Production system of anti-fouling and breathable skin-feeling coating film screen cloth
The production system for stain-resistant and breathable leather-like coated mesh fabric has solved the problems of breathability and stain resistance caused by differences in mesh fabric materials, and has improved the high breathability and dirt resistance of the mesh fabric.
Patent Information
- Application Number
- CN202310168527.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-27
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2043-02-27
AI Technical Summary
In the existing process of preparing anti-fouling and breathable leather-like coated mesh fabric, the different mesh fabric materials lead to inconsistent thickness requirements for polyurethane synthetic leather, which affects breathability and dirt resistance. In addition, the coating liquid can easily flow into the mesh fabric pores, resulting in poor breathability.
The production system for anti-fouling and breathable leather-like coated mesh fabric includes a conveying mechanism, coating and drying components, bonding rollers, cooling wheels, and drying and cooling components. By precisely controlling the resin coating thickness and bonding process, it ensures that the coating does not clog the mesh fabric pores and performs drying, cooling, and shaping.
It improves the breathability and stain resistance of the mesh without changing its shape. The coating does not clog the pores, resulting in better breathability and stain resistance.
Smart Images

Figure CN116080241B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of mesh fabric technology, specifically relating to a production system for a stain-resistant, breathable, leather-like coated mesh fabric. Background Technology
[0002] Leather is currently classified into natural leather and synthetic leather. Natural leather is made from animal hides and is popular due to its advantages such as softness, breathability, wear resistance, high strength, and high moisture absorption. However, its high price limits its market appeal. Synthetic leather, on the other hand, is made by foaming or coating various formulations of PVC and PU onto woven or non-woven fabrics. Synthetic leather is widely used because it is not limited by raw materials and is easy to cut and process.
[0003] Materials used in footwear, apparel, bags, and automobiles typically prioritize a good texture and feel, often employing leather-like materials with natural grain and luster. However, synthetic leather materials have poor breathability, failing to meet the needs of scenarios requiring high breathability. Consequently, three-layer mesh, flyknit, and jacquard fabrics are sometimes used as alternatives. However, existing mesh fabrics lack the grain and waterproof properties of leather, making them prone to getting dirty and negatively impacting the customer's user experience.
[0004] With economic development and the continuous improvement of living standards, waterproof and breathable fabrics with waterproof and breathable properties are gradually entering people's lives. Publication number "CN203901831U" discloses a leather with a mesh layer, which is made by knitting a leather base layer with nylon yarn. The nylon yarn knitted leather base layer not only has the texture of a leather base layer, but also has multiple hollows in the leather base layer for breathability. However, the mesh fabric on both sides of the leather base layer is not resistant to dirt and is easily soiled. Publication number "CN208263570U" discloses a waterproof and breathable fabric, which has at least one dry leather layer on a sandwich mesh fabric. The dry leather layer has multiple micropores. Since the dry leather layer on the surface of the sandwich mesh fabric has good dirt resistance, and the dry leather layer has micropores and the sandwich mesh fabric has good breathability, it is possible to prepare a stain-resistant and breathable leather-like coated mesh fabric that has both the breathability of mesh fabric and the dirt resistance of artificial leather by setting an artificial leather layer on the surface of the mesh fabric.
[0005] Among artificial leathers, polyurethane synthetic leather is the most widely used. There are two main types of production methods for polyurethane synthetic leather: dry and wet. Both methods involve dissolving liquid polyurethane resin granules in an organic solvent to form a slurry, and then using a coating machine to apply the slurry onto a substrate to form a wet coating. The former is dried by heating, while the latter is obtained by water replacement and solidification.
[0006] In existing technologies for preparing stain-resistant and breathable leather-like coated mesh fabric, molded polyurethane synthetic leather and mesh fabric are laminated together. The thickness of the molded polyurethane synthetic leather is fixed, but the required thickness of the polyurethane synthetic leather varies depending on the mesh fabric material. When laminating with the mesh fabric, if the polyurethane synthetic leather is too thick or too thin, it will affect the breathability and stain resistance of the stain-resistant and breathable leather-like coated mesh fabric. When preparing stain-resistant and breathable leather-like coated mesh fabric by directly laminating the coating liquid used to prepare polyurethane and synthetic leather with the mesh fabric, and then heating and drying, the thickness of the coating liquid can be adjusted, which solves the problem of the thickness requirement of polyurethane synthetic leather due to different mesh fabric materials in existing technologies. Publication number "CN202965422U" discloses a two-component polyurethane synthetic leather special coating machine, which coats the mesh fabric and release paper / release film with the coating liquid. However, because the coating liquid flows into the mesh holes between the mesh fabric, the poor breathability of the stain-resistant and breathable leather-like coated mesh fabric still occurs.
[0007] Based on the problems existing in the current technology, the applicant has devoted himself to the research and development of a production system for a stain-resistant and breathable leather-like coated mesh fabric, so that the resulting stain-resistant and breathable leather-like coated mesh fabric can solve the problems of poor breathability of leather and easy soiling of mesh fabric. Summary of the Invention
[0008] The purpose of this invention is to provide a production system for a stain-resistant and breathable leather-like coated mesh fabric, in order to solve the problems of poor breathability of leather and easy soiling of mesh fabric mentioned in the background art.
[0009] To achieve the above objectives, the present invention provides the following technical solution: a production system for a stain-resistant and breathable leather-like coated mesh fabric, the production system comprising:
[0010] - Conveying mechanism 1, which is used to provide release paper / release film;
[0011] - Conveying mechanism two, which is used to provide release paper / release film;
[0012] - Coating and drying assembly one, which is connected to the conveying structure one, for coating and drying one side of the release paper / release film provided by the conveying mechanism one;
[0013] - Laminating roller assembly one, which is connected to coating and drying assembly one, is used to bond one side of the release paper / release film coated with resin coating to the preheated mesh, wherein the mesh and resin coating form a prefabricated anti-fouling and breathable leather-like coated mesh.
