arranged in layers; and the intelligent control system is electrically connected to the second conveying mechanism 2, the lifting mechanism 3, and the first conveying mechanism 41; the turnover box 1 is used to place the roll core; the lifting mechanism 3 is used to transfer the turnover box 1 on the second conveying mechanism 2 to the storage silo 4; the second conveying mechanism 2 is provided with a first detection device 21 for detecting the position of the turnover box 1; the first detection device 21 generates a first detection signal and sends it to the intelligent control system; the first conveying mechanism 41 is provided with several second detection devices for detecting the position of the turnover box 1; the second detection devices generate a second detection signal and send it to the intelligent control system; the intelligent control system controls the lifting mechanism 3 and the storage silo 4 to store the turnover box 1 according to the first detection signal and the second detection signal.

[0051] The core rolls are placed in the turnover box 1. The turnover box 1 containing the core rolls is conveyed to the lifting mechanism 3 via the second conveying mechanism 2. Then, the lifting mechanism 3 lifts or lowers the turnover box 1 to the corresponding position on the storage vertical warehouse 4. Finally, the first conveying mechanism 41 transfers the turnover box 1 into the storage vertical warehouse 4 for storage. The first detection device 21, connected to the intelligent control system, is used to detect whether there is a turnover box 1 on the second conveying mechanism 2 that needs to be stored in the storage vertical warehouse 4, and generates a first detection signal to be fed back to the intelligent control system. The second detection device is located on the side of the first conveying mechanism 41 in the storage vertical warehouse 4, and is used to detect whether there is an empty workstation on the first conveying mechanism 41, and generates a second detection signal to be fed back to the intelligent control system. The intelligent control system controls the second conveying mechanism 2, the lifting mechanism 3, and the first conveying mechanism 41 to transfer the turnover box 1 to an empty workstation in the storage vertical warehouse 4 according to the first and second detection signals.

[0052] Specifically, the second conveying mechanism 2 includes a second conveying line 22 and a second support 23; the second conveying line 22 is located on the top of the second support 23; the first detection device 21 is located on one side of the top of the second support 23; the first detection signal includes the number of turnover boxes 1 conveyed on the second conveying line 22 calculated by the first detection device 21 and whether there are turnover boxes 1 stopped on the second conveying line 22.

[0053] The second conveyor line 22 is a conveyor belt. The first detection device 21 is located on one side of the second conveyor line 22. It can count the turnover boxes 1 as they pass by and provide feedback on the position of the turnover boxes 1. If there is a turnover box 1 at the position monitored by the first detection device 21, the intelligent control system controls the lifting mechanism 3 to stop at a position level with the second conveyor mechanism 2 to receive the turnover box 1 to be stored. At the same time, the first detection device 21 feeds back the counted number of turnover boxes 1 to the intelligent control system to monitor the empty positions of the storage warehouse 4 in real time.

[0054] More specifically, the turnover box 1 is equipped with an identification code; the first detection device 21 also includes a barcode scanner for identifying the identification code. The turnover box 1 is affixed with an identification code, and the barcode scanner can scan and bind the turnover box 1 that is about to be put into storage, and send a signal to the second conveyor line 22 to facilitate identification and transportation of the turnover box 1 during docking; the first detection device 21 provides feedback on the presence and arrival of the turnover box 1.

[0055] Furthermore, the lifting mechanism 3 includes a first support 31, a lifting and transfer device 32, and a first conveyor line 33. The lifting and transfer device 32 is mounted on the first support 31 and can reciprocate vertically along the first support 31. The first conveyor line 33 is mounted on the lifting and transfer device 32. The lifting and transfer device 32 is mounted on the first support 31, and the first conveyor line 33 is mounted on the lifting and transfer device 32 for transferring the turnover box 1 of the second conveying mechanism 2 to the first conveying mechanism 41 of the storage warehouse 4. The lifting and transfer device 32 can drive the first conveyor line 33 to reciprocate vertically and can stop at a certain height.

[0056] Furthermore, the lifting and transferring device 32 includes a first transmission mechanism 321 and a power device 322 for driving the lifting and transferring device 32; the first transmission mechanism 321 is located at the output end of the power device 322; the first support 31 is provided with a second transmission mechanism 323 that cooperates with the first transmission mechanism 321. The power device 322 is a first motor; the first transmission mechanism 321 is a gear; the second transmission mechanism 323 is a rack. The first motor is located on the lifting and transferring device 32, and a gear is installed at the output end of the first motor. A rack that cooperates with the gear is vertically installed on the first support 31. The gear meshes with the rack, and controlling the forward and reverse rotation of the motor can realize the up and down movement and stopping of the lifting and transferring device 32.

