A bottom shaft screw type quick sinking well device

By designing a bottom-shaft spiral rapid caisson device and utilizing a drive motor and gear transmission system, efficient and safe excavation of caissons has been achieved, solving the problems of low construction efficiency and high risk in existing technologies.

CN116122321BActive Publication Date: 2026-03-27TONGJI UNIV
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-30
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Existing caisson construction methods are inefficient and risky, especially traditional caissons and mechanically pressurized caissons, which suffer from low efficiency and high risk during construction.

Method used

Design a bottom-shaft spiral rapid caisson device, including a cutting edge, caisson body, support frame, fixing rod and drive motor. The drive motor drives the drive shaft to rotate, transmitting torque and impact force to realize the pressing and digging operation of the caisson body.

Benefits of technology

It improves the efficiency and safety of caisson construction by combining downward impact force and rotary excavation, thus achieving a smoother excavation process.

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Abstract

The application discloses a bottom shaft spiral type quick sinking well device, which comprises a sinking well unit, a digging unit and a supporting frame, wherein the sinking well unit comprises a blade foot and a well body, the blade foot is arranged on the lower side of the well body, the digging unit is arranged in the well body, the supporting frame is fixedly connected with the well body, the fixed rod is arranged on the upper side of the supporting frame, and the driving motor is arranged on the side of the supporting frame.
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Description

Technical Field

[0001] This invention relates to the field of caisson construction technology, and in particular to a bottom-shaft spiral rapid caisson device. Background Technology

[0002] Existing caisson construction methods mainly include traditional caissons, the newly developed mechanically pressurized caissons, and vertical shield tunneling machines. Traditional caissons require dewatering and dry excavation followed by prefabrication of tunnel segments on the ground, resulting in low construction efficiency and high construction risks. Vertical shield tunneling technology is under development, and mechanically pressurized caissons have already begun to be used. Their common feature is the use of assembled prefabricated tunnel segments, leading to high construction efficiency. However, vertical shield tunneling machines require a central cutterhead, while pressurized caissons use a suction head for excavation, combining excavation and prefabrication. Therefore, a bottom-shaft spiral-type rapid caisson construction device is needed to improve the efficiency of caisson construction. Summary of the Invention

[0003] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the invention.

[0004] In view of the problems existing in the above and / or existing bottom-shaft spiral rapid caisson devices, the present invention is proposed.

[0005] Therefore, the problem to be solved by the present invention is how to provide a bottom-shaft spiral rapid sinking device.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a bottom-shaft spiral rapid caisson device, comprising: a caisson unit, the caisson unit including a cutting edge and a caisson body, the cutting edge being disposed on the lower side of the caisson body; and a digging unit disposed inside the caisson body, the caisson body including a support frame, a fixing rod and a drive motor, the support frame being fixedly connected to the caisson body, the fixing rod being disposed on the upper side of the support frame, and the drive motor being disposed on the side of the support frame.

[0007] As a preferred embodiment of the bottom-shaft spiral rapid caisson device of the present invention, the cutting edge includes a digging blade, a toothed ring, and a connecting plate. The digging blade is disposed on the lower side of the cutting edge, and the toothed ring is disposed on the side of the connecting plate.

[0008] As a preferred embodiment of the bottom-shaft spiral rapid sinking device of the present invention, the sinking body includes an extrusion plate disposed at its bottom, the extrusion plate being movably engaged with the connecting plate, and the toothed ring being fitted to the inner side of the extrusion plate.

[0009] As a preferred scheme of the bottom shaft screw type quick caisson sinking device, the supporting frame comprises a lifting plate, the lifting plate comprises a matching plate arranged at the middle part, and a transmission rod is movably matched with the matching plate.

[0010] As a preferred scheme of the bottom shaft screw type quick caisson sinking device, the transmission rod comprises a driven gear arranged at the side edge and a digging gear arranged at the other side.

[0011] As a preferred scheme of the bottom shaft screw type quick caisson sinking device, the supporting frame further comprises a connecting plate arranged at the middle part, and a through hole is arranged at the middle part of the connecting plate.

[0012] As a preferred scheme of the bottom shaft screw type quick caisson sinking device, the fixed rod comprises a cross rod arranged at the middle part, an auxiliary rod is arranged at the upper side of the cross rod, and a movable sleeve is arranged at the top of the cross rod.