[0014] - Cooling wheel one, which is connected to the bonding roller group one, is used to cool the release paper / release film and the pre-made anti-fouling and breathable leather-like coated mesh after bonding by the bonding roller group one. The structures of cooling wheel one, cooling wheel two, and cooling wheel three include, but are not limited to, the following: cooling wheel one, cooling wheel two, and cooling wheel three each include, for example, a frame two and a roller one. A cooling component is installed inside the roller one. The support shafts installed at opposite ends of the roller one are connected to the frame two through bearing seats. The roller one can have more than one set. The side of the roller one is provided with an air outlet. The cooling component includes a cooling plate and a cooling system arranged in sequence. The cooling plate is in contact with the inner wall of the roller. The cooling plate includes multiple cooling units, and the cooler includes multiple cooling units arranged side by side on the multiple cooling units. The cooling units are arranged side by side on the radiator, and the radiator is fixedly connected to the roller. For example, the cooling plate is a high thermal conductivity aluminum substrate with model YZ-055 manufactured by Shenzhen Yizhuo Electronics Co., Ltd. For example, the cooler is a cooler with model FD-200W manufactured by Huizhou Fudi Electric Co., Ltd. For example, the radiator is a radiator manufactured by Foshan Nanhai Yixin Aluminum Products Co., Ltd.
[0015] - Laminating roller group two, which is connected between cooling wheel one and conveying mechanism two, is used to re-lax the pre-made anti-fouling and breathable leather-like coated mesh fabric, which has been cooled by cooling wheel one and peeled off release paper / release film, and the release paper / release film provided by conveying mechanism two. Both laminating roller group one and laminating roller group two include a first laminating roller, a second laminating roller, a rotating mechanism, a lifting mechanism, and a frame one. The first laminating roller is rotatably connected to the frame one, and the second laminating roller is slidably connected to the frame one, with the first laminating roller located above the second laminating roller. The rotating mechanism includes a first motor and a rotating shaft. The output end of the motor is fixedly connected to the rotating shaft, and the rotating shaft is axially fixedly connected to a first gear, with the rotating shaft and the first gear mutually transmitting power. A second gear is fixedly connected to one side of the first laminating roller, and the first laminating roller and the second... The two gears are interconnected and the first and second gears mesh together. The lifting mechanism includes a second motor, a lead screw, and a nut. The second motor is fixedly mounted on the frame. The lead screw is fixedly connected to the motor output end. The lead screw and the nut are threaded together. The second bonding roller group is fixedly connected to the side of the nut. When the lifting mechanism works, it drives the second bonding roller group to move up and down, thereby adjusting the distance between the first bonding roller and the second bonding roller. This facilitates the bonding of the resin-coated side of the release paper / release film with the preheated mesh or the re-bonding of the pre-made anti-fouling and breathable leather-like coated mesh and the release paper / release film provided by the second conveying mechanism. For example, the first motor, second motor, and third motor are selected from Taizhou Langbo Motor Co., Ltd., with the model number YE3-2.2KW-6P.
[0016] -Drying and cooling assembly, which is connected to the second bonding roller group, is used to dry, cool and shape the release paper / release film and the prefabricated anti-fouling and breathable leather-like coated mesh after the second bonding roller group is re-bonded. The prefabricated anti-fouling and breathable leather-like coated mesh is dried and cooled to obtain the anti-fouling and breathable leather-like coated mesh.
[0017] - Take-up roller assembly one, which is connected to the drying and cooling assembly, is used to take up the anti-fouling and breathable leather-like coated mesh fabric after it has been dried, cooled and shaped by the drying and cooling assembly and the release paper / release film has been peeled off. The take-up roller assembly one and the unwinding roller assembly have the same structure, and both the take-up roller assembly one and the unwinding roller assembly include a frame three, a third motor, a turntable, a roller two, a snap-fit groove, and bolts. The third motor is fixedly installed on the upper side of the frame three. The output end of the third motor is fixedly connected to the turntable through a rotating shaft. The turntable has a snap-fit groove for one end of the roller two to enter. Both the turntable and the roller two have threaded holes. After the roller two is snapped into the snap-fit groove, the threaded holes of the turntable and the roller two are correspondingly set and fixed by bolts. After installation, the third motor works and drives the roller two to rotate, thereby taking up the anti-fouling and breathable leather-like coated mesh fabric after the release paper / release film has been peeled off or taking the release paper / release film.
[0018] Further optimizations also include:
[0019] - Cooling wheel two, which is connected to coating and drying assembly one, and is used to cool the release paper / release film coated and dried by coating and drying assembly one;
[0020] - Coating and drying assembly 2, which is connected between cooling roller 2 and bonding roller assembly 1, is used to continue coating and drying one side of the release paper / release film after the resin coating has been cooled by cooling roller 2.
[0021] As a further optimization, the coating and drying assembly includes:
[0022] - Coating machine one is used to coat one side of the release paper / release film provided by the conveying structure one with a resin coating. For example, coating machine one and coating machine two are BEVS 1811 models manufactured by Guangzhou Keyu New Material Technology Co., Ltd.
[0023] And a first-stage drying oven, which is connected between the first coating machine and the second cooling wheel, is used to dry the release paper / release film after the resin coating is applied by the first coating machine. The first-stage drying oven, the second-stage drying oven, and the third-stage drying oven are, for example, ovens of model DHG-9023A manufactured by Shanghai Dute Scientific Instruments, a reputable supplier.
[0024] As a further optimization, the coating and drying assembly two includes:
[0025] - Coating machine 2, which is connected to cooling wheel 2, and is used to continue coating the release paper / release film with resin coating after the release paper / release film has been cooled by cooling wheel 2;
[0026] And a second-stage drying oven, which is connected between the second coating machine and the first bonding roller group, for drying the release paper / release film after the second coating machine continues to apply the resin coating.
[0027] As a further optimization, the drying and cooling assembly includes:
[0028] - A three-section drying oven, which is connected to the second bonding roller group, is used to dry the release paper / release film and the prefabricated anti-fouling and breathable leather-like coated mesh after the second bonding roller group has been re-bonded;
[0029] - Cooling roller three, which is connected between the three-section drying oven and the winding roller group one, is used to cool and shape the release paper / release film and the prefabricated anti-fouling and breathable leather-like coated mesh after drying in the three-section drying oven.
[0030] As a further optimization, the temperature range of the first-stage, second-stage, and third-stage drying ovens is 40-120℃.
[0031] As a further optimization, the temperature range of the preheating wheel is 0-120℃.
[0032] As a further optimization, the temperature range of cooling wheel one, cooling wheel two, and cooling wheel three is -15 to 0℃.
[0033] As a further optimization, both the first conveying mechanism and the second conveying mechanism include:
[0034] - Unwinding roll assembly, which is used to provide release paper / release film;
[0035] - A paper receiving platform, which is connected to the unwinding roll assembly, for conveying release paper / release film to the unwinding roll assembly;
[0036] And - a paper storage rack, which is connected between the receiving table and the coating and drying assembly one or between the receiving table and the bonding roller assembly two, for storing and conveying the release paper / release film conveyed by the receiving table. The paper storage rack includes a frame four and multiple rollers, wherein the multiple rollers are rotatably connected to the upper and lower sides of the frame four respectively. When the release paper / release film is transported, it passes through the rollers from top to bottom and from bottom to top in sequence. The rollers play a supporting and guiding role when the release paper / release film is transported.