[0057] The specific implementation method of this embodiment is as follows: the core is placed in the turnover box 1, and then the turnover box 1 containing the core is placed on the second conveying mechanism 2. At this time, the second conveying mechanism 2 is started, the first detection device 21 detects the presence of the turnover box 1 and counts it, and then feeds the signal back to the intelligent control system. The intelligent control system controls the lifting mechanism 3 to stop at a position level with the second conveying mechanism 2 and receive the turnover box 1. Finally, the intelligent control system controls the lifting mechanism 3 to move the turnover box 1 to the corresponding layer according to the available space in the storage warehouse 4. The first conveying mechanism 41 of that layer receives the turnover box 1 and stores it in the storage warehouse 4.

[0058] Example 2

[0059] This embodiment provides a roll adhesive storage device. Its working principle and structure are basically the same as in Embodiment 1, except that the power unit 322 is a second motor; the first transmission mechanism 321 is a lead screw; and the second transmission mechanism 323 is a lead screw holder. Specifically, the second motor is mounted on the first bracket 31, and its rotating output end is connected to the lead screw, which rotates with the motor. The lifting and transferring device 32 is mounted on the lead screw holder, which cooperates with the lead screw. By controlling the forward and reverse rotation of the motor, the lead screw holder can be controlled to reciprocate vertically, thereby driving the lifting and transferring device 32 to move up and down or stop at a certain height.

[0060] Example 3

[0061] like Figures 7-9 As shown, this embodiment provides a roll core adhesive storage device. Based on embodiment 1 or 2, it further includes an adhesive application mechanism 5 for applying adhesive to the roll core. The adhesive application mechanism 5 includes a square tube frame 51, a clamping device 52, an adhesive application device 53, and a pressing part 54. The adhesive application device 53 can reciprocate along the central axis of the roll core and is used to peel off the double-sided adhesive and apply it to the outer wall of the roll core. The clamping device 52 is mounted on the square tube frame 51. The clamping device 52 can grab the roll core on the turnover box 1 within its range of motion and move it to the adhesive application station of the adhesive application device 53. The pressing part 54 has an arc surface that adheres to the outer wall of the roll core and is used to press the double-sided adhesive.

[0062] The height of the square tube frame 51 is flush with the height of the second conveying mechanism 2. When the turnover box 1 enters the lifting mechanism 3 after passing through the second conveying mechanism 2, the lifting mechanism 3 lifts the turnover box 1 to a position equal to the height of the square tube frame 51, allowing the adhesive applicator 5 to apply adhesive to the roll core. The clamping device 52 is used to clamp the roll cores in the turnover box 1 one by one. After clamping the roll core, the clamping device 52 lifts it out of the turnover box 1 and moves it to the front end of the adhesive applicator 53. At this time, the adhesive applicator 53 is equipped with double-sided adhesive. The adhesive applicator 53 abuts against the outer wall of the roll core and moves along the central axis of the roll core, evenly applying the double-sided adhesive to the outer wall of the roll core. Then, the clamping device 52 moves the roll core to the pressing part 54 and presses the two sides of the double-sided adhesive to make the double-sided adhesive completely adhere to the outer wall of the roll core. After the adhesive application is completed, the roll core is returned to its original position in the turnover box 1 by the clamping device 52, and then the next roll core is clamped and the above process is repeated.

[0063] The clamping device 52 includes three tracks, enabling it to move along the X, Y, and Z directions. The first track is perpendicular to the second track, and the plane formed by the two tracks is parallel to the top surface of the square tube frame 51. The third track is perpendicular to the plane formed by the first and second tracks. The second track is mounted on the first track and can move along it. The second track is mounted on the third track and can move along it. Each of the three tracks consists of a motor, a lead screw, and a lead screw holder. The lead screw holder is mounted on the lead screw, and the lead screw is connected to the rotation output end of the motor. By controlling the forward and reverse rotation of the motor, the clamping device 52 can be controlled to move in three dimensions within the range of motion of the tracks, realizing the picking and placing of the core and the application of adhesive.

[0064] The adhesive applicator 53 is also equipped with a drive unit that drives it to move along the central axis of the roll core, and also includes a mounting shaft for mounting double-sided adhesive and a take-up shaft for taking up the adhesive tape sticker. The take-up shaft is connected to a motor; the remaining sticker after the tape is applied to the roll core is taken up by the take-up shaft.