[0013] As a preferred scheme of the bottom shaft screw type quick caisson sinking device, the driving motor is arranged at the lower side of the cross rod and is fixedly connected with the cross rod, the driving motor comprises a driving shaft, a side edge shaft, a beating hammer and a movable rod, the driving shaft is arranged at the output end of the driving motor, the side edge shaft is fixed at both sides of the driving motor, the beating hammer is arranged at the upper side of the driving motor, and the movable rod is arranged at the side edge of the beating hammer.

[0014] As a preferred scheme of the bottom shaft screw type quick caisson sinking device, the driving shaft comprises a beating main gear and a digging main gear, the digging main gear is movably matched with the driven gear, the side edge shaft comprises a beating auxiliary gear, and the beating auxiliary gear comprises a limiting column arranged at the circumferential side edge.

[0015] As a preferred scheme of the bottom shaft screw type quick caisson sinking device, the beating hammer comprises a beating head arranged at the side edge, a movable column arranged at the middle part of the beating hammer, and a hinged rod arranged at the other side of the beating hammer, the movable rod comprises a first matching ring and a second matching ring, and the first matching ring and the second matching ring are arranged at both sides of the movable rod, respectively.

[0016] The application has the beneficial effects that: in use, the driving motor is started to drive the rotation of the driving shaft, so that the auxiliary gears on both sides of the driving motor rotate and drive the reciprocating movement of the movable rod, at this time, the beating hammer articulated with the movable rod can complete the up-down reciprocating beating operation, the device is installed in the open caisson, so that the downward impact force can be caused to the edge of the top of the open caisson, and the torque is transmitted to the gear ring through the gear cooperation below, so that the blade foot rotates to complete the downward digging operation, and the beating operation can form a downward impact force, so that the digging is more smooth. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor. Among them:

[0018] Figure 1 It is a scene diagram of the bottom shaft spiral type rapid open caisson device in the embodiment.

[0019] Figure 2 It is a side view of the bottom shaft spiral type rapid open caisson device in the embodiment.

[0020] Figure 3 It is a top view of the bottom shaft spiral type rapid open caisson device in the embodiment.

[0021] Figure 4 It is a sectional view of the bottom shaft spiral type rapid open caisson device in the embodiment.

[0022] Figure 5 It is a sectional front view of the bottom shaft spiral type rapid open caisson device in the embodiment.

[0023] Figure 6 It is an enlarged view of A of the bottom shaft spiral type rapid open caisson device in the embodiment.

[0024] Figure 7 It is an enlarged view of B of the bottom shaft spiral type rapid open caisson device in the embodiment. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings.

[0026] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited to the specific embodiments disclosed below.

[0027] Second, the "one embodiment" or "an embodiment" referred to herein means a specific feature, structure, or characteristic under discussion. Each of the various embodiments presented in this specification are not necessarily all mutually exclusive alternatives from other embodiments presented. It is therefore not a requirement that all of the features of the application be present in one specific implementation, even if that implementation is referred to as "the embodiment" in this specification.

[0028] Embodiment 1

[0029] With reference to Figure 1 and Figure 2 , the first embodiment of the present application provides a bottom shaft spiral quick sinking well device, the bottom shaft spiral quick sinking well device includes a sinking well unit 100 and a digging unit 200, the digging unit 200 is fixed inside the sinking well unit 100, and the digging unit 200 can operate the sinking well unit to complete the pressing and digging operation.

[0030] Specifically, the sinking well unit 100 includes a blade foot 101 and a well body 102, the blade foot 101 is arranged on the lower side of the well body 102; the auxiliary device 200 is arranged inside the well body 102, and the well body 200 includes a support frame 201, a fixed rod 202, and a driving motor 203, the support frame 201 is fixedly connected with the well body 102, the fixed rod 202 is arranged on the upper side of the support frame 201, and the driving motor 203 is arranged on the side of the support frame 201.

[0031] In use, first, the driving motor 203 is started to provide torque and support force for the whole device, the support frame 201 can provide a placement space for each component and is fixed with the well body 102, the fixed rod 202 vertically arranges the device to make the overall gravity downward and uniformly distributed, the blade foot 101 provides the downward digging force, the well body 102 provides the support and transmits the beating force to the blade foot, in use, the driving motor drives the beating hammer to beat and at the same time transmits the torque to the blade foot, so that the digging is smoothly carried out.