[0037] As a further optimization, the unwinding roll assembly is provided with one or more rolls.
[0038] As a further optimization, the mesh is preheated by the preheating wheel, which includes a frame five and a roller three. A heating component is installed inside the roller three. Support shafts installed at opposite ends of the roller three are connected to the frame five through bearing seats. The roller three can have more than one set. Air vents are provided on the side of the roller three. The heating component includes a heat-conducting plate, a heater, and a radiator arranged in sequence. The heat-conducting plate is in contact with the inner wall of the roller three. The heat-conducting plate includes multiple heat-conducting units. The heater includes multiple heating units, and the multiple heat-conducting units are arranged side by side on the multiple heating units. The heating units are arranged side by side on the radiator. The radiator is fixedly installed on the inner wall of the roller three. For example, the heat-conducting plate is made of aluminum alloy sheet manufactured by Foshan Kuncheng Aluminum Co., Ltd. For example, the heater is made of electric heating plate with specifications of 240mm*160mm manufactured by Jiangyan Longliang Electric Heating Appliance Factory. For example, the radiator is made of radiator manufactured by Foshan Nanhai Yixin Aluminum Products Co., Ltd.
[0039] As a further optimization, the resin coating comprises the following components in parts by weight: 60-120 parts by weight of polyurethane resin (e.g., 60, 70, 80, 85, 90, 95, 100, 105, 110, 115, 120 parts by weight), 0.1-0.4 parts by weight of leveling agent (e.g., 0.1, 0.2, 0.3, 0.4 parts by weight), 0.2-0.5 parts by weight of defoamer (e.g., 0.2, 0.3, 0.4, 0.5 parts by weight), and 0-5 parts by weight of additives (e.g., 0, 1, 1.5, 2, 2.5 parts by weight). 3) by weight: solvent 0-30 (e.g., 0, 5, 10, 15, 20, 25, 30) by weight, color paste 8-15 (e.g., 8, 9, 10, 12, 13 / 15) by weight, color powder 5-10 (e.g., 5, 5.5, 6, 7, 8, 9, 10) by weight, color flakes 2-8 (e.g., 2, 2.5, 3, 4, 6, 6.5, 8) by weight, light stabilizer 0.1-0.5 (e.g., 0.1, 0.2, 0.3, 0.4, 0.5) by weight;
[0040] The polyurethane resin is made from polyester polyol, isocyanate, chain extender and catalyst.
[0041] As a further optimization, the defoamer is at least one of polyoxyethylene polyoxypropylene amine ether and polyoxypropylene glycerol ether, for example, it can be provided by Hubei Chengfeng Chemical Co., Ltd.
[0042] As a further optimization, the leveling agent is polydimethylsiloxane, which can be provided, for example, by Yunsheng Chemical (Shandong) Co., Ltd.
[0043] As a further optimization, the additive can be at least one of crosslinking agent, accelerator, and anti-yellowing agent. The crosslinking agent can be, for example, toluene diisocyanate, and the accelerator can be, for example, triethylamine. Toluene diisocyanate can be provided by, for example, Jiangsu Raine Environmental Protection Technology Co., Ltd., and triethylamine can be provided by, for example, Shandong Huasheng New Material Co., Ltd.
[0044] As a further optimization, the solvent is at least one of methyl ethyl ketone, 1,4-dioxane, and N,N-dimethylformamide, and the solvent may be provided by, for example, Hangzhou Jiupeng New Materials Co., Ltd.
[0045] As a further optimization, the color paste is a mixture of pigment and waterborne polyurethane, and the mass ratio of pigment to waterborne polyurethane is (1-2):(8-9). For example, the waterborne polyurethane can be waterborne polyurethane resin AH-1720A provided by Anhui Anda Huatai New Materials Co., Ltd., and the pigment can be provided by Henan Jinhongyan Chemical Products Co., Ltd.
[0046] As a further optimization, the light stabilizer is light stabilizer 770, which can be provided, for example, by Nanjing Milan New Materials Co., Ltd.
[0047] As a further optimization, the preparation method of polyurethane resin includes the following steps:
[0048] Under nitrogen atmosphere, 70-120 (e.g., 70, 80, 90, 100, 110, 120) parts by weight of polyester polyol are dehydrated at 100-120 (e.g., 100, 105, 110, 115, 120) °C for 2-4 (e.g., 2, 2.5, 3, 4) h, then cooled to 60-75 (e.g., 60, 63, 65, 70, 72, 75) °C, and then 35-65 (e.g., 35, 40, 45, 50, 60, 65) parts by weight of isocyanate are added and reacted for 1-3 (e.g., 1, 1.5, 2, 3) h to obtain a polyurethane semi-prepolymer;
[0049] 80-100 parts by weight (e.g., 80, 85, 90, 95, 100) of polyurethane semi-prepolymer, 30-60 parts by weight (e.g., 30, 35, 40, 45, 50, 60) of polyester polyol, 0.02-0.07 parts by weight (e.g., 0.02, 0.04, 0.05, 0.07) of catalyst, and 2-8 parts by weight (e.g., 2, 4, 6, 8) of chain extender are mixed and reacted at a mixing temperature of 60-70°C (e.g., 60, 62, 65, 70°C). The mixture is prepared at 80-100°C for 2-5 hours (e.g., 2, 2.5, 3, 4.5) and then poured into a mold. It is then cured at 80-100°C for 2-3 hours (e.g., 2, 2.5, 3) and then demolded. Finally, it is vulcanized at 100-120°C for 5-8 hours (e.g., 5, 5.5, 6, 6.5, 7, 8) to obtain polyurethane resin.
[0050] As a further optimization, the isocyanate is at least one of isophorone diisocyanate, toluene-2,4-diisocyanate, and 4,4'-methylenebis(phenyl isocyanate), and the isocyanate may be provided, for example, by Shandong Chuxin Chemical Co., Ltd.
[0051] As a further optimization, the polyester polyol is an aliphatic polyester polyol, which may be, for example, at least one of polybutylene adipate diol, polydecanoate sebacic acid ester, and polybutylene succinate, and may be provided by Jiangsu Youlixin Chemical Co., Ltd.
[0052] As a further optimization, the chain extender is at least one of 1,4-butanediol, 1,6-hexanediol, neopentyl glycol, and diethyltoluenediamine, and the chain extender can be provided by a reputable supplier such as Yuanxiang Chemical.