[0065] The adhesive applicator 5 is electrically connected to the intelligent control system. The intelligent control system controls the clamping device 52 to clamp the roll core in the turnover box 1 and move it to the adhesive applicator 53. The intelligent control system controls the adhesive applicator 53 to abut against the outer wall of the roll core and move along the central axis of the roll core. Finally, the clamping device 52 is controlled to move the roll core to the pressing part 54 for double-sided adhesive pressing. The clamping device 52 puts the roll core back into the turnover box 1 and clamps the next roll core to repeat the adhesive applicator steps.

[0066] Specifically, the pressing part 54 is provided with a curved surface structure. The curvature of the curved surface is consistent with that of the outer wall of the core, which can fit tightly and press the parts of the double-sided tape that are not adhered to the outer wall of the core, thereby improving the quality of the adhesive application.

[0067] The specific implementation method of this embodiment is as follows: the core rolls are placed vertically and neatly in the turnover box 1, which is basically the same as the specific implementation method of embodiment 1. When the turnover box 1 is transferred to the lifting mechanism 3, the adhesive applicator 5 picks up the core rolls in the turnover box 1 one by one to perform adhesive applicator operation, and then puts them back in their original positions. After all the core rolls in the turnover box 1 have been glued, the lifting and transfer device 32 moves the turnover box 1 to the storage layer for storage.

[0068] Example 4

[0069] This embodiment provides a core storage method, including the following steps:

[0070] S1. After the turnover box 1 is identified by the first detection device 21, the second conveying mechanism 2 rotates forward, conveys the turnover box 1 to the set position, and feeds back the signal that the turnover box 1 has arrived in place to the intelligent control system.

[0071] S2. After receiving the signal from the intelligent control system, the lifting mechanism 3 moves to the set position, receives the turnover box 1 into the lifting mechanism 3, and transports the turnover box 1 to the next set position.

[0072] S3. The clamping device 52 on the adhesive applicator 5 moves to the preset point, clamps the roll core, and then moves to the front of the adhesive applicator station of the adhesive applicator 53.

[0073] S4. The double-sided tape on the adhesive applicator 5 is peeled off and applied to the core. At the same time, it moves downward along the single axis motion direction until the double-sided tape is completely applied to the core.

[0074] S5. After the clamping device 52 makes an avoidance action, it moves to the front of the pressing part 54.

[0075] S6. The pressing part 54 moves forward until it is in contact with the surface of the core.

[0076] S7. Repeat steps S3-S6 multiple times until all the roll cores in turnover box 1 are covered with double-sided tape.

[0077] S8, the lifting mechanism 3 transports the turnover box 1 to the corresponding storage warehouse 4;

[0078] S9. The intelligent control system controls the storage warehouse 4 to store the turnover boxes 1 in sequence;

[0079] S10. When the storage vertical warehouse 4 receives the signal for the turnover box 1 to be taken out of the warehouse, the lifting mechanism 3 moves to the corresponding position of the storage vertical warehouse 4, and moves the turnover box 1 away and moves it to the second conveying mechanism 2.

[0080] The method provided in this embodiment, which involves applying adhesive to the roll cores before storage, enables automated adhesive application and facilitates warehousing, outbound processing, and inventory tracking. It also allows for the transport of roll cores to designated storage locations, effectively improving work efficiency and reducing labor intensity. Furthermore, both warehousing and outbound processes can be integrated with an AGV (Automated Guided Vehicle) transportation system to further reduce labor intensity.

[0081] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the claims of the present invention.

Claims

1. A roll core adhesive storage device, characterized in that: It includes a lifting mechanism (3), a storage silo (4), an adhesive applicator (5) for applying adhesive to the roll core, and a turnover box (1) for placing the roll core; the storage silo (4) includes several first conveying mechanisms (41) distributed in layers; The lifting mechanism (3) includes a first support (31), a lifting and transfer device (32), and a first conveyor line (33); the lifting and transfer device (32) is disposed on the first support (31) and can perform vertical reciprocating motion along the first support (31); the first conveyor line (33) is assembled on the lifting and transfer device (32); The first conveyor line (33) has the same conveying direction as the first conveying mechanism (41); the first conveyor line (33) can be moved to the same height position as the first conveying mechanism (41) of the different layers and dock with each other; The adhesive applicator (5) includes a square tube frame (51), a clamping device (52), an adhesive applicator (53), and a pressing part (54). The adhesive applicator (53) can abut against the core and move relative to it; The clamping device (52) is mounted on the square tube frame (51); the clamping device (52) can grab the core in the turnover box (1) within its range of motion and move it to abut against the adhesive applicator (53).