[0032] Embodiment 2

[0033] With reference to Figures 2 to 7 , the second embodiment of the present application is different from the first embodiment in that: the blade foot 101 further includes a digging knife 101a, a gear ring 101b, and a combination plate 101c, the digging knife 101a is arranged on the lower side of the blade foot 101, and the gear ring 101b is arranged on the side of the combination plate 101c.

[0034] Preferably, the well body 102 comprises an extrusion plate 102a arranged at the bottom of the well body 102, the extrusion plate 102a is movably connected with the combination plate 101c, and the gear ring 101b is attached to the inner side of the extrusion plate 102a.

[0035] Further, the support frame 201 comprises a lifting plate 201a, the lifting plate 201a comprises a matching plate 201a-1 arranged at the middle part of the lifting plate 201a, and a transmission rod 201a-2 is movably connected with the matching plate 201a-1.

[0036] Preferably, the transmission rod 201a-2 comprises a driven gear 201a-21 arranged at one side of the transmission rod 201a-2, and a digging gear 201a-22 arranged at the other side of the transmission rod 201a-2, and the support frame 201 further comprises a connecting plate 201b arranged at the middle part of the support frame 201, and a through hole 201b-1 is arranged at the middle part of the connecting plate 201b.

[0037] In the previous embodiment, the bottom shaft screw type quick caisson device comprises a caisson unit 100, the caisson unit 100 comprises a blade foot 101 and a well body 102, the blade foot 101 is arranged at the lower side of the well body 102; an auxiliary device 200 is arranged inside the well body 102, the auxiliary device 200 comprises a support frame 201, a fixed rod 202 and a driving motor 203, the support frame 201 is fixedly connected with the well body 102, the fixed rod 202 is arranged at the upper side of the support frame 201, and the driving motor 203 is arranged at the side of the support frame 201.

[0038] In use, first, the driving motor 203 is started to provide torque and support force for the whole device, the support frame 201 can provide a placing space for each component and is fixed with the well body 102, the fixed rod 202 vertically raises the device to make the overall gravity downwardly and uniformly distributed, the blade foot 101 provides a downward digging force, the well body 102 provides support and transmits the beating force to the blade foot, in use, the driving motor drives the beating hammer to beat and at the same time transmits torque to the blade foot, so that the digging is smoothly carried out.

[0039] In the present embodiment, the digging blade 101a is arranged as an inclined cutter, which is beneficial to the digging, the gear ring 101b is used to obtain torque from the motor, the cooperation of the extrusion plate 102a and the combination plate 101c can transmit the beating vibration to the blade foot 101a, the transmission rod 201a-2 is respectively provided with the driven gear 201a-21 and the digging gear 201a-22 at two ends, the driven gear 201a-21 is engaged with the end of the driving motor 203 to obtain torque, and the digging gear 201a-22 transmits the obtained torque to the gear ring 101b, so that the caisson blade foot 101 rotates and digs.

[0040] Embodiment 3

[0041] Referring to Figures 1 to 7 For the third embodiment of the present application, which is based on the first two embodiments: the fixed rod 202 includes a crossbar 202a disposed in the middle, the upper side of the crossbar 202a is provided with an auxiliary rod 202b, and the top of the crossbar 202a is provided with a movable sleeve 202c.

[0042] Further, the driving motor 203 is arranged on the lower side of the crossbar 202a and is fixedly connected with the crossbar 202a. The driving motor 203 includes a driving shaft 203a, a side shaft 203b, a hitting hammer 203c, and a movable rod 203d. The driving shaft 203a is arranged at the output end of the driving motor 203. The side shaft 203b is fixed on both sides of the driving motor 203. The hitting hammer 203c is arranged on the upper side of the driving motor 203. The movable rod 203d is arranged on the side of the hitting hammer 203c.

[0043] Preferably, the driving shaft 203a includes a hitting main gear 203a-1 and a digging main gear 203a-2. The digging main gear 203a-2 is engaged with the driven gear 201a-21. The side shaft 203b includes a hitting auxiliary gear 203b-1. The hitting auxiliary gear 203b-1 includes a limiting column 203b-11 arranged on the circumferential side.