[0053] As a further optimization, the catalyst is at least one of dibutyltin diacetate, dimethyltin diacetate, dioctyltin diacetate, pentamethyldiethylenetriamine, and triethylenediamine, and the catalyst can be provided, for example, by Newdian Chemical Materials (Shanghai) Co., Ltd.
[0054] The preparation of resin coatings includes the following production processes:
[0055] Take the required mass proportions of polyurethane resin, leveling agent, defoamer, additives, solvent, color paste, color powder, color flakes, and light stabilizer and mix them. The mixing time is 1-2 hours and the mixing speed is 60-120 r / min. After mixing evenly, a resin coating is obtained.
[0056] Compared with the prior art, the beneficial effects of the present invention are:
[0057] The present invention provides a stain-resistant and breathable leather-like coated mesh production system and a stain-resistant and breathable leather-like coated mesh prepared by resin coating. The mesh does not change its shape, and the resin coating does not block the pores on the mesh, thus having better breathability. In addition, the resin coating on the surface of the mesh also has better stain resistance. Attached Figure Description
[0058] Figure 1 This is a structural schematic diagram of a two-component polyurethane synthetic leather coating machine disclosed in publication number "CN202965422U";
[0059] Figure 2 This is a schematic diagram of the overall process of a production system for a stain-resistant and breathable leather-like coated mesh fabric according to the present invention.
[0060] Figure 3 This is a schematic diagram of the conveying mechanism of the present invention;
[0061] Figure 4 This is a schematic diagram of the coating and drying assembly of the present invention;
[0062] Figure 5 This is a schematic diagram of the second structure of the coating and drying assembly of the present invention;
[0063] Figure 6 This is a schematic diagram of the process of bonding roller group one to bonding roller group two of the present invention;
[0064] Figure 7 This is a schematic diagram of the drying and cooling assembly structure of the present invention;
[0065] Figure 8 This is a schematic diagram of the structure of the take-up roller assembly of the present invention.
[0066] In the diagram: 1-Coating and drying assembly one, 11-Coating machine one, 12-First stage oven, 2-Laminating roller assembly one, 3-Coating wheel one, 4-Laminating roller assembly two, 5-Drying and cooling assembly, 51-Third stage oven, 52-Coating wheel three, 6-Rewinding roller assembly one, 7-Coating wheel two, 8-Coating and drying assembly two, 81-Coating machine two, 82-Second stage oven, 9-1-Conveying mechanism one, 9-2-Conveying mechanism two, 91-Unwinding paper roller assembly, 92-Paper receiving platform, 93-Paper storage rack, 10-Preheating wheel, 61-Upper coating roller, 71-Substrate guide roller, 101-Lower coating roller, 121-Upper release paper guide roller, 131-Lower release paper guide roller. Detailed Implementation
[0067] The present invention will be further illustrated below with reference to the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are for illustrative purposes only and are not intended to limit the scope of the invention.
[0068] Please see Figure 1 The substrate guide roller 71 provides the substrate, and the upper release paper guide roller 121 and the lower release paper guide roller 131 provide the release paper (top layer). The substrate and the release paper are coated with a middle layer of two-component polyurethane through a two-component polyurethane mixing head. The upper coating roller 61 and the lower coating roller 101 drive the substrate, the release paper (top layer) and the middle layer of two-component polyurethane coating coated by the two-component polyurethane mixing head to move forward. After being scraped by the upper coating roller 61 and the lower coating roller 101 and heated and cured, two-component polyurethane synthetic leather is obtained (for easy distinction, the drawings involved in CN202965422U are re-labeled).
[0069] Please see Figure 2 , Figure 6 and Figure 8 A stain-resistant and breathable leather-like coated mesh fabric production system, comprising:
[0070] - Conveying mechanism 9-1, which is used to provide release paper / release film;
[0071] - Conveying mechanism 2 9-2, which is used to provide release paper / release film;
[0072] - Coating and drying assembly 1, which is connected to the conveying structure 9-1, for coating and drying one side of the release paper / release film provided by the conveying mechanism 9-1.
[0073] - Laminating roller assembly 2, which is connected to the coating and drying assembly 1, is used to bond one side of the release paper / release film coated with resin coating to the preheated mesh, wherein the mesh and resin coating form a prefabricated anti-fouling and breathable leather-like coated mesh.
[0074] - Cooling wheel 3, which is connected to the bonding roller group 2, is used to cool the release paper / release film and the prefabricated anti-fouling and breathable leather-like coated mesh after bonding by the bonding roller group 2.
[0075] - Lamination roller group 2 4, which is connected between cooling wheel 1 3 and conveying mechanism 2 9-2, is used to re-lax the pre-made anti-fouling and breathable leather-like coated mesh fabric that has been cooled by cooling wheel 1 3 and peeled off release paper / release film and the release paper / release film provided by conveying mechanism 2 9-2.
[0076] -Drying and cooling assembly 5, which is connected to the bonding roller group 2 4, is used to dry, cool and shape the release paper / release film and the prefabricated anti-fouling and breathable leather-like coated mesh after the bonding roller group 2 4 is re-bonded. The prefabricated anti-fouling and breathable leather-like coated mesh is dried and cooled to obtain the anti-fouling and breathable leather-like coated mesh.
[0077] - Take-up roller group 6, which is connected to the drying and cooling assembly 5, and is used to take up the anti-fouling and breathable leather-feel coated mesh after the drying and cooling assembly 5 has dried, cooled and shaped and peeled off the release paper / release film.
[0078] This also includes:
[0079] - Cooling wheel 2 7, which is connected to the coating and drying assembly 1, and is used to cool the release paper / release film coated and dried by the coating and drying assembly 1.
[0080] - Coating and drying assembly 2 8, which is connected between cooling roller 2 7 and bonding roller group 1 2, is used to continue coating and drying one side of the release paper / release film with resin coating after cooling by cooling roller 2 7; the mesh is preheated by the preheating roller 10;
[0081] The resin coating comprises the following components in parts by weight: 80-120 parts by weight of polyurethane resin, 0.1-0.4 parts by weight of leveling agent, 0.2-0.5 parts by weight of defoamer, 20-50 parts by weight of solvent, 15-30 parts by weight of color paste, and 0.1-0.5 parts by weight of light stabilizer;
[0082] Polyurethane resin is made from polyester polyol, isocyanate, chain extender and catalyst;
[0083] The isocyanate is at least one of isophorone diisocyanate, toluene-2,4-diisocyanate, and 4,4'-methylenebis(phenyl isocyanate), and the polyester polyol is an aliphatic polyester polyol.