2. The roll core adhesive storage device according to claim 1, characterized in that: It also includes a second conveying mechanism (2); the second conveying mechanism (2), the lifting mechanism (3) and the first conveying mechanism (41) are electrically connected to an intelligent control system; the lifting mechanism (3) is used to transfer the turnover box (1) from the second conveying mechanism (2) to the storage warehouse (4) and is located between the second conveying mechanism (2) and the storage warehouse (4); The second conveying mechanism (2) is equipped with a first detection device (21) for detecting the position of the turnover box (1); the first detection device (21) generates a first detection signal and sends it to the intelligent control system; The first conveying mechanism (41) is equipped with several second detection devices for detecting the position of the turnover box (1); the second detection devices generate a second detection signal and send it to the intelligent control system; The intelligent control system controls the lifting mechanism (3), the second conveying mechanism (2) and the first conveying mechanism (41) to move according to the first detection signal and the second detection signal so as to neatly store the turnover box (1) in the storage warehouse (4).

3. The roll core adhesive storage device according to claim 2, characterized in that: The pressing part (54) is provided with an arc surface that is attached to the outer wall of the core and used to press the double-sided adhesive.

4. The roll core adhesive storage device according to claim 2, characterized in that: The clamping device (52) and the adhesive applicator (53) are electrically connected to the intelligent control system; The intelligent control system controls the clamping device (52) to clamp the core in the turnover box (1) and move it to abut against the adhesive applicator (53). The intelligent control system controls the adhesive applicator (53) to abut against the outer wall of the core and move along the central axis of the core. Finally, the clamping device (52) controls the clamping device (52) to move the core to the pressing part (54) for double-sided adhesive pressing. The clamping device (52) puts the core back into the turnover box (1) and clamps the next core to repeat the adhesive applicator steps.

5. The roll core adhesive storage device according to claim 2, characterized in that: The second conveying mechanism (2) includes a second conveying line (22) and a second support (23); The second conveyor line (22) is located on the top of the second support (23); the first detection device (21) is located on one side of the top of the second support (23); The first detection signal includes the number of turnover boxes (1) conveyed on the second conveyor line (22) calculated by the first detection device (21) and the position information of the turnover boxes (1) on the second conveyor line (22).

6. The roll core adhesive storage device according to claim 2, characterized in that: The lifting and transferring device (32) includes a first transmission mechanism (321) and a power device (322) for driving the lifting and transferring device (32); The first transmission mechanism (321) is connected to the output end of the power device (322); The first bracket (31) is provided with a second transmission mechanism (323) that cooperates with the first transmission mechanism (321).

7. The roll core adhesive storage device according to claim 6, characterized in that: The power unit (322) is a first motor; the first transmission mechanism (321) is a gear; the second transmission mechanism (323) is a rack, and the gear meshes with the rack.

8. The roll core adhesive storage device according to claim 6, characterized in that: The power device (322) is a second motor; the first transmission mechanism (321) is a lead screw; and the second transmission mechanism (323) is a lead screw holder.

9. A method for storing roll cores with adhesive, characterized in that: The process of storing roll cores using the roll core adhesive storage device according to any one of claims 2-8 includes the following steps: S1. After the turnover box (1) is identified by the first detection device (21), the second conveying mechanism (2) rotates forward, conveys the turnover box (1) to the set position and feeds back the signal that the turnover box (1) has arrived to the intelligent control system. S2. After receiving the signal from the intelligent control system, the lifting mechanism (3) moves to the set position and receives the turnover box (1) into the lifting mechanism (3), and transports the turnover box (1) to the next set position. S3. The clamping device (52) on the adhesive applicator (5) moves to the preset point, clamps the roll core, and then moves to the front of the adhesive applicator (53) at the adhesive applicator station. S4. The adhesive applicator (53) on the adhesive applicator (5) peels off the double-sided adhesive and applies the double-sided adhesive to the core. At the same time, the adhesive applicator (53) moves downward along the single axis movement direction until the double-sided adhesive is applied to the core. S5. After the clamping device (52) makes an avoidance action, it moves to the front of the pressing part (54); S6. The pressing part (54) moves forward until it is in contact with the surface of the core. S7. Repeat steps S3-S6 multiple times until all the roll cores in the turnover box (1) are covered with double-sided tape. S8. The lifting mechanism (3) transports the turnover box (1) to the corresponding storage warehouse (4); S9. The intelligent control system controls the storage warehouse (4) to store the turnover boxes (1) in sequence; S10. When the storage warehouse (4) receives the signal for the turnover box (1) to be taken out of the warehouse, the lifting mechanism (3) moves to the position corresponding to the storage warehouse (4), and moves the turnover box (1) away and to the second conveying mechanism (2).

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