[0044] Preferably, the hitting hammer 203c includes a hitting head 203c-1 arranged on the side, a movable column 203c-2 arranged in the middle of the hitting hammer 203c, and a hinged rod 203c-3 arranged on the other side of the hitting hammer 203c. The movable rod 203d includes a first matching ring 203d-1 and a second matching ring 203d-2, which are respectively arranged on both sides of the movable rod 203d.

[0045] In the first two embodiments, the blade foot 101 includes a digging knife 101a, a gear ring 101b, and a combination plate 101c. The digging knife 101a is arranged on the lower side of the blade foot 101. The gear ring 101b is arranged on the side of the combination plate 101c.

[0046] Preferably, the well body 102 includes an extrusion plate 102a arranged on the bottom. The extrusion plate 102a is movably matched with the combination plate 101c. The gear ring 101b is attached to the inner side of the extrusion plate 102a.

[0047] Further, the support frame 201 includes a lifting plate 201a. The lifting plate 201a includes a matching plate 201a-1 arranged in the middle. The matching plate 201a-1 movably matches with a transmission rod 201a-2.

[0048] Preferably, the transmission rod 201a-2 comprises a driven gear 201a-21 arranged on one side thereof, and a digging gear 201a-22 arranged on the other side thereof, and the support frame 201 further comprises a connecting plate 201b arranged in the middle thereof, wherein a through hole 201b-1 is formed in the middle of the connecting plate 201b.

[0049] Further, the digging blade 101a is arranged as an inclined blade, which is beneficial for digging, the gear ring 101b is used to obtain torque from the motor, the cooperation between the pressing plate 102a and the combination plate 101c can make the vibration of the beating transmitted to the blade foot 101a, the transmission rod 201a-2 is provided with the driven gear 201a-21 and the digging gear 201a-22 at two ends thereof respectively, the driven gear 201a-21 is engaged with the end of the driving motor 203 to obtain torque, and the digging gear 201a-22 transmits the obtained torque to the gear ring 101b, so that the caisson blade foot 101 rotates and digs.

[0050] In the embodiment, the cross rod 202a is used to fix the driving motor 203, the auxiliary rod 202b is used to support the other side hinged rod 203c-3 of the beating hammer 203c, so that the beating hammer 203c can complete the up-down swinging beating movement under the support of the movable rod 203d, the digging main gear 203a-2 at the lower end of the driving shaft 203a is engaged with the transmission rod 201a-2, and the beating main gear 203a-1 in the middle is engaged with the beating auxiliary gear 203b-1, so that the beating auxiliary gear 203b-1 rotates, the limiting column 203b-11 thereof rotates, and the beating hammer 203c rotates to complete the beating operation.

[0051] In summary, the rotation of the driving shaft is driven by the driving motor, so that the auxiliary gears on both sides of the driving motor rotate and drive the movable rod to make reciprocating motion, at this time, the beating hammer hinged and cooperated with the movable rod can complete the up-down reciprocating beating operation, the device is installed in the caisson, so that the downward impact force can be caused to the edge of the top of the caisson, and the torque is transmitted to the gear ring by the gear cooperation below, so that the blade foot rotates to complete the downward digging operation, and the beating operation can form a downward impact force, so that the digging is more smooth.

[0052] It is important to note that the construction and arrangement of the application shown in the various exemplary embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review the present disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. For example, elements shown as integrally formed can be constructed of multiple parts or elements, the position of elements can be reversed or otherwise varied, and the nature or number of elements or positions can be altered or varied. Thus, the foregoing description is by way of example only, and is not intended to be limiting. The application is limited only as defined in the following claims and equivalents thereto. The sequence of any process or method steps, or the order in which they are carried out, can be altered or re-ordered without departing from the scope of the application. Any "articles of manufacture" or "manufacturing" as described herein are intended to encompass structures constructed of a multitude of different physical elements or components. In the claims, any means-plus-function clause is intended to cover the structures described herein as performing the recited function and also cover structures yet to be invented which perform the recited function but operate in a different manner. Other substitutions, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the application as expressed in the appended claims.

[0053] Also, to provide a concise description of the exemplary embodiments, not all features of an actual implementation can be described (that is, not all implementations can include all of the features described or optional implementations can include only a subset of the features described).