[0084] Please see Figure 3 Both the first conveying mechanism 9-1 and the second conveying mechanism 9-2 include:
[0085] - Unwinding roll assembly 91, which is used to provide release paper / release film, wherein there is one or more unwinding roll assemblies 91;
[0086] - Paper receiving platform 92, which is connected to the unwinding roll group 91 and is used to feed release paper / release film to the unwinding roll group 91;
[0087] And - paper storage rack 93, which is connected between paper receiving table 92 and coating and drying assembly 1 or between paper receiving table 92 and bonding roller assembly 4, for storing and conveying release paper / release film conveyed by paper receiving table 92. At this time, there are two sets of unwinding roller assembly 91 in conveying mechanism 1 9-1 and one set of unwinding roller assembly 91 in conveying mechanism 2 9-2.
[0088] Please see Figure 4 The coating and drying assembly 1 includes:
[0089] - Coating machine 11, used to apply a resin coating to one side of the release paper / release film provided by the conveying structure 9-1;
[0090] And a section of oven 12, which is connected between the coating machine 11 and the cooling wheel 7, for drying the release paper / release film after the resin coating is applied by the coating machine 11.
[0091] Please see Figure 5 The coating and drying assembly 28 includes:
[0092] - Coating machine 2 81, which is connected to cooling wheel 2 7, and is used to continue coating the release paper / release film side of the resin coating after the release paper / release film has been cooled by cooling wheel 2 7.
[0093] And a second-stage drying oven 82, which is connected between the second coating machine 81 and the first bonding roller group 2, for drying the release paper / release film after the second coating machine 81 continues to apply the resin coating.
[0094] Please see Figure 7 The drying and cooling assembly 5 includes:
[0095] - Three-section drying oven 51, which is connected to the bonding roller group 2 4, is used to dry the release paper / release film and the prefabricated anti-fouling and breathable leather-like coated mesh after the bonding roller group 2 4 has been re-bonded.
[0096] - Cooling wheel 3 52, which is connected between the three-section drying oven 51 and the winding roller group 6, is used to cool and shape the release paper / release film and the prefabricated anti-fouling and breathable leather-like coated mesh after drying in the three-section drying oven 51.
[0097] Working principle: A production system for a stain-resistant and breathable leather-like coated mesh includes a conveying mechanism 9-1, a coating and drying assembly 1, a bonding roller assembly 2, a cooling wheel 3, a bonding roller assembly 4, a drying and cooling assembly 5, and a take-up roller assembly 6. When preparing the stain-resistant and breathable leather-like coated mesh, release paper / release film is provided by the unwinding roller assembly 91 of the conveying mechanism 9-1. The release paper / release film is conveyed to the coating assembly via a receiving table 92 and a storage rack 93. Machine 11 coats one side of the release paper / release film with a resin coating. After coating, the resin-coated release paper / release film is sent to the first-stage drying oven 12 for drying. Then, the dried resin-coated release paper / release film is cooled by the second cooling wheel 7. Then, the resin-coated release paper / release film is continued to be coated and dried by the second coating machine 81 and the second-stage drying oven 82. At the same time, the mesh is preheated by the preheating wheel 10 and then coated. The resin-coated side and the preheated mesh are bonded together by bonding roller group 2. After bonding, the mesh is cooled by cooling roller 3. The release paper / release film on the prefabricated anti-fouling and breathable leather-like coated mesh is then peeled off. The peeled prefabricated anti-fouling and breathable leather-like coated mesh is then bonded again with the release paper / release film conveyed by conveying mechanism 29-2 by bonding roller group 24. The prefabricated anti-fouling and breathable leather-like coated mesh with the release paper / release film bonded again is then passed through a three-section drying oven 51. After drying and cooling by the third cooling roller 52, the release paper / release film and the anti-fouling breathable leather-like coated mesh fabric are peeled off from each other. The peeled anti-fouling breathable leather-like coated mesh fabric is then wound up by the first winding roller group 6. The release paper / release film peeled off after cooling by the first cooling roller 3 and the release paper / release film peeled off after cooling and setting by the third cooling roller 52 are wound up separately by the other second winding roller group.
[0098] Different resin coatings were used, and the antifouling and breathable leather-like coated mesh fabric was prepared using the antifouling and breathable leather-like coated mesh fabric production system of this application. Simultaneously, an antifouling coating was applied between the mesh fabric and release paper, followed by heating and drying. The antifouling effect and water vapor permeability of the prepared mesh fabric were then tested. The results are as follows:
[0099] 1. Anti-fouling effect test
[0100] Experimental Subject: The prepared stain-resistant and breathable leather-like coated mesh fabric. Experimental Method: Two 10*10cm samples were cut from the test specimen. Stain resistance tests were conducted using a ballpoint pen and coffee. Ballpoint Pen Test: The sample was laid flat, and a line was drawn on the resin-coated side with a ballpoint pen. After standing for 5 minutes, the resin-coated side was wiped with a white cloth, and the residue on the drawn line was observed to evaluate the stain resistance effect. Coffee Test: The sample was laid flat, and coffee was poured onto the resin-coated side. After standing for 4 hours, the coffee stain was wiped off with a cloth, and the coffee stain residue on the resin-coated side was observed to evaluate the stain resistance effect. Performance Scoring Criteria: 0 - Almost no residue, 1 - Slight residue, 2 - Some residue, 3 - Obvious residue, 4 - Most residue, 5 - Complete residue.
[0101] 2. Water vapor permeability test
[0102] Experimental Subject: The prepared antifouling and breathable leather-like coated mesh fabric. Experimental Method: The test sample was cut into a circle with a diameter of 2 cm. 35 mL of distilled water was placed in a test dish, followed by a rubber gasket and the circular sample. The screw cap was then tightened to ensure airtightness. The mass was measured as M0 (g) on a balance. The test dish was then placed in a concentrated sulfuric acid desiccator and allowed to stand for 24 hours before being weighed again as M1 (g). The amount of water vapor permeable per unit area and unit time of the test sample (mg / (cm³)) was calculated using a water vapor permeability tester. 2 ·h)).
[0103] When preparing the following resin coating, pigment B is candle red pigment with item number 39-02 provided by Henan Jinhongyan Chemical Products Co., Ltd., color powder is oil-soluble red color powder with item number 3902 provided by Henan Jinhongyan Chemical Products Co., Ltd., and color flakes are red color flakes with specification B0300 provided by Huizhou Boxinliang Craft Materials Co., Ltd., and polyurethane resin A is prepared through the following steps:
[0104] Under nitrogen atmosphere, 100 parts by mass of polybutylene adipate diol were dehydrated at 110°C for 3 hours, then cooled to 65°C, and 40 parts by mass of 4,4'-methylenebis(phenyl isocyanate) were added and reacted for 2 hours to obtain a polyurethane semi-prepolymer.
[0105] 90 parts by weight of polyurethane semi-prepolymer, 40 parts by weight of polydecylated sebacate, 0.05 parts by weight of dibutyltin diacetate, and 4 parts by weight of 1,4-butanediol were mixed and reacted at a mixing temperature of 65°C for 3 hours. The mixture was then poured into a mold and cured at 100°C for 2 hours. After curing, the mixture was demolded and then vulcanized at 110°C for 5 hours to obtain polyurethane resin A.
[0106] Resin Coating A: The resin coating comprises the following components in parts by weight: 100 parts polyurethane resin A, 0.4 parts polydimethylsiloxane, 0.3 parts polyoxyethylene polyoxypropylene amine ether, 2 parts triethylamine, 30 parts methyl ethyl ketone, 2 parts pigment B, 8 parts waterborne polyurethane resin AH-1720A, 5 parts color powder, 6 parts color flakes, and 0.3 parts light stabilizer 770.
[0107] Resin Coating B: The resin coating comprises the following components in parts by weight: 90 parts polyurethane resin A, 0.3 parts polydimethylsiloxane, 0.4 parts polyoxypropylene glycerol ether, 20 parts 1,4-dioxane, 1.5 parts pigment B, 9 parts waterborne polyurethane resin AH-1720A, 6 parts color powder, 2 parts color flakes, and 0.3 parts light stabilizer 770.
[0108] Resin Coating C: The resin coating comprises the following components in parts by weight: 90 parts polyurethane resin A, 0.2 parts polydimethylsiloxane, 0.5 parts polyoxypropylene glycerol ether, 3 parts toluene diisocyanate, 30 parts N,N-dimethylformamide, 1 part pigment B, 8 parts waterborne polyurethane resin AH-1720A, 9 parts color powder, 4 parts color flakes, and 0.5 parts light stabilizer 770.
[0109] Resin Coating D: The resin coating comprises the following components in parts by weight: 100 parts by weight of polyurethane resin A, 0.4 parts by weight of polydimethylsiloxane, 0.2 parts by weight of polyoxyethylene polyoxypropylene amine ether, 0.3 parts by weight of polyoxypropylene glycerol ether, 30 parts by weight of methyl ethyl ketone, 1 part by weight of pigment B, 9 parts by weight of waterborne polyurethane resin AH-1720A, 8 parts by weight of color powder, 3 parts by weight of color flakes, and 0.3 parts by weight of light stabilizer 770.
[0110] Resin Coating E: The resin coating comprises the following components in parts by weight: 100 parts by weight of polyurethane resin A, 0.4 parts by weight of polydimethylsiloxane, 0.4 parts by weight of polyoxypropylene glycerol ether, 1 part by weight of toluene diisocyanate, 20 parts by weight of 1,4-dioxane, 20 parts by weight of butanone, 2 parts by weight of pigment B, 8.5 parts by weight of waterborne polyurethane resin AH-1720A, 5 parts by weight of color powder, 3 parts by weight of color flakes, and 0.3 parts by weight of light stabilizer 770.
[0111] Resin coating F: Waterborne polyurethane resin coating manufactured by Shanghai Liulian New Material Technology Co., Ltd., model LP-801.
[0112] Resin Coating G: Polyurethane resin coating with product number 2066, manufactured by Guangdong Yuemei Chemical Co., Ltd., a reputable supplier.
[0113] The following production process is used to prepare resin coatings A, B, C, D, E, F, and G:
[0114] Take the required mass proportions of polyurethane resin, leveling agent, defoamer, additives, solvent, color paste, color powder, color flakes, and light stabilizer and mix them. The mixing time is 2 hours and the mixing speed is 100 r / min. After mixing evenly, a resin coating is obtained.
[0115] When preparing the antifouling and breathable leather-like coated mesh fabrics A (using resin coating A), B (using resin coating B), C (using resin coating C), D (using resin coating D), E (using resin coating E), F (using resin coating F), and G (using resin coating G) using the antifouling and breathable leather-like coated mesh fabric production system of this application, the following preparation system is used:
[0116] The unwinding roll assembly 91 of the conveying mechanism 9-1 is used to provide release paper / release film. There are two unwinding roll assemblies 91. The receiving table 92 conveys the release paper / release film to the unwinding roll assembly 91. The paper storage rack 93 continues to convey the release paper / release film conveyed by the receiving table 92 to the coating machine 11. After the coating machine 11 coats one side of the release paper / release film provided by the paper storage rack 93 with a resin coating, the first-stage drying oven 12 (at this time, the temperature of the first-stage drying oven 12 is set to 60°C) dries the release paper / release film coated with resin by the coating machine 11.
[0117] After drying the resin-coated release paper / release film in the first-stage oven 12, it is conveyed to the second cooling wheel 7. The second cooling wheel 7 (set to -10℃) cools it. The cooled resin-coated release paper / release film is then conveyed to the second coating machine 81, where resin coating is applied to one side. After that, it is conveyed to the second-stage oven 82 (set to 80℃) to dry the resin-coated release paper / release film applied by the second coating machine 81. The resin-coated release paper / release film dried in the second-stage oven 82 is then further dried. The release paper / release film is conveyed to the laminating roller group 2. The preheated mesh fabric, after being preheated by the preheating roller 10 (set to 80℃), is also conveyed to the laminating roller group 2. The resin-coated side of the release paper / release film is laminated with the preheated mesh fabric in the laminating roller group 2. The mesh fabric and resin coating form a pre-fabricated anti-fouling, breathable, leather-like coated mesh fabric. After lamination by the laminating roller group 2, the mesh fabric is conveyed to the cooling roller 3 (set to -5℃) to cool the laminated release paper / release film and anti-fouling, breathable, leather-like coated mesh fabric. The cooled release paper / release film... During the conveying process, the release paper / release film and the pre-made anti-fouling and breathable leather-like coated mesh are peeled off. The pre-made anti-fouling and breathable leather-like coated mesh after peeling off the release paper / release film is conveyed to the laminating roller group 2 4. At the same time, the unwinding paper roller group 91, the paper receiving table 92, and the paper storage rack 93 on the conveying mechanism 2 9-2 also convey the provided release paper / release film to the laminating roller group 2 4. The unwinding paper roller group 91 on the conveying mechanism 2 9-2 is one unit. After the laminating roller group 2 4 re-laminates the pre-made anti-fouling and breathable leather-like coated mesh and the release paper / release film, it is conveyed to the three-stage drying oven 5. 1 (At this time, the temperature of the three-section drying oven 51 is set to 100℃). After the release paper / release film and the anti-fouling and breathable leather-like coated mesh fabric re-bonded by the bonding roller group 2 4 are dried by the three-section drying oven 51, they are cooled and shaped by the cooling roller group 3 52 (at this time, the temperature of the cooling roller group 3 52 is set to -5℃). During the conveying process, the release paper / release film and the anti-fouling and breathable leather-like coated mesh fabric are peeled off, and the anti-fouling and breathable leather-like coated mesh fabric is wound up by the winding roller group 1 6.