[0054] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions can be made. Such development efforts can inevitably lead to modifications, not all of which can be foreseen in advance. Such modifications are not to be regarded as a departure from the spirit and scope of the present application, and all such modifications are intended to be included within the scope of the present application. The disclosure is not a complete description of the actual implementation, nor is it intended to be so; thus, what is actually devised can depart from what is described in this disclosure.

[0055] It should be noted that the above examples are intended to be illustrative only and not limiting of the technical solutions of the present application. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or equivalently replaced without departing from the spirit and scope of the present application, and all such modifications and equivalents should be included in the scope of the claims of the present application.

Claims

1. A bottom shaft screw type quick caisson device, characterized by: The utility model relates to a kind of sinking well unit (100), the sinking well unit (100) includes blade foot (101) and well body (102), the blade foot (101) is arranged in the lower side of the well body (102);And, Excavation unit (200) is arranged inside the well body (102), and the excavation unit (200) includes support frame (201), fixed rod (202) and drive motor (203), the support frame (201) is fixedly connected with the well body (102), the fixed rod (202) is arranged in the upper side of the support frame (201), the drive motor (203) is arranged in the side of the support frame (201), The blade foot (101) includes digging knife (101a), gear ring (101b) and combination plate (101c), the digging knife (101a) is arranged in the lower side of the blade foot (101), the gear ring (101b) is arranged in the side of the combination plate (101c), The well body (102) includes extrusion plate (102a) arranged in the bottom thereof, the extrusion plate (102a) is movably matched with the combination plate (101c), the gear ring (101b) is attached to the inner side of extrusion plate (102a), and the cooperation of extrusion plate (102a) and combination plate (101c) can make the vibration of hitting be transmitted to the blade foot (101), The support frame (201) includes lifting plate (201a), the lifting plate (201a) includes cooperation plate (201a-1) arranged in the middle part thereof, the cooperation plate (201a-1) movably cooperates with transmission rod (201a-2), the transmission rod (201a-2) includes driven gear (201a-21) arranged in the side thereof, and digging gear (201a-22) arranged on the other side thereof, and the digging gear (201a-22) transmits the torque obtained to the gear ring (101b), The fixed rod (202) includes crossbar (202a) arranged in the middle part thereof, the crossbar (202a) is provided with auxiliary rod (202b) on the upper side thereof, the crossbar (202a) is provided with movable sleeve (202c) on the top thereof, the drive motor (203) is arranged on the lower side of the crossbar (202a) and is fixedly connected with the crossbar (202a), The drive motor (203) includes drive shaft (203a), side shaft (203b), hitting hammer (203c) and movable rod (203d), the drive shaft (203a) is arranged on the output end of the drive motor (203), the side shaft (203b) is fixed on both sides of the drive motor (203), the hitting hammer (203c) is arranged on the upper side of the drive motor (203), and the movable rod (203d) is arranged on the side of the hitting hammer (203c), The drive shaft (203a) includes hitting main gear (203a-1) and digging main gear (203a-2), and the digging main gear (203a-2) is movably matched with the driven gear (201a-21), ​ The side shaft (203b) comprises a hitting auxiliary gear (203b-1), the hitting auxiliary gear (203b-1) comprises a limiting column (203b-11) arranged on the circumferential side of the hitting auxiliary gear (203b-1), The hitting hammer (203c) comprises a hitting head (203c-1) arranged on the side of the hitting hammer (203c), a movable column (203c-2) arranged in the middle of the hitting hammer (203c), and a hinged rod (203c-3) arranged on the other side of the hitting hammer (203c), The movable rod (203d) comprises a first matching ring (203d-1) and a second matching ring (203d-2), the first matching ring (203d-1) and the second matching ring (203d-2) are arranged on the two sides of the movable rod (203d) respectively, the hitting head (203c-1) hits the top edge of the well body (102), and the hitting hammer (203c) can complete up-and-down swinging beating movement under the support of the movable rod (203d).

2. The bottom axis screw type quick caisson device according to claim 1, wherein: The support frame (201) further comprises a connecting plate (201b) arranged in the middle of the support frame (201), and a through hole (201b-1) is arranged in the middle of the connecting plate (201b).

Citation Information

Patent Citations

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