[0118] The preparation method used for the antifouling and breathable leather-like coated mesh fabric H (using resin coating A) is basically the same as the antifouling and breathable leather-like coated mesh fabric production system of this application, except that:
[0119] The unwinding roller assembly 91 of the conveying mechanism 9-1 is used to provide release paper / release film. There are two unwinding roller assemblies 91. The receiving table 92 conveys the release paper / release film to the unwinding roller assembly 91. The paper storage rack 93 continues to convey the release paper / release film conveyed by the receiving table 92 to the coating machine 11. After the coating machine 11 coats one side of the release paper / release film provided by the paper storage rack 93 with a resin coating, the first-stage drying oven 12 (at this time, the temperature of the first-stage drying oven 12 is set to 60°C) dries the release paper / release film coated with resin by the coating machine 11.
[0120] After drying the resin-coated release paper / film in the first-stage oven 12, it is conveyed to the second cooling wheel 7. The second cooling wheel 7 (set to -10℃) cools it. The cooled resin-coated release paper / film is then conveyed to the second coating machine 81, where resin coating is applied to one side. It is then conveyed to the second-stage oven 82 (set to 80℃) to dry the resin-coated release paper / film. The resin-coated release paper / film dried in the second-stage oven 82 is then conveyed to the first bonding roller group 2. The preheated mesh fabric, preheated by the preheating wheel 10 (set to 80℃), is also conveyed to the first bonding roller group 2. The first bonding roller group 2 bondes the resin-coated side of the release paper / film to the preheated mesh fabric. The fabric and resin coating form a prefabricated anti-fouling and breathable leather-like coated mesh. After lamination by the bonding roller group 12, it is conveyed to the cooling wheel 13 (at this time, the temperature of the cooling wheel 13 is set to -5℃) to cool the release paper / release film and the anti-fouling and breathable leather-like coated mesh after lamination by the bonding roller group 12. During the conveying process, the release paper / release film is peeled off, and the prefabricated anti-fouling and breathable leather-like coated mesh after peeling off the release paper / release film is conveyed to the bonding roller group 24. At the same time, the unwinding paper roller group 91, the paper receiving table 92, and the paper storage rack 93 on the conveying mechanism 29-2 also convey the provided release paper / release film to the bonding roller group 24. The unwinding paper roller group 91 on the conveying mechanism 29-2 is one unit. After the bonding roller group 24 re-laminates the prefabricated anti-fouling and breathable leather-like coated mesh and the release paper / release film,
[0121] Replace with:
[0122] The substrate guide roller 71 provides the substrate, and the upper release paper guide roller 121 and the lower release paper guide roller 131 provide the release paper (top layer). The substrate and the release paper are coated with a middle layer of two-component polyurethane through a two-component polyurethane mixing head. The upper coating roller 61 and the lower coating roller 101 drive the substrate, the release paper (top layer) and the middle layer of two-component polyurethane coating coated by the two-component polyurethane mixing head to move forward and are scraped by the upper coating roller 61 and the lower coating roller 101.
[0123] The experimental results are shown in Table 1:
[0124]
[0125] A comparison of the performance of stain-resistant and breathable leather-like coated mesh fabric A and H shows that the stain-resistant and breathable leather-like coated mesh fabric H, made by coating the release paper / release film and the mesh fabric with resin, only scored 3 points in the ballpoint pen ink stain test and only 4 points in the coffee stain test. Furthermore, its water vapor permeability was only 0.54 mg / cm³. 2 The method described in this application involves first coating the resin onto release paper / release film, then drying and cooling it before coating and drying again, and finally bonding it to the mesh fabric. This produces a stain-resistant and breathable leather-like coated mesh fabric that scores 0 points for both ballpoint pen ink stains and coffee stains, and its water vapor permeability is only 0.8 mg / cm³. 2 ·h; It can be seen that, under the same resin coating conditions, the antifouling and breathable leather-like coated mesh fabric produced by the antifouling and breathable coated mesh fabric production system of this application not only has a good antifouling effect, but also has good water vapor permeability.
[0126] A comparison of the performance of three stain-resistant and breathable leather-like coated mesh fabrics (A, F, and G) shows that, under the same production system, both fabrics (F and G) scored 3 points in the ballpoint pen ink stain test, but scored 3 points and 2 points respectively in the coffee stain test. Their water vapor permeability was also measured to be 0.68 mg / cm³. 2 ·h, 0.76mg / cm 2 The method described in this application involves first coating the resin onto release paper / release film, then drying and cooling it before coating and drying again, and finally bonding it to the mesh fabric. This produces a stain-resistant and breathable leather-like coated mesh fabric that scores 0 points for both ballpoint pen ink stains and coffee stains, and its water vapor permeability is only 0.8 mg / cm³. 2 ·h; It can be seen that, under the same production system for antifouling and breathable leather-like coated mesh, the antifouling and breathable leather-like coated mesh made using the resin coating of this application not only has a good antifouling effect, but also has good water vapor permeability.
[0127] The performance measured from stain-resistant and breathable leather-like coated mesh fabrics A to E shows that the stain-resistant and breathable leather-like coated mesh fabrics prepared using the resin coating of this application and the stain-resistant and breathable leather-like coated mesh fabric production system provided by this invention have excellent stain-resistant effects against both oily stains from ballpoint pens and liquid stains from coffee; and the water vapor permeability of the stain-resistant and breathable leather-like coated mesh fabric prepared by this invention can reach 0.78 mg / cm³. 2 With a pH above h, it has good water vapor permeability.
[0128] In summary, the anti-fouling and breathable leather-like coated mesh fabric production system and the anti-fouling and breathable leather-like coated mesh fabric prepared by the present invention not only have a good anti-fouling effect, but also have good water vapor permeability.
[0129] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0130] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the invention. The scope of the invention is defined by the appended claims and their equivalents. Obviously, the embodiments described in this invention are only a part of the embodiments of the invention, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
Claims
1. A production system for a stain-resistant, breathable, leather-like coated mesh fabric, characterized in that: The stain-resistant, breathable, leather-like coated mesh fabric production system includes: - Conveying mechanism 1 (9-1), which is used to provide release paper / release film; - Conveying mechanism two (9-2), which is used to provide release paper / release film; - Coating and drying assembly one (1), the coating and drying assembly one (1) is connected to the conveying mechanism one (9-1) for coating and drying one side of the release paper / release film provided by the conveying mechanism one (9-1); - Laminating roller assembly 1 (2), which is connected to the coating drying assembly 1 (1) for laminating one side of the release paper / release film coated with resin coating and the preheated mesh fabric, wherein the mesh fabric and the resin coating form a pre-made anti-fouling and breathable leather-like coated mesh fabric. - Cooling wheel one (3), the cooling wheel one (3) is connected to the bonding roller group one (2) to cool the release paper / release film and the prefabricated anti-fouling and breathable leather-like coated mesh after bonding roller group one (2); - Lamination roller group two (4), which is connected between cooling wheel one (3) and conveying mechanism two (9-2) to re-lax the pre-made anti-fouling and breathable leather-feel coated mesh fabric that has been cooled by cooling wheel one (3) and peeled off release paper / release film and the release paper / release film provided by conveying mechanism two (9-2); -Drying and cooling assembly (5), the drying and cooling assembly (5) is connected to the bonding roller group two (4) to dry, cool and shape the release paper / release film and the prefabricated anti-fouling and breathable leather-like coated mesh after the bonding roller group two (4) is re-bonded, wherein the prefabricated anti-fouling and breathable leather-like coated mesh is dried and cooled to obtain anti-fouling and breathable leather-like coated mesh; - Take-up roller group one (6), the take-up roller group one (6) is connected to the drying and cooling assembly (5) and is used to take up the anti-fouling and breathable leather-feel coated mesh after drying, cooling and shaping and peeling off the release paper / release film of the drying and cooling assembly (5). Also includes: - Cooling wheel two (7), the cooling wheel two (7) is connected to the coating and drying assembly one (1) to cool the release paper / release film coated and dried by the coating and drying assembly one (1); - Coating and drying assembly two (8), which is connected between cooling wheel two (7) and bonding roller assembly one (2), is used to continue coating and drying one side of the release paper / release film after the resin coating is cooled by cooling wheel two (7); The resin coating is composed of the following components in parts by weight: 60-120 parts polyurethane resin, 0.1-0.4 parts leveling agent, 0.2-0.5 parts defoamer, 0-5 parts additives, 0-30 parts solvent, 8-15 parts color paste, 5-10 parts color powder, 2-8 parts color flakes, and 0.1-0.5 parts light stabilizer. Polyurethane resin is made from polyester polyol, isocyanate, chain extender and catalyst; The polyester polyol is at least one of polybutylene adipate diol, polydecanediol sebacate, and polybutylene succinate. The preparation method of polyurethane resin includes the following steps: Under nitrogen atmosphere, 70-120 parts by weight of polyester polyol are dehydrated at 100-120℃ for 2-4 hours, then cooled to 60-75℃, and then 35-65 parts by weight of isocyanate are added and reacted for 1-3 hours to obtain polyurethane semi-prepolymer. 80-100 parts by weight of polyurethane semi-prepolymer, 30-60 parts by weight of polyester polyol, 0.02-0.07 parts by weight of catalyst, and 2-8 parts by weight of chain extender are mixed and reacted at a temperature of 60-70℃ for 2-5 hours. The mixture is then poured into a mold and cured at 80-100℃ for 2-3 hours before demolding. Finally, it is vulcanized at 100-120℃ for 5-8 hours to obtain polyurethane resin.
2. The anti-fouling and breathable leather-like coated mesh production system according to claim 1, characterized in that: The coating and drying assembly (1) includes: - Coating machine 1 (11) is used to coat one side of the release paper / release film provided by conveying mechanism 1 (9-1) with a resin coating; And a section oven (12) connected between the first coating machine (11) and the second cooling wheel (7) for drying the release paper / release film after the resin coating is applied by the first coating machine (11).
3. The anti-fouling and breathable leather-like coated mesh production system according to claim 1, characterized in that: The coating and drying assembly two (8) includes: - Coating machine two (81), the coating machine two (81) is connected to the cooling wheel two (7) to continue coating the release paper / release film side of the coating resin coating after the cooling wheel two (7) has been cooled; And a second-stage drying oven (82), which is connected between the second coating machine (81) and the first bonding roller group (2), for drying the release paper / release film after the second coating machine (81) continues to apply resin coating.
4. The anti-fouling and breathable leather-like coated mesh production system according to claim 1, characterized in that: The drying and cooling assembly (5) includes: - Three-section drying oven (51), the three-section drying oven (51) is connected to the bonding roller group two (4) to dry the release paper / release film and the prefabricated anti-fouling and breathable leather-like coated mesh after the bonding roller group two (4) is re-bonded; - Cooling wheel three (52), which is connected between the three-section oven (51) and the winding roller group one (6), is used to cool and shape the release paper / release film and the prefabricated anti-fouling and breathable leather-like coated mesh after drying in the three-section oven (51).
5. The anti-fouling and breathable leather-like coated mesh production system according to claim 1, characterized in that: Both the first conveying mechanism (9-1) and the second conveying mechanism (9-2) include: - Unwinding roll assembly (91), which is used to provide release paper / release film; - Paper receiving platform (92), which is connected to the unwinding roll assembly (91) for conveying the release paper / release film provided by the unwinding roll assembly (91); And - paper storage rack (93), which is connected between the paper receiving table (92) and the coating and drying assembly (1) or between the paper receiving table (92) and the bonding roller assembly (4), for storing and conveying the release paper / release film conveyed by the paper receiving table (92).
6. The anti-fouling and breathable leather-like coated mesh production system according to claim 5, characterized in that: The unwinding roll group (91) has one or more units.
7. The anti-fouling and breathable leather-like coated mesh production system according to claim 1, characterized in that: The mesh fabric is preheated by a preheating wheel (10).
8. The anti-fouling and breathable leather-like coated mesh production system according to claim 1, characterized in that: The isocyanate is at least one of isophorone diisocyanate, toluene-2,4-diisocyanate, and 4,4'-methylenebis(phenyl isocyanate).
Citation Information
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